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VILLAS Z1 & Z2

SPECIFICATION
PLUMBING WORKS
Job No: R.14078
Date: 10 Sep 2015
Revision 00

Rev

Description

00

Specification

Issued by

HT

Date

10/09/15

This report has been prepared for the sole benefit, use and information of the wave luxury villa project for the purposes set out in the
report.

Section:
Plumbing Works
Author:
Arnel Mariano
Date:
10 Sep 2015
Rev:
00
Approved:
Shaun McGonigal
Signature:

Checked

SM

VILLAS Z1 & Z2, THE WAVE, MUSCAT


SPECIFICATIONS
TABLE OF CONTENTS

INDEX

No. of Pages

DIVISION 10 SPECIALTIES
Section 104416

Fire Extinguishers

DIVISION 22/23 PLUMBING


Section 220000

General Provisions for Plumbing Work

12

220500

Common Work Results for Plumbing

220519

Meters and Gages for Plumbing Piping

220523

General-Duty Valves for Plumbing Piping

220529

Hangers and Supports for Plumbing Piping


and Equipment

220553

Identification for Plumbing Piping and Equipment

220700

Plumbing Insulation

13

221116

Domestic Water Piping

14

221123

Domestic-Water Pumps

221219

Facility Water Storage Tanks

221316

Sanitary Waste and Vent Piping

221319

Sanitary Waste Piping Specialties

221329

Sanitary Sewerage Pumps

221413

Facility Storm Drainage Piping

221423

Storm Drainage Piping Specialties

221429

Sump Pumps

223200

Domestic Water Filtration Equipment

223300

Electric Domestic Water Heaters

225491

Fountain Equipment

225492

Swimming Pool

14

12
6

DIVISION 32/33 PLUMBING


328400

Planting Irrigation

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19

1/1

Index

SECTION 104416
FIRE EXTINGUISHERS
PART 1 - GENERAL
1.1
A.

1.2
A.

1.3

RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and
Supplementary Conditions, Division 01 Specification Sections and Section
210000 General Provisions for Fire Suppression work, apply to this Section.
SUMMARY
Section includes portable fire extinguishers and mounting brackets for fire
extinguishers.

SUBMITTALS

A.

Product Data: For each type of product indicated. Include rating and
classification, material descriptions, dimensions of individual components
and profiles, and finishes for fire extinguishers.

B.

Product Schedule: For fire extinguishers. Coordinate final fire extinguisher


schedule with fire protection cabinet schedule to ensure proper fit and
function.

C.

Operation and Maintenance Data:


maintenance manuals.

D.

Warranty: Sample of special warranty.

1.4

For fire extinguishers to include in

QUALITY ASSURANCE

A.

NFPA Compliance: Fabricate and label fire extinguishers to comply with


NFPA 10, "Portable Fire Extinguishers."

B.

Fire Extinguishers: Listed and labeled for type, rating, and classification by
an independent testing agency acceptable to authorities having jurisdiction.
1.

C.

Provide fire extinguishers approved by Oman Fire Department.

Pre-installation Conference: Conduct conference at Project site.

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Fire Extinguishers

1.

Review methods and procedures related to fire extinguishers including,


but not limited to, the following:
a.

1.5
A.

1.6
A.

Schedules and coordination requirements.

COORDINATION
Coordinate type and capacity of fire extinguishers with fire protection
cabinets to ensure fit and function.
WARRANTY
Special Warranty: Manufacturer's standard form in which manufacturer
agrees to repair or replace fire extinguishers that fails in materials or
workmanship within specified warranty period.
1.

Failures include, but are not limited to, the following:


a.
b.

2.

Failure of hydrostatic test according to NFPA 10.


Faulty operation of valves or release levers.

Warranty Period: 2 years from date of Substantial Completion.

PART 2 - PRODUCTS
2.1

PORTABLE, HAND-CARRIED FIRE EXTINGUISHERS

A.

Fire Extinguishers: Type, size, and capacity for each fire protection cabinet
as indicated on the drawing.

B.

Available Manufacturers: Subject to compliance with ROP requirements,


manufacturers offering products that may be incorporated into the Work
include, but are not limited to, the following:
Manufacturers: Subject to compliance with requirements, provide products
by one of the following:
a.
b.
c.
d.
e.
1.

Ever Safe
Naffco
Fire safe
Sffeco
Or Approved Equal.

Malaysia.
U.A.E
Malaysia
K.S.A

Instruction Labels: Include pictorial marking system complying with


NFPA 10, Appendix B and bar coding for documenting fire extinguisher
location, inspections, maintenance and recharging. Operation
instructions and safety precautions in English and Arabic shall be
printed or adhered to the shell of the extinguisher. All extinguishers

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10 44 16/2

Fire Extinguishers

shall have labels attached, which states the date of last inspection,
next due date and the name and address of the inspection agency.
2.

All fire extinguishers shall be obtained from one manufacturer only, and
shall comply with NFPA-10 and ROP Regulation.

C.

Stored-Pressure Water Type: UL-rated 2-A, 9 Liters nominal capacity, with


water in stainless-steel container; with pressure-indicating gage, flexible
discharge hose pipe with nozzle, trigger, operating valve of controllable
discharge type.

D.

Multipurpose Dry-Chemical Type: UL-rated 6kg nominal capacity, with


monoammonium phosphate-based dry chemical in manufacturer's standard
enameled steel container with flexible discharge hose and long plastic horn,
trigger type operating lever and safety locking pin.

PART 3 - EXECUTION
3.1
A.

EXAMINATION
Examine fire extinguishers for proper charging and tagging.
1.

B.

3.2
A.

Remove and replace damaged, defective, or undercharged fire


extinguishers.

Proceed with installation only after unsatisfactory conditions have been


corrected.
INSTALLATION
General: Install fire extinguishers and mounting brackets in locations
indicated and in compliance with requirements of authorities having
jurisdiction.

END OF SECTION

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Fire Extinguishers

SECTION 220000
GENERAL PROVISIONS FOR PLUMBING WORK
PART 1 - GENERAL
1.1
A.

1.2

RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 01 Specification Sections, apply to
this Section.
GENERAL CONDITIONS OF CONTRACT

A.

The Contractor shall become familiar with other sections of the


Specifications affecting work of this trade.

B.

This section establishes the requirements for complete mechanical services,


which includes drainage and water supply systems. Refer to drawings for
locations and details.

C.

Provide all necessary materials, labour, equipment, tools, appliances,


services, hoisting, scaffolding, supports and supervision to provide complete
safe installations in conformity with applicable codes, authorities having
jurisdiction and the Contract Documents.

D.

The contractor shall ensure during the tender stage that no discrepancy
occurs between the specifications and drawings. Should discrepancies be
discovered post tender stage, then the most onerous requirement shall be
deemed to be included.

1.3
A.

SCOPE OF WORK
The particular requirement of Plumbing systems shall be as listed below,
indicated on tender drawings and described elsewhere in the specification.
Refer to schedule of equipment for duties and performances.
1.

