330C L & 330C LN Excavadora Armado de Caja de Valvula

330C L & 330C LN Excavators CGZ00001-UP (MACHINE) POWERED...
https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnu...
Producto: EXCAVATOR
Modelo: 330C LN EXCAVATOR CGZ
Configuracin: 330C L & 330C LN Excavators CGZ00001-UP (MACHINE)
POWERED BY C-9 Engine
Desarmado y Armado
330C Excavator Machine Systems
Nmero de medio -RENR5438-14
Fecha de publicacin -01/04/2010
Fecha de actualizacin -13/04/2010
i01971833
Main Control Valve - Assemble

SMCS - 5051-016
Assembly Procedure
Table 1
Required Tools
Tool
Part Number
Part Description
1U-6396
O-Ring Assembly Compound
138-7575
Link Brackets
155-0695
Thread Lock Compound
1P-2420
Transmission Repair Stand
Qty
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning
fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited
on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts
for replacement. All disassembly and all assembly procedures must be performed on a clean work surface and
in a clean hydraulic area. Keep cleaned parts covered and protected at all times.
Note: O-ring seals, gaskets, and seals should always be replaced. A used O-ring seal may not have the same
sealing properties as a new O-ring. Use Tooling (A) during the assembly procedure.
Note: Apply a light film of hydraulic oil to all components before assembly.
Variable Swing Priority Valve
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Illustration 1
g00708438
1. Install O-ring seals (241) on the valve body.
Illustration 2
g00708437
2. Attach Tooling (B) and a suitable lifting device to the upper valve body. Position the valve bodies and
install bolts (240) .
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Illustration 3
g00708436
3. Install covers (239) on the valve body.
Illustration 4
g00708419
4. Install O-ring seals on the plug and fitting. Install plug (237) and fitting (238) in the valve body. Tighten
the plug to a torque of 35 3 Nm (26 2 lb ft).
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
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Illustration 5
g00708384
5. Assemble valve assembly (226), as follows: Install valve (231) and spring (228) in stem (235). Position
rod (232) in stem (235). Install pin (233). Install stem (235) in sleeve (227). Install spring (236) and
sleeve (230) in sleeve (227). Install two O-ring seals (229) and two O-ring seals (234) .
Illustration 6
g00708902
6. Install valve assembly (226) in the valve housing.
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Illustration 7
g00708418
7. Install O-ring seals (224) and (225) .
Illustration 8
g00708417
8. Install the O-ring seals. Install plugs (223). Tighten plug (223) to a torque of 5 2 Nm (4 1 lb ft).
Illustration 9
g00708416
9. Install the O-ring seals. Install plugs (220) and (221) and fittings (222) in the variable swing priority
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valve. Tighten plug (221) to a torque of 5 2 Nm (4 1 lb ft).
Illustration 10
g00708383
10. Position variable swing priority valve (219). Install four bolts (218) .
Control Valve (Boom II)
Illustration 11
g00708376
1. Install O-ring seal (215) on plug (214). Install spring (216) in valve (217) .
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Illustration 12
g00707975
injury.
2. Install check valve (213) in the valve housing. Tighten check valve (213) to a torque of 175 15 Nm
(129 11 lb ft).
Illustration 13
g00707863
injury.
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3. Assemble the control valve spool. Apply Tooling (C) to bolt (170). Install bolt (170), retainers (169),
and spring (171) to stem (168). Tighten bolt (72) to 50 + 10 - 0 Nm (37 + 7 - 0 lb ft).
4. Install control valve spool (212) in the valve housing.
Illustration 14
g00707972
5. Install spring (210) and valve (211) in plug (208). Install O-ring seal (209) on plug (208) .
6. Install the O-ring seals and fittings in cover (204) and housing (206).
Illustration 15
g00707968
injury.
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7. Position housing (206) and install bolts (205). Tighten the bolts to a torque of 49 5 Nm (36 4 lb ft).
8. Install check valve (207). Tighten check valve (207) to a torque of 200 25 Nm (148 18 lb ft).
Illustration 16
g00707966
9. Install cover (204) and bolts (203). Tighten the bolts to a torque of 49 5 Nm (36 4 lb ft).
Stick Regeneration Valve
Illustration 17
g00707939
1. Install valve spool (202) .
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Illustration 18
g00707938
2. Install connector (201) and fitting (200). Tighten connector (200) to a torque of 105 10 Nm (77 7
lb ft).
Illustration 19
g00707937
3. Install guide (199) and spring (198) into the valve body housing.
Illustration 20
g00707936
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injury.
4. Install the O-ring seal on the plug. Install plug (197) into the valve housing. Tighten plug (197) to a
torque of 285 30 Nm (210 22 lb ft).
Line Relief Valve
Illustration 21
g00708071
injury.
1. Install O-ring seals (191), (192), (193), (195), and (196). Install backup rings (190) and (194) .
Control Valve (Stick I)

