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L7315
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August 2007

LEADING THE PRECAST INDUSTRY SINCE 1919

PRECAST

CONCRETE FLOORING

This Bison precast concrete flooring document is a comprehensive product and


technical guide designed for Structural Engineers, Civil Engineers, Specifiers
and Contractors.
It provides a range of products and solutions to choose from and is supported by
technical details, specifications and design guidelines/considerations for Part A,
Part E and Part L.

2
For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk

CONTENTS

INTRODUCTION
PAGES 0 - 7

COMMERCIAL/INDUSTRIAL PRODUCTS

01

HOUSING PRODUCTS SINGLE OCCUPANCY

02

HOUSING PRODUCTS MULTIPLE OCCUPANCY

03

COMPOSITE STEEL BEAM DESIGN

04

BUILDING REGULATIONS

05

SPECIFICATIONS & HEALTH AND SAFETY

06

RELATED PRODUCTS

07

BISON ONLINE

08

PAGES 08 - 23

PAGES 24 - 29

PAGES 30 - 39

PAGES 40 - 41

PAGES 42 - 57

PAGES 58 - 61

PAGES 62 - 63

PAGES 64

3
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BISON

LEADING THE PRECAST INDUSTRY SINCE 1919

Excellent customer service, investment in research and development and an


unrivalled understanding of market needs are just some of the reasons we
have been ahead of the field for so long.

RESOURCE and Capacity

Innovation

The largest production capacity across four manufacturing

Over the last seven years, Bison has invested 50 million

plants throughout the UK, with Certificates of Assessed

to ensure that our customers continue to benefit from

Capability, awarded by the British Standards Institution.

innovative approaches to production, installation and service.


We can boast a number of unique developments such as
mechanically inserted Lifting Hooks and the Trailasafe fall
arrest system.

4
For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk

Sustainability

DESIGN SUPPORT

With Bison products, you can be certain that all materials

Bisons in-house

have been produced in conditions designed to have as little

team represents

impact on the environment as possible. Swadlincote is the

the very best

most environmentally friendly factory of its kind in

in the industry

the world.

and is on hand
to give design

Customer Driven

advice for any

Our investment is focused on meeting and exceeding

project, large

customer expectations. Bison customers in all the sectors

or small. They can help identify the optimal solution for

we serve know that they can rely on us for outstanding

your project, whether this means using one of our many

technical support, reliability and the highest quality product.

precision-made steel moulds, or taking the bespoke


approach with a custom-made casting.

Customer SERVICE
The Bison service team provide comprehensive support,

Designs are produced in our centralised production

from estimating to production and a contract team who

planning department and downloaded to the factory

install the products on site. Wherever you are in the UK,

machines by wireless link.

Bisons nationwide coverage ensures that support is


never far away.

The Bison Precast Floor Designer software can assist with


the design of many Bison products including Hollow Core
slab units, Composite Hollowcore slab units and Solid
Composite slab units.

5
For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334

BISON CONCRETE FLOOR TYPES

Bison Concrete Floors are prestressed precast


concrete slabs used in all building types
Bison Concrete Floors are manufactured using a long line casting technique
with automatic casting equipment which places high strength, low water/
cement ratio concrete under a high degree of vibration and compaction.

BISON HOLLOW CORE


& SOLID FLOORS

BISON HOLLOW
COMPOSITE FLOORS

Widely used in masonry, steel and concrete structures for

A combination of the Bison Hollow Core Slab with a structural

domestic, commercial and industrial buildings. The most

concrete topping. This type of floor gives the benefit of an

economic flooring solution for the widest variety of situations,

increased structural performance with an enhanced lateral

providing the maximum benefits of speed of construction.

load distribution where necessary for heavy point loads.


The floor may be designed in the unpropped or partially
propped condition to suit particular requirements.

6
For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk

BISON CONCRETE FLOOR TYPES

BISON SOLID
COMPOSITE FLOORS

THE BISON
SOUND SLAB

Combines the advantages of a precast, prestressed

The Bison Sound Slab has been specially developed to

element acting compositely with an in-situ concrete

provide an economic and structurally efficient means of

structural topping to form a solid slab. The prestressed

satisfying the requirements of Part E Sound Regulations.

element, whilst eliminating the need for conventional


shuttering, provides a structural performance far superior
to normally reinforced concrete.

Floor Heating and


Cooling Systems
As the conservation of energy continues to be a major

LIFTING HOOKS

issue surrounding the environment, Bison has entered into

All Bison Precast Concrete Floors are available with

a strategic partnership with velta UK. With over 35 years

inserted lifting hooks. For more information see section

experience, velta have been responsible for some of the

Related Products, pages 62 & 63.

industrys most important innovations in floor heating


and cooling systems and now offers the widest range of

INSULATED HOLLOW CORE


GROUND FLOORS

solutions specifically designed to meet the requirements of

The system consists of expanded polystyrene (EPS) bonded

to provide an innovative, sustainable and cost effective floor

to the soffit of Hollow Core units and formed to provide

heating and cooling system which is precast in to Bison

special end and side bearing support where required.

flooring products providing off site manufacturing benefits.

each individual project. Bison and velta have joined forces

7
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MARKET APPLICATIONS

COMMERCIAL/
INDUSTRIAL

Bison has a prolonged proven track record


within commercial / industrial markets and
produces a range of products and solutions
for many different floor applications.
This encompasses shops, shopping precincts, multi-storey car parks, office
developments, factories and warehouses.
However, the types of constructional components used in these buildings are
also often specified for large public developments such as schools
and hospitals.

8
For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk

MARKET APPLICATIONS

HOUSING

HOUSING
SINGLE OCCUPANCY

HOUSING
MULTIPLE OCCUPANCY

In traditional single-occupancy housing, individual Bison

Similarly for multiple-occupancy housing, individual

products can solve particular problems for the designer, arising

Bison products can solve particular problems.

from site conditions, constructional constraints or the Building


Regulations, including Part E, Part A and Part L.

Bison has a sustained track record and reputation within


the multiple occupancy market. A range of floor solutions
and products provide the architect and the structural
engineer with flexibility in design as well as satisfying the
Building Regulations, particularly with reference to sound
attenuations (Part E), Thermal Performance (Part L) and
Structural Robustness (Part A).

9
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COMMERCIAL / INDUSTRIAL PRODUCTS

HOLLOW CORE FLOORS


THE BENEFITS
DESIGN
Structural Efficiency

Extra Long Spans

A Hollow Core slab offers the ideal structural section by

Factory made prestressed units offer the design benefit of

reducing deadweight while providing the maximum structural

long span units for given depths. This avoids the need for

efficiency within the slab depth.

intermediate supports and provides an economically light


solution throughout the entire structure. The Bison long span

Flexibility of Design Approach

450mm-deep unit can span in excess of 16 metres.

Precast floors are available with a variety of factory-formed


notches, slots and reinforcement arrangements which offer
various design approaches.

MANUFACTURING
Factory produced to Rigorous Quality Standards

Shelf Angle Bearing

Because precast floors are factory produced, they are

Slab ends can be notched during manufacture to facilitate a

manufactured in an environment which is more readily

bearing within the depth of a main steel support.

controlled than a building site. Quality control systems are

This minimises storey height, causing substantial cost

properly implemented and are independently examined on a

benefits from reduced cladding, lower internal fittings and

regular basis under the British Standards Institution Quality

other related peripherals.

Assurance Scheme, BS EN ISO 9001 approved.


Diaphragm Action
Fire Resistance

Precast floor slabs are structurally grouted to provide a

Standard precast floors can be supplied with a fire resistance

floor with full diaphragm action, as required in most

of up to two hours. Periods in excess of this can be provided

multistorey frameworks.

with modified sections if required.


Preformed Site Services
Finished Soffits

Precast floors can be provided with factory formed service

Precast floors are manufactured on high quality steel beds

holes, thus avoiding laborious setting out and shuttering

and, in appropriate cases, are suitable for direct decoration.

on site.

Exposed soffits can easily be accommodated.

CONSTRUCTION
Minimum In-situ Concrete

Immediate Unpropped Working Platform

With a precast floor, a lot of the work is done off site. This

Once a precast floor is erected, it is immediately available

eliminates what can be complex, time-consuming and

as a working platform. In comparison, steel deck systems

weather-affected site work.

can present problems in achieving level surfaces while


concrete is being poured, and in enabling access while in

Speed of Erection

the propped condition.

Time-consuming activities such as propping, shuttering


and concrete-pouring are virtually eliminated.

10
For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk

SECTION

01

HOLLOW CORE FLOORS


CASE STUDIES
COMMERCIAL BUILDINGS
AND CAR PARKS
The office block shown is the British Gas offices in
Solihull, West Midlands. This is a typical commercial
application where the structural form consists of a
steel frame with 7.5 x 8.7m bays and 200mm precast
Hollow Core units spanning 7.5m. A total of 9100m2
of precast units were used and 40m3 of precast stair.
Multi storey car park in Nuneaton where 10,000m2 of
150mm deep Hollow Core floor units and 67m3 of precast
stair units was used to provide excellent durability and
performance in a busy, robust car park environment.

RETAIL DEVELOPMENTS
The IKEA outlet in Manchester is constructed using
a steel frame with precast unit floors. Over 40,000m2
of 200mm deep Hollow Core precast floor units were
used in the construction. The grid reflected the use
of car park, retail and offices on different floors.
Drake Circus Shopping Centre located in Plymouth
used 19,000m 2 across a combination of Hollow Core
floor profiles from 200mm up to 450mm deep.

HOSPITAL & STADIA


DEVELOPMENTS
Pictured is a hospital in Exeter constructed using
a steel frame structure with 200mm and 300mm
deep Hollow Core units used to span up to 9m. This
provided flexibility in span lengths and optimised
design for the applied loads over 4,250m 2 floor area
throughout.
Millennium Stadium in Cardiff used over 48,000m2 of
precast Hollow Core floor units and over 380 precast
stair units.

11
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COMMERCIAL / INDUSTRIAL PRODUCTS

HOLLOW CORE FLOORS


UNIT PROFILES
150mm Sound Slab unit profile

75mm unit profile


100mm unit profile
150mm unit profile

200mm unit profile

250mm unit profile

260mm unit profile

300mm unit profile

350mm unit profile

400mm unit profile

450mm unit profile

12

1200mm Nominal Width

For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk

SECTION

01

HOLLOW CORE FLOORS


LOAD/SPAN TABLE
Largely because of fast on-site construction, Bison Hollow Core Floors are one of the most economic flooring solutions
for the widest variety of situations including masonry, steel and concrete structures for retail, commercial and
industrial buildings.