Cold water: Provision of cold water pumping, filtration and storage


system as shown on drawings and described in the specification.

2.

Hot water: Provision of central domestic water heating and distribution


system as shown on the drawings and described in the specifications.

3.

Drainage: Provision of above ground drainage systems for surface and


sanitary drainage as shown on drawings and described in the
specification.

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General Provisions for


Plumbing Work

4.

1.4

Provision of all fixings, support, noise control items, electrical supply


and connections, pipes and ancillary items required to form a complete
and safe working systems are deemed to be included.

SYSTEMS DESCRIPTION

A.

The description below highlights the specific requirement of drainage and


water supply systems within the scope of this project.

B.

Reference to all sections of the specification, tender drawings and schedule of


equipment should be made to ascertain the entire necessary requirement for
the supply, installation, testing and commissioning of drainage and water
supply systems in coordination with other services.

1.5
A.

1.6

HOT WATER STORAGE HEATERS

Hot water to Villas is provided by solar hot water heaters with back-up
instantaneous electric heater.
POTABLE WATER SUPPLY SYSTEM

Water from the municipality network is piped to the cylinder water storage tank
which is located in the basement of each villas. A booster pump draws water from
this cylinder tank; passes through a cartridge filters to feed pressurized water to
all the toilets, pantries, kitchen etc.
DRAINAGE SYSTEMS

Sanitary Drainage System: Sanitary waste from the toilets and pantry in the
ground and upper levels are drained by gravity and connected to the building sanitary manholes.
Sanitary waste from below ground will be drained to sump pits, which will be
pumped to the sanitary mains at the ground level and drained by gravity to the
building manhole. It shall then be connected to external sewerage network.
Rain water from the roof, terraces and balcony of the villa shall be piped down
at the ground level and free discharge at the garden areas. Waste water from
below ground will be drained to the sump pits, which will be pumped at the
ground level and drained by gravity to the building manholes. It shall then be
connected external sewerage network.
1.7
A.

SUBMITTALS FOR REVIEW


Submit product data, samples and shop drawings as detailed below unless
otherwise mentioned in each section of the specification:

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Plumbing Work

1.

Manufacturer's printed brochures and catalogues or as required by the


Engineer with relevant information high lighted (or equivalent information
struck out), along with write up of selection criteria.

2.

Workshop Drawings:
Submit 4 copies of clear, blue type and one mother print copy.
The drawings shall be scale 1:100 for plans, 1:50 for side view sections,
1:20 for details such as pump room, focused details, and 1:10 for product items such as valves, pieces, etc.
Clear legend will be accompanied all drawings to clarify all items, dimensions, abbreviations, parts, etc.
Shop Drawings will include all details of installations coordination with
other services, supports, changes, deviations from design works, explanations, etc.
No work will be started before approval of Shop Drawings with official
stamps.

3.

Equipment installation and piping layout double line drawings of plant


rooms. Clearly indicating all fittings, supports, valves and control gear to
a scale 1:20. Submit sections and elevations as required by the Engineer.

4.

Typical floor plans indicating shafts, riser locations etc to a scale of 1:50.

5.

Builders work layout plans to a scale of 1:100/1:50.

6.

Electrical wiring diagrams (NTS) and panel installation details (1:20).

7.

Test and performance certificates of equipment, where required.

B.

Shop drawings for controls and control systems, including diagrams and
description of the sequence of operation.

C.

Co-ordinate shop drawings and space clearance between sections before


submission; note this on each shop drawing.

D.

Product Data: Full details of all systems and components, including but not
limited to :
1. Pumps, pipes and fittings and pressurization system.
2. Thermal Insulation.
3. Vibration isolation and flexible connections on relevant equipment.
4. Water Supply and Drainage systems including component connection details, trapping and access, etc.

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5. Pipes material, valves and pipe work accessories.


6. Sealant, adhesives and paints.
E.

Relevant calculations in approved format as required by the authority.

F.

Calculations of hydraulic systems resistance based on shop drawings and


motor ratings. Indicate discrepancies between calculated values and those
specified.

G.

Spatial requirements of items to be furnished, together with alternative


arrangements for equipment, piping and accessories wherever required.

H.

Submit project As-Built Drawings prepared from shop drawings for all
drainage and water supply systems including diagrams.

I.

Prepare and submit for review method statement for:


1.
Pressure testing of piped systems.
2.
Testing and commissioning procedures for all fire fighting systems.
3.
Installation of specialist works.
4.
Excavation and temporary works.
5.
General safety procedure.

J.

Show all technical data (length, flow rate, pressures, etc.) in metric units.

1.8

SUBMITTALS FOR INFORMATION

A.

Manufacturers Installation Instructions: Indicate special procedures and


assembly of components.

B.

Manufacturers certification that Products meet or exceed Specification.

C.

Certification of approvals by local authorities such as MEW, MPW, and


Muscat Municipality where required.

D.

Manufacturers Mill Certificates for all pipes.

1.9

REGULATORY REQUIREMENTS

A.

Perform Work in accordance with regulations of Ministry of Public Works,


Ministry of Electricity and Water.

B.

Environmental Requirements

C. Use equipment and tools fitted with suppressers where necessary to limit
radio interference.

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General Provisions for


Plumbing Work

1.10

SCHEDULING

A.

Schedule testing and adjusting to ensure a complete installation ready for


satisfactory operation.

B.

Allow minimum of two weeks for testing and adjusting.

1.11

CO-ORDINATION

A.

Study all drawings and specifications and familiarize with the structural and
architectural and work of other trades.

B.

Ensure that the work under this section will not interfere with those of other
trades and are compatible with the architectural finishes prior to placing
orders, fabrication and installation.

C.

Co-ordinate with electrical works for the exact power requirements and
location and type of the interface. Furnish all information as required by MPW
obtaining approvals.

D.

Furnish templates, patterns, setting out plans and other items for
incorporation in the works. Ensure timely placement of sleeves, inserts and
the like.

E.

Where work is installed on close proximity to or will interfere with work of other
trades, assist in working out satisfactory space arrangements. Prepare
composite shop drawings to a suitable scale, showing how the work is
installed in relation to the work of other trades.

F.

Ensure the sufficiency of dimensions of plant areas, doorways, etc. and


suitability of slabs and other structural members for placement, operation and
maintenance of equipment.

G.

Resolve conflicts in requirements with other trades. Refer to the Engineer,


only those which cannot be solved without changes to structure or those
which involves major changes to system design.

H.

Provide hooks, rails or other items to allow for hoisting or movement of


equipment in plant areas.

1.12
A.

OPERATION AND MAINTENANCE DATA


Submit hard bound copies of "Operation and Maintenance Manual" with
complete data for each piece of equipment installed.
1. The manual shall contain:
a)

Table of contents.

b)

Manufacturer's installation instructions.

