Beruflich Dokumente
Kultur Dokumente
ASSESSMENT REPORT
OF
Submitted To
EXECUTIVE SUMMARY
1.0 INTRODUCTION
NSL Sugars Limited is operating 5000 TCD sugar plant, 26 MW Cogeneration
power plant and a 45 KLPD Molasses based Distillery plant at Hurugalawadi &
Chikkonahalli Villages, Maddur Taluk, Mandya District, Karnataka. The existing
plant is having Consent to operate from KSPCB which is valid till 30 th June, 2011.
The existing distillery plant is producing 45 KLPD of Rectified spirit/ ENA/
Ethanol with Molasses as raw material. We have obtained the Environmental
Clearance earlier for expansion of Distillery plant from 45 KLPD Molasses
based to a total capacity of 120 KLPD with installation of 75 KLPD of cane juice
based or 37.5 KLPD of Grains based to manufacture RS/ENA/Ethanol from the
Ministry of Environment & Forests, New Delhi wide Letter no. F.No.J11011/499/2006-IA II (I), dated 24th October, 2008.
Now as a part of proposal of Change feed stock with Molasses based distillery
production
capacity
to
manufacture
Rectified
Spirit/Extra
Neutral
and
Impact Assessment Report for the present proposal of change of feed stock. The
report contains detailed description of the following
a. Detailed characterization of status of environment in the area of 10 km. radius
from the plant for major environmental components including air, water,
noise, soil, flora, fauna and socio-economic environment.
b. Assessment of air emissions, liquid waste and solid waste from the present
proposal along with the noise level assessment.
c. Environmental Management Plant (EMP) consisting of Air emission
management, waste water management, Noise level management, solid
waste management, etc.
d. Post project Environmental Monitoring Plan.
2.0 PROJECT DETAILS
2.1 RAW MATERIALS
The following will be the raw material requirement for the present proposal.
S.NO.
RAW
MATERIAL
SOURCE
REQUIREMENT
METHOD
OF
TRANSPORT
62.5 TPD *
Through Pipe
line / tankers
Local area
60 TPD **
Through
Covered
trucks by road
Molasses
(for 15 KLPD)
Grains
(Maize, Corn,
Sorghum Grain,
Broken rice and
Starch based
grains, etc.)
Distillery operation is not considered for calculation due to cane juice is optional
feed stock and at any given point of time either Molasses based distillery (or)
cane juice based distillery will be in operation along with Grain based distillery.
As water requirement for Molasses based Distillery operation is higher
compared to cane juice based, the same is considered for water consumption
calculation. Hence no additional water will be required for the present proposal
of change of feed stock of distillery plant. The existing plant water requirement is
being met from Shimsha River which is situated at a distance of 3.0 Kms. from
the plant. A pipeline has already been laid to transport the water from the river
bed to the plant. The existing pipeline will be sufficient to transport the water for
the present proposal. Existing water permission is adequate after present change
in feed stock also. The water allocation agreement is renewed by Irrigation
department, Govt. of Karnataka and is valid till 26-06-2012. The following is
water requirement.
WATER REQUIREMENT FOR INTEGRATED PLANT
ITEM
Present
proposal
After
implementation of
present proposal
Sugar plant
1560
--
1560
1413
--
1413
For Molasses
625
No increase
625
825
-225
600 *
For Grain
825
-225
600
4423
-225
4198
Distillery plant
Additional Water
requirement
The water requirement for Cane Juice Distillery operation is not considered
due to cane juice is optional feed stock and at any given point of time either
Molasses based distillery (or) cane juice based distillery will be in operation
along with Grain based distillery. As water requirement for Molasses based
Distillery operation is higher compared to cane juice based, the same is
considered for water consumption calculation
BRAEK UP OF WATER CONSUMPTION FOR TOTAL 60 KLPD DISTILLERY
DESCRIPTION
Process water
Make up water for Boiler
DM/soft water for R.S dilution
and Cooling tower make up
Domestic
Total
60 KLPD MOLASSES
/ CANE JUICE
BASED DISTILLERY
320
50
240
60 KLPD GRAIN
BASED DISTILLERY
15
625
10
600
240
50
300
ITEM
Present
proposal
After
implementation of
present proposal
Sugar plant
700
--
700
105
--
105
For Molasses
360
+120
480
225
- 45
180 *
For Grain
225
Total Wastewater
generation
1390
Additional wastewater
generation
+135
+ 255
360
1645
Spent wash
Cooling tower
blow down
Spent Leese
Total
EXISTING
45 KLPD
PROPOSED
15 KLPD
360
120
60
20
60
20
480
160
MODE OF TREATMENT /
DISPOSAL
Bio methanation, MEE followed by
Spray Dryer Spent wash powder
incineration in the 25 TPH Boiler along
with Bagasse / biomass
Green Belt development
Partial make up to CT and balance
recycling along with Sugar condensate
PROPOSED
60 KLPD
360
60
60
480
EFFLUENT CHARACTERISTICS
The characteristics of spent wash with Molasses, cane juice, Thin Slop from
grains and sanitary waste water are shown below.