Spans indicated below allow for characteristic service load (live load)
plus self weight plus 1.5 kN/m2 for finishes
Overall
structural
depth mm

Characteristic service loads kN/m2


0.75

1.5

2.0

2.5

3.0

4.0

5.0

7.5

10..0

15.0

Effective span in metres


100*

4.8

4.5

4.2

3.7

3.3

2.8

150*

7.5

7.5

7.5

7.5

7.3

6.8

6.4

5.6

3.2

200

10

10

9.7

9.4

9.1

8.5

7.1

6.4

5.5

250

12.3

11.5

11.1

10.7

10.4

9.7

9.2

8.1

7.4

6.3

300

15

14.9

14.4

13.9

13.5

12.8

12.1

10.9

10

8.7

350

17.4

16.5

15.9

15.5

15

14.2

13.6

12.5

11.2

9.8

400

18.5

17.6

17

16.6

16.1

15.3

14.6

13.2

12.1

10.6

450

19.9

19

18.5

18

17.5

16.7

15.9

14.5

13.4

11.7

The table is given as a guide only. When using maximum spans, consideration must be given to the effect of camber and
deflection on partitions or finishes. Further advice is available on request. * 35mm screed required for 2 hour
fire resistance.

13
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COMMERCIAL / INDUSTRIAL PRODUCTS

HOLLOW CORE FLOORS


BEARING DETAILS
BEARING ON SHELF ANGLES

Finishes

Structural concrete infill

Nominal bearing 75

Projection of angle

Minimum bearing 50

beyond extremity of
flange 50 mm.
Greater where U.C.
sections are used.
Refer to Bison for
assistance.

25 mm
clearance

25 mm clearance is required to allow unit to be dropped


into position past the flange of the supporting U.B.

14
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SECTION

01

HOLLOW CORE FLOORS


BEARING DETAILS
BEARING ON MASONRY

Finishes

Nominal bearing
t / 2 - 10 mm

Wall thickness
t

190

SIDE BEARING

Where required by Building Regulations for


sound insulation.
Finishes

Continuous wet mortar by


builder to take up camber

15
For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334

COMMERCIAL / INDUSTRIAL PRODUCTS

HOLLOW CORE FLOORS


BEARING DETAILS
NARROW WALL BEARING

Structural concrete infill

Finishes
Structural concrete infill

Tie reinforcement at

Nominal bearing
t / 2 - 10 mm
(Min. 65 mm)
Wall thickness
t < 190
(Min. 140 mm)

400 c/c in joints and


troughs provided in
1200 wide units
t

(NB. In order to satisfy the tolerances in this situation, this


detail is only recommended where a full bearing is available
at the other end of the slab)

NARROW BEARING ON STEELWORK

Structural concrete infill


Structural concrete infill

Finishes

Nominal bearing

Tie reinforcement at

t / 2 - 10 mm

400 c/c in joints and


troughs provided in
1200 wide units

Wall thickness
t

150

(Min. 140 mm)

16
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SECTION

01

HOLLOW CORE FLOORS


BEARING DETAILS
END SLOTS IN UNITS
Slots may be provided in slab ends for the purpose of tying into
the structure for nominal continuity.
Finishes

Structural concrete infill

TRIMMING OPENINGS
M.S.Trimmer. Fire protection, where necessary by
General Contractor.

Finishes

The recommendations for bearings of precast units are set out in Clause 5.2.3 of B.S. 8110:1997. These vary according to the type of floor
construction and the type of support material and building tolerances. In general nominal bearings of 100 mm on masonry or 75 mm on
steelwork are recommended but may be reduced dependent upon circumstances and subject to the above clause.

17
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COMMERCIAL / INDUSTRIAL PRODUCTS

HOLLOW COMPOSITE FLOORS


UNIT PROFILES
200 to 225mm overall composite depth
comprising 150mm unit with 50 or 75mm structural topping

250 to 275mm overall composite depth


comprising 200mm unit with 50 or 75mm structural topping

300 to 325mm overall composite depth


comprising 250mm unit with 50 or 75mm structural topping

335mm overall composite depth


comprising 260mm unit with 75mm structural topping

375mm overall composite depth


comprising 300mm unit with 75mm structural topping

425mm overall composite depth


comprising 350mm unit with 75mm structural topping

475mm overall composite depth


comprising 400mm unit with 75mm structural topping

525mm overall composite depth


comprising 450mm unit with 75mm composite material

18

1200mm Nominal Width


For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk

SECTION

01

HOLLOW COMPOSITE FLOORS


LOAD/SPAN TABLE
A Bison Hollow Composite Floor is a Bison Hollow Core Slab with a structural concrete topping. This combination delivers
increased structural performance overall, with an improved lateral load distribution where necessary for heavy point loads.
The floor may be designed in the unpropped or partially propped condition to suit particular requirements. It is particularly
suitable for industrial buildings, high buildings, car parks or other structures where additional longitudinal and transverse
tying is required.
Spans indicated below allow for characteristic service load (live load)
plus self weight plus 1.5 kN/m2 for finishes
Overall
structural
depth mm

Characteristic service loads kN/m2


0.75

1.5

2.0

2.5

3.0

4.0

5.0

10..0

15.0

Effective span in metres


200

8.25

8.25

8.1

7.9

7.7

7.4

7.1

5.8

4.9

250

10.4

9.9

9.7

9.4

9.2

8.8

8.4

300

11.7

11.2

10.9

10.6

10.4

9.9

9.5

7.8

6.8

375

14.5

14

13.7

13.5

13.2

12.7

12.3

10.7

8.8

425

16

15.5

15.2

14.9

14.6

14.1

13.7

11.9

10

475

17.1

16.5

16.2

15.9

15.6

15.1

14.6

12.7

10.7

525

18.5

17.9

17.6

17.3

17

16.4

15.9

13.9

11.7

The above data is based upon 50 or 75mm structural topping of C30 concrete which should be regarded as a minimum.
Other topping depths may be recommended in some circumstances. Design data for alternative combinations are available
from Bison design offices. In relation to the overall structural concept of the building it is also important also to consider
topping reinforcement, daywork and movement joints.

19
For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334

COMMERCIAL / INDUSTRIAL PRODUCTS

SOLID COMPOSITE FLOORS


UNIT PROFILES
Bison Solid Composite Floors consist of a precast, prestressed element acting compositely with an in-situ concrete
structural topping to form a solid slab. This combination of elements delivers the benefits of both, such as a structural
performance far superior to normally-reinforced concrete, reduced construction depths, no shuttering, minimal propping,
built-in fire resistance, fast erection, and increased flexibility of architectural and engineering design, such as the scope to
incorporate all the details normally associated with in-situ design, such as the tying in of balconies, trimming of openings,
maximum load distribution and minimum structural depth.

75mm unit with 50mm structural topping

75mm unit with 75mm structural topping

75mm unit with 100mm structural topping

75mm unit with 125mm structural topping

100mm unit with 50mm structural topping

100mm unit with 100mm structural topping

100mm unit with 150mm structural topping

100mm unit with 200mm structural topping

1200mm Nominal Width

20
For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk

SECTION

01

SOLID COMPOSITE FLOORS


LOAD/SPAN TABLE
A Bison Hollow Composite Floor is a Bison Hollow Core Slab with a structural concrete topping. This combination delivers
increased structural performance overall, with an improved lateral load distribution where necessary for heavy point loads.
The floor may be designed in the unpropped or partially propped condition to suit particular requirements. It is particularly
suitable for industrial buildings, high buildings, car parks or other structures where additional longitudinal and transverse
tying is required.

Fire Resistance*

Spans indicated below allow for characteristic service load (live load)
plus self weight plus 1.5 kN / m2 for finishes
Unit
depth

Overall
structural
depth mm

Self Wt
kN / m2

Propped
or
Unpropped

Characteristic service loads kN / m2


0.75

1.5

2.0

2.5

3.0

4.0

5.0

10.0

15.0

Effective span in metres

1 hour

75

1 hour

75

1 hour

100

1 hour

100

2 hour

100

2 hour

100

125

2.95

150

3.54

175

4.12

200

6.70

6.25

6.00

5.70

5.50

5.15

4.87

3.90

3.80

7.50

7.00

6.80

6.50

6.35

5.95

5.60

4.56

3.92

8.32

7.78

7.52

7.25

7.02

6.62

6.29

5.12

4.05

4.71

8.90

8.40

8.12

7.85

7.62

7.20

6.85

4.98

3.96

125

2.95

3.75

3.75

3.75

3.75

3.75

3.75

3.75

3.60

3.10

150

3.54

3.75

3.75

3.75

3.75

3.75

3.75

3.75

3.75

3.50

175

4.12

3.75

3.75

3.75

3.75

3.75

3.75

3.75

3.75

3.65

200

4.71

3.75

3.75

3.75

3.75

3.75

3.75

3.75

3.75

3.68

150

3.54

7.80

7.27

7.00

6.75

6.50

6.10

6.77

4.55

3.85

200

4.71

9.10

8.64

8.22

8.08

7.82

7.33

7.05

5.80

4.50

250

5.89

10.18

9.85

9.15

9.00

8.90

8.45

8.08

6.12

4.50

300

7.07

10.66

9.58

9.45

9.15

8.80

8.15

7.60

5.80

4.40

150

3.54

5.00

5.00

5.00

5.00

5.00

5.00

5.00

4.50

3.88

200

4.71

5.00

5.00

5.00

5.00

5.00

5.00

5.00

4.96

4.50

250

5.89

5.00

5.00

5.00

5.00

5.00

5.00

5.00

4.80

4.50

300

7.07

4.95

4.92

4.90

4.88

4.85

4.80

4.71

4.60

4.40

150

3.54

7.26

6.80

6.66

6.46

6.23

5.85

5.50

4.30

3.60

200

4.71

8.57

8.25

8.05

7.83

7.10

6.85

6.60

5.62

4.25

U/P

U/P

250

5.89

9.00

8.80

8.65

8.50

8.35

8.10

7.80

5.75

4.35

300

7.07

10.20

9.00

8.90

8.70

8.30

7.30

7.20

5.50

4.20

150

3.54

5.00

5.00

5.00

5.00

5.00

5.00

5.00

4.30

3.62

200

4.71

5.00

5.00

5.00

5.00

5.00

5.00

5.00

4.60

4.20

250

5.89

5.00

5.00

5.00

4.95

4.90

4.85

4.80

4.55

4.35

300

7.07

4.65

4.65

4.65

4.65

4.60

4.55

4.55

4.40

4.02

U/P

*Enhancement of the stated fire period may be achieved by applied soffit finishes.

