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REFRIGERATION DIVISION W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

REFRIGERATION DIVISION

W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

12WB, 124WB MAXIMUM PIPING MOMENTS

12WB

 

Force[LB]

Moment{LB.ft]

SUCTION

1248

2416

DISCHARGE

764

1656

124WB(Low stage)

 

Force[LB]

Moment{LB.ft]

SUCTION

1248

2416

DISCHARGE

764

1656

124WB(High stage)

 

Force[LB]

Moment{LB.ft]

SUCTION

764

1656

DISCHARGE

522

1274

REFRIGERATION DIVISION W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

REFRIGERATION DIVISION

W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

12WB, 124WB TORSIONAL DATA

Compressor in total

 

GD2

 

[kg cm sec2]

[kg m2]

12WB

15.485

6.07

124WB

16.425

6.439

5 mass points

10

c = 10 kg cm

2

Shaft diameter d = 18.9 cm

Coupling + E

A B C D r=1cm F G H I 2 3 4 1
A
B C
D
r=1cm
F G H
I
2
3
4
1

5

1: Cranpin #1(incl. piston and rod mechanism) 2: Cranpin #1(incl. piston and rod mechanism) 3: Cranpin #1(incl. piston and rod mechanism) 4: Cranpin #1(incl. piston and rod mechanism) 5: Coupling

Model

A

B

C

D

E

F

G

H

I

 

kgsec 2 /cm

 

cm

 

12WB

2.20

2.20

2.20

2.20

0.17

440

440

440

735

124WB

2.34

2.34

2.34

2.34

0.17

440

440

440

735

REFRIGERATION DIVISION W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

REFRIGERATION DIVISION

W SERIES RECIPROCATING COMPRESSOR

TECHNICAL INFORMATION

BEARING HEAD

• After the following serial numbers, newly designed bearing head is furnished.

- N2A 1488

- N4A 2630

- N6A 1904

- N6A 1904

- N8A 2118

- N42A 1504

- N62A 801

If seal leakage problem occurs on model A compressors with younger serial numbers than

the above,

an oil drain pipe as shown below:

OIL DRAIN PIPING

it is recommended to either change the bearing head to new design or modify to install

change the bearing head to new design or modify to install • Fitting JO4610 (6Ø X

• Fitting JO4610 (6Ø X PT1/8) in, make a piping with 6mmØ tube.

REFRIGERATION DIVISION W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

REFRIGERATION DIVISION

W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

BYPASS OIL FILTER

(BF-15)

COMPRESSOR TECHNICAL INFORMATION BYPASS OIL FILTER (BF-15) Supersedes all previous version. This information is for
COMPRESSOR TECHNICAL INFORMATION BYPASS OIL FILTER (BF-15) Supersedes all previous version. This information is for
REFRIGERATION DIVISION W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

REFRIGERATION DIVISION

W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

BYPASS OIL FILTER

(BF-20)

1. Handling Care

a. In order to avoid any damage on pipes due to vibration, make sure the filter is stabilized with bolts and/or other supporting devices.

b. Handle pipes with caution and keep away from vibration and/or other distraction that may cause damages, and assemble the pipes without any leakage of gas.

c. Do not go over the filters’ in and out pressure difference more than 6.5 Kg/cm2

d. Keep the pressure difference 1.5~3.0 Kg/cm under normal operation.

e. Avoid dust and moisture environment when storing the element.

2. Element Usage Interval

• Follow the element interval shown below as a guide. (The interval may vary depending on amount of oil filtered, oil cloudiness and other conditions.)

• Once an element has passed refrigerant/oil, that element has to be changed regardless any circumstance.

1st assemble/oil change

1st change after 150hr./1month 2nd change after 1200hr 3rd change after 2400hr./6month

Remarks:

1st change should be done approximately after 30hr if;

- device has extended/increased or modified.

- treated after unusual part's friction.

- excess cloudiness of oil.

REFRIGERATION DIVISION W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

REFRIGERATION DIVISION

W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

COMPATIBILITY AMONG WA,WB SERIES AND OLD A,B SERIES

Parts Name

Old (A, J, B)

W (WA, WJ, WB)

Compatibility

Head cover

Air cooled

Type W Air cooled

No *Change head springs No *Change head springs

Water cooled

Type W Water cooled

Head spring (Free height)

J: 82 mm A: 82 mm B: 92 mm

WJ: 63 mm WA: 63 mm WB: 79 mm

No

Bolts, head cover

A: M12 * 55 B: M16 * 60

WA: M12 * 40 WB: M16 * 45

No

Bolts, jacket cover

A: M10 * 25 B: M10 * 25

WA: M12 * 25 WB: M12 * 25

Yes

Discharge valve assy.