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General Provisions for


Plumbing Work

c)

Manufacturer's internal wiring diagrams.

d)

Manufacturer's assembly details.

e)

Replacements parts/materials, number listing and description.

f)

Preventive maintenance schedules listing frequency of service and or


replacement.

g)

Lubricants, commercial equivalents schedules of use.

h)

Name and address of manufacturer's sales and service agencies and


local representative/distributor including telephone and fax numbers.

i)

Name and address of Contractor's maintenance department including


emergency contact telephone number.

2. Arrange the contents of the manual in section with tags.


B.
1.13
A.

1.14

Instructions for start up, routine operation and trouble shooting.


QUALITY ASSURANCE
Provide material and equipment manufactured and tested in accordance
with the relevant British or International Standards.
DELIVERY, STORAGE & HANDLING

A.

Box crate or otherwise completely enclose and protect all equipment during
shipment, handling and storage.

B.

Store equipment in clean dry space.

C.

Protect equipment from dirt, fumes, construction debris traffic and operations.

D.

Protect against impact, abrasions, discoloration and other damage.

E.

Repaint to satisfaction of the Supervising Engineer all painted surfaces which


are damaged prior to acceptance.

F.

Protect all electrical equipment against moisture or water damage.

G.

Keep equipment in their protective packaging until installation time.

H.

Provide protection to equipment during the period between installation and


commissioning to prevent seizure of moving parts.

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General Provisions for


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1.15

GUARANTEE AND WARRANTIES

A.

Manufacturers shall provide their standard warrantee and warranted for


products furnished in the Specification. However, such guarantee shall be in
addition to and not in lieu of all other liabilities which manufacturers and the
Contractor may have by law or by other provisions of the Contract
Documents. These Warranties and guaranties shall not be less than two (2)
years.

B.

Any fault or failure due to defective or improper material, equipment,


workmanship or Contractor's design which may develop shall be made good
forthwith, by and at the expense of the Contractor, including all other damage
done to areas, materials and other systems resulting from such fault or failure.

C.

The Contractor shall guarantee that all elements of the systems are of
sufficient capacity to meet the performance requirements stipulated in or
implied by the Contract Documents.

1.16

SPARE PARTS, TOOLS AND MAINTENANCE EQUIPMENT

A.

The Contractor shall provide spare parts, tools and maintenance equipment
pursuant to his obligations to maintain the systems specified herein
throughout the Contract Maintenance Period.

B.

The Contractor shall provide with the tender a separate priced list of spare
recommended for the maintenance period identified in this contract. This
spare parts list will be recommended by the manufacturer for Plumbing works
and valid for a two years period, but whose total cost does not form part of the
tender lump sum.

C.

If any defect that arises during the maintenance period is not remedied by the
Contractor within a reasonable time, the Engineer may arrange for the work to
be done at the contractors expense.

D.

All spare parts, tools and maintenance equipment shall be provided in original
packing, clearly labeled and referenced. Provide complete schedules of
spare parts and maintenance equipment clearly cross referenced with the "asbuilt" record drawings and with operation and maintenance instructions
manuals.

E.

All spare parts, tools and maintenance equipment shall be as recommended


by the equipment manufacturer and shall be subject to the final approval of
the Engineer.

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General Provisions for


Plumbing Work

PART 2 - PRODUCTS
2.1

GENERAL

A.

Materials and Equipment: Manufacturers standard products; essentially


duplicating materials and equipment that have been in satisfactory use for a
minimum five years.

B.

Obtain units of the same class of equipment from a single manufacturer.

C.

Materials shall not support bacteria.

D.

Acoustic Insulation and Sound Deadening Materials: Free of animal hair.

E.

Parts or items of plant, pipe work connections, etc. shall be interchangeable


with corresponding parts, etc., in similar items of plant, where practicable.

F.

Supply equipment requiring electrical connection with appropriate fixtures


attached, where practicable.

G.

No CFC blown or contained material is acceptable.

H.

No lead contained material is acceptable.

PART 3 - EXECUTION
3.1

EXAMINATION

A.

Verify space, dimensions and conditions affecting work.

B.

Verify work does not clash or interfere with clearance required for other work.

C.

Notify Engineer of likely interference before commencing work.

D.

Check Survey, Architectural, Structural, Electrical and Mechanical drawings


and details noting location of shafts and co-ordinate with the work of other
Sections.

3.2
A.
3.3
A.

PREPARATION
Clean and degrease pipes, fittings and flanges thoroughly before assembly.
INSTALLATION.
Install work in accordance with manufacturers instructions.

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General Provisions for


Plumbing Work

B.

Furnish required offsets, fittings, traps, drains, as shown or implied on


drawings and to meet the needs for venting and draining of systems in
accordance with good practice.

C.

Provide accessible means for lubricating equipment including permanent


lubrication lifetime bearings.

D.

Install equipment and apparatus such as motors, fans, panels, controllers, etc.
to be readily accessible for operation and maintenance.

E.

Place valves, traps, strainers, vents, automatic controls and dampers in


accessible locations.

F.

Install equipment and accessories to operate without objectionable noise and


vibration.

G.

Provide control dampers where noted and required for complete regulating
control of systems, fixtures and equipment.

3.4

PAINTING

A.

Do not paint vitreous enameled surfaces.

B.

Wire brush metal surfaces, clean and apply an appropriate undercoating or


treatment before final coats are applied. Verify paint applied to heated
surfaces is suitable for the temperature.

C.

Replace bright or machined surfaces which have become pitted or marked by


rust.

D.

Make good damaged shop-finished equipment to match manufacturers finish.

E.

Touch-up scratches in painted surfaces in matching paint.

F.

Repaint the complete surface of equipment or material damaged to an extent


that cleaning or touch-up paint will not restore the original finish.

3.5

ON-SITE QUALITY CONTROL

A.

Carefully check each piece of apparatus for completeness of connections,


accessories, wiring and controls and place in operation, test and adjust.

B.

Obtain written permission to start and test permanent equipment and systems.

C.

Operate each piece of equipment, including motors and controls, continuously


for minimum 2 hours in the presence of the Engineer.

D.

Correct defects: repeat tests until no defects are disclosed; leave equipment
clean and ready for use.

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General Provisions for


Plumbing Work

E.

After completion of initial trial test, execute Reliability Tests for plant and
equipment. Give Engineer 7 days notice before commencing tests.

F.

Each reliability test shall last for 31 consecutive days during which time the
whole of the plant being tested shall operate continuously without adjustment
or repair.

G.

Repeat reliability test after repairs and adjustments (other than normal running
adjustments) have been carried out, until system runs as intended.

H.

Run systems under full summer and winter load conditions.

3.6

ADJUSTING

A.

Adjust valves, traps, controls and equipment to ensure proper operation.

B.

Regulate flushing tanks for the water closets and urinals in accordance with
manufacturers instructions, to ensure the optimum flushing process.

3.7

CLEANING

A.