21
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COMMERCIAL / INDUSTRIAL PRODUCTS

SOLID COMPOSITE FLOORS


BEARING DETAILS
SIMPLE BEARINGS ON TOP FLANGE OF STEELWORK
Nominal support reinforcement and/or daywork joints
determined by general layout and site operation.

40 mm
40 mm

Min. bearing

Min. bearing

SLAB COMPOSITE WITH SUPPORTING BEAM

Flange reinforcement and shear studs as


required by steelwork design

40 mm
Min. bearing

BEARINGS ON SHELF ANGLES

Minimum 25 mm cover to top of steel beam flange

Minimum 50 mm clearance

22
For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk

Nominal 50 mm bearing

SECTION

01

SOLID COMPOSITE FLOORS


BEARING DETAILS
CANTILEVER CONSTRUCTION

In-situ structural topping on precast element

Precast balcony
element
For IsoPro balcony requirements refer to Bison for assistance.

IN-SITU CONSTRUCTION CENTRED


Solid composite floors may be placed on in-situ beam
downstands or supported on shutters before pouring
site concrete

Nominal 50 mm bearing for


precast elements

IN-SITU CONSTRUCTION SIDE

Beam depths and widths to suit specific requirements

Nominal 50 mm bearing for


precast elements

23
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HOUSING PRODUCTS SINGLE OCCUPANCY

HOLLOW CORE FLOORS


THE BENEFITS
USER BENEFITS
Sound Resistance

Fire

The single most common complaint in relation to housing

Adequate fire resistance is an important design feature of any

is noise nuisance. Timber floors have little sound resistance

modern building. It has long been recognised that floors between

and most people will be familiar with the problems and the

flats in multi-occupancy housing should have a high level of fire

inconvenience of sound transmission, particularly from upstairs

resistance. Consequently, these are almost always constructed

to downstairs. Precast concrete floors provide an extremely

in concrete in order to satisfy the Building Regulations. It seems

efficient sound barrier between separate living areas.

reasonable that a similar level of protection should be afforded to


those living in houses. Concrete is, of course, a non-combustible

Maintenance

material and it also acts as a solid barrier which will contain not

Precast concrete is an inert material. It does not shrink

only the fire but the smoke, which is the primary cause of most

and warp like timber and does not produce the cracking of

fatalities in fire accidents.

plasterwork and other finishes which result in an ongoing


and costly maintenance problem. Concrete is not subject to

Factory Produced to Rigorous Quality Standards

damage from rot or insect attack.

Because precast floors are factory produced, they are


manufactured in an environment which is more readily

Squeaky Floors

controlled than a building site. Quality control systems in

Another problem associated with the shrinkage of timber

Bison factories are properly implemented and are independently

materials is the squeaking between boards and joists when

examined on a regular basis under The British Standards

walked upon. This is extremely irritating and very expensive to

Institution Quality Management System defined in BS EN ISO 9001.

rectify. This problem does not exist with a concrete floor.

CONSTRUCTION BENEFITS
Design flexibility

Structural Efficiency

Unlike timber, a precast concrete floor provides a structural

A Hollow Core slab offers the ideal structural section by

platform which gives the house designer greater freedom in

reducing the deadweight whilst providing the maximum

supporting upper floor wall partitions to virtually any layout.

structural efficiency with the minimum slab depth. This offers

Furthermore with a concrete upper floor the partitions can be

the design benefit of longer spans, thus reducing the lengths

built in blockwork with its greater sound resistance, instead of

of internal loadbearing walls and foundations.

timber stud.
Site Safety
Speed of Erection

Once a precast concrete floor is erected it is immediately

Typically a single precast floor slab is up to 10 square metres

available as a working platform. Combined with Trailasafe

in area and can be laid in minutes. Dependent upon site

synthetic mesh for trailer deck fall arrest, and the Bison Air

conditions and house sizes, the floors to several houses can

Mat for roll-off fall protection, this creates the safest possible

normally be completed in one day.

environment for site workers.

Preformed Service Provision


Precast concrete floors can be provided with factory-formed
service holes to accommodate all the necessary service
routes with ease.

24
For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk

HOUSING PRODUCTS SINGLE OCCUPANCY

SECTION

02

HOLLOW CORE FLOORS


CASE STUDIES
TERRACED SINGLE OCCUPANCY
HOUSING DEVELOPMENTS
Pictured is part of a large housing development based in
London. Over 578m2 of 150mm Hollow Core floor units were
used throughout for 1st and 2nd floor applications across
varying design type houses, typically from town type, 2 floor
houses, to traditional 1st floor houses.
Hollow Core floors have been installed by many
housebuilders, both large and small, for terraced
developments.

DETACHED HOUSING
DEVELOPMENTS
Pictured is a detached housing development based in
Warwick. The development was a mix of three, four and
five bedroom detached houses, where 250m 2 of 150mm
Hollow Core units were used throughout the plot for all
first floor applications.
Further detached developments using Hollow Core floors
have been constructed across the country, from Sterling in
Scotland to Portsmouth in England.

LARGE ESTATE HOUSING


DEVELOPMENTS
Pictured is an estate type housing, consisting of 8 bedrooms,
24 rooms and 3 outbuildings based in Oxshott.
496m2 of Hollow Core floor units were used throughout
the house.

25
For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334

HOUSING PRODUCTS SINGLE OCCUPANCY

HOLLOW CORE FLOORS


GROUND/UPPER FLOOR SLAB PROFILES
The most suitable and widely used precast unit for single occupancy housing is a 1200mm wide Hollow Core slab with a
depth of either 150 or 200mm.

150mm unit profile

200mm unit profile

1200mm Nominal Width

CONSTRUCTION DETAILS
TYPICAL HOUSE LAYOUTS

1200 mm Wide Units

Structural steel supports

Slab span direction

Load bearing walls

Non-Load bearing walls

by others

26
For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk

SECTION

02

HOLLOW CORE FLOORS


alternative batten arrangements to soffits

Battens

Plasterboard

Short firing is not recommended. Various site-drilled anchors are available and, used in accordance
with the manufacturers instructions, are a simple and economic fixing method.

Service routes in ceiling void

Battens and counterbattens

Plasterboard

To view load span tables please go to page 13

A SUSTAINABLE CHOICE...
The use of Bison Hollow Core flooring can significantly cut the carbon dioxide emissions of a project by up to one
fifth; a CO2 reduction and material saving of 23% can be achieved in the construction of an office block.*
*based on a 2600m2 office block development

27
For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334

HOUSING PRODUCTS SINGLE OCCUPANCY

HOLLOW CORE FLOORS


BEARING DETAILS
TYPICAL DUAL BEARING

Alternative

Alternative

services route

services route

190 mm
Block Wall

SIDE BEARING
Where required by Building Regulations for
sound insulation.
Finishes

Continuous wet mortar by


builder to take up camber

TYPICAL SINGLE BEARING

TRIMMING OPENINGS
M.S.Trimmer. Fire protection, where necessary
by General Contractor.

100 mm
Block Wall

28
For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk

190 mm
Block Wall

SECTION

02

INSULATED HOLLOW CORE FLOORS


GROUND FLOOR
150 mm unit profile

200 mm unit profile

1200 mm Nominal Width

INSULATED HOLLOW CORE UNIT DETAILS


Finishes
150 mm
or 200 mm

Hollow Core Unit

Support Castellations

Expanded Polystyrene
(EPS) bonded to soffit

INSULATED HOLLOW CORE FLOORS


BEARING DETAILS
DUAL BEARING
Finishes

EXTERNAL WALL BEARING

Support Castellations
Finishes

190 mm
262 mm

Sleeper Wall

or 312 mm

Expanded Polystyrene
Foundation

(EPS) bonded to soffit

The Building Regulations Part L1A, L2A 2006 Conservation of fuel and power require that a building is airtight and
pressure testing for this is covered by regulation 54. The regulations no longer allow the elemental method and a building
needs to be considered as a whole to satisfy the requirements of the regulations. Bison can provide an insulated slab to
give a thermal U value of 0.22W/m2 for the floor and greater if required.
For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334

29

HOUSING PRODUCTS MULTIPLE OCCUPANCY

HOLLOW CORE FLOORS


THE BENEFITS
Speed of Erection

Composite Steel Beam Design

Time consuming activities such as propping, shuttering and

Composite Steel Beam Design incorporating either Hollow

concrete pouring are virtually eliminated.

Core or solid slabs provides a structural and cost efficient


solution for steel frames. It reduces total tonnage of steel

Lifting Hooks

beams by up to 40% and also reduces the number of

Bison can supply Hollow Core units with cast-in lifting hooks

components to be erected.

that speed up the installation and bring associated Health &


Safety benefits.

Sound Requirements Building


Regulations Part E

Immediate Unpropped Working Platform

In new-build attached dwellings a developer may choose

Propping is generally not required with Hollow Core floors.

between Pre-Completion Testing (PCT.) or, if available, a

Once a precast floor is erected it is immediately available

Robust Detail (RD). Bison Concrete Products have developed

as a working platform. In comparison, steel deck systems

a series of solutions to cover the use of precast concrete

can present problems in achieving level surfaces while

units in association with masonry buildings and steel and

concrete is poured, and in enabling access while in the

concrete frames. Solutions have been developed and testing

propped condition.

is in the process of being completed prior to an application


for Robust Detail status.

Minimum In-situ Concrete


With a precast floor a lot of the work is done off-site. This

Preformed Site Services

eliminates on-site work that can be complex, time-consuming

Precast floors can be provided with factory formed service

and weather affected.

holes, thus avoiding laborious setting out and shuttering


on-site.

Extra Long Spans


Factory-made prestressed units offer the design advantage

Structural Efficiency

of long span units for given depths. This can avoid the need

A Hollow Core slab offers the ideal structural section by

for intermediate supports.

reducing the deadweight whilst providing the maximum


structural efficiency within the slab depth.

Diaphragm Action
Precast floor slabs, when structurally grouted, provide a

Factory-Produced to Rigorous

floor with full diaphragm action to the building. A structural

Quality Standards

concrete topping is not required.

Because precast floors are factory-produced, they are


manufactured in an environment which is more controlled

Flexibility of Design Approach

than a building site. Quality control systems are properly

Precast floors can provide the technical solution for the

implemented and are independently examined on a regular

requirements of Part A of the Building Regulations 2004 for

basis, under the British Standards Institution Quality

Disproportionate Collapse.

Management Scheme defined in BS EN ISO 9001:2000.

30
For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk

SECTION

03

HOLLOW CORE FLOORS


TRACK RECORD
MULTI-STOREY HOUSING
The three block housing development in Windsor consisted
of 1st, 2nd, 3rd and roof with the other two blocks being 1st,
2nd and roof. All three blocks used 200mm deep Hollow Core
sound slab flooring with 3897m2 used throughout the scheme
and 30m3 of concrete precast stairs.

