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Annexure-II

1000 TPD COPPER CONTAINING SMELTER SLAG


BENEFICIATION PLANT
AT DAHEJ, GUJARAT.

TECHNICAL OFFER
FOR

COMPRESSED AIR SYSTEM

OFFER NO: ACIL/MAT/QTN-HIL/2008.

DATE: 20TH SEPTEMBER, 2008

ATLAS COPCO (INDIA) LIMITED


311, YASH KAMAL BUILDING, LOKMANYA TILAK
SAYAJIGUNJ, VADODARA 390 005, GUJARAT, INDIA.

ROAD,

PART - A
SECTION-IV
PROPOSAL EXHIBIT SHEETS
SCHEDULE - I
KEY INFORMATION ABOUT THE PROPOSAL
The Offerer shall submit this proforma properly filled-in in a complete and unambiguous manner, failing which
the offer will be liable to rejection. No cross-reference to any other part/page of the offer will be accepted.
1.

Name of the Offerer

: ATLAS COPCO (INDIA) LIMITED

2.

Complete postal address

: 311, YASH KAMAL BUILDING,


LOKMANYA TILAK ROAD, SAYAJIGUNJ,
VADODARA 390 005

3.

Telephone number
Fax number
E-mail address

: 0265 - 3024119
: 0265 - 3024129
: mahesh.thakar@in.atlascopco.com

4.

Name and Designation of the


responsible officer of the offerer

: MAHESH THAKAR- AREA SALES MANAGER

5.

Proposal Number and Date

: ACIL/MAT/QTN-HIL/2008

6.

Validity of the offer counted from


the date of opening of the offerer.

: 60 DAYS

7.

Whether any alternative proposal


furnished in addition to the base offer

: No

Whether all price Schedule sheets


have been properly filled-up.

: Yes

Whether any deviation taken from


the Technical specifications. If `yes,
then whether Clause no V. of this section
has been properly filled-up covering
all such deviations.

: Yes

8.
9.

10.

Whether Bidder agrees to comply with the


delivery requirement as stipulated in this
specification.
: Yes

Dt.20.09.2008

SCHEDULE - II
EQUIPMENT DATA SHEET
(To be filled in for each equipment separately)
TECHNICAL PARTICULARS FOR COMPRESSED AIR SYSTEM
A.

AIR COMPRESSORS

1.00.00

General

1.01.00

Manufacturer

Atlas Copco (India) Limited

1.02.00

Model Number and Type

ZR 110 FF

1.03.00

Numbers offered

2 Nos (1W+1SB)

2.00.00

Guaranteed Performance

2.01.00

Free air capacity of each compressor, Cu.M/Min.

562 CFM (954 M3/hr)

2.02.00

Discharge pressure Kg/Sq.Cm (g)

10 Kg/cm2 (g)

2.03.00

Design Ambient Temperature, Deg.C.

46 Deg C

2.04.00
2.05.00
2.06.00

:
:
:

1.013 kg/cm2 (A)


90%
562 CFM (954 M3/hr)

2.07.00

Design Ambient Pressure, Kg/sq.cm(g)


Design Ambient Relative Humidity, %
Free Air capacity considering worst ambient
conditions as stated in data specification sheet in
Cu.M/Min
Air temperature at compressor discharge

Water inlet temp + 12 Deg C

2.08.00

Interstage temperature(s) Deg.C. if applicable

Max 70 Deg C

2.09.00

Interstage Pressure(s), KG/Sq.cm,(g) if applicable

2.4 bar

2.10.00

Compression effeciency at design condition

--

2.11.00

Volumetric effciency at design condition

Approx 90%

2.12.00

Mechanical efficiency at design condition

--

2.13.00

2.16.00
2.17.00

KW input required at the compressor in rated


condition at site
Method of cooling
Requirement of Cooling Water flow ( m3/hr ) for
each compr.
Temp. rise of the cooling water
Pressure drop of cooling water across the cooler