Clean apparatus, accessories and piping after installation and just prior to
Substantial Completion. Replace all disposable filters, clean and wash
permanent filters and strainer prior to hand over.

B.

Vacuum and clean all parts of equipment and material, upon completion of
installation and leave surfaces free of foreign matter.

3.8
A.

3.9

PROTECTION
Protect completed work and equipment. Close ends of work with purpose
made temporary covers or plugs during construction to prevent entry of
obstructing material.
HYDROSTATIC TESTING

A.

The Contractor shall hydrostatically test the piping network in portions and/or
completely as agreed upon with the Engineer in accordance with the
provisions of ANSI B31.3, ANSI B31.4. Prior to hydrotesting the new piping
works, the Contractor shall submit his test procedure, based on relevant
standards. The Contractor shall furnish all necessary equipment for the testing
and for commissioning the line.

B.

Prior to water fill the newly installed pipeline sections shall be cleaned by
using compressed air.

C.

The hydrostatic test pressure shall be 1.5 times the design pressure of the
piping system and shall not exceed 120% of the higher value at the highest
point of the piping system.

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General Provisions for


Plumbing Work

D.

The test pressure shall be maintained for 4 hours starting from the time the
pressure become stable. The test pressure shall be monitored by using
calibrated pressrue indicator, furnished by the Contractor. The claibration shall
be witnessed by the Engineer and the attested calibration certificate of the
pressure indicators shall be rectified by the Contractor and the test shall then
be repeated all at the Contractor cost.

E.

No test shall be made except in the presence of the Engineer. The Contractor
shall notify the Engineer of the hydro-test commencement date and time in
advance.

F.

The Engineer shall determine and decide whether the test is satisfactory or
not.

G.

All labor necessary to repair or replace defective pipe, proved to be defective


under test shall be furnished by the Contractor at his expense.

H.

The Contractor shall repair or replace all defects due to his workmanship at no
cost.

I.

Materials such as gaskets, bolting, etc. damaged during tests shall be


replaced by the Contractor at the Contractors expense.

3.10
A.

INSPECTION, TESTS, AND ADJUSTMENTS


During the manufacturer (at Contractor's premises only) and installation and
after completion of works, the system, section of the system or its components
shall be tested by the Contractor/specialist subcontractor in the presence of
the Engineer, as directed below or elsewhere. The Contractor shall procure all
testing instruments and accessories and bear all costs in connection with the
same.
1. Basic material for conformity with the specified standard.
2. Supports and anchors for ability to withstand required loads.
3. Pumping equipment for the specified flow, head controls, safety interlocks and alarms, noise criteria etc.
4. Piping in general for line, level and slopes.

B.

Adjust the following items:


1. Flow switches for minimum flow for actuation.
2. Globe valves for design flow.

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General Provisions for


Plumbing Work

3.11

SYSTEM DEMONSTRATION

A.

Provide the services of a competent Engineer to supervise the commissioning


of all equipment and to train the Owner's Personnel in all aspects of the same
during a five (5) working days period, during normal working hours. Allow for
all expenses in connection with the above.

B.

Give minimum one week's written notice and obtain the Owner's written
consent, prior to such demonstrations.

C.

Proceed with the system demonstration, only after substantial completion of


the project.

END OF SECTION

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General Provisions for


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SECTION 220500
COMMON WORK RESULTS FOR PLUMBING
PART 1 - GENERAL
1.1
A.

1.2
A.

1.3

RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 01 Specification Sections and
Section 220000 General Provisions for Plumbing work, apply to this Section.
SUMMARY
This Section includes the following:
1.
Piping materials and installation instructions common to most piping
systems.
2.
Mechanical sleeve seals.
3.
Sleeves.
4.
Equipment installation requirements common to equipment sections.
5.
Painting and finishing.
6.
Concrete bases.
7.
Supports and anchorages.
DEFINITIONS

A.

Finished Spaces: Spaces other than mechanical and electrical equipment


rooms, furred spaces, pipe chases, unheated spaces immediately below
roof, spaces above ceilings, unexcavated spaces.

B.

Exposed, Interior Installations: Exposed to view indoors. Examples include


finished occupied spaces and mechanical equipment rooms.

C.

Exposed, Exterior Installations: Exposed to view outdoors or subject to


outdoor ambient temperatures and weather conditions. Examples include
rooftop locations.

D.

Concealed, Interior Installations: Concealed from view and protected from


physical contact by building occupants. Examples include above ceilings and
in chases.

E.

Concealed, Exterior Installations: Concealed from view and protected from


weather conditions and physical contact by building occupants but subject to
outdoor ambient temperatures. Examples include installations within
unheated shelters.

F.

The following are industry abbreviations for plastic materials:


1.
PP-R: Poly Propylene.

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Common Work Results for


Plumbing

2.
3.
4.
G.

1.4
A.

1.5
A.

1.6

HDPE: High Density Polyethylene.


PE: Polyethylene plastic.
PVC: Polyvinyl chloride plastic.

The following are industry abbreviations for rubber materials:


1.
EPDM: Ethylene-propylene-diene terpolymer rubber.
2.
NBR: Acrylonitrile-butadiene rubber.
SUBMITTALS
Product Data: For the following:
1.
Mechanical sleeve seals.
2.
Sleeves.
3.
Escutcheons.
QUALITY ASSURANCE
Electrical Characteristics for Plumbing Equipment: Equipment of higher
electrical characteristics may be furnished provided such proposed
equipment is approved in writing and connecting electrical services, circuit
breakers, and conduit sizes are appropriately modified. If minimum energy
ratings or efficiencies are specified, equipment shall comply with
requirements.
DELIVERY, STORAGE AND HANDLING

A.

Deliver pipes and tubes with factory-applied end caps. Maintain end caps
through shipping, storage, and handling to prevent pipe end damage and to
prevent entrance of dirt, debris, and moisture.

B.

Store plastic pipes protected from direct sunlight.


sagging and bending.

1.7

Support to prevent

COORDINATION

A.

Arrange for pipe spaces, chases, slots, and openings in building structure
during progress of construction, to allow for plumbing installations.

B.

Coordinate installation of required supporting devices and set sleeves in


poured-in-place concrete and other structural components as they are
constructed.

C.

Coordinate requirements for access panels and doors for plumbing items
requiring access that are concealed behind finished surfaces. Access
panels and doors are specified in Division 08 Section "Access Doors and
Frames."

D.

Coordinate with electrical works for the electric power supply requirements.

Villas Z1 & Z2, The Wave, Muscat

22 05 00/2

Common Work Results for


Plumbing

PART 2 - PRODUCTS
2.1
A.

MANUFACTURERS
In other Part 2 articles where subparagraph titles below introduce lists, the
following requirements apply for product selection:
1.

2.2
A.

2.3

Manufacturers: Subject to compliance with requirements, provide


products by the manufacturers specified in each section.

PIPE, TUBE AND FITTINGS


Refer to individual Division 22 piping Sections for pipe, tube, and fitting
materials and joining methods.
JOINING MATERIALS

A.

