Spider

Engineering manual

AS-4
Indication and setting
04-04-02

4.1 Display information

POWER UP

E-MOTOR STOPPED

boot v1.1

OFF EXT
E-MOTOR STOPPED
0%
0%
0rpm
0Amp
Indication that e-motor is off
boot version

START UP TIME

E-MOTOR STARTING

HGGLUNDS DRIVES
SPIDER II

OFF REM
STARTING UP
0%
0%
0rpm
0Amp

ver. 4.0.0
Software version

Indication of e-motor start

E-MOTOR STARTED

TESTING HARDWARE

TESTING HARDWARE

SYSTEM READY TO USE

OFF REM
READY TO USE
0%
0%
0rpm
0Amp

DRIVE MODE

OFF REM
-> TANKTEMP 34C <0%
0%
0rpm
0Amp

The contents of this information are subject to change without notice or obligation. Information herein should be confirmed before placing orders.

Hgglunds Drives AB. S-890 42 Mellansel, SWEDEN

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AS4, Indication and setting, Engineering manual

04-04-02

4.2 Information on normal drive and alarms

DRIVE INDICATION
WARN = Common Warning
ALARM = Common Alarm
INT = Interlock
ON = Drive Started
OFF = Drive Stopped
REM = Remote speed command
LOC = Local speed command
BUS = Fieldbus remote speed command
"Blank" = Open loop drive
REG = Closed loop speed feedback drive

WARN ON REM REG AUT

> TANKTEMP 35C <
85 %
92 %
20.5 rpm
120 kW

MAN = Manual mode (Only in Shredder function)

AUT = Auto mode (only in Shredder function)
Scroll list shown

Four settable registers to be displayed

ALARM INDICATION

ALARM DRIVE 1
MIN OIL LEVEL

WARNING INDICATION

WARNING DRIVE 1
LOW OIL LEVEL

INTERLOCK INDICATION

INTERLOCK DRIVE 1
NO EXT FEED

The contents of this information are subject to change without notice or obligation. Information herein should be confirmed before placing orders.

Hgglunds Drives AB. S-890 42 Mellansel, SWEDEN

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04-04-02

4.3 Reset of alarms and warnings

RESET OF ALARMS/WARNINGS
OFF REM
E-MOTOR STOPPED
0%
0%
0.0 rpm
0 mA

ALARM OFF REM

E-MOTOR STOPPED
0%
0%
0.0 rpm
0 mA
DRIVE 1

3 sec.

DRIVE 1
OR
OR

DRIVE 2

3 sec.

DRIVE 2

ALARM DRIVE 1
LOW CHARGE PRESS P1
NO MORE ALARMS OR
WARNINGS

MORE THAN ONE

ALARM OR WARNING

ALARM DRIVE 1
MIN OIL LEVEL

The contents of this information are subject to change without notice or obligation. Information herein should be confirmed before placing orders.

Hgglunds Drives AB. S-890 42 Mellansel, SWEDEN

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AS4, Indication and setting, Engineering manual

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4.4 Front panel buttons

4.4.1 Set up buttons

Go down one level in display menu.

Accept a change in parameter.
Reset alarm, warning or interlock

Go up one level in display menu.

Escape without change of parameter.
Select Drive 1 scroll list (short time press)
Select Drive 1 alarm list (press for 3 sec.)
Select Drive 2 scroll list (short time press)
Select Drive 2 alarm list (press for 3 sec.)

Scroll up in display menu.

Go to next alarm / warning.
Increase parameter.

Scroll down in display menu.

Go to previous alarm / warning.
Decrease parameter.

Press 3 sec. to enter setup list

Inrease contrast on display

Decrease contrast on display

The contents of this information are subject to change without notice or obligation. Information herein should be confirmed before placing orders.

Hgglunds Drives AB. S-890 42 Mellansel, SWEDEN

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AS4, Indication and setting, Engineering manual

04-04-02

4.4.2 Drive buttons

MAN/AUTO

Switching between manual and auto drive mode.

