PowerCommand Diesel Generator Sets

255-1930 KVA 60 Hz
252-1654 KVA 50 Hz

Recommended Specifications

Section 2.0: Products 233-1608 kVA

SPECIFY 1500 OR 1800 RPM, AND SITE CONITIONS. SELECT RATING: STANDBY
OR PRIME.
2.1

Diesel Engine-Generator Set Prime Power:

The generator set shall run at 1500/1800 rpm to supply power at 50/60Hz. The
prime power rating of the set shall be
kW,
kVA, at
degrees Centigrade
and
metres ASL. There shall be a 10% overload capacity available for one
hour in twelve.

2.1 Diesel Engine-Generator Set Standby Power:

The generator set shall run at 1500/1800 rpm to supply power at 50/60Hz. The
standby power rating of the set shall be
kW,
kVA, at
degrees
Centigrade and
metres ASL. There shall be no overload capacity.
2.1.1 Performance:
2.1.1.1

Voltage regulation: Engines up to VTA28G5

The voltage regulation shall be +/- 1.0% at any power factor between 0.8
lagging and unity, at any load from no load to rated load, at any temperature
from hot to cold and at speed droop variations up to 4.5% of rated speed.

2.1.1.1

Voltage regulation: Engines from QST30G1 to KTA50G8

The voltage regulation shall be +/- 0.5% at any power factor between 0.8
lagging and unity, at any load from no load to rated load, at any temperature
from hot to cold and at speed droop variations up to 4.5% of rated speed.

USE THE FOLLOWING PARAGRAPH FOR TIGHTER VOLTAGE REGULATION:

2.1.1.1

Voltage regulation: Engines up to VTA28G5

The voltage regulation shall be +/- 0.5% at any power factor between 0.8
lagging and unity, at any load from no load to rated load, at any temperature
from hot to cold and at speed droop variations up to 4.5% of rated speed.

2.1.1.2 Frequency regulation:

The frequency regulation shall be isochronous from steady state no load to
steady state rated load. The random frequency variation shall not exceed +/0.25% of its mean value for constant loads at any load from no load to rated
load.
SPECIFY ENGINE DATA FROM MODEL SPECIFICATION SHEET.
2.1.2 Engine:
1

Cummins Power Generation

November 2000

PowerCommand Diesel Generator Sets

255-1930 KVA 60 Hz
252-1654 KVA 50 Hz

Recommended Specifications

The engine shall be a Cummins model

or approved equivalent, naturally
aspirated/turbocharged-aftercooled, in-line configuration,
cylinder, pressure
lubricated, 4 stroke diesel engine. Two stroke engines are not acceptable. Engine
accessories and features shall include:
2.1.2.1

Engine coolant drain tap.

2.1.2.2

Electronic governor system to provide automatic frequency regulation. The

speed control from no load to rated load shall be adjustable from 0% droop
(isochronous) to 5% droop.

2.1.2.3

The engine shall be cooled by a baseframe mounted radiator and cooling

system rated for full load operation in an ambient temperature of 40 degrees
centigrade measured at the generator air inlet. The radiator shall be provided
with a duct adapter flange. The cooling system shall be filled with 50/50 ethylene
glycol/water mixture by the equipment supplier. Rotating parts shall be guarded
against accidental contact in accordance with EN 294 requirements.

USE THE FOLLOWING PARAGRAPH FOR ENGINE COOLING SYSTEMS AT 50C:

2.1.2.3

The engine shall be cooled by a baseframe mounted radiator and cooling

system rated for full load operation in an ambient temperature of 50 degrees
centigrade measured at the generator air inlet. The radiator shall be provided
with a duct adapter flange. The cooling system shall be filled with 50/50 ethylene
glycol/water mixture by the equipment supplier. Rotating parts shall be guarded
against accidental contact in accordance with EN 294 requirements.

2.1.2.4

Liquid level switch to sense loss of engine coolant. When the coolant level is
below that recommended by the engine manufacturer, a Low Coolant Level
alarm shall be given on the Generator Set Control panel.

2.1.2.5

Engine mounted sensor to detect engine coolant temperature. When the engine
coolant temperature is above that recommended by the engine manufacturer, a
High Engine temperature alarm shall be given on the Generator Set Control
panel.

2.1.2.6

Electric starting motor(s) capable of three complete cranking cycles without

overheating.

2.1.2.7

Positive displacement, mechanical, full pressure, lubrication oil pump.

2.1.2.8

Full flow lubrication oil filter(s) with replaceable spin-on canister element(s) and
dipstick oil level indicator.