Former type

Gas dumper type

No

Cage guide, discharge

 

WA, WJ: Newly made WB: Newly made

WA, WJ: No WB: Yes

Bolts, discharge cage guide, A type

M10 * 50

M10 * 45

No

Spring, discharge valve

Type III 12.7 mm

Type IV 13.8 mm (Single & High stg) Type III 12.7 mm (Low stg.)

No

Valve plate. suction

   

Yes (Low stage of compound machine) * Use W series suction springs for W series valve plates.

Spring, suction valve

Type II 13.0 mm

Type IV 13.8 mm (Single & High stg) Type III 12.7 mm (Low stg.)

No

Mechanical seal assy.

NH3:

Single seal

Double

Yes

Freon: Double

Stop valves

   

Yes as assembly

O-rings

NH3:

Buna-N

NH3, Freon: Buna-N

Yes

Freon: Viton

Gaskets

Asbestos

Non-asbestos

Yes

JO valves

NH3:

NH3 type

Freon type

Yes

Freon: Freon type

REFRIGERATION DIVISION W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

REFRIGERATION DIVISION

W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

CONVERTION FROM FREON/PROPANE TO AMMONIA COMPRESSOR

The followings must be changed;

Items

Freon/Propane type

Ammonia type

Notes

Head covers

Air cooled

Water cooled

 

Oil cooler

D.X.oil cooler

Water cooled oil cooler (Consult Mycom for NH3 D.X. oil cooler)

Requires some tubings

Piston rings

Freon/Propane

Ammonia combination *

 

combination

Discharge valve

Freon/Propane

Ammonia combination **

Change as assembly

assy.

combination

Suction valve plate

Freon/Propane

Ammonia combination ***

 

combination

*:

See Technical information “PISTON RING COMBINATION”.

**:

See Technical information “DISCHARGE VALVE COMBINATION”.

***:

See Technical information “SUCTION VALVE PLATE COMBINATION”

REFRIGERATION DIVISION W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

REFRIGERATION DIVISION

W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

SHAFT TAPER AND DIMENSIONS (A, B)

TECHNICAL INFORMATION SHAFT TAPER AND DIMENSIONS (A, B) Model A B C D E F G

Model

A

B

C

D

E

F

G

H

I

J

A,J (inch)

2.637

3.543

0.984

1.575

1.968

0.984

0.019

2.205

0.500

0.2755

 

+0.00169

+0.0039

(mm)

67

90

25

40

50

25

0.48

56

12.7

7

 

+0.043

+0.1

B (inch)

3.622

4.921

1.181

2.559

1.968

1.181

0.019

3.051

0.9448

0.3149

 

+0.00200

+0.0039

(mm)

92

125

30

65

50

30

0.48

77

24

8

±0.3

+0.5

±0.3

 

±0.2

 

+0.052

+0.1

REFRIGERATION DIVISION W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

REFRIGERATION DIVISION

W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

SHAFT TAPER AND DIMENSIONS

(C)

TECHNICAL INFORMATION SHAFT TAPER AND DIMENSIONS (C) Supersedes all previous version. This information is for
REFRIGERATION DIVISION W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

REFRIGERATION DIVISION

W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

LOCKING BALL

RECIPROCATING COMPRESSOR TECHNICAL INFORMATION LOCKING BALL Material: JIS.G.4805 Size (strandard Ø): model A 3/16

Material:

JIS.G.4805

Size (strandard Ø):

model A

3/16 (4.7625mm)

model B

1/4 (6.3500mm)

Re-installing a locking ball:

1. Drill a hole deeper (approximate 0.2~0.5mm) than the size indicated (*) in the above picture.

2. Keep the center point when making a hole.

3. It is necessary to use a calking tool.

REFRIGERATION DIVISION W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

REFRIGERATION DIVISION

W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

1. CRANK SHAFT - LENGTH

DIMENTIONS

TECHNICAL INFORMATION 1. CRANK SHAFT - LENGTH DIMENTIONS Model 2A 4A 6A, 42A 8A, 62A 4B

Model

2A

4A

6A, 42A

8A, 62A

4B

6B, 42B

8B, 62B

L

(mm)

581

674

674

684

867

928

928

2.