(Only avaliable in Shredder function)
Switching between front panel setpoint
and external setpoint if this function
is selected.

INCREASE

Increase speed setpoint when driving

in local mode (front panel setpoint).

DECREASE

Decrease speed setpoint when driving

in local mode (front panel setpoint).

FORWARD

Same
button
REG/UNREG

REVERSE

Manual forward in Shredder function.

Switching between open and closed loop
speed control when speed feedback used.
(Not avaliable in Shredder function)
Inch reverse with fixed speed.
Manual reverse in Shredder function.

START

Start of drive.

STOP

Stop of drive.

The contents of this information are subject to change without notice or obligation. Information herein should be confirmed before placing orders.

Hgglunds Drives AB. S-890 42 Mellansel, SWEDEN

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PO3

PO4

PO2

PO1

PO2

PO1

PO3

PO4

DC1

D171
D172

D173

D174
D175

D176

Supply voltage indicators

D181

DO1

DO1

DO2

DO2

DO EM EI DE DI1 DI2 AI DE
12V

D170

P4

P5

P3

P2

P1

REL14

EO1

REL1

P6

C138

EO1 EI/EM

REL3

REL16
REL17
REL18

P7

REL15

REL2

EI/
EM

REL6

DE1

DE1

12

P9

DE2

REL8

REL7

REL10

DE2

CPLD

IC15

DI1

DI1

DI2

DI2

TDI
TMO
TCK
GND
+3V3

DI3

DI3

SP
D1

P28
TMS

TP22

DI4

Jumpers for analog

current loop inputs

Optional Fieldbus card

REL13

J1

REL11

P10

C137

REL5

REL9

REL12

TP3

P11

TP21

TP23

SW1

P12

DI4

SP
D2

TP8

TP7

TP6

P8

REL4

DI5

DI5

+ - 10V

D116 D117

AI1

1
P47

D1

SW3

SW2

TP20

TP19

TP12

Jumpers for analog

current loop inputs

TP13

AI1

AI2

AI2

AI3

AI3

TP15
TP17

TP16

1
2

P22

P23

AO2

AO1

AO2

AO1

CA2

CA1

U
I Logger connections

Restart of program

TP18

Logger connection

2
1

Not used

P24

To front keypad

AI6 I AI7 I AI8 I AI9 I AI3 I AI4 I AI5

1
1
1
1
1
1
1
P43 P44 P45 P46 P40
P41 P42

Supply voltage
indicators

I
I
AI_1 AI_2

TP11

TP10

TP9

TP14

TP1

Watchdog
indicator

P25

To memory card

Contact for Spidercom connection

TP2

Jtag programming port for CPLD

Microcontroller

P13

TP4

TP5

P14

W-DOG

IC4

Jtag programming port for Microcontroller

ON

P16

P17

P27

P15

OFF
RESET

IC1

P19
P18

1
1

P21
P20

CA1
CA1
IC1

Hgglunds Drives AB. S-890 42 Mellansel, SWEDEN

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AS4, Indication and setting, Engineering manual

04-04-02

4.5 Main card jumpers and indications

4.5.1 Revision A

The contents of this information are subject to change without notice or obligation. Information herein should be confirmed before placing orders.

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AS4, Indication and setting, Engineering manual

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4.5.2 Jumpers
Function
Signal type for speed setpoint,
Drive 1
Signal type for speed setpoint,
Drive 2
Signal type for configurable
analog input 1
Signal type for configurable
analog input 2
Signal type for configurable
analog input 3
Signal type for configurable
analog input 4
Signal type for configurable
analog input 5
Signal type for configurable
analog input 6
Signal type for configurable
analog input 7
Signal type for configurable
analog input 8
Signal type for configurable
analog input 9