2.18.00

Required cooling water pressure

2.14.00
2.15.00

:
:

Water
14.5 M3/hr for each compressor
10 Deg C
0.23 Kg/cm2
3.00 -3.50 Kg/cm2
Please refer tech offer for details

3.00.00

Construction Features of Screw compressors

3.01.00

Number of stages

Two

3.02.00

Type of drive

Electric Motor Driven

3.03.00

Main Bearings

Anti Friction Bearings

3.03.01

Make and Model Number

As per Manufacturers Std

3.03.02

Numbers provided

8 nos

3.03.03

Method of lubrication

Oil Lubricated

3.04.00

Lubrication

Main shaft driven oil pump

3.04.01

Oil pump discharge pressure, Kg/Sq.cm2(g) for


forced feed system

N.A.

3.04.02
3.04.03

Oil Pump strainer size filtering media & mesh size


Oil cooler type, size

:
:

N.A.
Plate type

3.04.04

Cooling water flow for the oil cooler (m3/hr.)

Included above in 14.5 M3/hr

3.04.05

Cooling Water temp. rise across the oil cooler (Deg.


C)
Pressure drop of the cooling water across oil cooler
(Kg/Cm2g)
All instruments, piping and valves for lube oil system
furnished as specified ?

10 Deg C

0.1 Kg/cm2

No.

3.05.00

Size and Type of Connections, mm

DN flange at outlet

3.05.01

Air inlet

N.A.

3.05.02

Air outlet

DN 80 PN acc DIN 2633

3.05.03

Cooling water inlet

DN 40 PN 16 acc DIN 2633

3.05.04

Cooling water outlet

DN 40 PN 16 acc DIN 2633

3.06.00

Materials of Construction
IS/BS/ASTM No.)

3.06.01

Casing

C.I. GG20

3.06.02

Shaft

Alloy Steel

3.04.06
3.04.07

(Indicate

As per Atlas Copco Std

Relevant

3.06.03

Shaft seal (for air)

Floating Alloy Steel Ring

3.06.04

Shaft seal (for lube oil)

Labyrinth Seal

3.06.05

Screw element

Alloy Steel

3.06.06

Bearing

Manufacturers Std

3.06.07

Gears

Alloy Steel

3.06.08

Vibration Isolation Pads

3.06.09

Details of load / unload and bleed air devices

4.00.00

Drive Details

4.01.00

Details of drive motor as per enclosed proforma


furnished?

Yes

4.02.00

Make and Type/module no. of Gear box

Siemens / Equivalent, Sq cage


Induction

4.03.00

Necessary Guards furnished ?

Yes

5.00.00

Weights

Included for rotating parts-Motor


& Screw Elements
:

Load / Unload type suction valve


Electric Motor Driven Comp

5.01.00

Each Compressor Assembly, Kg

3265 Kg each

5.02.00

Drive, Kg

1850 Kg

6.00.00

Noise level of compressor

:
:

< 85 dbA

B.

COMPRESSOR ACCESSORIES INCLUDING AIR


RECEIVERS

1.00.00

Air Intake Filter

Dry type paper filter

1.01.00

Type and Make

Integrated with compressor

1.02.00

Number per compressor

one

1.03.00

Integral/Separate Silencer provided ? (Indicate outlet


dBA)

Integral with Silencer

1.04.00

Particle removal efficiency

3 micron, 99.9%

1.05.00

Oil cooler details

Plate Type

1.06.00

Oil Pump details

Main Shaft Driven Gerotor type

2.00.00

Air Receiver

ASME

2.01.00

Total Number furnished

4 Nos

2.02.00 Design Pressure, Kg/Sq.cm (g) and Code

As per ASME code

2.03.00

Water Capacity each, Cu.m

2.04.00

Dimensions and Weight

Refer Tech offer for details

2.04.01

Diameter, mm

Refer Tech offer for details

2.04.02

Height/length on straight, mm

Refer Tech offer for details

2.04.03

Shell thickness, mm

Refer Tech offer for details

2.04.04

Weight, Kg

Refer Tech offer for details

2.05.00

Yes

3.00.00

All connections, valves, traps, instruments etc.


furnished as specified ?
Inter coolers, After Coolers

3.01.00

Manufacturer and Model No.

