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JETT
USER REQUIREMENTS
SPECIFICATION
SATURATED STEAM
AUTOCLAVE
Page 2 of 29
JETT
USER REQUIREMENTS
SPECIFICATION
SATURATED STEAM
AUTOCLAVE
4. Where possible, the User should identify the source (e.g. studies, standards, etc.)
for the acceptable ranges of variables or other critical requirements that have
been derived.
Page 3 of 29
JETT
USER REQUIREMENTS
SPECIFICATION
SATURATED STEAM
AUTOCLAVE
REVISION HISTORY
Rev.
Date
Approval
Revision Summary
A1
12/10/01
A2
05/17/01
A3
05/18/01
A4
10/18/01
A5
11/12/01
A6
11/19/01
A7
12/05/01
A8
02/20/02
C1
05/20/02
M. Rivera
Format Review
C2
7/12/02
M. Casey
Validation Review
8/19/02
D.
Noteboom
Page 4 of 29
JETT
USER REQUIREMENTS
SPECIFICATION
SATURATED STEAM
AUTOCLAVE
TABLE OF CONTENTS
1.0
INTRODUCTION..............................................................................................5
2.0
OVERVIEW........................................................................................................6
3.0
OPERATIONAL REQUIREMENTS...............................................................7
3.1
CAPACITY.........................................................................................................7
3.2
PROCESS REQUIREMENTS...............................................................................7
3.3
PROCESS CONTROL.........................................................................................8
3.4
FUNCTIONS.......................................................................................................8
3.5
DATA AND SECURITY.....................................................................................12
3.6
ENVIRONMENT...............................................................................................14
4.0
CONSTRAINTS...............................................................................................17
4.1
MILESTONES AND TIMELINES.......................................................................17
4.2
EQUIPMENT CONSTRAINTS...........................................................................18
4.3
COMPATIBILITY AND SUPPORT.....................................................................18
4.4
AVAILABILITY................................................................................................21
4.5
PROCEDURAL CONSTRAINTS.........................................................................21
4.6
MAINTENANCE...............................................................................................22
5.0
LIFE-CYCLE....................................................................................................23
5.1
DEVELOPMENT...............................................................................................23
5.2
TESTING..........................................................................................................23
5.3
DELIVERY.......................................................................................................24
5.4
SUPPORT.........................................................................................................25
6.0
GLOSSARY......................................................................................................26
7.0
REFERENCES.................................................................................................27
8.0
APPROVAL.......................................................................................................28
Page 5 of 29
JETT
USER REQUIREMENTS
SPECIFICATION
SATURATED STEAM
AUTOCLAVE
Project No.:
Insert the unique project number associated with this particular URS.
Document No.:
Insert the Document Identification Number and Revision.
Document Description:
Insert description of document, e.g. Saturated Steam Autoclave for Sterile
Manufacturing Support.
1.0 INTRODUCTION
Note: Insert your own description and introduction. You may wish to include
your own requirements and specifics to allow the inexperienced reader,
contractors, and suppliers adequate explanation to understand the scope of the
equipment.
Describe who produced the document, under what authority, and for what
purpose.
Describe the contractual status of the document. Include or reference as an
attachment the legal paragraph that communicates purchasing terms and
conditions in this section.
Describe the relationship of this document to other documents. This is
important for equipment that is part of an integrated process or line and will
help the Supplier to understand and ask questions that may otherwise be
overlooked.
Refer to the Equipment Validation Plan that outlines the Suppliers
responsibilities is attached.
Remove any options that are not applicable for this project, if other uses will
apply list each separately.
This is to be utilized as a guide for the user to answer the majority of questions
involved in specifying the what for the equipment. Addendums may be used
to round out the requirements.
Page 6 of 29
USER REQUIREMENTS
SPECIFICATION
JETT
SATURATED STEAM
AUTOCLAVE
2.0 OVERVIEW
This document encompasses the normal range of equipment operations. This
section should be expanded to provide a high level description of the system
explaining why it is required and what is required of it. Include the background,
key objectives, and the main functions and interfaces. Obviously, technology
improvements and new applications may require deviation from this template.
The User should consider including information on the following:
For example: The autoclave will use saturated steam to sterilize product
contact and critical equipment used in the aseptic formulation and filling
of parenteral drugs. Capacity and/or Critical Attributes: Provide a brief
description of the equipment/system capacity or throughput
requirements or the critical attributes that make it desirable to acquire
the system. (Also reference any industry standards for the autoclave that
are applicable.)
For example: Provide actual chamber size needed or number of specific
components to properly size the chamber.