2.1.2.9

Engine mounted sensor to detect engine oil pressure. When the engine oil
pressure is below that recommended by the engine manufacturer, a Low Oil
Pressure alarm shall be given on the Generator Set Control panel.
2

Cummins Power Generation

November 2000

PowerCommand Diesel Generator Sets

255-1930 KVA 60 Hz
252-1654 KVA 50 Hz

Recommended Specifications

USE THE FOLLOWING PARAGRAPH FOR ENGINE SUMP PUMP:

2.1.2.10 Engine mounted manual pump to enable lubricating oil to be pumped from the
engine sump during routine oil change operation.
2.1.2.11 Engine driven, mechanical, positive displacement fuel pump. Fuel filter with
replaceable spin-on canister element.
2.1.2.12 Replaceable dry element air cleaner with restriction indicator.
USE THE FOLLOWING PARAGRAPH FOR HEAVY DUTY AIR CLEANER:
2.1.2.12 Heavy-duty replaceable dry element air cleaner with restriction indicator.
2.1.2.13 Flexible supply and return fuel lines.
2.1.2.14 Engine mounted battery charging alternator, 35 ampere minimum, and
solid-state voltage regulator.
USE THE FOLLOWING PARAGRAPH FOR ENGINE EXHAUST GAS TEMPERATURE
MONITORING FOR CUMMINS POWERCOMMAND SYSTEM ONLY:
2.1.2.15 Engine mounted sensor to detect engine exhaust gas temperature.
2.1.3 AC Generator - Prime Power:
The AC generator shall be of NEWAGE manufacture; synchronous, four pole, 2/3
pitch, revolving field, drip-proof construction, single pre-lubricated sealed bearing,
air cooled by a direct drive centrifugal blower fan, and directly connected to the
engine with flexible drive disc. All insulation system components shall meet IEC
60034 limits of temperature rise for thermal class H insulation system. Actual
temperature rise measured by resistance method at full load shall not exceed 125
degrees Centigrade.
USE THE FOLLOWING PARAGRAPH FOR THERMAL INSULATION CLASS F
TEMPERATURE RISE:
2.1.3 AC Generator - Prime Power:
The AC generator shall be of NEWAGE manufacture; synchronous, four pole, 2/3
pitch, revolving field, drip-proof construction, single pre-lubricated sealed bearing,
air cooled by a direct drive centrifugal blower fan, and directly connected to the
engine with flexible drive disc. All insulation system components shall meet IEC
60034 limits of temperature rise for thermal class F insulation system. Actual
temperature rise measured by resistance method at full load shall not exceed 105
degrees Centigrade.
2.1.3 AC Generator - Standby Power:
3

Cummins Power Generation

November 2000

PowerCommand Diesel Generator Sets

255-1930 KVA 60 Hz
252-1654 KVA 50 Hz

Recommended Specifications

The AC generator shall be of NEWAGE manufacture; synchronous, four pole, 2/3

pitch, revolving field, drip-proof construction, single pre-lubricated sealed bearing,
air cooled by a direct drive centrifugal blower fan, and directly connected to the
engine with flexible drive disc. All insulation system components shall meet IEC
60034 limits of temperature rise for thermal class H insulation system. Actual
temperature rise measured by resistance method at full load shall not exceed 150
degrees Centigrade.
2.1.3.1

The generator shall be capable of delivering rated output (kVA) at rated

frequency and power factor, at any voltage not more than 5 percent above or
below rated voltage.

2.1.3.2

The exciter of the generator shall be of the brushless self-excited type.

USE THE FOLLOWING PARAGRAPH FOR APPLICATIONS WHERE THE

GENERATOR SET IS POWERING NON-LINEAR LOADS OR WHEN SUSTAINED
SHORT CIRCUIT CAPABILITY IS NEEDED (ONLY AVAILABLE FOR 233 KVA TO 640
KVA):
2.1.3.3

A permanent magnet (PMG) exciter and 3 phase voltage sensing regulator shall
be included to provide optimum generator excitation and output voltage
regulation performance.

USE THE FOLLOWING PARAGRAPH FOR APPLICATIONS WHERE RADIO

FREQUENCY INTERFERENCE SUPPRESSION IS REQUIRED:
2.1.3.4

The generator shall be fitted with a kit to reduce emissions of RFI and to
improve immunity to RFI (Radio Frequency Interference).

USE THE FOLLOWING PARAGRAPH FOR HIGH ALTERNATOR TEMPERATURE

DETECTION:
2.1.3.5

The generator shall be fitted with an embedded temperature detector (ETD) to

detect the temperature of the windings. When the temperature of the windings is
above that recommended by the generator manufacturer, a High Alternator
Temperature warning shall be given on the Generator Set Control panel.

USE THE FOLLOWING PARAGRAPH FOR HIGH ALTERNATOR TEMPERATURE

SHUT DOWN:
2.1.3.6

The generator shall be fitted with an embedded temperature detector (ETD) to

detect the temperature of the windings. When the temperature of the windings is
above that recommended by the generator manufacturer, a High Alternator
Temperature alarm shall be given on the Generator Set Control panel.