MULTI-STOREY HOUSING
The housing development in Worcester, which used 1,700m 2
of 200mm deep Hollow Core sound slab flooring and 10m3
of precast concrete stairs. This included one three storey
block and one 4 storey block.

MULTI-STOREY RESIDENTIAL
DEVELOPMENTS
This multi-storey residential development used precast
Hollow Core floors within a steel frame structure. The
development is in Walsall, Birmingham, and used 1500m 2 of
200mm deep Hollow Core sound slab flooring, plus 29m3 of
precast stair units.
A flat, uninterrupted soffit was achieved with the Hollow Core
units, spanning 6.1m between downstand beams, which were
at separating wall positions.

31
For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334

HOUSING PRODUCTS MULTIPLE OCCUPANCY

HOLLOW CORE FLOORS


UNIT PROFILES
150mm Sound Slab unit profile

150mm unit profile

200mm unit profile

250mm unit profile

260mm unit profile

300mm unit profile

1200 mm Nominal Width

To view load span tables please


go to page 13

32
For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk

SECTION

03

HOLLOW CORE COMPOSITE FLOORS


UNIT PROFILES
250 to 225mm overall composite depth
comprising 150mm unit with 50 or 75mm structural topping

250 to 275mm overall composite depth


comprising 200mm unit with 50 or 75mm structural topping

300 to 325mm overall composite depth


comprising 250mm unit with 50 or 75mm structural topping

335mm overall composite depth


comprising 260mm unit with 75mm structural topping

375mm overall composite depth


comprising 300mm unit with 75mm structural topping

1200 mm Nominal Width

A SUSTAINABLE PROCESS...
Bison precast floors are produced under sustainable
conditions at our flagship production plant at
Swadlincote, Derbyshire. The state of the art Hollow
Core plant is the most technically advanced and
sustainable of its kind in the world: all waste water from
the factory is recycled; the fully automated process
is energy efficient, taking only 12 hours; and the
manufacturing process maximizes efficiency, which

To view load span tables please


go to page 13

prevents material wastage.

33
For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334

HOUSING PRODUCTS MULTIPLE OCCUPANCY

HOLLOW CORE FLOORS


BEARING DETAILS
The recommendations for bearings of precast units are set out in Clause 5.2.3 of B.S. 8110:1997. These vary according to the type
of floor construction and the type of support material and building tolerances. In general, nominal bearings of 100mm on masonry
or 75mm on steelwork are recommended but may be reduced dependent upon circumstances and subject to the above clause.

BEARINGS ON SHELF ANGLES

Finishes

Structural concrete infill

Nominal bearing 75

Projection of angle

Minimum bearing 50

beyond extremity of
flange 50 mm.
Greater where U.C.
sections are used

25 mm
clearance

25 mm clearance is required to allow unit to be dropped


into position past the flange of the supporting U.B.

34
For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk

SECTION

03

HOLLOW CORE FLOORS


BEARING DETAILS
BEARINGS ON MASONRY

Finishes

Nominal bearing
t / 2 - 10 mm

Wall thickness
t

190

SIDE BEARING

Where required by Building Regulations for


sound insulation.
Finishes

Continuous wet mortar by


builder to take up camber

35
For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334

HOUSING PRODUCTS MULTIPLE OCCUPANCY

HOLLOW CORE FLOORS


BEARING DETAILS
NARROW WALL BEARING

Structural concrete infill

Finishes

Tie reinforcement at

Nominal bearing
t / 2 - 10 mm
(Min. 65 mm)

400 c/c in joints and


troughs provided in
1200 wide units

Wall thickness
t < 190
(Min. 140 mm)

N.B. In order to satisfy the tolerances in this situation, this


detail is only recommended where a full bearing is available
at the other end of the slab.

NARROW BEARING ON STEELWORK

Structural concrete infill

Finishes

Nominal bearing

Tie reinforcement at

t / 2 - 10 mm

400 c/c in joints and


troughs provided in
1200 wide units

Wall thickness
t

150

(Min. 140 mm)

36
For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk

SECTION

03

HOLLOW CORE FLOORS


BEARING DETAILS
END SLOTS IN UNITS
Slots may be provided in slab ends for the purpose of tying into the
structure for nominal continuity or disproportionate collapse
Finishes

Structural concrete infill

TRIMMING OPENINGS
M.S.Trimmer. Fire protection, where necessary by
General Contractor.

Finishes

37
For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334

HOUSING PRODUCTS MULTIPLE OCCUPANCY

SOLID COMPOSITE FLOORS


UNIT PROFILES
Solid composite construction utilises the advantages of a prestressed precast element acting compositely with an in-situ structural
topping, combining the benefits of precast and in-situ construction.

These benefits are:


Reduced Construction Depths
Speed of Erection
Elimination of Shuttering
Minimal Propping
Fire Resistance
Flexibility of Architectural
and Engineering design

75mm unit with 50, 75, 100 or 125mm composite material

100mm unit with 50, 100, 150 or 200mm composite material


1200mm Nominal Width

To view load span tables please


go to page 21

A SUSTAINABLE FUTURE...
The inherent thermal mass properties of concrete can help to regulate temperature fluctuations, ensuring that
indoor environments are comfortable without the use of air conditioning, providing the user with a significant cost
and energy saving. Compared to air conditioning, the active Fabric Energy Storage (FES) of concrete reduces
carbon dioxide emissions by up to 50%.

38
For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk

SECTION

03

SOLID COMPOSITE FLOORS


BEARING DETAILS
SIMPLE BEARING ON TOP FLANGE OF STEELWORK

Nominal support reinforcement and/or daywork joints


determined by general layout and site operation.
40 mm
Min. bearing
40 mm
Min. bearing

SLAB COMPOSITE WITH SUPPORTING BEAM

Flange reinforcement and shear studs as


required by steelwork design

40 mm
Min. bearing

39
For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334

COMPOSITE STEEL BEAM DESIGN

Composite steel beam design incorporating Hollow Core or solid slabs provides a structural and cost efficient solution for steel
frames. It reduces total tonnage of steel beams by up to 40% and also reduces the number of components to be erected.

Definition
Composite steel beam design is the use of Hollow Core or solid slabs together with in-situ infill in conjunction with welded studs
onto steel beams. This enables the slabs and beams to act compositely together, enhancing the load capacity of the steel beams.

DESIGN CONSIDERATIONS
1. SHEAR STUD CAPACITY
PRD = 0.8 f u (d2/4) / gv
or
PRD = 0.29 ad2

fcpEcp / gv

Whichever is the lesser.


-0.33

fy
300 40
*1000+2.5g
16 460
s
fcu
a = 0.2 ( h/d+1) h = height of the stud.
d = is the diameter of the shank of the stud.
fu = is the specified ultimate tensile strength of the material of the stud but not greater than 500 N/mm2.
= a factor which takes into account the gap width g (mm) and is given as 0.5 (g/70+1) 1.0 and g 30mm.
= a factor which takes into account the diameter of transverse high tensile tie steel (grade 460) and
is given by 0.5 ( / 20+1) 1.0 and 8mm.
= transverse joint factor = 0.5 (w / 600+1), w = width of hollow core unit.
fcp = average concrete cylinder strength = 0.8 x average cube strength of the in-situ and precast concrete.
Ecp = average value of elastic modulus of the insitu and precast concrete.
gv = partial safety factor for shear stud.

2. EFFECTIVE WIDTH OF COMPRESSION AREA


Beff =

fy
16 460

300
s

40
fcu

-0.33

*1000+2.5g

= transverse reinforcement diameter


fcu = concrete strength
s = bar spacing
fy = reinforcement strength
g = gap

40
For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk

SECTION

04

DESIGN CONSIDERATIONS

Beff
Insitu Concrete

Shear Stud

Hollow Core Slab

slab

P. N. A.
D

Transverse
Reinforcement
Steel Beam

Rc = 0.45 x f cu;
beff x D

slab

P. N. A.
Py

Py

41
For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334

BUILDING REGULATIONS

PART A MASONRY BUILDINGS


CONSTRUCTION SOLUTIONS
The Building Regulations Part A December 2004 introduced a system of classification of buildings to reflect the risk of disproportionate
collapse probabilities. The following solutions give guidance as to the details required for each of the main frame options related to
Hollow Core slabs.

Class 1 and 2A Buildings


Flats, apartments and other residential buildings not exceeding 4 storeys. Provision of effective anchorage to satisfy Building
Regulations from building in of Hollow Core units.

Class 2B Buildings (Horizontal Ties only + notional removal)


Flats, apartments and other residential buildings greater than 4 storeys but not exceeding 15 storeys. All design and details for
horizontal tying in accordance with BS5628 Part 1 and BS8110 Part 1.

DETAILS FOR TYPE 1 & 2A


EXTERNAL

EXTERNAL

LOAD BEARING CAVITY WALL DETAIL

NON-LOAD BEARING CAVITY WALL DETAIL

Bison precast

Bison precast

Bison precast

Bison precast

concrete Hollow

concrete Hollow

concrete Hollow

concrete Hollow

Core slab unit

Core slab unit

Core slab unit

Core slab unit

Solid block wall

100 mm min.

Solid block wall

100 mm min.

100 mm min.

Continuous wet

Continuous wet

mortar, by builder,

mortar, by builder,

to take up camber

to take up camber

Solid block wall

Solid block wall

100 mm min.

Reinforcement to suit Reinforcement to suit

In-situ

In-situ

concrete stitch

concrete stitch

42

Structural Engineers

Structural Engineers

design

design

Reinforcement to suit Reinforcement to suit

10 mm dia. high yield 10 mm dia. high yield

In-situ

In-situ

U bar per trough

concrete stitch

concrete stitch

Bison precast

Bison precast

concrete Hollow

concrete Hollow

Core slab

Core slab

Continuous wet

Continuous wet

mortar, by builder,

mortar, by builder,

to take up camber

to take up camber

U bar per trough

For EXTENSIVE TECHNICAL


DETAILS
PLEASE
VISIT our website: www.bison.co.uk
Bison precast concrete
Bison precast
concrete
Hollow Core slab unit Hollow Core slab unit
with perforated troughs with perforated troughs
for tying requirements for tying requirements

Structural Engineers

Structural Engineers

design

design

150 mm wide perforated150 mm wide perforated


pocket along the edge pocket along the edge
of slab unit at 1200 mmof slab unit at 1200 mm
centreswith 10 mm dia. centreswith 10 mm dia.

on precast

ncrete Hollow

re slab unit

SECTION

05

PART A MASONRY BUILDINGS


CONSTRUCTION SOLUTIONS
Class 2B Buildings (Horizontal and Vertical Ties)
Flats, apartments and other residential buildings greater than 4 storeys but not exceeding 15 storeys. All design and details
for horizontal and vertical tying in accordance with BS5628 Part 1and BS8110 Part 1 for Class 2B and Class 3 Buildings.

