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“Hermetic K-Series” bevel gear boxes Small, lightweight, powerful

“Hermetic K-Series” bevel gear boxes

Small, lightweight, powerful

Convincing:

The benefits of the “Hermetic K-Series”

Over the years the size and power density of bevel gear boxes could hardly be better optimized. However, with the innovative “Hermetic K-SeriesHaugg is opening the door to a new era. Due to implementation of modern FEA analysis techniques, material proper- ties and stress distributions can now yield optimum designs. The consequences: “Hermetic K” gear boxes are maintenance free, compact and easy to install.

Small but powerful Compared with competitive products “Hermetic K” drives has an edge length that is 5–10 mm smaller. The smallest drive in the range has a cube edge size of only 35 mm and is designed for a nominal torque of 5 Nm.

Versatile capabilities There are various sizes up to 85 mm and up to 40 Nm available. Every “Hermetic K” drive can be ordered ready to mount directly to an IEC standard motor. Besides the types displayed in the brochure there are a wide range of custom mounts.

Premium, efficient and precise The bevel gears and pinions are made of hardened high- strength steel. The module of the spiral gears are exceptional small. The goal: highest transmission of power, outstanding smoothness and excellent efficiency.

Benefit of lightweight The casing of the “Hermetic K” drives are made of high-strength Aluminium. Besides being lightweight, corrosion-resistance is a tremendous benefit. Also, Aluminium provides for thermal stability of all sur- faces up to the maximum temperature. Yet, the main differentiator is the outstanding heat conductivity of the casing.

ou tst an d in g heat cond uc t ivi t y of t he

attractive price “Hermetic K-Series” is comprised of a lot of nonvariable parts. This modularity has huge benefits: The compo- nents are made in high quantities and, therefore, are very cost effective. With stock parts, 85% of the types can be assembled and delivered within four days. Upon request, we are can produce any custom design.

Keep cost reductions in focus Besides the initial purchasing price, the costs of instal- lation and operation are important. With Aluminium you can eliminate painting the casing and flanges. With threaded holes at all mounting points combined with the clever cube shape, the drives can be integrated into new and existing designs very cost effectively. The high efficiency factor of the gear boxes reduces power consumption by a factor of 2 to 10 in relation to the gear box price. Compared to a worm gear, the savings can be up to 30 times of the product cost.

Solid shaft (case suspension)

Standard input shaft

Solid s h af t (case sus p ension ) Standard input shaft BF 01 BF

BF 01

s h af t (case sus p ension ) Standard input shaft BF 01 BF 02

BF 02

BF 03

BF 04

Direct motor mounting

s h af t (case sus p ension ) Standard input shaft BF 01 BF 02

BF 51

BF 52

BF 53

s h af t (case sus p ension ) Standard input shaft BF 01 BF 02

BF 54

Performance overview

P erformance overview Gear box size 035 045 065 085 Nominal torque T2 [Nm] i =

Gear box size

035

045

065

085

Nominal torque T2 [Nm]

i = 1:1

4.5

9.0

20.0

40.0

(speed dependent)

i = 2:1

-

7.0

18.0

37.5

 

i = 3:1

-

5.5

17.0

32.0

 

i = 4:1

-

4.5

14.0

30.0

i = 5:1

-

-

11.0

28.0

i = 6:1

-

-

10.0

19.0

Acceleration torque [Nm]

i = 1:1

5.5

11.0

24.0

48.0

 

i = 2:1

-

8.5

21.5

45.0

 

i = 3:1

-

6.5

20.5

38.5

 

i = 4 :1

-

5.5

17.0

36.0

i = 5:1

-

-

13.0

33.5

i = 6:1

-

-

12.0

23.0

Emergency stop torque

i = 1:1

8.0

16.0

36.0

72.0

= max. torque [Nm]

i = 2:1

-

12.5

32.5

67.5

 

i = 3:1

-

10.0

30.5

57.5

 

i = 4:1

-

8.0

25.0

54.0

i = 5:1

-

-

20.0

50.5

i = 6:1

-

-

18.0

34.0

Thermal power limit

0.35

0.60

1.20

2.00

Max. input speed [Rpm]

3000

3000

3000

3000

Efficiency [%]

94–97

94–97

94–97

94–97

Life cycle [h]

>10000

>10000

>10000

>10000

Orientation

any

any

any

any

Lubrication

Polyglycol

Polyglycol

Polyglycol

Polyglycol

Ambient temperature [°C]