USE THE FOLLOWING PARAGRAPH FOR GENERATOR ANTI-CONDENSATION

HEATER:
4

Cummins Power Generation

November 2000

PowerCommand Diesel Generator Sets

255-1930 KVA 60 Hz
252-1654 KVA 50 Hz

2.1.3.7

Recommended Specifications

The generator shall be provided with an electric heater to protect the generator
from condensation when not in use. The AC voltage and wattage of the heater
shall be as recommended by the generator manufacturer.

USE THE FOLLOWING PARAGRAPH FOR TORQUE MATCH VOLTAGE

REGULATOR (INCLUDED AS STANDARD WHEN POWERCOMMAND CONTROL
SYSTEM IS SELECTED):
2.1.3.8

The generator shall be provided with a voltage regulator having shunt excitation
to reduce field current in response to transient frequency dips when large
electrical loads are connected to the generator set.

USE THE FOLLOWING PARAGRAPH FOR PARALLELING DROOP KIT:

2.1.3.9

The generator shall be provided with a paralleling droop compensator for

adjusting the share of total reactive current carried by each generator set.

CUMMINS POWER GENERATION GENERATOR SETS OF THIS SIZE ARE

AVAILABLE WITH EITHER CONVENTIONAL ANALOG CONTROLS OR
POWERCOMMAND DIGITAL CONTROLS. THE CUMMINS POWERCOMMAND
CONTROL OFFERS GREATER RELIABILITY AND CONSIDERABLY MORE
FEATURES THAN THE ANALOG CONTROL. USE THE FOLLOWING SECTION 2.1.4
FOR POWERCOMMAND CONTROLS, AND DELETE SECTION 2.1.4 WHICH
FOLLOWS FOR STANDARD CONTROLS.
2.1.4 Engine-Generator Set Control:
The generator set shall be provided with a microprocessor-based control system
that is designed to provide automatic starting, monitoring, and control functions for
the generator set. The control system shall also be designed to allow local
monitoring and control of the generator set, and remote monitoring and control as
described in this specification. The control shall be mounted on the generator set
for 600 volt and lower applications. When mounted on the generator set the
control shall be vibration isolated and prototype tested to verify the durability of all
components in the system under the vibration conditions encountered. The
control shall meet the requirements of ISO 8528: Part 4. All switches, lamps and
meters shall be oil-tight and dust-tight, and the enclosure door shall be gasketed.
There shall be no exposed points in the control (with the door open) that operate in
excess of 50 volts. The controls shall meet or exceed the requirements of IEC
60801:Part 2, EN 50081-1 and EN 50082-1 for susceptibility, conducted, and
radiated electromagnetic emissions. The entire control shall be tested and meet
the requirements of EN 61000-4-5 for voltage surge resistance. The generator set
mounted control shall include the following features and functions:
2.1.4.1

Three-position lockable control switch labeled RUN/OFF/AUTO.

In the RUN position the generator set shall start, and accelerate to rated speed
and voltage. In the OFF position the generator set shall immediately stop,
bypassing all time delays. In the AUTO position the generator set shall be ready
5

Cummins Power Generation

November 2000

PowerCommand Diesel Generator Sets

255-1930 KVA 60 Hz
252-1654 KVA 50 Hz

Recommended Specifications

to accept a signal from a remote device to start and accelerate to rated speed
and voltage.
2.1.4.2

Red "mushroom-head" push-button EMERGENCY STOP switch.

Depressing the emergency stop switch shall cause the generator set to
immediately shut down, and be locked out from automatic restarting.

2.1.4.3

Push-button RESET switch.

The RESET switch shall be used to clear a fault and allow restarting the
generator set after it has shut down for any fault condition.

2.1.4.4

Push-button PANEL LAMP switch.

Depressing the panel lamp switch shall cause the entire panel to be lighted with
DC control power. The panel lamps shall automatically be switched off 10
minutes after the switch is depressed, or after the switch is depressed a second
time.

2.1.4.5

Generator Set AC Output Metering:

The generator set shall be provided with a metering set with the following
features and functions:
2.5-inch, 90 degree scale analog voltmeter, ammeter, frequency meter, and
kilowatt (kW) meter. These meters shall be provided with a phase select switch
and an indicating lamp for upper and lower scale on the meters. Ammeter and
kW meter scales shall be color coded in the following fashion: readings from
0-90% of generator set standby rating: green; readings from 90-100% of
standby rating: amber; readings in excess of 100%: red.
Digital metering set, 0.5% accuracy, to indicate generator voltage and
frequency, output current, output kW, kW-hours, and power factor. Generator
output voltage display shall be available in line-to-line or line-to-neutral voltage
simultaneously.