Class 3 Buildings (Horizontal and Vertical Ties + Risk Assessment)


All buildings defined above as Class 2A and 2B that exceed the limits on area and/or number of storeys.
Bison precast

Bison precast

Bison precast

Core slab unit

Core slab unit

Core slab unit

All concrete
designHollow
and details for horizontal and vertical tying in accordance concrete
with BS5628
BS8110
Hollow Part 1and
concrete
Hollow Part 1 for
Class 2B and Class 3 Buildings.
Solid block wall

100 mm min.

Solid block wall

100 mm min.

Continuous wet

Continuous wet

mortar, by builder,

mortar, by builder,

to take up camber

to take up camber

Solid block wall

Solid block wall

100 mm min.

100 mm min.

EXTERNAL

EXTERNAL

LOAD BEARING CAVITY WALL DETAIL

NON-LOAD BEARING CAVITY WALL DETAIL

situ

In-situ

ncrete stitch

concrete stitch

140 mm

Reinforcement to suit

Reinforcement to suit

Structural Engineers

Structural Engineers

design

design

10 mm dia. high yield

10 mm dia. high yield

In-situ

U bar per trough

U bar per trough

concrete stitch

concrete stitch

Bison precast

Bison precast

concrete Hollow

concrete Hollow

Core slab

Core slab

Continuous wet

Continuous wet

mortar, by builder,

mortar, by builder,

to take up camber

to take up camber

Bison precast concrete

Bison precast concrete

Hollow Core slab unit

Hollow Core slab unit

with perforated troughs

with perforated troughs

for tying requirements

for tying requirements

140 mm

In-situ

140 mm

Reinforcement to suit

Reinforcement to suit

Structural Engineers

Structural Engineers

design

design

150 mm wide perforated

150 mm wide perforated

pocket along the edge

pocket along the edge

of slab unit at 1200 mm

of slab unit at 1200 mm

centreswith 10 mm dia.

centreswith 10 mm dia.

U bar per socket

U bar per socket

140 mm

43
For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334

BUILDING REGULATIONS

PART A CONCRETE FRAMED BUILDINGS


CONSTRUCTION SOLUTIONS
Class 2B Buildings (Horizontal and Vertical Ties)
Flats, apartments and other residential buildings greater than 4 storeys but not exceeding 15 storeys.

Class 3 Buildings + (Risk Assessment)


All buildings defined above as Class 2A and 2B that exceed the limits on area and/or number of storeys. All design and details for
horizontal and vertical tying in accordance with BS8810 Part 1 for Class 2B and Class 3 Buildings.

TYPICAL SECTION

TYPICAL SECTION

INTERNAL WALL (LOAD BEARING)

EXTERNAL WALL (LOAD BEARING)

Grout joint

Grout joint

In-situ

In-situ

concrete infill

concrete infill

Reinforcement to suitReinforcement to suit


Structural Engineers Structural Engineers
design

Bison precast concrete 10 mm dia.


Bison precast concrete
Hollow Core slab

Hollow Core slab

U bar in troughts

Grout joint

Grout joint

In-situ

In-situ

concrete infill

concrete infill

Wire loop

Wire loop

connections

connections

Reinforcement to suitReinforcement to suit


Structural Engineers Structural Engineers
design

design

10 mm dia.

10 mm dia.

10 mm dia.

U bar in troughts

U bar in

U bar in

troughts

troughts

design

Bison precast concrete


Bison precast concrete
Hollow Core slab
175 mm

Grout joint

Grout joint

In-situ

In-situ

concrete infill

concrete infill

150 mm

175 mm

Reinforcement to suitReinforcement to suit


Structural Engineers Structural Engineers
design

design

Grout joint

Grout joint

In-situ

In-situ

concrete infill

concrete infill

Wire loop

Wire loop

connections

connections

150 mm

Reinforcement to suitReinforcement to suit


Structural Engineers Structural Engineers
design

pocket along the edge


pocket along the edge
Bison precast concrete
Bison precast concrete of slab unit at 1200 mm
of slab unit at 1200 mm
Hollow Core slab
Hollow Core slab
centre swith 10 mm dia.
centre swith 10 mm dia.

Hollow Core slab

U bar per socket

175 mm

design

150 mm wide perforated


150 mm wide perforated

Bison precast concrete


Bison precast concrete
Hollow Core slab

Hollow Core slab

175 mm

150 mm

44
For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk

150 mm

U bar per socket

SECTION
Grout joint
In-situ
concrete infill

Grout joint

Reinforcement to suit

Reinforcement to suit

Structural Engineers

Structural Engineers

design

design

Grout joint

Grout joint

PART A CONCRETE FRAMED BUILDINGS


In-situ

concrete infill

CONSTRUCTION SOLUTIONS

In-situ

In-situ

concrete infill

concrete infill

Wire loop

Wire loop

connections

connections

05

Reinforcement to suit

Reinforcement to suit

Structural Engineers

Structural Engineers

design

design

Bison precast concrete

10 mm dia.
Bison precast concrete

10 mm dia.

10 mm dia.

10 mm dia.

Hollow Core slab

Hollow Core slab U bar in troughts

U bar in troughts

U bar in

U bar in

troughts

troughts

Bison precast concrete

Bison precast concrete

Hollow Core slab

Hollow Core slab

175 mm

150 mm

175 mm

150 mm

TYPICAL SECTION

TYPICAL SECTION

INTERNAL WALL (NON-LOAD BEARING)

EXTERNAL WALL (NON-LOAD BEARING)

Grout joint

Grout joint

In-situ

In-situ

concrete infill

concrete infill

Reinforcement to suit

Reinforcement to suit

Structural Engineers

Structural Engineers

design

design

Bison precast concrete

Bison precast concrete

Hollow Core slab

Hollow Core slab

Grout joint

Grout joint

In-situ

In-situ

concrete infill

concrete infill

Wire loop

Wire loop

connections

connections

Bison precast concrete


Hollow Core slab

Reinforcement to suit

Reinforcement to suit

Structural Engineers

Structural Engineers

design

design

150 mm wide perforated

150 mm wide perforated

pocket along the edge


Bison precast concrete
of slab unit at 1200 mm
Hollow Core slab centre swith 10 mm dia.
U bar per socket

175 mm

175 mm

150 mm

pocket along the edge


of slab unit at 1200 mm
centre swith 10 mm dia.
U bar per socket

150 mm

45
For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334

BUILDING REGULATIONS

PART A STEEL FRAMED BUILDINGS


CONSTRUCTION SOLUTIONS
Class 1 and 2A Buildings
Apartments and other residential buildings not exceeding 4 storeys. This type of building uses the friction and built-in
details to achieve tying requirements.

TYPICAL SECTION EXTERNAL STEELWORK DETAILS

In-situ

In-situ

In-situ

concrete stitch

concrete stitch

concrete stitch

Continuous wet mortar

Continuou

by Builder, to take up

by Builder,

camber

camber

Bison precast

Bison precast

Bison precast

Bison precast

Bison precast

Bison precast

Bison prec

concrete Hollow

concrete Hollow

concrete Hollow

concrete Hollow

concrete Hollow

concrete Hollow

concrete H

Core slab unit

Core slab unit

Core slab unit

Core slab unit

Core slab unit

Core slab unit

Core slab

In-situ concrete stitch

In-situ concrete stitch


150 mm wide perforated

150 mm w

Reinforcement to suit

Reinforcement to suit

Reinforcement to suit

pocket along the edge

pocket alo

Structural Engineers

Structural Engineers

Structural Engineers

of slab unit at 1200 mm

of slab uni

design welded to top

design welded to top

design welded to top

centreswith 10 mm dia.

centreswith

flange of steel beam at

flange of steel beam at

flange of steel beam at U bar per socket

trough bottom

trough bottom

trough bottom

In-situ concrete stitch

In-situ concrete stitch

In-situ concrete stitch

U bar per

In-situ concrete stitch

In-situ concrete stitch

Shear stud

Shear stud

Bison precast

Bison precast

concrete Hollow

concrete Hollow

Core slab unit

Core slab unit


Bison precast concrete

Bison precast concrete

Bison precast concrete Bison precast

Bison prec

Reinforcement to suit

Reinforcement to suit

Hollow Core slab units

Hollow Core slab units

Hollow Core slab units concrete Hollow

concrete H

Structural Engineers

with preformed troughs

with preformed troughs

with preformed troughs Core slab unit

Core slab

design

for tying requirements

for tying requirements

for tying requirements

46Structural Engineers
design

For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk

Continuous wet

Continuou

mortar, by Builder,

mortar, by

to take up camber

to take up

SECTION

05

PART A STEEL FRAMED BUILDINGS


CONSTRUCTION SOLUTIONS
In-situ

In-situ

In-situ

concrete stitch

concrete stitch

Continuous wet mo
Continuous wet mortar

concrete stitch

by Builder, to take up

Class 2B Buildings (Horizontal and Vertical Ties)

by Builder, to take
camber

camber

Flats, apartments and other residential buildings greater than 4 storeys but not exceeding 15 storeys.

Class 3 Buildings (Horizontal and Vertical Ties + Risk Assessment)


Bison precast
concrete Hollow

precast
precast
precast
All buildings defined Bison
above
as Class 2A and 2B that exceed theBison
limits
on area and/or number ofBison
storeys.

Core slab unit

Bison precast

concrete Hollow

Bison precast

concrete Hollow

concrete Hollow Bison precast

Core slab unit

concrete Hollow

Core slab unit

Core slab unit

concrete Hollow

concrete Hollow

Core slab unit

Core slab unit

Core slab unit

These types of buildings require horizontal and vertical ties which are provided by the steel frame. Additionally the floors
must be tied to the steelwork at the perimeter and to each other for internal supports. Additional internal tying of the floor to
the steelwork is required where the frame is used for bracing.