Jumper Settings
name
SP D1 Upper position = voltage signal
Lower position = current signal
SP D2 Upper position = voltage signal
Lower position = current signal
AI1
Upper position = voltage signal
Lower position = current signal
AI2
Upper position = voltage signal
Lower position = current signal
AI3
Upper position = voltage signal
Lower position = current signal
AI4
Upper position = voltage signal
Lower position = current signal
AI5
Upper position = voltage signal
Lower position = current signal
AI 6
Upper position = voltage signal
Lower position = current signal
AI7
Upper position = voltage signal
Lower position = current signal
AI8
Upper position = voltage signal
Lower position = current signal
AI9
Upper position = voltage signal
Lower position = current signal

4.5.3 Indicators
Function
Shutdown
Digital output supply

Emergency stop supply

E-motor input supply
Encoder supply 24V
Digital input supply 1
Digital input supply 2
Analog input supply
Encoder supply 12V
+10V ref. voltage for
potentiometer
-10V ref. voltage for
potentiometer

Indicator
name
D1, red
(W-DOG)
D170, green
(DO)
D171, green
(EM)
D172, green
(EI)
D173, green
(DE)
D174, green
(DI1)
D175, green
(DI2)
D176, green
(AI)
D181, green
(DE 12V)
D116, green
(+10V)
D117, green
(-10V)

Note
Normally off. Will be active by
microprocessor watchdog error.
Normally on. Indicates supply to digital
outpus. Will be off by external short circuit
or by emergency stop.
Normally on. Will be off by external short
circuit
Normally on. Will be off by external short
circuit
Normally on. Will be off by external short
circuit
Normally on. Will be off by external short
circuit
Normally on. Will be off by external short
circuit
Normally on. Will be off by external short
circuit
Normally on. Will be off by external short
circuit
Normally on. Will be off by external short
circuit
Normally on. Will be off by external short
circuit

The contents of this information are subject to change without notice or obligation. Information herein should be confirmed before placing orders.

Hgglunds Drives AB. S-890 42 Mellansel, SWEDEN

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AS4, Indication and setting, Engineering manual

04-04-02

4.5.4 Switches
Function

Pot.
name
SW1

Note

Contact
name
P24
P22
P23
P26
P27
P28
J1

Note

Emergency stop shutdown

Timer for backup emergency stop

shutdown

4.5.5 Contacts
Function
Display
Front keypad
Memory card
Spidercom connection
Memory programming port
CPLD programming port
Fieldbus card connection
DC supply
Pump output 1
Pump output 2
Pump output 3
Pump output 4
Digital output 1
Digital output 2
Electric motor output
Electric motor input
Emergency stop input
Digital encoder 1
Digital encoder 2
Digital input 1
Digital input 2
Digital input 3
Digital input 4
Digital input 5
Analog input 1
Analog input 2
Analog input 3
Analog output 1
Analog output 2
Internal connection
CAN bus 1
CAN bus 2

RS232
JTAG connection
JTAG connection
Optional card

DC1
PO1
PO2
PO3
PO4
DO1
DO2
EO1
EI/EM

4 pole contact
4 pole contact
4 pole contact
4 pole contact
14 pole contact
12 pole contact
8 pole contact
8 pole contact

DE1
DE2
DI1
DI2
DI3
DI4
DI5
AI1
AI2
AI3
AO1
AO2
IC
CA1
CA2

8 pole contact
8 pole contact
8 pole contact
12 pole contact
12 pole contact
12 pole contact
12 pole contact
12 pole contact
12 pole contact
14 pole contact
6 pole contact
6 pole contact
6 pole contact
6 pole contact
6 pole contact

The contents of this information are subject to change without notice or obligation. Information herein should be confirmed before placing orders.