2.1.4.6

Generator Set Alarm and Status Message Display:

The generator set shall be provided with alarm and status indicating lamps to
indicate non-automatic generator status and also existing alarm and shutdown
conditions. The lamps shall be high-intensity, dual element LEDs for long life.
The lamp indication shall be clearly apparent under bright room lighting
conditions. The generator set control shall indicate the existence of the
following alarm and shutdown conditions on a digital display panel:
low oil pressure (alarm)
low oil pressure (shutdown)
oil pressure sender failure (alarm)
high coolant temperature (alarm)
high coolant temperature (shutdown)
engine temperature sender failure (alarm)
low coolant level (alarm or shutdown--selectable)
6

Cummins Power Generation

November 2000

PowerCommand Diesel Generator Sets

255-1930 KVA 60 Hz
252-1654 KVA 50 Hz

Recommended Specifications

fail to crank (shutdown)

overcrank (shutdown)
overspeed (shutdown)
low DC voltage (alarm)
high DC voltage (alarm)
weak battery (alarm)
low fuel-daytank (alarm)
- optional
high AC voltage (shutdown)
low AC voltage (shutdown)
under frequency (shutdown)
over current (warning)
over current (shutdown)
short circuit (shutdown)
earth fault (alarm)
- optional
over load (alarm)
emergency stop (shutdown)
In addition, provisions shall be made for indication of two customer-specified
alarm or shutdown conditions. Labeling of the customer-specified alarm or
shutdown conditions shall be of the same type and quality as the above
specified conditions. The non-automatic indicating lamp shall be red, and shall
flash to indicate that the generator set is not able to automatically respond to a
command to start from a remote location.
2.1.4.7

Engine Status Monitoring:

The following information shall be available from a digital status panel on the
Generator Set Control:
engine oil pressure (psi or kPA)
engine coolant temperature (degrees F or C)
engine oil temperature (degrees F or C)
engine speed (rpm)
exhaust temperature - (optional)
number of hours of operation (hours)
number of start attempts
battery voltage (DC volts)

2.1.4.8

Control Functions:
The control system provided shall include a cycle cranking system, which allows
for user selected crank time, rest time, and number of start cycles. Initial
settings shall be for 3 cranking periods of 10 seconds each, with 10 second rest
period between cranking periods.
The control system shall include an idle mode control, which allows the engine
to run in idle mode in the RUN position only. In this mode, the generator
excitation system shall be disabled.

Cummins Power Generation

November 2000

PowerCommand Diesel Generator Sets

255-1930 KVA 60 Hz
252-1654 KVA 50 Hz

Recommended Specifications

The control system shall include an engine speed governor control, which
functions to provide steady state frequency regulation as noted elsewhere in this
specification. The governor control shall include adjustments for gain, damping,
and a ramping function to control engine speed and limit exhaust smoke while
the unit is starting. The governor control shall be suitable for use in paralleling
applications without component changes.
The control system shall include time delay start (adjustable 0-300 seconds) and
time delay stop (adjustable 0-600 seconds) functions.
The control system shall include sender failure monitoring logic for speed
sensing, oil pressure, and engine temperature which is capable of discriminating
between failed sender or wiring components, and actual fault conditions.
USE THE FOLLOWING PARAGRAPH FOR PARALLELING APPLICATIONS:
The control system shall include all interfaces necessary for proper operation
with the paralleling equipment provided under this contract. The generator set
supplier shall be responsible for complete compliance to all specification
requirements for both the generator set and the paralleling equipment.
2.1.4.9

Generator Control Functions:

The generator set shall include an automatic voltage regulation system that is
matched and prototype tested with the governing system provided. It shall be
immune from malfunction due to load-induced voltage wave form distortion and
provide a pulse width modulated output to the generator exciter.
The voltage regulation system shall be equipped with three-phase RMS sensing
and shall control buildup of AC generator voltage to provide a linear rise and
limit overshoot. The system shall include a torque-matching characteristic,
which shall reduce output voltage in proportion to frequency below a threshold
of (48/49 or 58/59 HZ )
The voltage regulator shall include adjustments for gain, damping, and
frequency roll-off. Adjustments shall be broad range, and made via digital raiselower switches, with an alphanumeric LED readout to indicate setting level.
The voltage regulation system shall include provisions for reactive load sharing
and electronic voltage and frequency matching for paralleling applications.
Motorized voltage adjust pot is not acceptable for voltage matching.
Controls shall be provided to monitor the output current of the generator set and
initiate an alarm when load current exceeds 110% of the rated current of the
generator set on any phase for more than 60 seconds. The controls shall shut
down and lock out the generator set when output current level approaches the
thermal damage point of the generator.