TYPICAL SECTION EXTERNAL STEELWORK DETAILS


In-situ concrete stitch

In-situ concrete stitch

150 mm wide perfo

trough bottom

trough bottom

150 mm wide perforated


Reinforcement to suit
pocket along the edge
Structural Engineers
of slab unit at 1200 mm
design welded to top
centreswith 10 mm dia.
flange of steel beam at
U bar per socket
trough bottom

In-situ concrete stitch

In-situ concrete stitch

In-situ concrete stitch

Bison precast concrete

Bison precast concrete

precast
Bison precast Bison
concrete

Bison precast

Hollow Core slab units

Hollow Core slab units

concrete Hollow

Structural Engineers

with preformed troughs

with preformed troughs

concrete
Hollow Core slab
units Hollow
slab unit
with preformedCore
troughs

design

for tying requirements

for tying requirements

Reinforcement to suit
Structural Engineers

In-situ concrete stitch

In-situ concrete stitch

Shear stud

Shear stud

Bison precast

Bison precast

concrete Hollow

concrete Hollow

Core slab unit

Core slab unit

Reinforcement to suit

Reinforcement to suit

Structural Engineers
design

design welded to top


flange of steel beam at

Reinforcement to suit
Structural Engineers
design welded to top
flange of steel beam at

for tying requirements


Continuous wet

pocket along the e

of slab unit at 1200

centreswith 10 mm
U bar per socket

Core slab unit


Continuous wet

mortar, by Builder,

mortar, by Builder,

to take up camber

to take up camber

47
For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334

BUILDING REGULATIONS

PART E
CONSTRUCTION SOLUTIONS
The Building Regulations Part E:2003 and the subsequent amendment May 2004 give guidance to the requirements for the
resistance to the passage of sound. For new build attached dwellings, two approaches may be made. Part E allows the developer
to choose between Pre Completion Testing (PCT) or, if available, a Robust Detail (RD) may be used by registering plots with Robust
Details Ltd. The Pre Completion Testing (PCT) and the Robust Detail (RD) requirements are given below.

Building Regulations Approved Document Part E


Airborne sound:

New Build

Change of use

Walls

min 45dB

min 43dB

Floors

min 45 dB

min 43dB

termed DnT,w +Ctr

max 62 dB

max 64 dB

termed LnT,w

Impact sound:
Floors

Robust Detail requirements (new build attached dwellings only)


Airborne sound:

Min/Max

Mean

Walls

min 47dB

min 50dB

Floors

min 47 dB

termed DnT,w +Ctr

Impact sound:
Floors

max 60 dB

max 57 dB

48
For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk

termed LnT,w

SECTION

05

PART E
CONSTRUCTION SOLUTIONS
TYPICAL SOUND ATTENUATION DETAIL

Min. 100mm thick blockwork


medium density (1350-1600kg/m3)
Yelofon E-strip acoustic edge strip
Nominal 8mm thick parge coat
65mm thick sand/cement screed or
Flexible cavity closer

40mm thick proprietary screed,


nominal 80kg/m2 mass per unit area

10mm Yelofon HD10+


200mm

100mm min.
200mm deep Bison Hollow Core
slab units (300kg/m2)
Gypsum-based board (nominal
8kg/m2) mounted on dabs on
cement/sand render (nominal
8mm) with scratch finish
100

75

100

275mm min.

49
For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334

BUILDING REGULATIONS

PART E MASONRY BUILDINGS


CONSTRUCTION SOLUTIONS
ROBUST DETAILS SEPARATING FLOOR - CONCRETE E-FC-1
1

PRECAST CONCRETE HOLLOW CORE FLOOR


SLAB, SCREED
1. Floating floor See section 4 (Robust
Details Handbook) for suitable floating
floor treatment.
2.



Screed 40mm (min) screed directly applied


to Hollow Core floor slabs - sand/cement or
proprietary screed nominal 80 kg/m2 mass per
unit area, see Appendix A
(Robust Details Handbook).

3. Structural floor 150mm (min) precast


concrete Hollow Core floor slab - 300kg/m2
mass per unit area.
4. Ceiling See section 3 (Robust Details
Handbook) for suitable ceiling treatment.

ROBUST DETAILS SEPARATING FLOOR - CONCRETE E-FC-4


1

PRECAST CONCRETE HOLLOW CORE


FLOOR SLAB, SCREED LAID ON ISORUBBER
RESILIENT LAYER
1. Screed 65mm (min) sand/cement screed,
or 40mm (min) proprietary screed, nominal
80kg/m2 mass per unit area.
2. Resilient layer 6mm IsoRubber layer
with IsoEdge flanking strip.
3. Structural floor 150mm (min) precast
concrete Hollow Core floor slab - 300kg/m 2
mass per unit area.
4. Ceiling See section 3 (Robust Details
Handbook) for suitable ceiling treatment
which is dependent on floorplank
depth and supporting wall density.

The requirements for a robust detail are taken from the


Robust Details Part E Handbook. The latest requirements
should always be sought from Robust Details Ltd.

50
For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk

SECTION

05

PART E MASONRY BUILDINGS


CONSTRUCTION SOLUTIONS
ROBUST DETAILS SEPARATING FLOOR - CONCRETE E-FC-5
1

PRECAST CONCRETE HOLLOW CORE


FLOOR SLAB, SCREED LAID ON ISORUBBER
RESILIENT LAYER
1. Screed 65mm (min) sand/cement screed,
or 40mm (min) proprietary screed, nominal
80kg/m2 mass per unit area.
2. Resilient layer YELOfon HD10+ with
E-strip perimeter edging and J-strip tape
for jointing.
3. Structural floor 150mm (min) precast
concrete Hollow Core floor slab - 300kg/m 2
mass per unit area.
4. Ceiling See section 3 (Robust Details
Handbook) for suitable ceiling treatment
which is dependent on floorplank
depth and supporting wall density.

51
For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334

14

15

16

17

BUILDING REGULATIONS

PART E STEEL FRAMED BUILDINGS


CONSTRUCTION SOLUTIONS
TYPICAL DETAIL MASONRY WALLS

TYPICAL DETAIL STUD WALLS

INTERNAL SEPARATING FLOOR AND WALL

INTERNAL SEPARATING FLOOR AND WALL

100

74 100

30
min.

10

30
min.

11

12

13

100

74 100

30
min.

30
min.

11

12

10

13

11

14

12
13

5
6

14

15

16

15

16

17

17

10

10 Nominal 8mm thick parge coat (by Lafarge).

2 Minimum 40mm thick Gyvlon Screed (by Lafarge).

11 12.5mm thick Echeck wallboard (by Lafarge).

3 Minimum 10mm Yelofon HD 10+ (by Cellecta).

12 Skirting board.

4 Min. 12.5mm thick Lafarge Gypsum based ceiling

13 Yelofon J-strip acoustic jointing tape (by Cellecta).

30
14 150 or 200mm min. deep Bison Hollow
Core
min.

mm min.
board (min. 8kg/m2)335suspended
from a proprietary
9
275 mm min.
support system.

10
11

12

13

8 Proprietary sliding brick anchor system.

9 Min. 100mm thick blockwork (medium density)


1800 -2300g/m3.

14

15

100

100

2
floor units (300kg/m
).
1

16
17
18

11
12

15 Grouted void between


P.C. units.
2

13

16 12.5mm thick Echeck wallboard (by Lafarge)

14



100
200
min. Bison Units

150
150
min. Bison Units

6 Soft joint.
7 Compressible filler board.

102

15

19

1 Yelofon E-strip acoustic edge strip (by Cellecta).

100 74 100
30
30
5 Acoustic quilt (by
min. Rockwool). min.

52

14

100
200
min. Bison Units

150
150
min. Bison Units

100
200
min. Bison Units

150
150
min. Bison Units

encasement to steelwork. Restrained via


proprietary framing system.
3
17 12.5mm thick Echeck wallboard (by Lafarge)
4

tacken up to u/side
of floor providing 1.0 hour

fire protection to
5 steelwork.
6

15
7

8
6
16
For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk
9
7
17
10
8

16
17
18
19

100
200
min. Bison Units

30
min.

100

275 mm min.

150
150
min. Bison Units

275 mm min.

100
200
min. Bison Units

335 mm102
min. 100

150
150
min. Bison Units

335 mm min.

6
4

14

15

16

15
7

16

17

18

10

19

17

SECTION

05

PART E STEEL FRAMED BUILDINGS


CONSTRUCTION SOLUTIONS
TYPICAL DETAIL MASONRY WALLS

TYPICAL DETAIL MASONRY WALLS

EXTERNAL WALL AND SEPARATING FLOOR

EXTERNAL WALL AND SEPARATING FLOOR

1
100

74 100

30
min.

1
2
3

100

100

30
min.

11

11

10

12

12

11

13

13

12

14

13
4
5
6

100
200
min. Bison Units

150
150
min. Bison Units

102

14

3
4
5
6

14

15

15

15

16

16

16

17

17

18

18

19

10

19

17

10

100
200
min. Bison Units

30
min.

30
min.

150
150
min. Bison Units

100

100
200
min. Bison Units

100

275 mm min.

150
150
min. Bison Units

335 mm min.
102

1 Yelofon E-strip acoustic edge strip (by Cellecta).

13 Skirting board.

2 Minimum 40mm thick Gyvlon Screed (by Lafarge).

14 Min. 10mm Yelofon HD10+ (by Cellecta).

3 Yelofon J-strip acoustic jointing tape (by Cellecta).

15 Min. 12.5mm thick Lafarge Gypsum based ceiling

4 Flexible cavity closer.

board (min. 8kg/m2) suspended from a proprietary


support system.

16 150 or 200mm min. deep Bison Hollow Core

6 Compressible
filler board.
1

12

2 joint.
7 Soft

13

17 2 No. layers of Echeck wallboard (by Lafarge)

8 External leaf.

14

9 Proprietary sliding brick anchor system.


3

100
200
min. Bison Units

11

150
150
min. Bison Units

30
5 Acoustic 102
quilt100(by100Rockwool).
min.

10 Proprietary wall ties in accordance with approved


4
document
E (2003), section 2.

floor units (300kg/m2).


encasement to steelwork. Restrained via
proprietary framing system.

18 12.5mm thick Echeck wallboard (by Lafarge)



taken up to u/side of floor providing 1.0 hour


fire protection to steelwork.

5
11 Nominal
8mm thick parge coat (by Lafarge).

19 Min. 100mm thick blockwork (medium density)

6
12 12.5mm
thick Echeck wallboard (by Lafarge).

1800 -2300g/m3.

15
7

16

8
17
For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334
9
18
10

19

53

12

13

14

7
8

15

BUILDING REGULATIONS

PART E STEEL FRAMED BUILDINGS


CONSTRUCTION SOLUTIONS
TYPICAL DETAIL STUD WALLS

TYPICAL DETAIL STUD WALLS

INTERNAL SEPARATING FLOOR AND WALL

INTERNAL WALL AND SEPARATING FLOOR

10

10 10

11

11 11
150
150
min. Bison Units

100
200
min. Bison Units

4
5
6

100
200
min. Bison Units

150
150
100
200
min. Bison
Bison Units
Units
min.