CRANK CASE - LENGTH

 
 
 

Model

2A

4A

6A, 42A

8A, 62A

4B

6B, 42B

8B, 62B

L

(mm)

337.5

470

470

480

583

644

644

3.

END OF CRANK SHAFT TO CRANK CASE

 
 
 

Model

2A

4A

6A, 42A

8A, 62A

4B

6B, 42B

8B, 62B

L

(mm)

213

216.5

216.5

216.5

318

316.5

305.5

REFRIGERATION DIVISION W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

REFRIGERATION DIVISION

W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

NUT DIMENTIONS

COMPRESSOR TECHNICAL INFORMATION NUT DIMENTIONS Nut P H1 D D2 D1 M70 X 1 1 0.541

Nut

P

H1

D

D2

D1

M70 X 1

1

0.541

70

69.350

68.917

M90 X 1

1

0.541

95

94.350

93.917

measurement:

mm

REFRIGERATION DIVISION W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

REFRIGERATION DIVISION

W SERIES RECIPROCATING COMPRESSOR

TECHNICAL INFORMATION

CUNO FILTER

• Cuno filter handle need to be rotated to clockwise once a day (2~3 turn), in order to remove particles and to keep oil in good quality.

REFRIGERATION DIVISION W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

REFRIGERATION DIVISION

W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

DISCHARGE VALVE ASSY. COMBINATION

   

Old type (A,J,B)

W type (WA, WJ, WB)

NH3

Propane &

NH3

Propane &

Freon

Freon

Comp. Type

STD.

Booster

 

STD

Booster

 

WA (Single stage)

CN

CN

CR

WCN

CN

WCR

WA

Low stg

CN

 

SR

CN

   

(Compound)

WCR

High stg

CN

 

CR

WCN

 

WJ

   

CR

   

WCR

WB (Single stage)

CN

SN

CR

WCN

SN

WCR

WB

Low stg

SN

 

SF

SN

   

(Compound)

WCR

High stg

CN

 

CR

WCN

 

In case of seeing different combination please contact Mycom.

REFRIGERATION DIVISION W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

REFRIGERATION DIVISION

W SERIES RECIPROCATING COMPRESSOR

TECHNICAL INFORMATION

J COMPRESSOR DX OIL COOLER PIPING

TECHNICAL INFORMATION J COMPRESSOR DX OIL COOLER PIPING Note: 1. Outlet of oil temperature should be

Note:

1.

Outlet of oil temperature should be maintained at 40 °C ± 5 (104 °C ± 9) for Ammonia and Freon applications.

2.

“ORIFICE” is furnushed on all of standard compressor from factory shipment. When used with orifice, be sure to install thermostat.

3.

When used with TX Valve, remove orifice. TX Value should be selected with 0.5TR capacity for all of 4J, 6J & 8J compressor. This control arrangement is recommended for application which operating condition varies.

4.

Be sure to install strainer before solenoid valve.

REFRIGERATION DIVISION W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

REFRIGERATION DIVISION

W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

COUNTER FLANGE (COPPER TUBE)

(J)

CSV Old New for 40 A ∅ 44.6 +0.1/0 ∅ 41.5 +0.1/0 B 20 25
CSV
Old
New
for 40
A
44.6 +0.1/0
41.5 +0.1/0
B
20
25
C
42
39
for 50
A
∅51.0 +0.1/0
54.2 +0.1/0
B
25
30
for 65
A
69.6 +0.1/0
66.9 +0.1/0
B
30
35
for 80
A
76.4 +0.1/0
79.6 +0.1/0
B
35
40
REFRIGERATION DIVISION W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

REFRIGERATION DIVISION

W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

LIMITATIONS OF THE USE

No

Item

Comp. type

Limits

Reasons, notes

1

Max. differential pressure

WA, WB, WJ

215

psi

A

limit for bearing halves.

 

Compound = DP (hi stg) - SP(lo stg)

2

Max. suction pressure

WA, WB, WJ

56

psig

A

limit for STD thrust bearing.

(STD)

 

85

psig

B.B. type thrust bearing.