Cummins Power Generation

November 2000

PowerCommand Diesel Generator Sets

255-1930 KVA 60 Hz
252-1654 KVA 50 Hz

Recommended Specifications

Controls shall be provided to monitor the kW load on the generator set, and
initiate an alarm condition when total load on the generator set exceeds the
generator set rating for in excess of 5 seconds.
Controls shall include a load-shed control, to operate a set of volt-free contacts
(for use in shedding customer load devices) when overload of the generator set
occurs.
An AC over/under voltage monitoring system that responds only to true RMS
voltage conditions shall be provided. The system shall initiate shutdown of the
generator set when alternator output voltage exceeds 110% of the operator-set
voltage level for more than 10 seconds, or with no intentional delay when
voltage exceeds 130%. Under voltage shutdown shall occur when the output
voltage of the alternator is less than 85% for more than 10 seconds.
A battery monitoring system shall be provided which initiates alarms when the
DC control and starting voltage is less than 25 VDC or more than 32 VDC.
During engine starting, the low voltage limit shall be disabled, and if DC voltage
drops to less than 14.4 volts for more than two seconds a "weak battery" alarm
shall be initiated.
2.1.4.10 Control Interfaces for Remote Monitoring:
All control and interconnection points from the generator set to remote
components shall be brought to a separate connection box. No
interconnections shall be made in the control enclosure or in the AC power
output enclosure. Provide the following features in the control system:
common alarm contact set rated 2A @ 30VDC to indicate existence of any
alarm or shutdown condition on the generator set.
one set of contacts rated 2A @ 30VDC to indicate generator set is ready to
load. The contacts shall operate when voltage and frequency are greater
than 90% of rated condition.
fused 10 amp switched 24VDC power supply circuit shall be provided for
customer use. DC power shall be available from this circuit whenever the
generator set is running.
fused 20 amp 24VDC power supply circuit shall be provided for customer
use. DC power shall be available from this circuit at all times from the
engine starting/control batteries.
The control shall be provided with a direct serial communication link for the
LonWorks communication network interface as described elsewhere in this
specification and shown on the drawings.
CUMMINS POWER GENERATION GENERATOR SETS OF THIS SIZE ARE
AVAILABLE WITH EITHER CONVENTIONAL ANALOG CONTROLS OR
POWERCOMMAND DIGITAL CONTROLS. USE THE FOLLOWING SECTION 2.1.4
FOR STANDARD CONTROLS. (DELETE THE FOLLOWING SECTION WHEN
POWERCOMMAND CONTROLS ARE USED.)
9

Cummins Power Generation

November 2000

PowerCommand Diesel Generator Sets

255-1930 KVA 60 Hz
252-1654 KVA 50 Hz

2.1.4

Recommended Specifications

Engine-Generator Set Control:

The enclosed control panel shall be mounted on the generator set with antivibration mountings. The generator set mounted control panel shall include the
following features and functions:

2.1.4.1

Three-position control switch labeled RUN/OFF/AUTO.

In the RUN position the generator set shall manually start, and accelerate to
rated speed and voltage.
In the OFF position the generator set shall immediately stop, bypassing all time
delays. This position is also used to clear a fault and allow restarting the
generator set after it has shut down for any fault condition
In the AUTO position the generator set shall be ready to accept a signal from a
remote device to start and accelerate to rated speed and voltage.

2.1.4.2

Generator Set AC Output Metering:

The generator set shall be provided with a metering set with the following
features and functions:
- Analog AC Voltmeter, dual range, 90 degree scale, 2% accuracy.
- Three number Analog AC Ammeter, dual range, 90 degree scale, 2%
accuracy;
- Analog frequency/RPM meter, 45-65 Hz, 1350-1950 RPM, 90 degree
scale, +/-6% accuracy.
- Seven position phase selector switch with OFF position to allow meter
display of line to line and line to neutral voltages.

2.1.4.3

Generator Set Alarm and Status Display:

The generator set shall be provided with alarm and status indicating lamps to
indicate existing alarm and shutdown conditions. The lamp condition shall be
clearly apparent under bright room lighting conditions. The generator set control
shall indicate the existence of the following alarm and shutdown conditions on
the display panel:
low oil pressure (shutdown)
high coolant temperature (shutdown)
emergency stop operated (shutdown)
overspeed / overfrequency (shutdown)
battery charge alternator failed (alarm)
underspeed / underfrequency (shutdown)
set failed to start (shutdown)

2.1.4.4

Engine Status Monitoring:

The following devices shall be provided on the generator set control:
engine oil pressure gauge
10

Cummins Power Generation

November 2000

PowerCommand Diesel Generator Sets

255-1930 KVA 60 Hz
252-1654 KVA 50 Hz

Recommended Specifications

engine coolant temperature gauge

number of hours of operation (hours)
battery voltage (DC volts)
2.1.4.5

Control Functions:
The control system provided shall include a cycle cranking system, which shall
be for 3 cranking periods of 10 seconds each, with 10 second rest period
between cranking periods. Fail to start shall be indicated by operation of the
appropriate alarm indication lamp.
The control system shall include an engine governor control, which functions to
provide steady state frequency regulation as noted elsewhere in this
specification.