ATLAS COPCO MAKE

3.02.00

Number per Compressor offered

ONE

3.03.00

Design and fabrication Code

ATLAS COPCO DESIGN

3.04.00

Temperature, Deg. C

240 Deg C

3.04.01

Compressed Air Inlet

Ambient Air

3.04.02

Compressed Air Outlet

Water inlet temp + 12 Deg C

3.04.03

Cooling water flow (m3/hr.)

14.5 M3/hr for each compressor

3.04.04

Temperature rise (oC)

10 Deg c

Intercooler

Aftercooler

ONE

3.05.00

Size and Type of Connections

DN Flanges

3.05.01

Compressed Air Inlet

N.A.

3.05.02

Compressed Air Outlet:

DN 80 PN acc DIN 2633

3.06.00

Necssary relief valve, level gauge, furnished as


specified ?

Yes

3.07.00

Weight, kg.

N.A.

4.00.00

Control Panel, Annunciation System, Push Buttons,


Fuse, Control Wiring and Terminal Blocks. (Bidder
shall fill the details for both the compressor and the
air drying plant)

Microprocessor
based
Elektronikon
control
panel
dedicated for each compressor

4.01.00

Starter-cum-Control Panel

Star-Delta Starter / Elektronikon

4.01.01

Make

Manufacturers Std

4.01.02

Total number offered

One each for each compressor

4.01.03

Overall dimension, each mm x mm x mm

3500 x 1700 x 2000 mm

4.02.04

Control panels internally wired and complete with all


instruments and accessories for required interlock
and annunciation.

Yes

4.03.00

Annunciation System

ATLAS
COPCO
ELEKTRONIKON

a)

Make

b)

Model No.

c)

Type

d)

Initiating Contact

e)

Interrogation Voltage

f)

Logic Voltage

g)

Power Supply

h)

Window Facia

i)

Hooter

j)

Push Buttons

k)

Performance

i)

CMRR

ii)

Surge Protection

iii)

Insulation Resistance

iv)

Sequence designation

v)

Applicable Standard

vi)

Enclosure Class

MAKE

vii)

No. of Windows

4.04.00

Push Buttons

4.04.01

Make and Type

4.04.02

Number per panel

4.04.03

Contact rating

4.05.00

Fuses

4.05.01

Make and Type

4.05.02

Rupturing capacity

4.06.00

Control Wiring

4.06.01

Voltage Class and Size

4.06.02

Insulation

4.06.00

Terminal Blocks

4.07.01

Make and Catalogue No.

4.07.02

Voltage Grade and Current rating

4.07.03

Suitable for copper cable size

4.07.04

20% Spare terminals furnished ?

5.00.00

PIPING

5.01.00

Material Code and Manufacturer

5.02.00

Sizes offered

5.03.00

Type of joints

5.04.00

Velocity of fluid in pipes considered

5.05.00

Design Pressure, Kg/Sq.cm(g)

5.06.00

All piping, valves, pipe supports, fittings,


connections, instruments and all other
accessories as specified and as required,
furnished ?

5.07.00

Insulation

5.07.01

Items insulated

5.07.02

Material and Code

5.07.03

Insulation Surface temperature, Deg.C

Compressed Air

Outer Cover, material & thickness

5.08.00

Valves

and

Cooling water
drain piping

and

No

Compressed Air
5.07.04

Cooling water
drain piping

5.08.01

5.08.02

5.08.03

5.08.04

Material of valves in air lines

i) For sizes 50 mm and below

ii) For sizes above 50 mm

Material of valves in cooling water and


drain lines
i) For sizes 50 mm and above

ii) For sizes upto 50 mm

Relief Valves

a)

Manufacturer

b)

Type, Code/Standard

c)

Number offered corresponding to


each equipment with set pressure,
design pressure, test pressure,
relieving capacity and material of
construction of body and springs
shall be furnished in a tabular format.