For example: The system must provide, at minimum, the following basic
cycles:
:
Vented Saturated Steam Cycle
1) Heating Phase
2) Exposure Phase
3) Cooling Phase
Forced Air Removal Cycle
1) Air Removal Phase
2) Heating Phase
3) Exposure Phase
4) Exhaust Phase
Page 7 of 29
USER REQUIREMENTS
SPECIFICATION
JETT
SATURATED STEAM
AUTOCLAVE
Capacity
Process Requirements
Describe the number of doors and loading and unloading requirements for
the autoclave. Define if the equipment will be floor or pit mounted and
how this will impact the loading requirements.
Describe in detail the requirements for the various steps/phases that are
required. In each phase identify the critical control requirements and
variables that are needed. For example:
Page 8 of 29
USER REQUIREMENTS
SPECIFICATION
JETT
SATURATED STEAM
AUTOCLAVE
Ancillary Equipment
Describe ancillary supplied equipment; for example, loading carts/transfer
carriage requirements.
3.4
Process Control
Identify the critical process measurements such as temperature and
pressure. For each critical measurement or control device list the:
Measurement Range
Setpoint Range
3.5
Functions
3.5.1
Operation
Enter your specific operational requirements here.
Number of Cycles
Page 9 of 29
USER REQUIREMENTS
SPECIFICATION
JETT
SATURATED STEAM
AUTOCLAVE
The following are examples: The system shall be able to run the
multiphase cycle from start to finish with no operator interaction
required after the cycle is properly initiated.
The system shall be operated locally at the autoclave.
Describe the control system requirements in terms of manual,
semi-automatic and automatic operation. Be as specific as possible
on what the system should do.
3.5.2
Power failure/Recovery
Power Failure: Insert your specific power failure/recovery scheme
here.
For example:
In the event of a power failure, the system shall protect in the
following priority:
Personnel
Equipment
Product
Page 10 of 29
USER REQUIREMENTS
SPECIFICATION
JETT
SATURATED STEAM
AUTOCLAVE
3.5.3
Emergency Stop
Insert your specific Emergency Stop (E-Stop) strategy and
communication scheme here.
For example: The system shall have an E-Stop mechanism
designed to stop all physical movement of the equipment
immediately. The E-Stop mechanism(s) shall be located in close
proximity to the autoclave loading and unloading doors.
3.5.4
Operator Abort
Describe the requirements for the system response to an operator
initiated cycle abort. Describe the final state the autoclave needs to
be in at the conclusion of the abort sequence.
3.5.5
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USER REQUIREMENTS
SPECIFICATION
JETT
SATURATED STEAM
AUTOCLAVE
Alarm or Warning
Critical
Emergency Stop
Control Platform Communication Watchdog
Control Power Fault
X
X
X
Motor Faults
Informational
Informational Messages
Informational Messages shall notify the operator and take no
further action.
3.5.7
Interlocks
Page 12 of 29
USER REQUIREMENTS
SPECIFICATION
JETT
SATURATED STEAM
AUTOCLAVE
Define the interlocks that are to be supplied with the system. For
example:
The cycle cannot be initiated until the jacket temperature is
above 100C.
The cycle cannot be initiated until the door(s) is closed and
locked.
The cycle cannot be initiated unless adequate steam, air and
water pressure are available.
There are no active alarms.
3.6
User Interfaces
This section should address the following issue:
Operator interface access levels
Access to all Input/Output values and system status bits shall
be provided through a data-communication link.
3.6.2
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USER REQUIREMENTS
SPECIFICATION
JETT
SATURATED STEAM
AUTOCLAVE
3.6.2.1
Language requirements
Specify language in which information will be displayed
(i.e. English, Spanish, German, Bilingual, etc.)
3.6.2.2
Displayed Requirements:
State the system of measurement that will be used
(English or Metric (S.I.)).
Parameter
XXXXXXX
YYYYYYY
3.6.3
Format
(###.#) units
(##) %
Unit(s) of measurement
Security Levels
List the total number of different access levels that will be
required. Provide a general description of the access rights for
each level (screen navigation, operational control, control loop
variable manipulation, alarm setpoint manipulation, etc.).
3.6.4
3.6.5
Data Collection
Consider any archiving and reporting requirements here.
None
Recorder
Process Printout
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USER REQUIREMENTS
SPECIFICATION
JETT
SATURATED STEAM
AUTOCLAVE
3.7
Chamber Temperature
Chamber Pressure
Jacket Temperature
Run Time
Environment
Provide details of the physical environment in which the
[equipment/system] will be operated. Also note the maximum height,
width and depth that the equipment can be to fit through doorways from
the point where the equipment enters the building to the point of
installation.
