Beruflich Dokumente
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Purpose of the work: To know and work of checking and cleaning/draining the gas booster when it stops or we
want to change it to another booster. Understanding the working steps, its very important to reduce the accident
like gas leaking, gas poisoning, fire, explosion, etc.
Tujuan Kerja : Untuk mengetahui & melaksanakan prosedur untuk pengecekan & proses cleaning/drain gas
booster saat stop atau ketika ingin diganti dengan yang lainnya. Mengerti dengan semua langkah tersebut akan
sangat penting untuk mengurangi kecelakaan seperti kebocoran gas, keracunan gas, kebakaran, ledakan, dan
lain-lain.
Summary / Ringkasan
Division / Bagian
Main Facility
Fasilitas Utama
Description / Deskripsi
1. Method for changing Gas Booster
Tahapan Pergantian Gas Booster
2. Gas Booster Purging Method (Using Nitrogen (N2))
Tahapan Purging Gas Booster (Menggunakan Nitrogen (N2))
3. Gas Booster Separator Cleaning Procedures
Tahapan Pembersihan Separator Booster
4. Drain Main Pipe of Gas Method
Tahapan Drain Pipa Gas Utama
5. Gas Booster Steam Purging Method
Tahapan Purging Steam Gas Booster
1. Gas Booster
Main Check
Points
Cek Point
Utama
Preparation
s to Work
Persiapan
Kerja
Note
Catatan
1) Change Method
Prosedur Pergantian
Safety/Environment
Item Keselamatan /
Lingkungan
[Individual]
[Perserorangan]
Risk fall from
height when
opening the valve
Bahaya terjatuh
dari ketinggian
ketika membuka
valve Gunakan
tangga saat
membuka valve
3. Open inlet and outlet valve for COG line (gas line) on booster
which we want to use for changing (confirm to control room
for limit open/close)
Booster 1 (1 SK)
- Inlet = B1101 GSO1 or B1101 GSC1
- Outlet = B1101 GSO2 or B1101GSC2
Booster 2 (1 SK)
- Inlet = B1102 GSO1 or B1102 GSC1
- Outlet = B1102 GSO7 or B1102 GSC7
Booster 3 (2 SK)
Work order /
TahapanKerja
Inlet
Valve
Safety/Environment
Item Keselamatan /
Lingkungan
Work order /
TahapanKerja
Safety/Environment
Item Keselamatan /
Lingkungan
Safety/Environment
Item Keselamatan /
Lingkungan
Confirm to control room for purging the booster
[Individual]
Konfirmasi ke control room untuk purging booster
[Perserorangan]
Risk fall from
Check the other booster which we want to purge.
height when
Cek booster yang lain yang akan di purging
opening the valve
* For purging process use N2 (Nitrogen), because its an
Bahaya terjatuh
inert gas (neutral)
dari ketinggian
* Untuk proses purging menggunakan N2 (Nitrogen)
ketika membuka
karena N2 adalah inert gas (netral)
valve Gunakan
tangga saat
Make sure inlet and outlet for COG line (gas line) is closed
membuka valve
before start the flushing work (confirm to control room for limit
open/close) For limit switch, see work method no.1 Always bring the
(Step no. 3)
gas detector, and
Pastikan valve inlet dan outlet untukjalur COG (jalur gas)
caution when CO
sudah ditutup sebelum mulai flushing (konfirmasi ke control
more than 40 ppm.
room untuk limit buka/tutup) -- Untuk limit switch lihat
Selalu bawa gas
tahapan kerja no. 1 (Langkah No. 3)
detector, dan
waspada ketika CO
Open the drain valve to on the inlet and outlet pipe
lebih dari 40 ppm
Buka valve drain dipipa inlet dan outlet
How to work / MetodeKerja
1.
2) Flushing method using
Nitrogen (N2)
Tahapan
Flushing 2.
menggunakan
Nitrogen (N2)
3.
4.
Work order /
TahapanKerja
Safety/Environment
Item Keselamatan /
Lingkungan
Work order /
TahapanKerja
Safety/Environment
Item Keselamatan /
Lingkungan
dari ketinggian
ketika membuka
valve Gunakan
tangga saat
membuka valve
Always bring the
gas detector, and
caution when CO
more than 40 ppm
Selalu bawa gas
detector, dan
waspada ketika CO
lebih dari 40 ppm
Always use the
mask to avoid from
poisoning gas
Selalu pakai
masker untuk
menghindari
keracunan gas
Work order /
TahapanKerja
Safety/Environment
Item Keselamatan /
Lingkungan
2. Open manual valve on the end of the main gas pipe, the
picture shown below :
Buka valve manual di bagian akhir dari pipa gas, gambar
dibawah ini :
To seal pot
3. Open valve slowly & check with control room if theres an any
abnormal or not on trend of gas flow. If any abnormality?
Close valve again & open when reversal time.
Buka valve pelan-pelan & koordinasi dengan kontrol room
apakah normal atau tidak untuk trend flow gas. Jika ada
ketidaknormalan? Tutup valve lagi & buka saat reversal time.
4. Check on seal pot if any tar comes out or not? Doing this
process for 5 10 minutes or until all the tar is not comes out
anymore.
Cek di seal pot apakah ada tar yg keluar atau tidak? Lakukan
proses ini selama 5 10 menit atau sampai semua tar habis.
5. Close the manual valve again.
Tutup valve manual lagi.
Safety/Environment
Item Keselamatan /
Lingkungan
[Individual]
[Perserorangan]
Always bring the
gas detector, and
caution when CO
more than 40 ppm
Selalu bawa gas
detector, dan
waspada ketika CO
lebih dari 40 ppm
Work order /
TahapanKerja
Safety/Environment
Item Keselamatan /
Lingkungan
[Individual]
[Perserorangan]
1.
5) Gas booster steam
purging method
Tahapan
steam
purging gas booster
2.
3. Make sure all the inlet and outlet for COG line (gas line) is
closed before starting the purging process (Confirm to control
room for limit open/close) for tag number, see work order
no 1 & 2
Open/Buka
Steam valve 1
Work order /
TahapanKerja
Close/Tutup
Exhaust valve
Open/Buka
Steam valve2
Picture 14. Step to using steam on exhaust line of gas
6. Open the manual valve on top of the separator booster to
start the steam purging method.
Buka valve manual di bagian atas separator booster untuk
melakukan tahapan steam purging.
Steam In/Masuk
Open/Buka
Safety/Environment
Item Keselamatan /
Lingkungan
Work order /
TahapanKerja
Safety/Environment
Item Keselamatan /
Lingkungan