Refer to individual Division 22 piping Sections for special joining materials


not listed below.

B.

Pipe-Flange Gasket Materials: Suitable for chemical and thermal conditions


of piping system contents:
1. ASME B16.21, nonmetallic, flat, asbestos-free, 3.2mm maximum thickness
unless thickness or specific material is indicated.
a. Full-Face Type: For flat-face, Class 125, cast-iron and cast-bronze
flanges.
b. Narrow-Face Type: For raised-face, Class 250, cast-iron and steel
flanges.
2.

AWWA C110, rubber, flat face, 1/8 inch (3.2 mm) thick, unless
otherwise indicated; and full-face or ring type, unless otherwise
indicated.

C.

Flange Bolts and Nuts: ASME B18.2.1, carbon steel, unless otherwise
indicated.

D.

Plastic, Pipe-Flange Gasket, Bolts, and Nuts: Type and material


recommended by piping system manufacturer, unless otherwise indicated.

E.

Solvent Cements for Joining Plastic Piping:


1.

CPVC Piping: ASTM F 493.

2.

PVC Piping: ASTM D 2564. Include primer according to ASTM F 656.

Villas Z1 & Z2, The Wave, Muscat

22 05 00/3

Common Work Results for


Plumbing

2.4
A.

2.5

MECHANICAL SLEEVE SEALS


Description: Modular sealing element unit, designed for field assembly, to fill
annular space between pipe and sleeve:
1.

Sealing Elements:
surface of pipe.

EPDM or NBR interlocking links shaped to fit

2.

Pressure Plates: Carbon steel.

3.

Connecting Bolts and Nuts: Carbon steel with corrosion-resistant


coating of length required to secure pressure plates to sealing
elements. Include one for each sealing element.

SLEEVES

A.

Steel Pipe: ASTM A 53, Type E, Grade B, Schedule 40, galvanized, plain
ends.

B.

One-Piece, Floor-Plate Type: Cast-iron floor plate.

C.

Split-Casting, Floor-Plate Type: Cast brass with concealed hinge and set
screw.

2.6
A.

GROUT
Description: ASTM C 1107, Grade B, non-shrink and nonmetallic, dry
hydraulic-cement grout:
1.

Characteristics:
Post-hardening, volume-adjusting, non-staining,
noncorrosive, nongaseous, and recommended for interior and exterior
applications.

2.

Packaging: Premixed and factory packaged.

PART 3 - EXECUTION
3.1

PIPING SYSTEMS - COMMON REQUIREMENTS

A.

Install piping according to the following requirements and Division 22


Sections specifying piping systems.

B.

Drawing plans, schematics, and diagrams indicate general location and


arrangement of piping systems. Indicated locations and arrangements were
used to size pipe and calculate friction loss, expansion, pump sizing, and
other design considerations. Install piping as indicated unless deviations to
layout are approved on Coordination Drawings.

Villas Z1 & Z2, The Wave, Muscat

22 05 00/4

Common Work Results for


Plumbing

C.

Install piping in concealed locations, unless otherwise indicated and except


in equipment rooms and service areas.

D.

Install piping indicated to be exposed and piping in equipment rooms and


service areas at right angles or parallel to building walls. Diagonal runs are
prohibited unless specifically indicated otherwise.

E.

Install piping above accessible ceilings to allow sufficient space for ceiling
panel removal.

F.

Install piping to permit valve servicing.

G.

Install piping at indicated slopes.

H.

Install piping free of sags and bends.

I.

Install fittings for changes in direction and branch connections.

J.

Install piping to allow application of insulation.

K.

Select system components with pressure rating equal to or greater than


system operating pressure.

L.

Sleeves are not required for core-drilled holes.

M.

Permanent sleeves are not required for holes formed by removable PE


sleeves.

N.

Install sleeves for pipes passing through concrete and masonry walls and
concrete floor and roof slabs.

O.

Install sleeves for pipes passing through concrete and masonry walls,
gypsum-board partitions, and concrete floor and roof slabs.
1.

Cut sleeves to length for mounting flush with both surfaces.


a.

2.

Exception: Extend sleeves installed in floors of mechanical


equipment areas or other wet areas 50 mm above finished floor
level. Extend cast-iron sleeve fittings below floor slab as required
to secure clamping ring if ring is specified.

Install sleeves that are large enough to provide 25mm annular clear
space between sleeve and pipe or pipe insulation. Use the following
sleeve materials:
a.
b.

Steel Pipe Sleeves: For pipes smaller than 150 mm.


Stack Sleeve Fittings: For pipes penetrating floors with membrane
waterproofing. Secure flashing between clamping flanges. Install
section of cast-iron soil pipe to extend sleeve to 2 inches (50 mm)
above finished floor level. Refer to Division 07 Section "Sheet
Metal Flashing and Trim" for flashing.

Villas Z1 & Z2, The Wave, Muscat

22 05 00/5

Common Work Results for


Plumbing

1)
3.

P.

Except for underground wall penetrations, seal annular space between


sleeve and pipe or pipe insulation, using joint sealants appropriate for
size, depth, and location of joint. Refer to Division 07 Section "Joint
Sealants" for materials and installation.

Aboveground, Exterior-Wall Pipe Penetrations: Seal penetrations using


sleeves and mechanical sleeve seals. Select sleeve size to allow for 1-inch
(25-mm) annular clear space between pipe and sleeve for installing
mechanical sleeve seals.
1.
2.
3.

Q.

Seal space outside of sleeve fittings with grout.

Install steel pipe for sleeves smaller than 6 inches (150 mm) in
diameter.
Install cast-iron "wall pipes" for sleeves 6 inches (150 mm) and larger in
diameter.
Mechanical Sleeve Seal Installation: Select type and number of
sealing elements required for pipe material and size. Position pipe in
center of sleeve. Assemble mechanical sleeve seals and install in
annular space between pipe and sleeve. Tighten bolts against
pressure plates that cause sealing elements to expand and make
watertight seal.

Underground, Exterior-Wall Pipe Penetrations: Install cast-iron "wall pipes"


for sleeves. Seal pipe penetrations using mechanical sleeve seals. Select
sleeve size to allow for 1-inch (25-mm) annular clear space between pipe
and sleeve for installing mechanical sleeve seals.
1.

Mechanical Sleeve Seal Installation: Select type and number of


sealing elements required for pipe material and size. Position pipe in
center of sleeve. Assemble mechanical sleeve seals and install in
annular space between pipe and sleeve. Tighten bolts against
pressure plates that cause sealing elements to expand and make
watertight seal.

R.

Fire-Barrier Penetrations: Maintain indicated fire rating of walls, partitions,


ceilings, and floors at pipe penetrations. Seal pipe penetrations with fire stop
materials.

S.

Verify final equipment locations for roughing-in.

T.

Refer to equipment specifications in other Sections of these Specifications


for roughing-in requirements.

3.2

PIPING JOINT CONSTRUCTION

A.