(Option)

3

Min. suction pressure

Compound WA & WB

21.7 inHg (= 4 psia)

A

limit for STD oil pump performance

4

Max. discharge pressure

WA, WB, WJ

285

psig

Set value for pressure test.

5

Max. intermediate pressure

WA, WB, WJ

78

psig (1200rpm)

 

95

psig (1100rpm)

119

psig

(1000rpm)

6

Max. discharge temperature

WA, WB, WJ

285

F

w/ water cooled heads,jackets,oil cooler. Beyond this limit, piston will seize sleeve for thermal expansion.

(NH3)

250

F

w/ air cooled heads, D.X.oil cooler.

(Freon & Propane)

7

Max. compressor speed

WA, WJ

1450

rpm

limits for bearings, valves

2WA

1100

rpm

limits for bearings, valves

WB

1200

rpm

limits for bearings, valves

12B,

1170

rpm

Direct drive only. limits for bearings, valves

16WB,124WB

8

Min. compressor speed

WA, WJ

800

rpm

A

limit to maintain oil film

(STD)

 

650

rpm

w/ low speed oil pump

(Option)

WB

800

rpm

A

limit to maintain oil film

(STD)

 

650

rpm

w/ low speed oil pump

(Option)

9

Maximum BHP for belt drive application

WA, WJ

100

BHP

A limit for radial bearings

WB

150

BHP

A limit for radial bearings

10

Max. compression ratio

WA, WB, WJ

10

A limit for disch. temp., oil temp.

(Freon & Propane)

WA, WB

9

 

(NH3)

11

Max. & Min. oil temp.

WA, WB, WJ

120

F (Max.)

 

85

F (Min.)

12

Normal net oil pressure range

WA, WB, WJ

20

~ 43 psi

ΔOP = OP - SP Excessive oil pressure causes malfunction

 

of

unloader system.

13

Max. & Min. room temp.

WA, WB, WJ

120

F (Max.)

 

40

F (Min.)

REFRIGERATION DIVISION W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

REFRIGERATION DIVISION

W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

OIL PUMP

Model A:

Standard pump Low speed pump

800~1450R/M (1100R/M for 2A) for all compressor. below 800 down to 650R/M.

Model B (800~1200R/M, there is nothing below 800):

Type 2 pump Type 2.5 pump ---

---

marine compound compressors and compressors below TE=-45°C.

all compressor other than the condition stated below.

1)

2.5 pump is for model B,it is not low speed pump.

2)

Model A 650~800R/M use low speed pump, it is not 2.5 pump.

3)

Model Bs’ limit is at 800R/M and not to be used below this speed.

4)

(There is no low speed pump for model B) Use standard for model A, it is determined by the number of spin.

Oil Quantity

- Model A, standard

---

16 l/m (4.2 GMP) (800~1450 R/M)

- Model A, low speed

---

20 l/m (5.3 GMP) (650~799 R/M)

- Model B, standard

---

22 l/m (5.8 GMP)

- Model B, 2.5

---

29.2 l/m (7.7 GMP) (marine 2 stage or below TE=-45°C)

- Above 12B,

---

52 l/m (13.7 GMP)

* all the measurements are at 1000R/M.

REFRIGERATION DIVISION W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

REFRIGERATION DIVISION

W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

PISTON RING COMBINATION

As of May 1, 1999

 

Old type (A,B &J)

 

New type (WA, WB & WJ)

 

NH3

Propane &

NH3

Propane &

Freon

Freon

Single, High

Low stg

All

Single, High Stg

Low stg

All

Stg

1

st

GA-P

FC-P

FC-P

FC-PC-BFG1

FC-PC-BFG1

FC-PC-BFG1

2

n

FC-UC

GA-P

FC-UC (GA-P)

FC-P

FC-P

GA-P

d

3

rd

FC-PC-BC3P

FC-PC-BC3P

FC-PC-BC3P

FC-PC-BC3P

FC-PC-BC3P

FC-PC-BC3P

4

th

FC-PC-BC3

FC-PC-BC3

FC-PC-BC3

FC-PC-BC3

FC-PC-BC3

FC-PC-BC3

New Piston Ring Combination

Canada is a large ice arena market where most of these systems are flooded ammonia chillers with low suction superheat of 0 ~ 5 deg F. Under this condition suction gas entering to the compressor is a mix of dry and wet ammonia (mist) and this will in some cases make the top 2 piston rings very hard to lubricate themselves and causes premature wear on cylinder sleeves. A new piston ring “FC-PC-BFG1 (so called G1)” was developed in early 1996 by Mycom Canada’s request to R&D group in Japan and had been tested in the last three years. G1 ring has a groove to carry more oil for keeping necessary oil film between the cylinder sleeve and the rings. The result was significantly good.