Gate Valves
a)

Make

b)

Code/Standard

c)

Material (specify standard /code)

i) Body

ii) Trim

Type of ends

d)

Compressed Air
5.08.05

5.08.06

Globe Valves
a)

Make

b)

Code/Standard

c)

Material of body and trim (specify


standard/code)

d)

Type of ends

Check Valves
a)

Type

b)

Make

c)

Material of Body, Spring, flap (specify


standard/code) :

d)

Code/Standard

Cooling water
drain piping

and

e)
5.08.07

5.08.08

Type of ends

Ball Valves
a)

Make

b)

Type

c)

Code and standard

d)

Material of body and ball (specify


standard/code)

Solenoid Valves
a)

Make

b)

Type

c)

Material of body and trim (specify


standard/code)

:
Compressed Air

d)
5.08.09

5.08.10

5.08.11

Contact rating

Cooling water
drain piping

Sight Flow Indicators


a)

Make

b)

Type

c)

Material of construction
standard/code)

(specify

Traps
a)

Manufacturer and Type

c)

Material of construction
standard/code)

:
(specify

Strainer
a)

Type and Make

b)

Material of construction
standard/code)

:
(specify

i) Body

:
:

C.

ii) Screen (mesh size)


AIR DRYING PLANT

:
:

1.00.00

General

HOC type Integrated Air Dryer

1.01.00

Manufacturer

ATLAS COPCO MAKE

1.02.00

Model No. and Type

HOC TYPE- Integrated

1.03.00

Number of Drying Plant offered

2 Nos (1W+1SB) in compressor skid

1.04.00

Complete weight of each assembly on


base Frame, K.G.

N.A.

and

2.00.00

Guaranteed Performance

2.01.00

Capacity

2.01.01

Capacity, Cu. m/min. at design ambient

2.01.02

Short duration peak flow, Cu. M/min


(Indicate period also) at design ambient

2.01.03

Total air flow, Cu.M/min at design ambient


between two successive reactivations.

2.02.00

Guaranteed dew point at the outlet


throughout
The operating cycle (at 1 ata pressure)

2.03.00

Moisture content of air, gms/Cu.m/min.

2.03.01

At dryer inlet

2.03.02

At dryer outlet

2.04.00

Air pressure drop between the battery


limits of
Supply, Kg/Sq.cm.

2.04.01

Maximum

2.04.02

Minimum

2.05.00

Total cooling water requirement (Cu. M/hr.)


temp.
Rise (Deg. C) pressure drop (Kg/Sq.C)
across
The battery limit

2.06.00

Time in hrs. per adsorber tower

2.06.01

Drying or adsorption cycle

2.06.02

Depressurisation

2.06.03

Heating

2.06.04

Cooling, purging & represurisation

3.00.00

Design and Construction Features

3.01.00

Adsorber towers

3.01.01

Manufacturer and Design Code

3.01.02

No. of towers per air drying plant

3.01.03

Design
pressure
temperature
(Deg. C)

3.01.04

Adsorbent Particulars
a) Standard/Code

(Kg./Sq.cm)

and

b) In place bulk density, Kg/Cu.m

c) Average particle size, micron

d) Surface area, Sq.m per Cu.m of gel

e) Total quantity per tower, Kg.

f) Portion of gel near window indicating


type ?

g) Total no. of permissible reactivations

3.01.05

Size of each tower, mm (diameter x hight)

3.01.06

Effective hight of adsorbent, mm

3.01.07

Effective free board, mm

3.01.08

Plate thickness, mm

3.01.09

Type of protective coating on internal


surface.

3.02.00

Filters

3.02.01

Manufactuer and Model No.