Join pipe and fittings according to the following requirements and Division 22
Sections specifying piping systems.

B.

Ream ends of pipes and tubes and remove burrs. Bevel plain ends of steel
pipe.

Villas Z1 & Z2, The Wave, Muscat

22 05 00/6

Common Work Results for


Plumbing

C.

Remove scale, slag, dirt, and debris from inside and outside of pipe and
fittings before assembly.

D.

Threaded Joints: Thread pipe with tapered pipe threads according to


ASME B1.20.1. Cut threads full and clean using sharp dies. Ream threaded
pipe ends to remove burrs and restore full ID. Join pipe fittings and valves
as follows:
1.
2.

Apply appropriate tape or thread compound to external pipe threads


unless dry seal threading is specified.
Damaged Threads: Do not use pipe or pipe fittings with threads that
are corroded or damaged. Do not use pipe sections that have cracked
or open welds.

E.

Welded Joints: Construct joints according to AWS D10.12, using qualified


processes and welding operators according to Part 1 "Quality Assurance"
Article.

F.

Flanged Joints: Select appropriate gasket material, size, type, and thickness
for service application. Install gasket concentrically positioned. Use suitable
lubricants on bolt threads.

G.

Plastic Piping Solvent-Cement Joints: Clean and dry joining surfaces. Join
pipe and fittings according to the following:
1.
2.
3.

4.

Comply with ASTM F 402 for safe-handling practice of cleaners,


primers, and solvent cements.
CPVC Piping: Join according to ASTM D 2846/D 2846M Appendix.
PVC Pressure Piping: Join schedule number ASTM D 1785, PVC pipe
and PVC socket fittings according to ASTM D 2672. Join other-thanschedule-number PVC pipe and socket fittings according to
ASTM D 2855.
PVC Nonpressure Piping: Join according to ASTM D 2855.

H.

Plastic Pressure Piping Gasketed Joints: Join according to ASTM D 3139.

I.

Plastic Nonpressure
ASTM D 3212.

J.

PE Piping Heat-Fusion Joints: Clean and dry joining surfaces by wiping with
clean cloth or paper towels. Join according to ASTM D 2657.
1.
2.

3.3
A.

Piping

Gasketed

Joints:

Join

according

to

Plain-End Pipe and Fittings: Use butt fusion.


Plain-End Pipe and Socket Fittings: Use socket fusion.

PIPING CONNECTIONS
Make connections according to the following, unless otherwise indicated:
1.

Install unions, in piping NPS 2 (DN 50) and smaller, adjacent to each
valve and at final connection to each piece of equipment.

Villas Z1 & Z2, The Wave, Muscat

22 05 00/7

Common Work Results for


Plumbing

2.
3.
4.

3.4

Install flanges, in piping NPS 2-1/2 (DN 65) and larger, adjacent to
flanged valves and at final connection to each piece of equipment.
Dry Piping Systems: Install dielectric unions and flanges to connect
piping materials of dissimilar metals.
Wet Piping Systems: Install dielectric coupling and nipple fittings to
connect piping materials of dissimilar metals.

EQUIPMENT INSTALLATION - COMMON REQUIREMENTS

A.

Install equipment to allow maximum possible headroom unless specific


mounting heights are not indicated.

B.

Install equipment level and plumb, parallel and perpendicular to other


building systems and components in exposed interior spaces, unless
otherwise indicated.

C.

Install plumbing equipment to facilitate service, maintenance, and repair or


replacement of components. Connect equipment for ease of disconnecting,
with minimum interference to other installations. Extend grease fittings to
accessible locations.

D.

Install equipment to allow right of way for piping installed at required slope.

3.5

PAINTING

A.

Painting of plumbing systems, equipment, and components is specified in


Division 09 Sections "Interior Painting" and "Exterior Painting."

B.

Damage and Touchup: Repair marred and damaged factory-painted


finishes with materials and procedures to match original factory finish.

3.6
A.

CONCRETE BASES
Concrete Bases: Anchor equipment to concrete base according to
equipment manufacturer's written instructions and according to seismic
codes at Project.
1.
2.

3.
4.

5.

Construct concrete bases of dimensions indicated, but not less than 4


inches (100 mm) larger in both directions than supported unit.
Install dowel rods to connect concrete base to concrete floor. Unless
otherwise indicated, install dowel rods on 18-inch (450-mm) centers
around the full perimeter of the base.
Install epoxy-coated anchor bolts for supported equipment that extend
through concrete base, and anchor into structural concrete floor.
Place and secure anchorage devices. Use supported equipment
manufacturer's setting drawings, templates, diagrams, instructions, and
directions furnished with items to be embedded.
Install anchor bolts to elevations required for proper attachment to
supported equipment.

Villas Z1 & Z2, The Wave, Muscat

22 05 00/8

Common Work Results for


Plumbing

6.
7.

3.7

Install anchor bolts according to anchor-bolt manufacturer's written


instructions.
Use acceptable compressive-strength concrete and reinforcement as
specified in Division 03 Section "Cast-in-Place Concrete

ERECTION OF METAL SUPPORTS AND ANCHORAGES

A.

Refer to Division 05 Section "Metal Fabrications" for structural steel.

B.

Cut, fit, and place miscellaneous metal supports accurately in location,


alignment, and elevation to support and anchor plumbing materials and
equipment.

C.

Field Welding: Comply with AWS D1.1.

3.8

GROUTING

A.

Mix and install grout for plumbing equipment base bearing surfaces, pump
and other equipment base plates, and anchors.

B.

Clean surfaces that will come into contact with grout.

C.

Provide forms as required for placement of grout.

D.

Avoid air entrapment during placement of grout.

E.

Place grout, completely filling equipment bases.

F.

Place grout on concrete bases and provide smooth bearing surface for
equipment.

G.

Place grout around anchors.

H.

Cure placed grout.

END OF SECTION

Villas Z1 & Z2, The Wave, Muscat

22 05 00/9

Common Work Results for


Plumbing

SECTION 220519
METERS AND GAGES FOR PLUMBING PIPING
PART 1 - GENERAL
1.1
A.

1.2
A.

RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 01 Specification Sections and
Section 220000 General Provisions for Plumbing work, apply to this Section.
SUMMARY
Section Includes:
1.
2.
3.
4.
5.

B.

Related Sections:
1.
2.

1.3

Direct Mount & Remote Reading thermometers.


Dial-type Industrial pressure gages.
Gage attachments.
Test plugs.
Test-plug kits.

Division 22 Section Domestic Water Piping" for water meters inside


the building.
Division 22 Section "General Provisions for Plumbing work.

SUBMITTALS

A.

Product Data: For each type of product indicated.

B.

Product Certificates: For each type of meter and gage, from manufacturer.

C.

Operation and Maintenance Data: For meters and gages to include in


operation and maintenance manuals.

PART 2 - PRODUCTS
2.1
A.