-30 to +50

-30 to +50

-30 to +50

-30 to +50

Protection class

IP 65

IP 65

IP 65

IP 65

Backlash Eco/Standard/Premium

arcmin

>15/<15/<8

>15/<15/<8

>15/<15/<8

>15/<15/<8

Hollow shaft (case suspension) Pinion shaft (flange suspension) Standard input shaft Standard input shaft BF
Hollow shaft (case suspension)
Pinion shaft (flange suspension)
Standard input shaft
Standard input shaft
BF 05
BF 06
BF 07
BF 08
Direct motor mounting
Direct motor mounting
This brochure enables a
pre-selection only.
Final selection for your
real application is only
available from our
gear box department.
BF 55
BF 56
BF 57
BF 58
Final selection for your real application is only available from our gear box department. BF 55
Pinion shaft P1 DIN 6885
Pinion shaft
P1 DIN 6885
D5 Faces without flange 11 Ø D9 J6 Faces without flange
D5 Faces without flange
11
Ø D9 J6 Faces without flange
P1 DIN 6885 P1 DIN 6885
P1 DIN 6885
P1 DIN 6885
Basic motor flange input side Maximum length of input shaft Mounting hole for clamping ring
Basic motor flange
input side
Maximum length of input shaft
Mounting hole
for clamping ring
Minimum length of input shaft
Hexagon socket head
cap screw DIN 912 (4x)

Standard mounting

input side

P1 DIN 6885
P1 DIN 6885
screw DIN 912 (4x) Standard mounting input side P1 DIN 6885 Drawn projected to section cut
Drawn projected to section cut
Drawn projected to section cut

Single flange mounting

90°-mounting 90° View B
90°-mounting
90°
View B

Single flange mounting

45°-mounting 45° View C
45°-mounting
45°
View C
to section cut Single flange mounting 90°-mounting 90° View B Single flange mounting 45°-mounting 45° View
Closed Solid shaft Hollow shaft Pinion shaft housing cover P1 DIN 6885 P1 DIN 6885

Closed

Solid shaft

Hollow shaft

Pinion shaft

housing cover

P1 DIN 6885
P1 DIN 6885
Hollow shaft Pinion shaft housing cover P1 DIN 6885 P1 DIN 6885 View A View X
P1 DIN 6885
P1 DIN 6885
View A View X 12 D5 Faces with flange, optional 10 Key way depth of
View A
View X
12
D5 Faces with flange, optional
10
Key way depth of hollow shaft
with flange, optional 10 Key way depth of hollow shaft 2D and 3D files are available
2D and 3D files are available at: www.haugg.com
2D and 3D files are
available at:
www.haugg.com

Twin flange mounting

45° View D
45°
View D
10 Key way depth of hollow shaft 2D and 3D files are available at: www.haugg.com Twin

Gear box size

035

045

065

085

Basic gear box (dimensions in mm)

 

D1

6

10

12

18

D2

22

32

44

60

D3

35

45

65

85

D4

10

15

25

30

D5

M3 5 deep

M4 8 deep

M6 9 deep

M8 12 deep

D6

29

39

54.5

75

D7

10

22

28

34

D8

D M3

D M3

D M4

D M6

D9

22 1 deep

32 1 deep

47 1 deep

62 1.5 deep

L1

35

45

65

85

L2

17

27

30

40

L3

5.5

8

9.5

12.5

L4

1.5

2

2

2

L5

15

23

26

35

L6

2

2

2

5

L7

41.5

55.5

67.5

79.5

L8

20

22.5

30

30

L9

2.5

2

3

3

L10

7

11.4

13.8

20.8

L11

25

30

45

70

L 12

29

38

54

75

P1

2 x 2 x 10

3 x 3 x 18

4 x 4 x 20

6 x 6 x 28

Direct motor mounting (dimensions in mm)

 

MD

1

24

33

47

62

MD2

2–6 (6)

5–11 (11)

11–14 (14)

14–19 (19)

D3

35

45

65

85

MD4

5.5

6

8

8

MD5

28.5

38

55.1

73.5

MD6

M3

M3

M5

M6

MD7

45–80 (45)

60–90 (60)

80–105 (80)

100–140 (100)

MD8

36–65 (36)

49–75 (49)

65–85 (65)

85–115 (85)

MD9

20–50 (20)

28–60 (28)

45–70 (45)

55–95 (55)

MD10

3.3–5.5 (4.5)

4.5–5.5 (5.5)

5.5–6.6 (5.5)

6.6–9 (6.6)

MD11

52–80 (60)

65–90 (80)

85–105 (90)

110–140 (140)

MD12

44–65 (52)

56–75 (65)

75–85 (75)

98–115 (115)

MD

13

20–50 (25)

28–60 (50)

45–70 (60)

55–95 (95)

MD

14

3.3–5.5 (4.5)

4.5–5.5 (5.5)

5.5–6.6 (5.5)

6.6–9 (9)

MD

15

45–55 (45)

60–70 (60)

80–90 (80)

100–110 (100)

MD16

28–35 (28)

35–48 (35)

45–64 (45)

65–84 (65)

MD

17

10–20 (10)

20–30 (20)

25–45 (25)

45–60 (45)

MD

18

3.3–4.5 (3.3)

3.3–4.5 (4.5)