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Illustration 22
g00707863
injury.
1. Assemble the control valve (stick I) spool assembly. Apply Tooling (C) to bolt (170). Install bolt (170),
two retainers (169), and spring (171) to stem (168). Tighten bolt (72) to 50 + 10 - 0 Nm (37 + 7 - 0 lb
ft).
Illustration 23
g00707922
2. Install control valve spool (189) into the valve housing.

3. Install the O-ring seals and fittings on cover (185) and housing (187) .

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Illustration 24
g00707970
4. Install line relief valve (188). Tighten line relief valve (188) to a torque of 95 14 Nm (70 10 lb ft).
Illustration 25
g00707920
6. Position cover (185) and install bolts (184). Tighten the bolts to a torque of 49 5 Nm (36 4 lb ft).
Stick Unloading Valve

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Illustration 26
g00707919
1. Install backup seal (183) and O-ring seal (182) on the valve assembly. Install guide (180) on valve
assembly (181).
Illustration 27
g00707918
2. Install spool (179) in guide (180). Install valve assembly (181). Install spring (178) .
Illustration 28
g00707917

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injury.
3. Install the O-ring seal on plug (177). Install plug (177). Tighten plug (177) to a torque of 285 30 Nm
(210 22 lb ft).
Control Valve (Swing)
Illustration 29
g00707863
injury.

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Illustration 30
g00707915

3. Install the O-ring seals and fitting on cover (155) and housing (157) .
Illustration 31
g00707914
Illustration 32
g00707913

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Control Valve (Travel Left)
Illustration 33
g00707863
injury.
1. Assemble the control valve spool. Apply Tooling (C) to bolt (170). Install bolt (170), two retainers
(169), and spring (171) to stem (168). Tighten bolt (72) to 50 + 10 - 0 Nm (37 + 7 - 0 lb ft).
Illustration 34
g00707862

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Illustration 35
g00707861
3. Install O-ring seal (165) on fitting (164). Install fitting (164). Install O-ring seal (166) in housing (163).
Illustration 36
g00707859
4. Position housing (163) and install two bolts (162). Tighten the bolts to a torque of 49 5 Nm (36 4 lb
ft).

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Illustration 37
g00707858
5. Install O-ring seal (160) on fitting (159). Install fitting (159). Install O-ring seal (161) in cover (158) .
Illustration 38
g00707856
Main Relief Valve

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Illustration 39
g00707731
injury.
1. Install backup seal (149). Install O-ring seals (147), (148), (150), (151), (152) and (153).
2. Install filter (156), collar (155), and ring (154) into valve assembly (139) .
3. Assemble the main relief valve. Install spring (140) and seat (141) into the valve assembly. Install valve
(142) and spring (143) into holder (144). Install holder (144) into valve assembly (139). Install adjuster
(146) and nut (145) into holder (144).
Control Valve (Straight Travel)

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Illustration 40
g00707769
injury.
1. Install valve (135) and spring (136) in the valve stem. Install O-ring seal (137) on guide (138). Install
guide (138) in valve stem (134) .
Illustration 41
g00707694
2. Install straight travel spool assembly (133) in the valve housing.