All new Mycom reciprocating compressors use this G1 rings as a top ring for improved performance. By having this change old FC-PC-BF is no longer available from Mycom Canada warehouse as spare parts and G1 are available and are directly replaceable with this BF rings.

REFRIGERATION DIVISION W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

REFRIGERATION DIVISION

W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

RECOMMENDED MAINTENANCE PROGRAM

Item

Hours

1

2

3

4

5

6

7

8

9

10

x1000

Oil

 

I

I

R

I

I

Suction valve

 

D

Discharge valve

 

D

Bearing halves

 

D

Bushings

 

R

Piston pins

 

R

Piston rings

 

R

Shaft seal

 

D

Main bearing

 

R

Thrust bearing

 

R

Cuno filter

 

C

C

C

C

C

Suction strainer

 

C

C

Oil filter

 

C

C

I:

R:

D:

C:

Do oil analysis. Replace with new if necessary Replace Disassemble and check, replace if necessary Clean

 

It is highly recommended to install an external bypass (or full) oil filter for R-290 refrigeration compressors. This program is typical. Frequent start/stop of the compressor reduces life of each part. Please refer to operation manual for parts wear limits.

REFRIGERATION DIVISION W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

REFRIGERATION DIVISION

W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

RECOMMENDED OIL

The following lubricants are recommend for use with MYCOM W series reciprocating compressors on refrigeration duty. The customer should be advised that various mineral oils are refined from different base stocks and may contain additives which are not compatible with a similar oil from another supplier, and that synthetic lubricants from different suppliers may have different chemical constituents. Therefore, it is recommended that lubricants from different suppliers, or of different types not be mixed, and that if the type or supplier of a lubricant is changed, the complete system charge of lubricant should be replaced. It should also be noted that the following listing of lubricants is not complete, and that inclusion or exclusion of a specific product does not imply acceptance or rejection of that product. For specific lubricants not listed, contact MYCOM.

Users must be aware of compatibility of O-ring materials and followings are our recommended oil for long life operation of the compressors.

Most Recommended

Refrigerant

Min. Evap.

Lubricant Type

Supplier-grade

Recommended O-ring material

temperature

NH3

All *

Napthenic

Texaco – Cappella D WF68 Suniso – 4GS

HSN or Buna-N, use 104 F oil supply.

base mineral

Synthetic

MYCOM-AB68

 

Freon

All *

Napthenic

Texaco – Cappella D WF68 Suniso – 4GS

HSN, Buna-N, Viton For high discharge gas temperature application use Viton. Use 104 F oil supply.

base mineral

Synthetic

MYCOM-AB68

Propane

Above -25 F

Polyglycol

Mobil – Glygoyle22 CPI – 1516-150

Viton only. Use 140 F oil supply.

Below -25 F

Polyglycol

Mobil – Glygoyle11 CPI – 1516-100

REFRIGERATION DIVISION W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

REFRIGERATION DIVISION

W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

REQUIRED WATER FLOW FOR WATER COOLED OIL COOLER (NEW MODEL)

REQUIRED WATER FLOW FOR WATER COOLED OIL COOLER (NEW MODEL) Maximum water flow that new oil

Maximum water flow that new oil cooler heat exchanger can take are as follow:

WA,WB,L

55L/min

12,124WB

75L/min

K,C

40L/min

Maximum cooling water inlet temperature is 30 deg C.