DIRECT MOUNT & REMOTE READING THERMOMETERS


Manufacturers: Subject to compliance with requirements, provide products
by one of the following:
1. Weiss Instruments, Inc. - U.S.A.
2. WIKA Instrument Corporation - U.S.A.

Villas Z1 & Z2, The Wave, Muscat

22 05 19/1

Meters And Gages For


Plumbing Piping

3. Winters Instruments - U.S.A.


4. Or Approved Equal.
B.

Standard: ASME B40.200.

C.

Case & ring: Drawn stainless steel case with snap-in O ring gasketed clear
lexan window.

D.

Case styles and size: Back Flange. Lower Mount, 115 mm nominal diameter.

E.

Dial: White coated aluminum with black markings.

F.

Pointer: Slotted adjustable type.

G.

Bourbon Tube: Phosphor Bronze.

H.

Thermal Bulb & Line Assembly: 316 Stainless Steel.

I.

Process Connection Fitting: Separate socket, union.

J.

Accuracy: Plus or minus 1 percent of scale range.

2.2

PRESSURE GAGES

A.

Manufacturers: Subject to compliance with requirements, provide products


by one of the following.
a. Weiss Instruments, Inc. - U.S.A.
b. WIKA Instrument Corporation - U.S.A.
c. Winters Instruments - U.S.A.
d. Or Approved Equal.

B.

Type: Direct-Mounted, Metal-Case, Dial-Type Pressure Gages. General use,


ANSI B40.1, Grade A phosphor bronze bourdon tube type, bottom
connection.

C.

Case: Drawn steel or brass, glass lens, 4-1/2 inches diameter with safety
blow- out plug.

D.

Connector: Brass, - inch NPS.

E.

Scale: White coated aluminum, with permanently etched marking.

F.

Accuracy: Plus or minus 1 percent of range span.

G.

Range: Conform to the following:


1. Vacuum: 30 inches Hg to 15 psi.
2. All fluids: 2 times operating pressure.

Villas Z1 & Z2, The Wave, Muscat

22 05 19/2

Meters And Gages For


Plumbing Piping

2.3

GAGE ACCESSORIES

A.

Siphon: - inch NPS straight coil constructed of brass tubing with threads on
each end.

B.

Snubber: - inch brass bushing with corrosion- resistant porous metal disc.
Disc material shall be suitable for fluid served and rated pressure.

2.4

TEST PLUGS

A.

Manufacturers: Subject to compliance with requirements, provide products


by one of the following.
1. Watts Regulator Co.
U.S.A.
2. Weiss Instruments, Inc. U.S.A.
3. Or Approved Equal.

B.

Test plugs shall be nickel plated brass body, with -inch NPS fitting and a
2 self- sealing valve-type core inserts, suitable for inserting a 1/8 inch OD
probe assembly from a dial- type thermometer or pressure gage. Test plugs
shall have gasketed and threaded cap with retention chain and body of
length to extend beyond insulation. Pressure rating shall be 200 psig.

C.

Core Material: EPDM for temperature range minus 30 degrees F to 275


degrees F.

D.

Test KIT: Provide test kit consisting of 2 pressure gages, 2 gage adaptors
with probe, 2 bimetal dial thermometers, and carrying case.

E.

Range of pressure gage and thermometers shall be approximately 2 times


operating conditions.

PART 3 - EXECUTION
3.1
A.

3.2

THERMOMETERS INSTALLATION
Install thermo meters in vertical and tilted position to allow reading by
observer standing on floor.
INSTALLATION OF PRESSURE GAGES.

A.

Inlet and outlet of each pressure-reducing valve.

B.

Suction and discharge of each domestic water pump

C.

Install pressure gages in piping tee with pressure gage valve, located on
pipe at most readable position.

D.

Pressure Gage Needle Valves: Install in piping tee with snubber. Install
siphon in lieu of snubber for steam pressure gages.

Villas Z1 & Z2, The Wave, Muscat

22 05 19/3

Meters And Gages For


Plumbing Piping

3.3

ADJUSTING AND CLEANING

A.

Adjusting: Adjust faces of meters and gages to proper angle for best
visibility.

B.

Cleaning: Clean windows of meters and gages and factory finished


surfaces. Replace cracked and broken windows, and repair scratched and
marred surfaces with manufacturers touch up paint.

END OF SECTION

Villas Z1 & Z2, The Wave, Muscat

22 05 19/4

Meters And Gages For


Plumbing Piping

SECTION 220523
GENERAL-DUTY VALVES FOR PLUMBING PIPING
PART 1 - GENERAL
1.1
A.

1.2

RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 01 Specification Sections and
Section 220000 General Provisions for Plumbing work, apply to this Section.
SUMMARY

A.

Section Includes:
1.
Gate valves.
2.
Ball valves.
3.
Swing check valve.
4.
Y- strainers.
5.
Regulating valves.
6.
Automatic Air Vents
7.
Drain Valves.
8.
Pressure reducing valves.
9.
Float valves.

B.

Related Sections:
1.
Division 22 plumbing piping Sections for specialty valves applicable to
those Sections only.
2.
Division 22 Section "Identification for Plumbing Piping and Equipment"
for valve tags and schedules.
3.
Division 22 water distribution piping Sections for general-duty and
specialty valves for site construction piping.
4.
Division 22 Section "General Provisions for Plumbing work.

1.3

DEFINITIONS

A.

CWP: Cold working pressure.

B.

EPDM: Ethylene propylene copolymer rubber.

C.

NBR: Acrylonitrile-butadiene, Buna-N, or nitrile rubber.

D.

NRS: Non rising stem.

E.

RS: Rising stem.

F.

SWP: Steam working pressure.

Villas Z1 & Z2, The Wave, Muscat

22 05 23/1

General Duty Valves for


Plumbing Piping

1.4
A.
1.5

SUBMITTALS
Product Data: For each type of valve indicated.
QUALITY ASSURANCE

A.

Source Limitations for Valves: Obtain all type of valve from single source
from single manufacturer.

B.

ASME Compliance:
1.
ASME B16.10 and ASME B16.34 for ferrous valve dimensions and
design criteria.
2.
ASME B31.9 for building services piping valves.

C.

NSF Compliance: NSF 61 for valve materials for potable-water service.

1.6

DELIVERY, STORAGE AND HANDLING

A.

Prepare valves for shipping as follows:


1.
Protect internal parts against rust and corrosion.
2.
Protect threads, flange faces, grooves, and weld ends.
3.
Set gate, and globe valves closed to prevent rattling.
4.
Block check valves in either closed or open position.

B.

Use the following precautions during storage:


1.
Maintain valve end protection.
2.
Store valves indoors and maintain at higher than ambient dew point
temperature. If outdoor storage is necessary, store valves off the
ground in watertight enclosures.

C.

Use sling to handle large valves; rig sling to avoid damage to exposed parts.
Do not use hand wheels or stems as lifting or rigging points.

PART 2 - PRODUCTS
2.1

GENERAL REQUIREMENTS FOR VALVES

A.