CHARACTERISTICS OF THIN
SLOP (GRAINS)
4.2 4.8
CHARACTERISTICS
OF SPENT WASH
(CANE JUICE
SYRUP)
3.5-4.0
80,000-1,00,000
20,000-25,000
25,000-30,000
70,0001,20,000
30,000-35,000
20,000-25,000
55,000- 60,000
S.N
PARAMETER
1.
pH
2.
Total Dissolved
Solids(mg/l)
COD(mg/l)
BOD(mg/l)
45,000 55,000
3.
4.
3.8 7.5
30,000-35,000
CHARACTERISTI-CS
pH
T.D.S. (mg/l)
B.O.D. (mg/l)
C.O.D. (mg/l)
Distillery
With Molasses as raw material:
Spent wash generation will be 480 cum/day, Spent wash from the
Molasses/cane
juice
based
distillery
will
be
treated
in
the
existing
Disposal
Existing
Yeast Sludge
DDGS
(with 90% solids,
when Grains are
used)
Ash from 25 TPH
Boiler
a)When
concentrated spent
wash / powder
used as fuel in
--
43.2 TPD
43.2 TPD
--
10 TPD
10 TPD
Mixed with
pressmud in
Biocomposting
Used as cattle
fed
Given to brick
manufacturers
Boiler
Along with Bagasse
/ Biomass
3.0 PREDICTION OF IMPACTS
3.1 PREDICTION OF IMPACTS ON AIR QUALITY
Emissions from 25 TPH boiler are considered for prediction of GLCs for which
EC has been obtained in 2008 and is yet to be commissioned. The anticipated
emissions from the boiler are PM10, SO2 & NOx. The predictions of Ground Level
Concentrations have been carried out using Industrial Source Complex Model
(ISC-3). Meteorological data such as wind direction, wind speed, max. & min.
temperatures collected at the plant site have been used as input data to run the
model.
It is observed that the maximum predicted incremental rise in PM10
concentration after commissioning of plant will be 0.4 g/cum, max. Predicted
incremental rise in SO2 concentration will be 3.1 g/cum and that of NOx will be
0.4 g/cum at a distance of 650 m from the origin stack in the downwind
direction.
The predicted results show that the net resultant concentrations (Max. Baseline
conc. + Max. incremental rise in conc.) of PM10, SO2 & NOx due to the entire
integrated sugar complex (after the present proposal) will be well within the
revised National Ambient Air Quality Standards. Hence there will not be any
adverse impact on air environment due to the present proposal.
3.2 PREDICTION OF IMPACTS ON NOISE QUALITY
The major noise generating sources are Machinery & DG set. The Ambient Noise
levels during operation of the plant will not exceed the standards prescribed by
MOE&F, GOI vide Notification dated 14-02-2000 under the Noise pollution
(regulation & control) Rules, 2000 i.e. less than 75 dBA during day time and less
than 70 dBA during night time. Extensive greenbelt proposed to be developed in
the plant premises in addition to the existing greenbelt will further attenuate the
10
noise levels. Hence there will not be any adverse impact on population in
surrounding areas due to the noise levels from the present proposal.
3.3 PREDICTION IMPACTS ON WATER ENVIRONMENT
The effluent will be treated as per CPCB norms to achieve zero discharge. No
effluent will be discharged outside the premises. There will be no contamination
of ground water or surface water bodies due to the present proposal. Ground
water will not be used for the present proposal. Hence no ground water
depletion due to the present proposal. Rain water harvesting will be taken up in
consultation with the State Ground water Board to conserve the precious water.
3.4. PREDICTION OF IMPACTS ON BIOLOGICAL ENVIRONMENT
There are no rare & endangered species in the area. All the required pollution
control systems will be installed and operated to comply with the norms. The
effluent will be treated as per norms and zero discharge will be complied . Solid
waste disposal will be in accordance with the MOEF/CPCB/KSPCB. Once all the
norms are complied with then there will not be any adverse impact on flora,
fauna due to the present proposal.
3.5. PREDICTION OF IMPACTS ON SOCIO ECONOMIC ENVIRONMENT
With the establishment of the present proposal, employment potential will
increase. Land prices in the area will further increase. The Socio - economic
status of the people in the area will further improve due to the present proposal
Periodic medical checkups will be carried out. Top priority will be given to local
people in providing employment to semiskilled and unskilled as per
qualification & experience.
4.0 BASELINE DATA
Baseline data has been collected on ambient air quality, water quality, noise
levels, flora & fauna and socio-economic details of the people within 10 km.
radius of the plant.
11
PM2.5
PM10
SO2
NOX
Stack
attached to
25 TPH Boiler
Control Equipment
Electro Static
Precipitator
12
13
norms. Hence there will not be any adverse impact on land environment due to
the present proposal.
5.5 GREENBELT DEVELOPMENT
Green belt development will further enhance the environment quality through
limitation of air emissions, attenuation of noise levels, balancing Eco
environment, prevention of soil erosion and creation of aesthetic environment. 37
acres of greenbelt (Including existing green belt) will be developed in the plant
premises.
5.6 IMPLEMENTATION OF CREP RECOMMENDATIONS
All
the
Corporate
Responsibility
for
Environment
Protection
(CREP)
14