2.1.4.6

Generator Control Functions:

The generator set shall include an automatic voltage regulation system that is
matched and tested with the engine speed governing system provided.
Voltage adjusting rheostat, locking screwdriver type, to adjust voltage +/- 5%
from rated value;

2.1.4.7

Control Interfaces for Remote Monitoring:

Provide the following features in the control system:
common alarm contact set to indicate existence of any alarm or shutdown
condition on the generator set.
one set of contacts to indicate generator set is ready to load. The contacts
shall operate when voltage and frequency are greater than 90% of rated
condition.

2.1.5 Baseplate and Anti-vibration Mountings:

The engine-generator set shall be mounted on a heavy duty steel baseplate to
maintain alignment between components with bonded rubber anti-vibration units
positioned between the engine and alternator support feet and the baseplate.
USE ONE OF THE FOLLOWING PARAGRAPHS FOR A FREE-STANDING FUEL
TANK:
2.1.5.1

Free-Standing 450 litre Fuel Tank:

Provide a free-standing 450 litre capacity, rectangular, mild steel, single skin fuel
storage tank with stand. The tank shall comply with the requirements of BS 799:
Part 5 and shall be complete with:
fill connection
vent connection
fuel level sight gauge
drain connection
delivery connection
return connection
11

Cummins Power Generation

November 2000

PowerCommand Diesel Generator Sets

255-1930 KVA 60 Hz
252-1654 KVA 50 Hz

Recommended Specifications

level switch connection

2.1.5.1

Free-Standing 900 litre Fuel Tank:

Provide a free-standing 900 litre capacity, rectangular, mild steel, single skin fuel
storage tank with stand. The tank shall comply with the requirements of BS 799:
Part 5 and shall be complete with:
fill connection
vent connection
fuel level sight gauge
drain connection
delivery connection
return connection
level switch connection

2.1.5.1

Free-Standing 1350 litre Fuel Tank:

Provide a free-standing 1350 litre capacity, rectangular, mild steel, single skin
fuel storage tank with stand. The tank shall comply with the requirements of BS
799: Part 5 and shall be complete with:
fill connection
vent connection
fuel level sight gauge
drain connection
delivery connection
return connection
level switch connection

THE FOLLOWING SINGLE SKIN SUB-BASE FUEL TANK SPECIFICATION MAY BE

USED ON ALL GENERATOR SETS WHICH ARE NOT SUPPLIED WITH A FREE
STANDING FUEL TANK:
2.1.5.1

Single Skin Sub-Base Fuel Storage Tank:

Provide a single skin sub-base fuel storage tank with capacity for eight hours
operation at 100% load. The tank shall be constructed of corrosion resistant
steel and shall be complete with:
filler neck and cap
fuel level gauge
drain point (plugged)
flexible fuel supply and return pipes to the diesel engine
connection for bulk fuel supply

THE FOLLOWING DOUBLE SKIN SUB-BASE FUEL TANK SPECIFICATION MAY BE

USED ON ALL GENERATOR SETS WHICH ARE NOT SUPPLIED WITH A FREE
STANDING FUEL TANK:
2.1.5.1

Double Skin Sub-Base Fuel Storage Tank:

Provide a double skin sub-base fuel storage tank with capacity for eight hours
operation at 100% load. The tank shall be constructed of corrosion resistant
steel and shall be complete with:
12

Cummins Power Generation

November 2000

PowerCommand Diesel Generator Sets

255-1930 KVA 60 Hz
252-1654 KVA 50 Hz

Recommended Specifications

filler neck and cap

fuel level gauge
drain point (plugged)
flexible fuel supply and return pipes to the diesel engine
connection for bulk fuel supply
USE THE FOLLOWING PARAGRAPH FOR ELECTRIC FUEL TRANSFER PUMP:
2.1.5.2

Electric Fuel Transfer Pump:

An electric fuel transfer pump, suitable for the transfer of fuel from a bulk
storage tank to the generator set day tank. The pump shall be mounted at the
discretion of the installer. A DOL starter, suitable for the AC voltage as specified
on the installation drawings.

USE THE FOLLOWING PARAGRAPH FOR MANUAL FUEL TRANSFER PUMP:

2.1.5.3 Manual Fuel Transfer Pump:
A manual fuel transfer hand pump, suitable to transfer fuel by hand from
temporary fuel storage to the generator set day tank. The pump shall be
mounted at the discretion of the installer.
USE THE FOLLOWING PARAGRAPH FOR FUEL TRANSFER PUMP FLOAT SWITCH:
2.1.5.4

Float Switch-Fuel Transfer Pump:

A 2-position float switch, suitable to detect high and low fuel level positions for
control of an electric fuel transfer pump.