Hgglunds Drives AB. S-890 42 Mellansel, SWEDEN

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AS4, Indication and setting, Engineering manual

04-04-02

4.5.6 Test points

Function

Reset
Reference voltage 2.5V
PWM active
Backup em. stop timer
Backup em. stop timer
+14.5V Isolated analog
-14.5V Isolated analog
-7V Isolated analog
+5V Isolated
+5V Isolated
Isolated analog reference
Analog reference
-5V Digital
11.2V
15V Analog 1,2 out supply
5V Analog 1,2 out supply
2.5V Analog 1,2 reference
15V Analog 3,4 out supply
5V Analog 3,4 out supply
2.5V Analog 3,4 reference
+5V Digital
+3,3V Digital
+5V

Test
point
name
TP1
TP2
TP3
TP4
TP5
TP6
TP7
TP8
TP9
TP10
TP11
TP12
TP13
TP14
TP15
TP16
TP17
TP18
TP19
TP20
TP21
TP22
TP23

Note

Output from regulator IC8

Output from regulator IC46

Output from regulator IC46
Output from regulator IC48
Output from regulator IC48

Output from regulator IC58

Output from regulator IC69
Output from regulator IC79
Output from regulator IC74
Output from regulator IC70
Output from regulator IC80
Output from regulator IC76
Output from regulator IC82
Output from regulator IC83
Output from regulator IC82, L32

4.5.7 Logger connections

Function

Analog input 3
Analog input 4
Analog input 5
Analog input 6
Analog input 7
Analog input 8
Analog input 9
Tank temp

Test
point
name
P40
P41
P42
P43
P44
P45
P46
P47

Note

Voltage connection, right pin ground

Voltage connection, right pin ground
Voltage connection, right pin ground
Voltage connection, right pin ground
Voltage connection, right pin ground
Voltage connection, right pin ground
Voltage connection, right pin ground
Voltage connection, left pin ground

The contents of this information are subject to change without notice or obligation. Information herein should be confirmed before placing orders.

Hgglunds Drives AB. S-890 42 Mellansel, SWEDEN

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AS4, Indication and setting, Engineering manual

04-04-02

4.6 Power supply

24V OK

DC connection

Fuse

Main switch

Main connection

The contents of this information are subject to change without notice or obligation. Information herein should be confirmed before placing orders.

Hgglunds Drives AB. S-890 42 Mellansel, SWEDEN

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AS4, Indication and setting, Engineering manual

04-04-02

4.7 Fieldbus card

Main board connector

Profibus connector
Termination switch
D5

78

901

D1

D2

D4

D3

LED indicators

23

S2

901

23

S3
78

ON

456

S1

456

Address switches
4.7.1 Indicators
In
dicator
name
D1
Not used
D2

Function

Information

Normal function

Green

Module is On-Line and ready, data

exchange is possible.

Off

Module is not On-Line.

D3

Red

Module is Off-Line.

D4

Off
Red flashing 1 Hz

Module is not Off-Line.

Configuration error. Data length.

Red flashing 2 Hz

Configuration error. User parameters.

Red flashing 4 Hz

Initialisation error of the Profibus

communication ASIC.

Off

No error.

Red

Watchdog

D5

4.7.2 Switches
In
Function
dicator
name
S1
Terminating switch

Information

S2

Node Address

On= Enabled (if first or last in a network)

Off= Disabled
x1 for the node address setting

S3

Node Address

x10 for the node address setting

The contents of this information are subject to change without notice or obligation. Information herein should be confirmed before placing orders.

Hgglunds Drives AB. S-890 42 Mellansel, SWEDEN

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AS4, Indication and setting, Engineering manual

04-04-02

4.8 RMS card

SIM card

S3

LED indicator

Battery control

D1

Sensor connections
Serial interface

Supply
4.8.1 Indicators
Indicator
name
D1

Function
Green
Red
Blink each 4 sec
Blink each 8 sec
2 green blink followed by 2 red
blink after 4 sec

Information
Normal function
No communication with the modem or
SIM card
Logging in action
No logging in action
Program reset

The contents of this information are subject to change without notice or obligation. Information herein should be confirmed before placing orders.