3.02.02

Nos. per plant

3.02.03

Fltering media

3.02.04

Design free air flow, Cu.M/min.

3.02.05

Minimum pressure drop, Kg/Sq.cm.

3.02.06

Maximum pressure drop, Kg/Sq.cm.

3.02.07

Design pressure, Kg/Sq.cm(g)

3.02.08

All valves, instruments and connections


furnished as per specification ?

3.03.00

Insulation

3.03.01

Items insulated and insulation thickness


(mm)

3.03.02

Material and code

3.03.03

Manufacturer

3.03.04

Insulation surface temperature Deg.C

3.03.05

Outer cover details

D. INSTRUMENTATION
1.00

Details of Pressure Gauge Not Applicable

2.00

Details of Temperature Gauge & Switches Not Applicable

2.00

Details of Pressure Gauge & Switches Not Applicable

4.00

Details of Instrumentation Valves Not Applicable

5.00

Details of Junction Box (Electrical) Not Applicable

6.00

Details of Instrumentation Cable Not Applicable

7.00

Details of Dew Point Meter Not Applicable

E.

MOTOR DATA SHEET

A.

A.C. MOTOR

1.0

GENERAL

1.1

Application/Driven Equipment

: Oil Free Screw Air Compressor

1.2
1.3

Quantity
Make

: One for each compressor


: Siemens / Equivalent

1.4

Frame Size

: 315 S

1.5

Applicable Standard

: IEC

2.0

TYPE AND RATING

2.1

Type of Motor

: Sq. Cage Induction Motor

2.2

Service

: Continuous duty

2.3

Duty Cycle/Designation

: Continuous duty

2.4

Rated Continuous Output

2.5

At 40oC ambient

KW

: 110 KW

At 50oC ambient

KW

: 110 KW

Speed

r.p.m.

: 2980 RPM

a.

Rated speed

: 2980 RPM

b.

Over speed capacity

c.

Critical speed

d.

Rotation (uni-directional or
Bi-directional)

2.6

Rated Voltage & % variation

: 400 V + / - 10%

2.7

Rated Frequency & % variation

: 50 Hz + / - 3%

2.8

Combined voltage & frequency


variation

2.9

Full load current

Amps

2.10

No load current

2.11

Overload capacity

2.12

Rated Power Factor

: 0.90 at full load

a.

Full load

: 0.90 at full load

b.

3/4 load

c.

1/2 load

Efficiency at rated voltage


and frequency

2.13

Amps

a.

Full load

: 94%

b.

3/4 load

c.

1/2 load

3.0
3.1

PERFORMANCE
Method of Starting

3.2

Starting Current % f.l.c.

3.3

3.4

a.

at rated voltage %

b.

at 80% rated voltage

: Star-Delta

:
%

Starting Torque in kg.m

a.

at rated voltage %

b.

at 80% rated voltage

Starting time at

a.

With load

sec.

b.

Without load (driven


equipment coupled)

sec.

c.

3.5

80% voltage

Max. no. of successive start


at full load
i.

in Hot condition :

ii.

in cold condition:

Safe stall time at 110%


rated voltage

a.

Hot condition

sec.

b.

Cold condition

sec.

3.6

Noise level at 1.5 metre in dB.

3.7

Maz. Vibration

100% voltage

a.

at full load

b.
at no load
CONSTRUCTION

4.0
4.1

Degree of Protection of Enclosure

: IP 55

4.2

Method of Cooling

: TEFC

4.3

If water cooled

4.3

a.
b.

Quantity in litre/sec.
Quality

: N.A.
:

c.

Inlet temperature oC

: N.A.

d.

Outlet temperature oC

: N.A.

Insulation Class

a.

Stator

:F

b.

Rotor

:F

Temperature Rise Over 50oC


ambient (by resistance)

: 70 Deg C

4.5

Tropicalised

4.6

Winding Connection

4.7

Bearings

a.