REFRIGERATION DIVISION W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

REFRIGERATION DIVISION

W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

STOP VALVE SIZES

Compressor Type

   

Old Size *

New Size **

 
 

***

NH3

Freon, Propane

NH3, Freon, Propane

2WA

S

40A

40A

40A

 

D

40A

40A

40A

4WA

S

50A

65A

50A

 

D

50A

50A

50A

6WA

S

65A

80A

65A

 

D

65A

65A

65A

8WA

S

80A

90A

80A

 

D

65A

80A

65A

4WB

S

90A

90A

80A

 

D

80A

80A

80A

6WB

S

90A

100A

100A

 

D

80A

90A

80A

8WB

S

100A

125A

125A

 

D

90A

100A

100A

12WB

S

125A

125A

125A

 

D

80A x 2

80A x 2

80A x 2

42WA

HS

40A

40A

40A

 

LS

50A

50A

50A

 

HD

40A

40A

40A

 

LD

50A

50A

50A

62WA

HS

40A

40A

40A

 

LS

65A

65A

65A

 

HD

40A

40A

40A

 

LD

50A

50A

50A

42WB

HS

65A

65A

65A

 

LS

80A

80A

80A

 

HD

50A

50A

50A

 

LD

65A

65A

65A

62WB

HS

65A

65A

65A

 

LS

90A

90A

100A

 

HD

50A

50A

50A

 

LD

65A

65A

65A

124WB

HS

80A

80A

80A

 

LS

125A

125A

125A

 

HD

50A x 2

50A x 2

50A x 2

 

LD

80A x 2

80A x 2

80A x 2

*

Compressors made before January 1994.

**

Compressors made after January 1994.

***

S:

Suction Suction (Low stage)

D:

Discharge

HS:

Suction (High stage) Discharge (Low stage)

LS:

HD:

Discharge (High stage) LD:

REFRIGERATION DIVISION W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

REFRIGERATION DIVISION

W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

STOP VALVE (FREON)

1 BODY 9 PACKING 2 BONNET 10 GRAND PACKING SUPPORT 3 VALVE STEM 11 BONNET
1
BODY
9
PACKING
2
BONNET
10
GRAND PACKING SUPPORT
3
VALVE STEM
11
BONNET TIGHTEN BOLT
4
VALVE BODY
12
BONNET GASKET
5
SPINDLE SEAT
13
FLANGE TIGHTEN BOLT
6
CAP HANDLE
14
FLANGE TIGHTEN BOLT
7
PACKING NUT
15
WELD FLANGE GASKET
8
COPPER RING
16
WELD FLANGE (ANGLE TYPE)
REFRIGERATION DIVISION W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

REFRIGERATION DIVISION

W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

STOP VALVE

(NH3)

COMPRESSOR TECHNICAL INFORMATION STOP VALVE (NH3) 1 BODY 11 GRAND PAKING NUT 2 BONNET 12

1

BODY

11

GRAND PAKING NUT

2

BONNET

12

PACKING

3

VALVE STEM

13

BONNET GASKET

4

VALVE BODY

14

FLANGE GASKET

5

SPINDLE SEAT

15

WELD FLANGE (ANGLE TYPE)

6

WHEEL HANDLE

16

BONNET TIGHTEN BOLT

7

PACKING NUT

17

FLANGE TIGHTEN BOLT

8

GRAND PAKING SUPPORT

18

FLANGE TIGHTEN NUT

9

VALVE SUPPORT

19

HANDLE WHEEL NUT

10

VALVE SUPPORT SCREW

20

HANDLE WHEEL WASHER

REFRIGERATION DIVISION W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

REFRIGERATION DIVISION

W SERIES RECIPROCATING COMPRESSOR

TECHNICAL INFORMATION

STOP VALVE

(J)

COMPRESSOR TECHNICAL INFORMATION STOP VALVE (J) 1 BODY 10 VALVE STEM TIGHTEN NUT 2 O-RING

1

BODY

10

VALVE STEM TIGHTEN NUT

2

O-RING FOR BODY

11

WASHER FOR VALVE STEM TIGHTEN NUT

3

VALVE STEM

12

O-RING FOR VALVE STEM

4

SEAL CAP

13

VALVE BODY

5

COPPER PACKING

14

FLANGE FOR COPPER PIPE

6

WASHER FOR BODY TIGHTEN BOLT

15

FLANGE FOR STEEL PIPE

7

TIGHTEN BOLT FOR BODY

16

FLANGE TIGHTEN BOLT

8

O-RING FOR VALVE FLANGE

17

WASHER FOR FLANGE TIGHTEN BOLT

9

SEAT RING

 

Model J suction/discharge piping O.D. size

 

4J

6J

8J

Suction

2-1/8”

2-5/8”

3-1/8”

Discharge

1-5/8”