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Illustration 42
g00707693
3. Install O-ring seals (132) on solenoid (131) .
Illustration 43
g00707692
4. Install the O-ring seals on the fittings. Install fittings (129) in housing (127). Install O-ring seal (130) on
the housing. Position solenoid (131) and install bolts.
Illustration 44
g00707691

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Install main relief valve (128). Tighten main relief valve (128) to a torque of 135 10 Nm (100 7 lb
ft).
Illustration 45
g00707689
6. Install piston (125) and spring (124) in the valve housing.
Illustration 46
g00707561
7. Install O-ring seal (121) on fitting (120). Install fitting (120) in cover (119). Install stopper (123) and
O-ring seal (122) on the cover.

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Illustration 47
g00707560
injury.
Check Valves
injury.

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Illustration 48
g00707559
1. Install spring (116), valve (117), and O-ring seal (115) on the load check valve (106) .
injury.
Illustration 49
g00707558
2. Install spring (113), valve (114), and O-ring seal (112) on load check valve (105) .
Illustration 50
g00707557
3. Install O-ring seal (111) on plug (104) for the travel control valve.

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Illustration 51
g00707266
4. Install backup seal (107), O-ring seal (108), spring (109), and valve (110) into the check valves.
Illustration 52
g00707265
injury.
5. Install check valves (103) into the straight travel control valve. Tighten check valves (103) to a torque
of 200 25 Nm (148 18 lb ft). Install plug (104) into the travel control valve. Tighten plug (104) to a
torque of 200 25 Nm (148 18 lb ft). Install load check valve (105) into the swing control valve.
Tighten load check valve (105) to a torque of 200 25 Nm (148 18 lb ft). Install load check valve
(106) into the stick control valve. Tighten load check valve (105) to a torque of 285 30 Nm (210
22 lb ft).

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Illustration 53
g00707264
6. Install covers (102) on the valve housing.
Control Valve (Travel Right)
Illustration 54
g00885900
1. Install the O-ring seals on fittings (99), (100), and (101) .

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Illustration 55
g00707262
2. Install fittings (99), (100), and (101) in the valve housing.
Illustration 56
g00707863
injury.
Illustration 57
g00707253

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5. Install the O-ring seals and fittings in cover (95) and housing (97) .
Illustration 58
g00707252
Illustration 59
g00707251
Control Valve (Attachment)

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Illustration 60
g00707248
1. Install O-ring seal (90), backup ring (91), and O-ring seal (92) on the plug.
Illustration 61
g00707250
2. Install plug assembly (93) in the valve housing. Tighten plug assembly (93) to a torque of 95 14 Nm
(70 10 lb ft).
Illustration 62
g00707248

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3. Install O-ring seal (90), backup ring (91) and O-ring seal (92) on the plug.
Illustration 63
g00707246
4. Install plug assembly (89) to the valve housing. Tighten plug assembly (89) to a torque of 95 14 Nm
(70 10 lb ft).
Illustration 64
g00707863
injury.

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Illustration 65
g00707245
Illustration 66
g00707242
7. Install the O-ring seals on the fittings, the nipple, and the plug. Install fittings (84) and (87), nipple (85)
and plug (86) in housing (80).
8. Install the O-ring seals on solenoid (83). Refer to Step 12.

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Illustration 67
g00707237
9. Install solenoid (83) and bolts (82) on housing (80). Install O-ring seal (81) in housing (80) .
Illustration 68
g00707236
Illustration 69
g00707235
11. Install the O-ring seals. Install fittings (75) and (76), nipple (79), and plugs (77) and (78) on housing
(70).

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Illustration 70
g00885897
12. Install O-ring seals (74) on solenoid (73) .
Illustration 71
g00707158
13. Install solenoid (73) and bolts (72). Install O-ring seal (71) in housing (70).
Illustration 72
g00707154
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Line Relief Valves (Bucket Cylinder Rod and Head End)
Illustration 73
g00706937
injury.
2. Replace the O-ring seals in the line relief valves (67) and (68). Refer to Step 1.