150
150
min. Bison Units

7
4

12

13

13 13

14

14 14

15

15 16

7
8

15

12 12

17
18

1 Yelofon E-strip acoustic edge strip (by Cellecta).

9 RSP 38 modified Lafarge stud system studs.

2 Minimum 40mm thick Gyvlon Screed (by Lafarge).


3 Minimum 10mm Yelofon HD 10+ (by Cellecta).
4 10mm Aerofoil isolation layer.
5 Min.112.5mm thick Lafarge Gypsum based
ceiling
9
board (min. 8kg/m2) suspended from a proprietary
2
10
support system.

10

4
12 150 or 200mm
min. deep Bison Hollow Core

floor units5 (300kg/m2).

6
13 Grouted void
between P.C. units.
7

14 12.5mm thick Echeck wallboard (by Lafarge)

12

13

14

15 Deflection head detail.

8 to steelwork. Restrained via


encasement
proprietary framing system.

7
8

12
13
14
15

15

16
17

54

18

For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk

100
200
min. Bison Units

8 RSP 38 modified Lafarge stud system.

10 Timber sole
2 plate.

150
150
min. Bison Units

7 Deflection Tolerance.

Two 50mm C studs at 600mm centres.


Facings.
2 layers Lafarge 15mm dBcheck wallboard
both sides.
Insulation.
3
50mm glass
mineral wool density 19.5 kg/m9
.
1

3
11
11 Yelofon J-strip
acoustic jointing tape (by Cellecta).

11
100
200
min. Bison Units

6 Acoustic quilt.

150
150
min. Bison Units

12

13

12
13

14

14

15

15

16
17
18
SECTION

05

PART E STEEL FRAMED BUILDINGS


CONSTRUCTION SOLUTIONS
TYPICAL DETAIL STUD WALLS

EXTERNAL SEPARATING FLOOR AND WALL

EXTERNAL WALL AND SEPARATING FLOOR

10

10

10

11

11

11

5
6

7
4

150
150
min. Bison Units

100
200
min. Bison Units

150
150
min. Bison Units

100
200
min. Bison Units
150
150
min. Bison Units

7
12

12

13

13

13

14

14

14

15

15

16

16

17

17

18

18

7
8

15

1 Tyvek breather membrane 12.5 moisture resistant


wallboard and 36mm polyfoam plus.

3 Yelofon J-strip acoustic jointing tape (by Cellecta).


1

10

5
8 External
cladding 102mm brick or 100mm

block
6 + 16mm render.

9 Lafarge
stud system studs.
7





13 150 or 200mm min. deep Bison Hollow Core

11

7 Acoustic
quilt (by Rockwool).
4

12 Minimum 10mm Yelofon HD 10+ (by Cellecta).


floor units (300kg/m2).

14 Min. 12.5mm thick Lafarge Gypsum based ceiling

CS90/Y
Lafarge C studs at 600mm centres.
8
12
Facings.
13
1 layer Lafarge 12.5mm firecheck wallboard
14
on 1 layer 12.5mm vapourcheck wallboard.
Insulation.
15
90mm rockwool flex.

100
200
min. Bison Units

6 Flexible
cavity closer.
3

10 Skirting board.

150
150
min. Bison Units

5 10mm Aerofoil isolation layer.

12

11 Minimum 40mm thick Gyvlon Screed (by Lafarge).

2 Yelofon E-strip acoustic edge strip (by Cellecta).


4 Timber sole plate.

100
200
min. Bison Units

TYPICAL DETAIL STUD WALLS

board (min. 8kg/m2) suspended from a proprietary


support system.

15 2No. layers of Echeck wallboard (by Lafarge)



encasement to steelwork. Restrained via


proprietary framing system.

16 Deflection tolerance.
17 Deflection head detail.
18 Lafarge stud system (see above).

16
17
18

For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334

55

10

BUILDING REGULATIONS

11

12

13

100
200
min. Bison Units

150
150
min. Bison Units

PART E CONCRETE WALLS


CONSTRUCTION SOLUTIONS

175 mm

TYPICAL DETAIL SECTION

TYPICAL DETAIL SECTION

A TYPICAL INTERNAL SEPARATING WALL

A TYPICAL INTERNAL SEPARATING WALL

10

7
8

10

10
150
150
min. Bison Units

100
200
min. Bison Units

3
4
5

11

11

11

12

12

12

13

13

13

100
200
min. Bison Units

150

100
200
min. Bison Units

150
150
min. Bison Units

100

100
200
min. Bison
150
150Units
min. Bison Units

102

150
150
min. Bison Units

14

175 mm

175 mm 150 mm

1 Yelofon E-strip acoustic edge strip (by Cellecta).

8 Dry pack mortar.

2 Minimum 40mm thick Gyvlon Screed


7 (by Lafarge).

9 Skirting board.

3 Minimum
10mm Yelofon HD 10+ (by 8
Cellecta).
1

10 Yelofon J-strip acoustic jointing tape (by Cellecta).


8

4 Min.
2 12.5mm thick Lafarge Gypsum9based ceiling

11 150 or 200mm
min. deep Bison Hollow Core9
1

5 Acoustic sealant.
6 175mm thick concrete wall.
7 3mm Plaster skim on



4
15mm
12mm
5
35mm
6
25mm

11
Lafarge wallboard
Metal furring channel on dabs
12
cavity with
13
mineral fibre.

100
200
min. Bison Units

board (min. 8kg/m2) suspended from a proprietary


3
10
support
system.
150
150
min. Bison Units

102

100

150

floor units (300kg/m2).


2
12 In-situ concrete infill.
3
13 3mm Plaster skim on
4

15mm Lafarge wallboard
5 furring channel on dabs

12mm Metal

35mm cavity with
6

25mm mineral fibre.
7

10

11
12
13
14

175 mm

150 mm

56
For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk

102

100

150

10

10

4
5

SECTION

11

11

12

12

05

13

13

PART E CONCRETE WALLS

14

CONSTRUCTION SOLUTIONS
175 mm

150 mm

TYPICAL DETAIL SECTION

TYPICAL DETAIL SECTION

THROUGH A TYPICAL EXTERNAL WALL

THROUGH A TYPICAL EXTERNAL WALL

102

100

150

102

100

150

10

10

10

150
150
min. Bison Units

100
200
min. Bison Units

150
150
min. Bison Units

150
150
min. Bison Units

100
200
min. Bison Units

4
5

11

11

11

12

12

12

13

13

13

14

14

175 mm

150 mm

150 mm

1 Yelofon E-strip acoustic edge strip (by Cellecta).

8 3mm Plaster skim on

9 Skirting board.

10

10 Minimum 40mm thick Gyvlon Screed (by Lafarge).

2 Yelofon J-strip acoustic jointing tape (by Cellecta).

5 In-situ concrete infill.


6 150mm concrete wall.
3

7 3mm Plaster skim on


4
15mm
12mm
5
35mm
6
25mm

Lafarge wallboard
Metal furring channel on dabs
cavity with
11
mineral fibre.

100
200
min. Bison Units

4 Flexible cavity closer.

150
150
min. Bison Units

102 100
3 Dry pack
mortar.150

100
200
min. Bison Units

100
200
min. Bison Units

150
150
min. Bison Units

100
200
min. Bison Units

150
150
min. Bison Units

15mm
12mm
35mm
25mm

Lafarge wallboard
Metal furring channel on dabs
cavity with
mineral fibre.

11 Minimum 10mm Yelofon HD 10+ (by Cellecta).


12 150 or 200mm min. deep Bison Hollow Core

floor units (300kg/m2).

13 Min. 12.5mm thick Lafarge Gypsum based ceiling

12

board (min. 8kg/m2) suspended from a proprietary


support system.

13

14 Acoustic sealant.

14

150 mm

57
For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334

TECHNICAL SPECIFICATIONS & HEALTH AND SAFETY

BISON PRECAST FLOORING


SPECIFICATIONS
MANUFACTURE
1.1

Bison floors are manufactured by the long line prestressed method using slip form or extrusion techniques.
The units are cast on heated steel beds within an enclosed factory environment.

1.2

The materials used in the manufacture of Bison floors comply with the relevant British Standard for that material.

1.3

An air entraining agent complying with BS EN 934-2-2001 is included in the concrete mix to improve workability.

1.4

Reinforcement is generally 5mm diameter high tensile wire or 12.5mm diameter strand complying with the
requirements of B.S.5896:1980.

1.5

Bison units are sawn to length on the manufacturing bed and are supplied as standard with plain sawn ends
with open cores.

DIMENSIONS
2.1

2.2

2.3

2.4

Bison units are manufactured in nominal sizes as follows :


Standard nominal width of all units is 1200mm.
Solid :
Depth
75mm
100mm
Hollow : Depth
150mm 200mm 260mm

300mm 250mm 400mm

450mm
Cross-sectional tolerances are within the limits set out in clause 6.2.8.3. of B.S. 8110:1997. Length tolerances are 20 mm.
Bison units will have an upward camber due to pre-stressing as described in clause 6.2.8.4. of B.S.8110:1997.
Edges are shaped to form a grout joint giving a shear key to distribute load to adjacent units. Where non-standard widths
are provided the edge will be rough cut from a standard unit.

FINISHES
3.1

Concrete surface finish to soffit is Type A finish as described in clause 6.2.7.3. of B.S.8110:1997.
The soffit is suitable for the direct application of a textured paint finish where this is applied in accordance with
the manufacturers instructions.
Where a plaster finish is intended it may be necessary to use a bonding agent in accordance with the instructions
of the plaster manufacturer. Plaster finishes are not recommended on longer spans.

3.2

Sides and top surfaces are as extruded as described in Table 5.5 of B.S.8110:1997.

3.3

Units may accumulate water within the cores due to exposure during the construction programme. The General
Contractor should drill weep holes as necessary, or keep them clear where they are provided during manufacture.

58
For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk

SECTION

06

BISON PRECAST FLOORING


SPECIFICATIONS
DESIGN
4.1

The design of Bison units is in accordance with the requirements and recommendations of B.S.8110:1997
The Structural Use of Concrete.

4.2


4.3

Load/Span capacity : The reinforcement pattern within a Bison section will vary according to the design
loading specified.


4.4

Exposure Condition : The standard Bison section is suitable for a XCI exposure classification as defined
in Table 3.2 of BS 8500:2002. Other exposure classes can be adopted subject to design approval from Bison
Technical Department.
Fire Resistance : Fire resistance is based upon the tabulated data contained within B.S. 8110 Part 2 Section 4.
Sections are available for fire periods of 1 hour or 2 hours, without the addition of further finishes.These periods of
fire resistance may be further enhanced by the application of appropriate finishes.