2-1/8”

2-5/8”

REFRIGERATION DIVISION W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

REFRIGERATION DIVISION

W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

STOP VALVE

(J)

Dimension (mm) Model A B C D E F G H I CSV-40 124 66
Dimension (mm)
Model
A
B
C
D
E
F
G
H
I
CSV-40
124
66
58
291
66
85
140
Ø30
10
CSV-50
144
76
68
323
73
100
150
Ø40
12
CSV-65
152
86
66
363
83
109
171
Ø50
14.5
CSV-80
168
88
80
404
86
129
189
Ø70
19.5
REFRIGERATION DIVISION W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

REFRIGERATION DIVISION

W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

SUCTION STRAINER & SCALE TRAP

NUMBER OF CANVAS SOCK

 

Number of Canvas Sock

Model

for Suction Strainer

for Scale Trap

2A

1 (Ø55 X 110)

---

4A

1 (Ø74 X 140)

---

6A

---

1 (Ø74 X 140)

8A

1 (Ø74 X 110 and Ø74 X 140)

---

42A

1 (Ø74 X 140)

---

62A

---

1

4B

1 (Ø105 X 190)

---

6B

1 (Ø105 X 140)

---

8B

---

1 (Ø105 X 140)

42B

---

2

62B

---

2

12B

2

---

12-4B

2

---

(

):

Size of Suction Strainer Spring

REFRIGERATION DIVISION W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

REFRIGERATION DIVISION

W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

SUCTION STRAINER & SCALE TRAP

SIZE OF SUCTION STRAINER SCREEN

     

B

(Total length)

 

Model

ØA (Screen outer diameter)

Old Style

New Style

4A, 6A

Ø66.5

258

(10.17”)

 

8A

short

310 (12”)

 
 

long

333

(13.1”)

 

4B, 6B, 8B

Ø90.5

347

(13.6”)

 

12B

Ø118

375

(14 5/8”)

350 (13 7/8’)

12-4B

short

350

(13 7/8”)

310

(12”)

 

long

625

(24.6”)

585

(23”)

SIZE OF SCALE TRAP SCREEN

 

Model

ØA (Screen outer diameter)

B

(Total length)

A, 42B

 

Ø92

185 (7.2”)190 (7.4”) (New Style)*

B

Ø125

 

210

(8.2”)

 

8B

Ø152

 

255

(10”)

8AF

 

Ø105

 

190

(7.4”)

*:

Since 1981

 

(

):

Inch size

REFRIGERATION DIVISION W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

REFRIGERATION DIVISION

W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

SUCTION VALVE PLATE COMBINATION

 

Old type (A,J,B)

W type (WA, WJ, WB)

NH3

Propane &

NH3

Propane &

Freon

Freon

Comp. Type

Any application

Any application

WA, WJ (Single stage)

N/M *

R

WN

WR

WA, WJ

Low stg

N/M

N/M

N

N

(Compound)

High stg

N/M

R

WN

WR

WB (Single stage)

N/M

R

WN

WR

WB

Low stg

N/M

N/M

N

N

(Compound)

High stg

N/M

R

WN

WR

*:

No mark on valve plate (same as “N” type now)

REFRIGERATION DIVISION W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

REFRIGERATION DIVISION

W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

SCREW SIZE AND TIGHTENING TORQUE

(A)

No.

 

Description

 

Inch Size

 

Metric Size

 

Torque:

Qty

     

Ft.-Lb (Kg-Cm)

25

Bearing Head

(A)

1/2 X 30

(A)

M12 X 30

60

(800)

4

31

Thrust Bearing

(H)

3/8 X 30 (S=20)

(H)

M10 X 30 (S=20)

30

(400)

6

28

Cover Plate

(H)

1/2 X80 (S=25)

(H)

M12 X 80 (S=30)

60

(800)

8

10

Main Bearing Head (Short)

(H)

1/2 X 40 (S=25)

(H)

M 12 X 40 (S=30)

60

(800)

6

11

Main Bearing Head (Long)

(H)

1/2 X 120 (S=25)

(H)

M12 X 120 (S=30)

60

(800)

2

60

Oil

pump

(H)

3/8 X 30 (S=20)

(H)

M10 X 30 (S=20)

30

(400)

6

16

Cuno Filter

(H)

3/8 X 30 (S=20)