Hgglunds Drives AB. S-890 42 Mellansel, SWEDEN

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AS4, Indication and setting, Engineering manual

04-04-02

4.9 Error codes

4.9.1 Program start
WARNING EEPROM READING FAILED
This error message indicates that the Spider software can't read saved parameter values from the memory
card. This error can occur if : No memory card connected, memory card defect or wrongly mounted or the
information on the memorycard is corrupt. Spider software will start with default values on parameters.

WARNING WRONG EEPROM VERSION

This error message indicates that the Spider software can't use the parameter values that's stored on
the memorycard because the parameter format stored on the memorycard not is compatible with the Spider
software used. Spider software will start with default values on parameters.

WARNING WRONG CPLD VERSION

This error message indicates that the Spider software version used not is compatible with the software
version in the CPLD (Complex Programmable Logic Device). The CPLD is used for digital in and outputs,
counters, display and Anybus. The Spider will work in an unpredictable way.

WARNING LOG INIT ERROR

This error message indicates that the Spider software can't read the real time clock, saved alarms, warnings,
drive times or setpoints from the memory card. Theese functions will not function.
This error can occur if : No memory card connected, memory card defect or wrongly mounted or the
information on the memorycard is corrupt.

WARNING 3D-LOG INIT ERROR

This error message indicates that the Spider software can't read the 3D-log on the memorycard.
The 3D -log function will not function. This error can occur if : No memorycard connected, memory card
defect or wrongly mounted or the information on the memorycard is corrupt.

4.9.2 Hardware monitoring

HW ERROR, FC 1
This test is to verify that the delay for electric motor interlock set in hardware with SW1 matches the
delay set in the Spider parameters (for electric motor interlock). If emergency stop is actuated the relays in
the hardware will open after set time 2-32 sec. (in 2 sec. steps). If this test not performes within the
below shown limits, the error message HW ERROR, FC 1 will be displayed.
The test is performed upon system start up.
HW delay < SW delay

Software stops

HW delay >
SW delay + 4s
HW delay >
SW delay + 5s

Only Warning, press a button for OK.

Software stops

When the software stops both Hardware(M) time and Software(S) time is displayed in 1/10 sec so that
the times can be verified/corrected.

HW ERROR, FC 2
This test is to verify that the relay that feeds the PWM-outputs opens. If emergency stop is actuated
the Spider hardware for emergency stop open this relay. This test is performed when all e-motors are
stopped. If the relay doesn't open on this test, error message HW ERROR, FC 2 is displayed and
the software stops.

HW ERROR, FC 3
This test is to verify that the electric motor interlock relays opens. When electric motor interlock is
OK the relay is closed and open when interlock not is OK. If the relay not opens, error message HW
ERROR, FC 3 is displayed and the software stops. This test is performed at power on and once when all
electric motors are stopped.

HW ERROR, FC 4
Watchdog indication should not be acived during normal program execution. If it happens during normal
program execution, error message HW ERROR, FC 4 is displayed and the software stops. This test is
performed continiously.

HW ERROR, FC 5
If measured current is 50% greater than max configured current a shortcircuit is assumed,
error message HW ERROR, FC 5 is displayed and the software stops. This test is performed continiously.
The contents of this information are subject to change without notice or obligation. Information herein should be confirmed before placing orders.

Hgglunds Drives AB. S-890 42 Mellansel, SWEDEN

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AS4, Indication and setting, Engineering manual

04-04-02

4.9.3 Software monitoring

WATCHDOG TIMEOUT
If the software halts or executes incorrect in that way that the control loop or the user interface loop
can't execute within set time limits, error message WATCDOG TIMEOUT is displayed and the software
stops. Program address where the execution stopped is also displayed.

4.9.4 Bus
BUS FAIL
Anybus function is selected but the communication does not function. This error is likely to occur if the bus
cable not is connected.

BUS HW FAIL
Anybus function is selected but the hardware is not functioning. This error is likely to occur if the bus module
is missing or defect.

The contents of this information are subject to change without notice or obligation. Information herein should be confirmed before placing orders.

Hgglunds Drives AB. S-890 42 Mellansel, SWEDEN

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