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Illustration 74
g00707025
3. Install line relief valve (bucket cylinder head end) (68) to the valve housing. Tighten relief valve (68) to
a torque of 95 14 Nm (70 10 lb ft).
Illustration 75
g00707024
4. Install line relief valve (bucket cylinder rod end) (67) to the valve housing. Tighten relief valve (68) to a
torque of 95 14 Nm (70 10 lb ft).
Control Valve (Bucket)
Illustration 76
g00707863
injury.

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1. Assemble the control valve (bucket) spool assembly. Apply Tooling (C) to bolt (170). Install bolt (170),
retainers (169), and spring (171) to stem (168). Tighten bolt (170) to 50 + 10 - 0 Nm (37 + 7 - 0 lb ft).
Illustration 77
g00707017
2. Install control valve (bucket) spool assembly (66) in the valve housing.
3. Install the O-ring seals and fittings in cover (63) and housing (65).
Illustration 78
g00706999

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Illustration 79
g00706996
Check Valve
Illustration 80
g00885896
1. Install O-ring seal (59) on plug (58). Install valve (61) and spring (60) into the valve housing.

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Illustration 81
g00706973
injury.
2. Install plug (58) in the valve housing. Tighten plug (58) to a torque of 175 15 Nm (129 11 lb ft).
Line Relief Valve (Boom Cylinder Rod End)
Illustration 82
g00706937
injury.

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Illustration 83
g00706897
2. Install line relief valve (50) to the valve housing. Tighten relief valve (50) to a torque of 95 14 Nm
(70 10 lb ft).
Regeneration Valve
Illustration 84
g00706893
1. Install O-ring seal (48) on connector (47). Install valve (49) into the valve housing.

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Illustration 85
g00706892
2. Install connector (47) in the valve housing. Tighten connector (47) to a torque of 105 10 Nm (77 7
lb ft).
Illustration 86
g00706814
3. Install O-ring seal (44) on plug (43). Install guide (46) and spring (45) into the valve housing.
Illustration 87
g00706685

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injury.
4. Install plug (43) in the valve housing. Tighten plug (43) to a torque of 285 30 Nm (210 22 lb ft).
Control Valve (Boom I)
Illustration 88
g00707863
injury.

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Illustration 89
g00706665
2. Install control valve spool (42) into valve housing (4) .

3. Install the O-ring seals and fittings on cover (39) and housing (41).
Illustration 90
g00706650
Illustration 91
g00706573

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Control Valve (Stick II)
Illustration 92
g00706552
injury.
1. Assemble the control valve spool. Position two retainers (35) and spring (37) on stem (34). Apply
Tooling (C) to bolt (36). Install bolt (36). Tighten bolt (36) to 50 + 10 - 0 Nm (37 + 7 - 0 lb ft).
Illustration 93
g00706500
2. Install control valve spool (33) in valve housing (4) .

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Illustration 94
g00706482
3. Install O-ring seal (31) on fitting (32). Install fitting (32). Install O-ring seal (30) in housing (29).
Illustration 95
g00706476

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Illustration 96
g00706454
5. Install O-ring seal (26) on fitting (27). Install fitting (27). Install O-ring seal (25) on cover (24).
Illustration 97
g00706429
Negative Control Relief Valve
Illustration 98
g00706395

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injury.
1. Install shims (20), spring (21) and valve (22) in plug (15). Install O-ring seal (16) on plug (15). Install
plug (15) in relief valve body (18). Install O-ring seals (17) and (19) in relief valve body (18) .
Illustration 99
g00706213
2. Install relief valve (14) in the valve housing. Tighten relief valve (14) to a torque of 145 15 Nm (107
11 lb ft).
Load Check Valves
Illustration 100
g00706113
1. Assemble the stick valve or the second load check valve. Install spring (11), valve (10), and O-ring seal
(12) on plug (13) .