(H)

M10 X 30 (S=20)

30

(400)

4

78

Connecting Rod, Bolt

3/8 X 100

3/8 X 100

*

2

80

Connecting Rod, #1 Nut

*

*

45

(600)

2

81

Connecting Rod, #2 Nut

*

*

35

(450)

2

75

Gage Guide

(H)

3/8 X 50 (S=21)

(H)

M10 X 50 (S=26)

30

(400)

10

112

DV

Seat, Bolt

1/2 X 65 (S=35)

1/2 X 65 (S=35)

*

1

113

DV

Seat, #1 Nut

*

*

80

(1000)

1

114

DV

Seat, #2 Nut

*

*

60

(800)

1

52

Head Cover

(H)

1/2 X 55 (S=25)

(H)

M12 X 55 (S=30)

60

(800)

16

54

Name Plate (SUS)

(H)

3/8 X 25

(H)

M10 X 25

45

(600)

4

2-43

Water Jacket Flange (SUS)

(H)

3/8 X 20

(H)

M10 X 20

45

(600)

2

48

Handhole Cover

(H)

1/2 X 40 (S=25)

(H)

M12 X 40 (S=30)

60

(800)

16

120

Oil

Strainer Screen Hub

(H)

5/16 X 10

(H)

M8 X 12

 

1

123

Oil

Strainer Cover

(H)

3/8 X 30 (S=20)

(H)

M10 X 30 (S=20)

30

(400)

4

167

Oil

Sight Glass Gland

(H)

3/8 X 30 (S=20)

(H)

M10 X 30 (S=20)

30

(400)

4

144

Push Rod Hub

(H)

3/8 X 20

(H)

M10 X 20

 

1

149

Unloader Piston Cover

(H)

3/8 X 35 (S=20)

(H)

M10 X 35 (S=26)

30

(400)

6

150

Unloader Piston Cover

(A)

1/4 X 15

(A)

1/4 X 15

 

1

163

Suction End Cover

(H)

3/8 X 35 (S=20)

(H)

M10 X 35 (S=26)

30

(400)

6

4-1

Oil

Cooler Installation

(H)

1/2 X 25

(H)

M12 X 25

 

2

4-7

Oil

Cooler Cover

(H)

3/8 X 32

(H)

M10 X 32

 

6A

181

Scale Trap Cover

(H)

1/2 X 35 (S=25)

(H)

M12 X 35 (S=25)

60

(800)

4

177

Screw, Scale Trap

*

*

*

4

183

Bolt and Nut, Suction Stop Valve

*

*

*

4

170

Screw,Discharge Elbow

*

*

*

4

174

Bolt and Nut, Discharge Stop Valve

*

*

*

4

7

Screw, Flywheel

   

(3800)

1

130

Intermediate Bearing Screw

       

(A):

Allen Socket Head Screw Hexagon Head Screw

 

(H):

(SUS): Stainless (S=Thread Length) (No mark=Full Thread)

 

Metric size used on all compressor manufactured after April 1979.

 
REFRIGERATION DIVISION W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

REFRIGERATION DIVISION

W SERIES RECIPROCATING COMPRESSOR TECHNICAL INFORMATION

SCREW SIZE AND TIGHTENING TORQUE

(B)

No.

 

Description

 

Inch Size

 

Metric Size

 

Torque:

Qty

     

Ft.-Lb (Kg-

 

Cm)

25

Bearing Head

(A)

5/8 X 40

(A)

M16 X 40

90

(1200)

4

31

Thrust Bearing

(H)

1/2 X 35 (S=25)

(H)

M12 X 35 (S=25)

60

(800)

6

28

Cover Plate

(H)

5/8 X 90 (S=32)

(H)

M16 X 90 (S=38)

90

(1200)

12

10

Main Bearing Head

(H)

5/8 X 50 (S=32)

(H)

M 16 X 50 (S=38)

90

(1200)

12

11

Cuno Filter Cover (12B)

(H)

5/8 X 90 (S=32)

(H)

M16 X 90 (S=38)

90

(1200)

12

10

Main Bearing Head (12B)

(A)

5/8 X 40

(A)

M16 X 40

90

(1200)

4

60

Oil

Pump Casing (12B)

(H)

1/2 X 35 (S=25)

(H)

M12 X 35 (S=25)

60

(800)

6