4.5–5.5 (5.5)

5.5–6.6 (5.5)

ML1

32.5

41

52.5

63

ML2

9

10

14

18

L3

5.5

8

9.5

12.5

ML4

12

17

20

25

ML5

5.5

5.5

6.5

9

ML6

5.3

9

11

14

ML7

28

39

55

72

ML8

2

3

7

8

ML9

9

8.5

13

15

ML10

3

3

3.5

4

ML11

9–11 (9)

9–11 (11)

13–15 (13)

15–17 (17)

ML

12

2–3 (2)

2–3 (3)

3.5–4.5 (3.5)

3.5–5 (5)

ML

13

5.5

6.5

10

11

ML

14

1.5–3 (1.5)

1.5–3 (3)

2–4 (4)

2–5 (5)

Values in brackets are preferred dimensions

The modularity:

Flexible and cost efficient

Pinion shaft, hollow shaft or solid shaft, standard mounting or direct motor mounting: The innova-
Pinion shaft, hollow shaft or solid shaft, standard
mounting or direct motor mounting: The innova-
tive Haugg modularity enables quick selection of
the gear box and most cost-efficient solution for
nearly each application.
Solid shaft (casing suspension)
Standard input shaft
BF 01
BF 02
BF 03
BF 04
Direct motor mounting
BF 51
BF 52
BF 53
BF 54
Hollow shaft (casing suspension)
Pinion shaft (flange suspension)
Standard input shaft
Standard input shaft
BF 05
BF 06
BF 07
BF 08

Direct motor mounting

Direct motor mounting

Standard input shaft BF 05 BF 06 BF 07 BF 08 Direct motor mounting Direct motor

BF 55

BF 56

BF 57

BF 58

First-class assembly, best materials:

”Hermetic K-Series” in detail

Kinematics The ratios given in the tables are mathematically pre- cise and are equal to standard ratios. All gear sets are spiral, hardened and with the same orientation of teeth. The several combination of the directions of spirals and rotation leading to different bearing loads. When assuming that the gear box has similar operational demands in either direction of rotation (clockwise or counterclockwise) a life-cycle of 10.000 h can be expected. The gear boxes can be driven either at the nominal input shaft or at the output shaft. Cases and flanges are made of high-strength Aluminum. When mounting other drive components to the shafts of the gear box, it’s important not to load forces on the bearings as damage to the bearings may occur. Detailed dimensions could be found in this brochure. At www.haugg.com you can download 2D and 3D CAD-Files. The values for torque and power are evaluated for industrial applications. If in doubt, the values should be approved for the specific application.

Power limit The power limit is evaluated at an ambient temperature of 20 °C and a with a maximum oil temperature of 90 °C. The maximum power that can be applied to the gear box is independent of speed and should not be exceeded under any circumstances. This power value is based on a continuous operation (S1). It’s assumed that heat is only dissipated by radiation. In case of different environmental conditions the thermal limita- tions have to be adjusted individually. A practical test in the actual environment is the best way to assure success.

Lubrication The “Hermetic K” are sealed for life with oil. The oil level is adjusted to achieve maximum dissipation of heat in any orientation. In case of an extreme application, an adjustment of lubrication level can be requested. The gear boxes of this lightweight series are designed to run without any exhaust port. For critical applications requiring venting due to very high internal temperatures of the gearbox, a vent port can be provided. Please consult with us.

Sealing The gear boxes are sealed with single-lip oil-seals (NBR). When necessary, a dustproof seal or high temperature seal (Viton, FPM) can be used. Note that premium seals can reduce gear box efficiency and thus should be considered during the design phase.

Guarantee Opening of the case voids our warrantee. Any claims are only valid based on notice of the facts in this brochure. Customers must submit proof to establish a claim.

Many fit- and center-faces

- unpainted fitting surfaces

- circular centers on faces

No venting

No ventin g Al uminium casin g hi gh heat cond uc t ivi ty lightweight
No ventin g Al uminium casin g hi gh heat cond uc t ivi ty lightweight

Aluminium casing high heat conductivity lightweight corrosion resistant, anodised on request

-

-

-

corrosion resis t an t , ano d ise d on reques t - - -

Picture of Hermetic K-Series. Sizes 035, 045, 065, 085

0.5 CO · 1. edition 02/07 · Printed in Germany · Printed on paper treated with chlorine-free bleach · 049-06 · Subject to modification without notice

· 049-06 · Subject to modifi cation without notic e Hans Haugg Antriebstechnik GmbH & Co.
· 049-06 · Subject to modifi cation without notic e Hans Haugg Antriebstechnik GmbH & Co.

Hans Haugg Antriebstechnik GmbH & Co. KG Kanalstrasse 6 86856 Hiltenfingen, Germany

Fon:

+49 82 32/96 14-0

Fax:

+49 82 32/96 14-96

Email:

info@haugg.com

www.haugg.com

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