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2. Repeat the preceding step for the assembly of the remainder of the load check valves.
Illustration 101
g00706100
3. Assemble the top plug assembly. Install spring (7), valve (6), and O-ring seal (8) on plug (9) .
Illustration 102
g00706056
injury.
4. Install five load check valves (5) in the valve housing. Tighten load check valves (5) to a torque of 200
25 Nm (148 18 lb ft).

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Illustration 103
g00705884
1. Position covers (3) and install bolts (2) on valve housing (4) .
Illustration 104
g00705874
2. Remove main control valve (1) from Tooling (D). The weight of the main control valve is
approximately 181 kg (400 lb).
End By: Install the main control valve. Refer to Disassembly and Assembly, "Main Control Valve - Install".
Copyright 1993 - 2010 Caterpillar Inc.
Todos los derechos reservados.
Red privada para licenciados del SIS.
Wed Oct 20 2010 18:56:48 GMT-0300

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330C L &amp; 330C LN Excavadora Armado de Caja de Valvula

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330C L & 330C LN Excavators CGZ00001-UP (MACHINE) POWERED...

Fecha de publicacin -01/04/2010

Fecha de actualizacin -13/04/2010

Main Control Valve - Assemble

O-Ring Assembly Compound

Thread Lock Compound

Transmission Repair Stand

Variable Swing Priority Valve

20/10/2010 06:57 p.m.

330C L & 330C LN Excavators CGZ00001-UP (MACHINE) POWERED...

1. Install O-ring seals (241) on the valve body.

20/10/2010 06:57 p.m.

330C L & 330C LN Excavators CGZ00001-UP (MACHINE) POWERED...

3. Install covers (239) on the valve body.

20/10/2010 06:57 p.m.

330C L & 330C LN Excavators CGZ00001-UP (MACHINE) POWERED...

6. Install valve assembly (226) in the valve housing.

20/10/2010 06:57 p.m.

330C L & 330C LN Excavators CGZ00001-UP (MACHINE) POWERED...

7. Install O-ring seals (224) and (225) .

20/10/2010 06:57 p.m.

330C L & 330C LN Excavators CGZ00001-UP (MACHINE) POWERED...

valve. Tighten plug (221) to a torque of 5 2 Nm (4 1 lb ft).

Control Valve (Boom II)

20/10/2010 06:57 p.m.

330C L & 330C LN Excavators CGZ00001-UP (MACHINE) POWERED...

20/10/2010 06:57 p.m.

330C L & 330C LN Excavators CGZ00001-UP (MACHINE) POWERED...

and wear protective equipment.

20/10/2010 06:57 p.m.

330C L & 330C LN Excavators CGZ00001-UP (MACHINE) POWERED...

and wear protective equipment.

Stick Regeneration Valve

1. Install valve spool (202) .

20/10/2010 06:57 p.m.

330C L & 330C LN Excavators CGZ00001-UP (MACHINE) POWERED...

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20/10/2010 06:57 p.m.

330C L & 330C LN Excavators CGZ00001-UP (MACHINE) POWERED...

Line Relief Valve

Control Valve (Stick I)

20/10/2010 06:57 p.m.

330C L & 330C LN Excavators CGZ00001-UP (MACHINE) POWERED...

2. Install control valve spool (189) into the valve housing.

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20/10/2010 06:57 p.m.

330C L & 330C LN Excavators CGZ00001-UP (MACHINE) POWERED...

Stick Unloading Valve

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330C L & 330C LN Excavators CGZ00001-UP (MACHINE) POWERED...

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20/10/2010 06:57 p.m.

330C L & 330C LN Excavators CGZ00001-UP (MACHINE) POWERED...

Control Valve (Swing)

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330C L & 330C LN Excavators CGZ00001-UP (MACHINE) POWERED...

2. Install control valve spool (176) into the valve housing.

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330C L & 330C LN Excavators CGZ00001-UP (MACHINE) POWERED...

Control Valve (Travel Left)

2. Install control valve spool (167) into the valve housing.

330C L & 330C LN Excavadora Armado de Caja de Valvula

330C L & 330C LN Excavadora Armado de Caja de Valvula