3.7.1
Layout
For example: Allocated floor space for the equipment is _____
inches by ________ inches with at least a _______inch corridor
around the periphery for the equipment.
Page 15 of 29
USER REQUIREMENTS
SPECIFICATION
JETT
SATURATED STEAM
AUTOCLAVE
Cabinet mounted
Recessed in 1 or 2 walls
Bio-seal requirements
Height
Length
Depth
Weight
Floor Load
Environmental Classification
List the critical air quality requirements for the environment.
Class 100, 10,000, or 100,000 (Federal Standard 209E)
ISO Class 5, 7, or 8 (ISO 14644-1 and ISO 14644-2)
Class A, B, C, or D (The Rules Governing Medicinal
Products in the European Union Annex 1)
Directional airflow
Airflow velocity
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USER REQUIREMENTS
SPECIFICATION
JETT
SATURATED STEAM
AUTOCLAVE
Biohazard Level
List the critical biohazard level requirements for the
environment.
BL-1
BL-2
BL-3
BL-4
Rating of enclosures
List the rating requirements for enclosures in the environment.
NEMA 1 (Open)
NEMA 12 (Oil tight)
NEMA (Wash down)
NEMA 4X (Washdown and non-Corrosive)
Hand-Wash
Auto-Wash
Sanitization
Steam Clean
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JETT
USER REQUIREMENTS
SPECIFICATION
SATURATED STEAM
AUTOCLAVE
4.0 CONSTRAINTS
4.1
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USER REQUIREMENTS
SPECIFICATION
JETT
4.2
SATURATED STEAM
AUTOCLAVE
Equipment Constraints
Describe the operating constraints that the [equipment/system] will be
required to meet.
For example:
4.2.1
Environmental Conditions
The [equipment/system] is to be used at the following
environmental conditions:
Altitude ________ ft above sea level
4.2.2
4.3
4.3.2
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USER REQUIREMENTS
SPECIFICATION
JETT
SATURATED STEAM
AUTOCLAVE
Utilities
The utilities and space involved needs to be discussed prior to
purchasing the equipment. Obviously, the actual equipment size is
but a small part of the entire scope of work necessary to implement
a larger system. The unit and its support equipment must be able to
be installed in current building facilities.
The User shall ensure that the following utilities are available and
that the utility supply lines and piping are terminated with fittings
or connections, which are compatible with those described on the
Customer Connection Drawings.
The Supplier shall specify utility data, which is marked with a
triangle or code of some type (number code). Utility data, which
are not specified or marked with a triangle or code, shall be
brought to the attention of the User. These data shall be specified
(by the User or the Supplier) and shall be approved by both the
User and the Supplier before system design begins.
Base Utilities Worksheet
Related Discharges
Volume
PH
Temperature
Materials
User should indicate the maximum or minimum
volume, pH, temperature, etc. of discharges
Electricity
______ VAC ____ Hertz
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JETT
USER REQUIREMENTS
SPECIFICATION
SATURATED STEAM
AUTOCLAVE
Phases
Amperage
Uninterruptible Power Supply (Define Use)
Control Air
Pressure
For example:
_______ PSIG (must be clean, dry ISA instrument
quality air, capacity to be determined by size of
equipment). Recommend at least 90 PSIG
constant air pressure for all equipment, unless
specified.
Page 21 of 29
USER REQUIREMENTS
SPECIFICATION
JETT
4.4
SATURATED STEAM
AUTOCLAVE
Availability
The [equipment/system] is intended to be operated <Continuously,
Regularly, __ hours per day, __ hours per week>.
Operation of the [equipment/system] shall be suspended, and the system
shall be available for preventative maintenance or routine service <__
hours per week, __ continuous hours per week, __ days per month, __
weeks per year>.
4.5
Procedural Constraints
4.5.1
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USER REQUIREMENTS
SPECIFICATION
JETT
SATURATED STEAM
AUTOCLAVE
4.5.6 Labeling
All equipment, components, and control wiring shall be labeled
and identified.
4.6
Maintenance
Describe the expected hardware and software maintenance support
including: ease of maintenance, expansion capability (software only),
likely enhancements (software only), expected lifetime and long-term
support.
Include the necessary wiring or other installation requirements to support
periodic calibration and preventative maintenance.
System shall be maintained on a schedule as indicated by the supplier.
Supplier is to provide (at minimum) the following maintenance
instructions:
1.
All sub-systems provided (Maintenance and operation manuals
of vendor equipment)
2.
A comprehensive lubrication list and recommended lubrication
schedule
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USER REQUIREMENTS
SPECIFICATION
JETT
SATURATED STEAM
AUTOCLAVE
3.