USE THE FOLLOWING PARAGRAPH FOR LOW FUEL LEVEL DETECTION:

2.1.5.5

Float Switch-Low Fuel Level:

A single position float switch, suitable to detect fuel level in the generator set
day tank. When the fuel level falls to a predetermined level as recommended by
the generator set manufacturer, a Low Fuel Level alarm shall be given on the
Generator Set Control panel.

USE THE FOLLOWING PARAGRAPH FOR FUEL LEVEL DETECTION AND

CONTROL:
2.1.5.6

Float Switch-Multi Position:

A 5-position float switch to detect and control the following functions:
high fuel level
low fuel level (warning)
low fuel level (shutdown)
high and low level (pump control)

2.1.6 Generator Set Auxiliary Equipment and Accessories:

13

Cummins Power Generation

November 2000

PowerCommand Diesel Generator Sets

255-1930 KVA 60 Hz
252-1654 KVA 50 Hz

Recommended Specifications

USE THE FOLLOWING PARAGRAPH FOR ENGINE COOLANT HEATER WHEN THE
CUMMINS POWERCOMMAND CONTROL SYSTEM HAS BEEN SPECIFIED:
2.1.6.1

Engine Coolant Heater:

Engine mounted, thermostatically controlled, engine coolant heater for each
engine. The heater shall be sized as recommended by the engine
manufacturer. Heater voltage shall be as shown on the project drawings.
Provide power supply circuits for the heater as required for the voltage and load
of the heater. The heater shall be equipped with a sensor to detect the coolant
temperature. When the coolant temperature is below that recommended by the
engine manufacturer, a Low Coolant Temperature alarm shall be given on the
Generator Set Alarm and Status Message Display panel.

USE THE FOLLOWING PARAGRAPH FOR ENGINE COOLANT HEATER WHEN THE
CUMMINS POWER CONTROL PLC SYSTEM HAS BEEN SPECIFIED:
2.1.6.1

Engine Coolant Heater:

Engine mounted, thermostatically controlled, engine coolant heater for each
engine. The heater shall be sized as recommended by the engine
manufacturer. Heater voltage shall be as shown on the project drawings.
Provide power supply circuits for the heater as required for the voltage and load
of the heater.

USE ONE OF THE FOLLOWING PARAGRAPH FOR ENGINE EXHAUST GAS

SILENCER:
2.1.6.2

Industrial Exhaust Silencer:

Industrial engine exhaust gas silencer shall be provided for each engine, size
and type as recommended by the generator set manufacturer to meet the sound
attenuation level of an industrial environment. Exhaust system shall be installed
according to the recommendations of the generator set manufacturer and
applicable codes and standards.

2.1.6.2

Residential Exhaust Silencer:

Residential engine exhaust gas silencer shall be provided for each engine, size
and type as recommended by the generator set manufacturer to meet the sound
attenuation level of a residential environment. Exhaust system shall be installed
according to the recommendations of the generator set manufacturer and
applicable codes and standards.

USE ONE OF THE FOLLOWING PARAGRAPH FOR ENGINE EXHAUST FLEXIBLE

CONNECTION:
2.1.6.3

Flexible Exhaust Pipe:

Flexible exhaust pipe for connecting the engine exhaust outlet to the exhaust
system as recommended by the generator set manufacturer.

2.1.6.3

Flexible Exhaust Bellows:

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255-1930 KVA 60 Hz
252-1654 KVA 50 Hz

Recommended Specifications

Flexible exhaust bellows for connecting the engine exhaust outlet to the exhaust
system as recommended by the generator set manufacturer.
USE ONE OF THE FOLLOWING PARAGRAPH FOR ENGINE STARTING AND
CONTROL BATTERIES:
2.1.6.4

Lead Acid Starting and Control Batteries:

Starting battery bank, heavy-duty lead acid type, 12 volt DC, sized as
recommended by the generator set manufacturer, shall be supplied for each
generator set with battery leads and connectors. A battery tray and holding
down clamps shall be incorporated within the rails of the baseplate.

2.1.6.4

Ni-Cad Starting and Control Batteries:

Starting battery bank, Ni-Cad type, 12 volt DC, sized as recommended by the
generator set manufacturer, shall be supplied for each generator set complete
with battery leads and battery stand.

USE ONE OF THE FOLLOWING PARAGRAPHS FOR SET OR WALL MOUNTED

BATTERY CHARGER.
.
2.1.6.5 Battery Charger Lead Acid Batteries:
A 5 or 10 amp voltage regulated battery charger, suitable for lead acid batteries,
shall be provided for each generator set. The charger may be set or wall
mounted at the discretion of the installer. Input AC voltage and output DC
voltage shall be as required. The charger shall be equipped with means to
select float or boost charge settings.
2.1.6.5

Battery Charger Ni-Cad Batteries:

A 5 or 10 amp voltage regulated battery charger, suitable for Ni-Cad batteries,
shall be provided for each generator set. The charger may be set or wall
mounted at the discretion of the installer. Input AC voltage and output DC
voltage shall be as required. The charger shall be equipped with means to
select float or boost charge settings.