Make

b.

Type

c.

Recommended lubricant

d.

Insulation from shaft current


provided?

4.4

4.8

Yes/No.

Motor Terminal Box


a.

Type

b.

Phase segregated type?

c.

No. of terminals brought out

d.

Fault withstand

e.
f.

i)

Current KA

ii)

Time

Sec.

Max. size of XLPE cable


which can be connected
to the motor.
Auxiliary terminal box

:
:
:

D.E.

N.D.E.

5.0

ACCESSORIES

5.1

Space Heaters
a.
No. x Watt

b.

5.2

5.3

5.4

5.5

5.6

5.7

5.8

Volt, phase, frequency

Winding temperature detector


a.

Type

b.

Nos. furnished

c.

Duplex type?

Bearing temperature detector

a.

Type

b.

Nos. furnished

c.

Duplex type?

Temperature Indicators
a.

Type

b.

Nos. provided

c.

Locations

Temperature Alarm Contact


a.
Nos. provided

b.

Locations

c.

Contact rating

Flow Switch
a.

Type

b.

Nos. provided

c.

Locations

d.
Contact Rating
Current Transformer for
differential protection

a.

Nos. provided

b.
c.

Current Ratio
Class

:
:

Accessory Terminal Box


a.

No. provided

b.

Cable glands
furnished

:
Yes/No. :

6.0

GROUNDING

6.1

No. of grounding pads provided


a.

On motor body

b.

On terminal box

7.0

MISCELLANEOUS

7.1

Type of mounting

7.2

Overall dimension
L x B x H)
mm x mm x mm

7.3

7.4

Moment of Inertia (GD2)


a.

Stator

Kg.m2

b.

Rotor

Kg.m2

c.

Total

Kg.m2

a.

Stator

Kg

b.

Rotor

Kg

c.

Total

Kg

Weight

SCHEDULE - III
LIST OF SPARES
Sl.No.

Description
Commissioning Spares are not required

Identification Code

SCHEDULE - IV
LIST OF SPECIAL TOOLS AND TACKLES
Sl.No.

Description
Not Offered since Not Applicable

Identification Code

SCHEDULE - V
DEVIATIONS
The Offerer shall furnish an exhaustive list of deviations if there is any, in his proposal as per the following
format. The Price implication column shall be filled up only with yes or no, not with any price figures.

Sl.No.

Reference from
Specification document

2.00.00-SCOPE OF WORK
AND EXCLUTION

2.02.00-Instrumentation &
Control

2.04.00-Scope of supply

Description of Deviation
We are offering two nos oil free
screw air compressors with
integrated HOC dryers. We are also
offering 4 nos air receivers.
We are offering microprocessor
based Elektronikon panel each
mounted on compressor skid.
We have not considered any piping,
valves, fitting, insulation,
accessories, instruments, hanger,
support, structure etc outside
compressor skids. Our scope is
limited to design, manufacture and
supply of 2 air compressors and 4
air receivers only as listed in
Annexure-III attached

Price implication
(yes/no)
No

No
No

SCHEDULE - VI
EXPERIENCE LIST
The Offerer shall tabulate below a list of jobs already executed by him as regards to the supply and/or turnkey
execution of similar packages/projects. The list shall contain all relevant information on type, capacity, client,
project/order values, scheduled and actual time of execution and any other pertinent information as may be
considered worth mentioning for the purpose of assessing his capability.
Sl.
No.

Construction
Schedule

Actual time
of
Completion

Type of Work
&
Capacity

Location

Name of
Project &
Order value

Name of
Client /
Owner

Supervising
Consultant

4 months

4 months

Dahej

CPP1

Hindalco

N.A.

Dahej

Udhe

5 months

5 months

Caustic
Soda

GACL

Design,
Manufacturing
& supply of oil
free screw air
compressors
with HOC
dryers
Design,
Manufacturing
& supply of oil
free screw air
compressors
with HOC
dryers