4.
5.0 LIFE-CYCLE
5.1
Development
If S88 is to be applied to the equipment being acquired, it should be
referenced in this section of the document.
The Supplier shall provide a Quality and Project Plan as part of their
proposal. The Supplier shall have a quality system in place. Internal
quality procedures shall be available for the Users review.
The Supplier shall provide a Project Manager for the project to provide a
single communication point with the User.
The project shall utilize the GAMP methodology when developing the
system and documentation.
5.2
Testing
Describe the Supplier testing requirements. Reference the Validation Test
Plan, Factory Acceptance Test, special tests, etc. This section should also
include required amount of demonstrated run time, any special materials
necessary to complete testing, integration testing, etc.
In order to verify system performance, the User shall witness the
execution of the Factory Acceptance Test procedures. The Supplier shall
notify the User _______ weeks in advance of the start of this test.
The Factory Acceptance Test Specification shall be submitted to the User
for review and approval prior to execution. A minimum of _______
weeks shall be allowed for the User to review and to comment and/or
approve the Factory Acceptance Test Specification.
Refer to the Equipment Validation Plan for applicable procedures.
Page 24 of 29
USER REQUIREMENTS
SPECIFICATION
JETT
SATURATED STEAM
AUTOCLAVE
5.3 Delivery
The [equipment/system], with all options, equipment, and the
documentation listed below, shall be delivered to the Users receiving
dock.
5.3.1
Documentation
Installation, operation, and maintenance instruction documentation
for the system shall be developed to a level that is comprehensible
to a high school graduate.
The Supplier shall use the formats described in the GAMP
Supplier Guide, Current Version, to produce the documentation.
The Supplier shall provide the documentation for preliminary
review. The Supplier shall provide documentation reflecting asbuilt condition with final delivery.
All final documents shall be shipped with transmittals that identify
them as contractually required documents. All final documents
and drawings shall reflect as-built condition.
All documents shall in the language of the destination country and
supplied with hard copies and electronic versions supplied in the
format identified for each document:
User should define format for document transmission (ie. MS Word, Autocad, etc.)
Below is an example:
Project Plan
Functional Specification/Requirements
Design Specifications
Controls Test
Operational Test
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USER REQUIREMENTS
SPECIFICATION
JETT
SATURATED STEAM
AUTOCLAVE
Control Schematics
Bill of Materials
5.4.2
Technical Support
Telephone (Voice or Modem)
Replacement Parts Availability List (Normal lead times
shall be listed)
5.4.2.2
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JETT
USER REQUIREMENTS
SPECIFICATION
SATURATED STEAM
AUTOCLAVE
Page 27 of 29
USER REQUIREMENTS
SPECIFICATION
JETT
SATURATED STEAM
AUTOCLAVE
6.0 GLOSSARY
If necessary, attach a glossary, which includes definitions of terms that may be
unfamiliar to the Supplier or terminology that may have meanings specific to
entries on this User Requirements Check sheet.
For example (example list is not intended to be complete):
Acronym
Definition
Degrees Celsius
BL
Biohazard Level
CFR
DB
Decibels
EMI
Electro-Magnetic Interference
Ft
Feet
GUI
HMI
HVAC
ISO
JETT
LEL
OIP
RFI
URS
Pure Steam
Non-condensed WFI
Clean Steam
Plant Steam
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JETT
USER REQUIREMENTS
SPECIFICATION
SATURATED STEAM
AUTOCLAVE
7.0 REFERENCES
List references that were used in preparing this document or that provide
additional details, such as:
o Equipment Validation Plan
o Current revision of GAMP Guidelines
o Vendor Piping Certification (if applicable)
o Customer Connection Diagram
o Approved Instrumentation List
o Process Flow Diagram
o 21 CFR Part 11
o National Electric Code
o S88
Page 29 of 29
USER REQUIREMENTS
SPECIFICATION
JETT
SATURATED STEAM
AUTOCLAVE
8.0 APPROVAL
Insert your companys standard approval page at the appropriate position in the
document or utilize the sample approvals listed below. The approval
process/requirements should be outlined in the Equipment Validation Plan.
This document has been reviewed by the User Project Manager and approved for use by the
Supplier.
Printed/Typed Name
Signature
Date
This document has been reviewed by the User Quality Assurance Group and approved for
use by the Supplier.
Printed/Typed Name
Signature
Date
This document has been reviewed by the Supplier Project Manager and approved for use by
the Supplier Project Team.
Printed/Typed Name
Signature
Date
Other approvals as necessary may be included, such as the Technical Services Groups,
User Groups, Engineering, etc. as required.