2.1.7 Generator Set Options:

SPECIFY REQUIRED OPTIONAL ACCESSORIES AS FOLLOWS:
2.1.7.1

Remote Annunciator:
Provide and install a 20-light LED remote alarm annunciator with horn, located
as shown on the drawings or in a location that can be conveniently monitored by
facility personnel. The remote annunciator shall provide audible and visual
alarms for all systems; and in addition shall provide indications for high battery
voltage, low battery voltage, loss of normal power to the charger. Spare lamps
shall be provided to allow future addition of other alarm and status functions to
the annunciator. Provisions for labeling of the annunciator in a fashion
consistent with the specified functions shall be provided. Alarm silence and
lamp test switch(es) shall be provided. LED lamps shall be replaceable, and
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255-1930 KVA 60 Hz
252-1654 KVA 50 Hz

Recommended Specifications

indicating lamp colour shall be capable of changes needed for specific

application requirements. Alarm horn shall be switchable for all annunciation
points. Alarm horn (when switched on) shall sound for first fault, and all
subsequent faults, regardless of whether first fault has been cleared.
2.1.7.2

Generator Set Main Circuit Breaker:

Generator main circuit breaker: set-mounted and wired, moulded case type with
electronic trip unit, rated at _____ amps, _____ pole, _____ volts. The circuit
breaker shall comply with the requirements of IEC 60947-2. Field circuit
breakers shall not be acceptable for generator overcurrent protection.

2.1.7.3

Unrestricted Earth Fault:

Unrestricted earth fault protection shall be provided as recommended by the
generator set manufacturer. When an unrestricted earth fault is detected, a
Earth Fault alarm shall be given on the Generator Set Control panel.

2.1.7.4

Restricted Earth Fault:

Restricted earth fault protection shall be provided as recommended by the
generator set manufacturer. When a restricted earth fault is detected, a Earth
Fault alarm shall be given on the Generator Set Control panel.

2.1.7.5

Audible Alarm:
Audible alarm horn to signal a generator set shutdown fault condition. When any
condition that causes the control to shutdown the generator set, the audible
alarm horn shall be activated. Means shall be provided to mute the alarm and
reset the detection circuit in the Generator Set Control panel.

USE ONE OF THE FOLLOWING SPECIFICATION SECTIONS TO DESCRIBE THE

ENCLOSURE REQUIRED FOR GENERATOR SETS THAT ARE INSTALLED IN AN
OUTDOOR ENVIRONMENT. CLOSE FIT STYLE ENCLOSURES ARE AVAILABLE TO
MEET NOISE LEVELS OF 75DBA AND 85DBA AT 1 METRE.
2.1.7.6

Outdoor Weather-Protective Enclosure:

Generator set enclosure shall be provided to house a factory-assembled
generator set base and radiator cowling. Enclosure shall provide ample airflow
for generator set operation at rated load in the ambient conditions previously
specified. The enclosure shall have hinged side-access doors and rear door.
All doors shall be lockable. A panel viewing window shall be provided. All sheet
metal shall be primed for corrosion protection and finish painted with the
manufacturers standard colour. All surfaces of all metal parts shall be primed
and painted.

SOUND-ATTENUATED CLOSE FIT STYLE ENCLOSURE SPECIFICATIONS:

2.1.7.6

Outdoor Weather-Protective Sound Attenuating Enclosure:

The generator set shall be provided with a factory-installed sound-attenuated
enclosure, with sub-base fuel tank, that allows the generator set to operate at
full rated load in the ambient conditions previously specified. The enclosure
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PowerCommand Diesel Generator Sets

255-1930 KVA 60 Hz
252-1654 KVA 50 Hz

Recommended Specifications

shall reduce the sound level of the generator set while operating at full rated
load to 75/85dBA at 1 metre from the generator set in a free field environment.
Enclosure configuration and materials used may be of any suitable design that
meets application needs, except that acoustical materials used shall be oil and
water resistant.
The enclosure shall include hinged doors for access to both sides of the engine
and alternator, and the control equipment. Key-locking door latches shall be
provided for all doors.
The enclosure shall be provided with an exhaust silencer that is mounted
outside of the enclosure, and allows the generator set package to meet
specified sound level requirements. Silencer and exhaust shall include a rain
cap and rain shield.
All sheet metal shall be primed for corrosion protection and finish painted with
the manufacturers standard colour. All surfaces of all metal parts shall be
primed and painted.

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