4.5


4.6


Serviceability : The standard Bison section is designed to meet the criteria of Class 3 as set out in clause 4.1.3
of B.S.8110.1997 Designs to Class 1 and Class 2 are available if required.

4.7

Horizontal & Vertical Ties : Ties necessary to satisfy the requirements for accidental damage should be
specified by the Engineer with responsibility for the design of the overall structure in accordance with the
Code of Practice.

Sound Insulation : The requirements of The Building Regulations are that a floor construction incorporating
the use of precast concrete units should have a minimum mass which is dependent upon whether the finishes to
the top surface are directly applied or are on a separating layer. The mass of Bison unit sections are given in the
technical data and are net weights of standard hollow sections.

4.8 Bearings : Level and structurally adequate bearings for Bison precast units should be provided by other

contractors. These should generally be 100 mm for masonry or 75 mm for concrete or steelwork, but may be

reduced in accordance with clause 5.2.3 of B.S.8110:1997.

4.9 Holes : Small holes up to 60 mm diameter may be drilled on site through the Hollow Cores, care being taken

to avoid damage to the reinforced ribs. Larger holes may be cut subject to the design capacity of the slab.

4.10 Grouting : Joints between units should be grouted with a 30 N/mm2 concrete using a 6 mm nominal

aggregate size.
4.11

Propping : Where the slab design requires site propping, this should be carried out in strict accordance with the
Bison drawings.

59
For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334

TECHNICAL SPECIFICATIONS & HEALTH AND SAFETY

BISON PRECAST FLOORING


SPECIFICATIONS
QUALITY ASSURANCE
Bison operates a Quality Management System which complies with the requirements of ISO 9001: 2000 for the
following scope: design, manufacture and erection of ancillary cube products (including reinforced and normally
reinforced concrete). Prestressed floor units are subject to end product testing. Prestressed and ancillary concrete
is subject to full design approval, traceable to current codes of practise statutory/regulatory requirements.
All Bison U.K. factories have been assessed by the British Standards Institution (B.S.I.) and awarded Certificates of
Assessed Capability under the scheme covering Quality Assurance for the manufacture of precast concrete floors.
As a customer, you can be sure that all aspects of our production, design detailing and quality control have been
independently inspected and have achieved the high level of competence and quality required by the
British Standards Institution.
The company maintains a policy of continuous development, and reserves the right to change specification and
details without prior notice.

FM 00011

BISON PRECAST FLOORING


HEALTH & SAFETY
This information must be read in conjunction with:

Health , Safety & Welfare Attendances (supply & erect only).

C.O.S.H.H information sheet Precast Elements.

Unit weight table.

Information sheet: Lifters & Chains, supplier hire or purchase.

Technical Information Sheet, Handling & Fixing Instructions for:

Sheet No.

TI/304/10

Hollow Core

Sheet No.

TI/304/11

Solid Composite Precast Elements

Sheet No.

TI/304/12

Prestressed Housebeam & Deepbeam

Sheet No.

TI/304/13

Bison Precast Stairs & Landings

Sheet No.

TI/304/15

Floor products with cast-in lifters

Sheet No.

TI/304/16

Trailasafe

The Bison website www.bison.co.uk contains detailed information and data sheets on all products.
Alternatively call the Health & Safety Department at our Burton office Tel 01283 495000 .

60
For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk

SECTION

06

BISON PRECAST FLOORING


HEALTH AND SAFETY
Safety Dos & Donts
The dos & donts listed below are by no means fully exhaustive-you should also refer to the current issue of the Precast
Flooring Federation Code of Practice available on Tel 0116 253 6161.

Do not alter the product without written permission from Bison Design Office, altering the product may compromise
its structural integrity and lead to failure. This includes notching, hole forming, shortening, narrowing the unit etc.

Do not alter the product in-situ, any permissible alterations must be completed on a flat stable platform. i.e. on the
ground or floor area.

Do not allow anyone to walk or work beneath the product whilst it is being hoisted or suspended.

Do not work in areas without the appropriate perimeter edge protection, handrails, guardrails, platforms or stages.

Do not access working areas without properly constructed, maintained, secured and illuminated, stairways, ramps,
ladders or the like.

Where lifting hooks are specified within a contract, do hoist the units by crane using ALL the lifting points in the top
surface provided for that purpose. Prior to lifting safety chains must be loosely slung around the underside of the
unit. The safety chains may only be released immediately before the slab is placed in its final position.

For insurance purposes, Bison do not supply or hire lifters or chain sets. Please refer to our information sheets for
details of supplier hire or purchase.

Do not run plant or store equipment on the precast floor before it is grouted and cured. Once cured do not exceed
the loads specified by the engineer.

Do use a passive fall protection system wherever reasonably practicable considering all heights where the potential
fall distance could result in an injury.

Do ensure that perimeter edge scaffolding is positioned no more than 900mm below the bearing level particularly on
masonry construction.

Do ensure all voids created whilst placing units are adequately protected during and after erection.

Do ensure all brickwork, blockwork or concrete is adequately cured, stable and fit to receive precast concrete units,
and that steelwork is stable.

Do ensure the stability of support beams, lintels etc. is considered, particularly the rotation of support member due
to unequal loading.

Do ensure you include allowance for site handling by referring to the unit weight table.

Do ensure that all lifting equipment is supplied, used and inspected in accordance with current legislation.

Do ensure all lifting operations are completed and in accordance with current legislation.

Do wear adequate personal protective equipment (PPE) whilst handling or cutting concrete.

NOTE; Due to the principle constituents of cement, the liquid released whilst drilling drainage points etc is likely to
have a caustic effect on the eyes and skin. For further information or to obtain the latest issue COSHH data sheet for
cement call our Health & Safety Department at our Burton office Tel 01283 495000.

61
For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334

RELATED PRODUCTS

Lifting hook being loaded into machine.

From transport to final position with ease and speed.

Bison Lifting Hooks


This is a unique system from Bison, available with our Hollow Core flooring. The hooks are machine inserted during the production
process, for which Bison holds the European patent. The hooks enable faster, safer and more accurate erection. They also offer
cost savings by minimising damage to soffit and blockwork bearings.

HEATED AND COOLED SLABS


Bison and velta have joined forces to provide an innovative, sustainable and cost effective
floor heating and cooling system which is precast in to Bison flooring products.

DESIGN

MANUFACTURING

The system utilises low temperature water for heating and high

Precast concrete elements are designed and constructed in

temperature water for cooling to condition a building, which

the factory with a velta PE-Xa pipe matrix cast directly into the

provides the opportunity to use renewable energy sources.

precast slab or Hollow Core unit to offer a combined heating

A sustainable alternative, which can significantly reduce

and cooling solution.

CO2 emissions over the life of the building.

This service covers the design, off-site manufacture and

Substantial savings in investment, maintenance and

installation of precast, pre-stressed Hollow Core flooring,

operational costs, compared to conventional

precast multi-storey wall panel structures and other bespoke

air-conditioning systems.

solutions with an in built heating and cooling capability.

The requirements for flexible space utilisation and variable


partitioning are easily met.
Clear benefits to occupants, no noise and no draughts,
producing a comfortable and productive environment.

CONSTRUCTION
Off-site production reduces construction programmes
and improves quality control.
Elimination of suspended ceilings can reduce building

62

height and lower construction costs.

For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk

SECTION

07

HEALTH AND SAFETY PRODUCTS


Health and Safety is a major concern for Bison, and we have developed a range of methods and systems which help to
ensure that anyone using Bison products can do so with minimal risk to themselves or others.

Trailasafe
Trailasafe is designed to prevent or mitigate injuries
resulting from falls from trailer decks. Comprising
synthetic mesh suspended from a series of brackets
housing support arms, the system arrests the fall of
personnel, absorbing the energy of their descent and
ensuring their safety. Fully demountable, the system can
be stored within the vehicle or at the unloading point.

THE BISON AIR MAT


The Bison Air Mat system has been tested by the BRE
and approved by the HSE. The Bison Air Mat system
comprises a series of interconnected and interlinked
mats available in a wide range of standard sizes. Using
a combination of modules they will accommodate
almost any floor area. Where the edges of an area to be
protected are open, or have large vertical voids that may
pose the hazard of roll-off fall to a lower area, special
parapet and corner mats can be provided.

Hole Covers
Voids such as service holes, formed in precast floor units
are trip hazards and have the potential to cause serious
injuries. Bisons solution is the Hole Filler: a strong yet
slimlined product which is suitable for most holes.
The yellow, anti-slip cover is fully reusable and comes in
two sizes, 250mm or 350mm square. Each may be either
screwed down or fitted without the need for power tools,
by spreading the unit legs, locking it into position.

63
For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334

BISON ONLINE

www.bison.co.uk
For further information on Bison Precast Concrete Flooring and the full
range of Bison products and services, visit www.bison.co.uk or call the
Bison sales team on 01283 495000

64
For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk

SECTION

08

FLOORS
HOLLOW CORE
FLOORS

HOLLOW CORE
COMPOSITE FLOORS

SOLID
COMPOSITE FLOORS

BEAM AND BLOCK


FLOORS

COMPOSITE STEEL
BEAM DESIGN

HOLLOW CORE
INSULATED FLOORS

FRAMES

STADIA

STAIRS

HEALTH AND SAFETY


LIFTING HOOKS

TRAILASAFE

AIR MATS

65
For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334

BISON NOTES

66
For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk

SECTION

09

67
For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334

BISON CONCRETE
PRODUCTS Ltd
Millennium Court,
First Avenue, Centrum 100,
Burton-Upon-Trent
DE14 2WR
Telephone: 01283 495000
Facsimile: 01283 544900
Email: concrete@bison.co.uk
Web: www.bison.co.uk

OTHER BROCHURES
AVAILABLE
Staircases
Stadia Products
Crosswalls
Lattice Flooring
Beam & Block Flooring
Safety Systems

Printed on 100% recyclable paper


using vegetable based inks

August 2007

All dimensions and illustrations in this publication are intended for guidance only and shall not constitute a sale by description.
All dimensions given are nominal and Bison Limited may modify and change the information, products and specifications from time
to time for a variety of reasons without prior notice. The information printed in this publication at the time of going to print, to the
best of our knowledge, is correct and is not intended to have any legal effect, whether by way of advice, representation or warranty
(express or implied). We accept no liability whatsoever (to the extent permitted by law) if you place any reliance on this guide you
must do so at your own risk.
All rights reserved. Copyright in this publication belongs to Bison and all such copyright may not be used, sold, copied or
reproduced, in whole or part, in any manner or in any media to any person without prior written consent.

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