Valve Pressure and Temperature Ratings: Not less than indicated and as
required for system pressures and temperatures.

B.

Valve Sizes: Same as upstream piping unless otherwise indicated.

C.

Valves in Insulated Piping: With 2-inch (50-mm) stem extensions and the
following features:
1.
Gate Valves: With rising stem.

D.

Valve-End Connections:
1.
Flanged: With flanges according to ASME B16.1 for iron valves.
2.
Threaded: With threads according to ASME B1.20.1.

Villas Z1 & Z2, The Wave, Muscat

22 05 23/2

General Duty Valves for


Plumbing Piping

E.
2.2
A.

Valve Bypass and Drain Connections: MSS SP-45.


VALVES & FITTINGS
Valves
1.
Acceptable Manufacturers for valves:
a.
b.
c.
d.
e.
2.

Crane
- U.K.
Tour & Anderson - Sweden.
Econosto - Holland
Nibco
- U.S.A.
Or Approved Equal.

Acceptable Manufactures for control valves:


a.
OCV - U.S.A
b.
Singer - Canada
c.
Cla-val - U.S.A
d.
Watts - U.S.A

B.

Gate Valves
1.
Not exceeding 50 mm: Bronze body, BS 5154, bronze trim, non
rising, hand wheel, screwed in bonnet, single wedge or disc, threaded
ends to BS 21, PN 16 rating.
2.
Over 50 mm: Cast Iron body, BS 5150, bronze trim, rising stem, hand
wheel, OS&Y, solid wedge, bolted bonnet, internal & external wet
epoxy coated ( DFT 100 Microns) raised face flanges, flanged ends to
BS 4504, PN 16 rating.
3.
Packing: Select valves designed for packing under pressure fully
opened.
4.
Application: Domestic hot and cold water supply system.

C.

Ball Valves

D.

1. Not exceeding 50 mm: Forged brass body, nickel plated, chrome plated
brass ball, full bore, PTFE seat, blow out proof stem, lever-handle and
balancing stops, threaded ends to BS 21, PN 16 rating.
2. Application: Domestic hot and cold water supply system

2.3

SWING CHECK VALVE

A.

Not exceeding 50 mm: Bronze body, BS 5154, horizontal swing pattern,


bronze disc, threaded ends to BS21, screwed in cover, PN 16 rating.

B.

Over 50 mm: Cast Iron body, BS 5153, swing type, bronze trim, rotating disc,
bolt cover, internal & external wet epoxy coated ( DFT 100 Microns), raised
face flanges, flanged ends to BS 4504, PN 16 rating.

C.

Shall be suitable for mounting in horizontal and vertical pipe with vertical flow
upwards.

Villas Z1 & Z2, The Wave, Muscat

22 05 23/3

General Duty Valves for


Plumbing Piping

D.
2.4

Application: Domestic hot and cold water supply system..


Y STRAINERS

A.

Not exceeding 50 mm: Bronze body, Y pattern, threaded cap, SS screen


having 0.8 mm perforations, threaded ends to BS 21, PN 16 rating.

B.

Over 50 mm: Cast iron body, Y pattern, bolted cover, SS screen having
perforations from 1.5 to 1.7 mm, flanged ends to BS 4504, internal &
external wet epoxy coated ( DFT 100 Microns), PN 16 rating. Shall have
drilling on the cover with plugged connection for drain.

C.

Application: Domestic hot and cold water supply system.

2.5

EXPANSION JOINTS

A.

A. Not exceeding 50 mm: Rubber expansion joint, reinforced neoprene


rubber bellows, twin sphere, threaded end connections to BS21 with union,
PN10/PN 16 rating. Shall have maximum vacuum rating of 400 mm Hg.

B.

Over 50 mm: Rubber expansion joint, reinforced neoprene rubber bellows,


single sphere, electro galvanized steel floating flanges, flanged end
connections to BS 4504 PN 16 rating. Shall have maximum vacuum rating of
750 mm Hg.

C.

Application: Domestic hot and cold water supply system.

2.6

REGULATING VALVE

A.

Not exceeding 50 mm: Globe pattern, Bronze body, double regulating valve
with threaded inlet and outlet to BS21, Y pattern, DZR disc, variable orifice
with linear and circular scale, memory stop, PTTE sealing, PN 16 rating.

B.

Over 50 mm: Cast Iron body, BS 5152, globe type pattern, variable orifice
with linear and circular scale, low flow resistance, memory lock, Cast Iron /
SS disc with EPDM, flanged to BS 4504, PN 16 rating.

C.

Calibration: Control flow within + / - 5% of the selected rating, over operating


pressure range of 10 times minimum pressure required for control.

D.

Provision for fixing test points on upstream and downstream shall be


available.

E.

Shall be supplied along with a screw driver secured to the hand wheel.

F.

Application: Domestic hot and cold water supply system.

2.7
A.

METERING STATION
Body:

Villas Z1 & Z2, The Wave, Muscat

22 05 23/4

General Duty Valves for


Plumbing Piping

1.
2.
3.
B.

Not exceeding 40 mm: The body shall be made of DZR brass. Shall
have h two P/T test ports. Rated to PN 16.
For 50 mm: Ductile iron body with 2 P/T test ports. PN 16.
Over 65 mm: Shall be Cast Iron (PN16) & Ductile iron (PN 16). Shall
have two P/T ports.

Cartridge:
The cartridge body shall be made of POM & orifice cup shall be made of SS
316 with SS316 spring. Cartridge shall be available with different differential
pressure ranges enabling to select the right cartridge as per available
pressure on different locations in a system. The flow shall be maintained at +
/ - 10 % of design.

2.8

AUTOMATIC AIR VENTS

A.

Brass body and cover, removable lid, polypropylene floats, anti-corrosion


resin for lever and floats, EDPM gaskets, threaded end connections to BS
21, pressure rating up to 16 bar.

B.

Application: Domestic hot and cold water system.

2.9

DRAIN VALVES

A.

Nickel plated forged brass body, ball type, with hose union and nickel plated
brass cap, steel chain, chrome plated forged brass ball, PTFE seat,
aluminum handle, BSPP threaded ends, PN 16 rating.

B.

Application: Domestic hot and cold water supply system.

2.10

CONTROL VALVES

2.10.1 AUTOMATIC PRESSURE REDUCING VALVE


A.

Pilot Operated Type ( Pressure Reducing)

B.

Globe pattern, single seated, hydraulically operated, pilot controlled,


diaphragm type, normally open valve of ductile iron construction as per
ASTM A536 65 / 45 /12 with flanged ends.

C.

Trim and pilot assembly shall be of brass / bronze / stainless steel and
pressure setting shall be made with a single screw, housed in a screwed on,
sealed housing.

D.

All wet areas of the valve body shall be Fusion Bonded epoxy coated in and
out to an average thickness of 300 Microns.

E.

Assembly shall be complete with isolation ball valves, strainer, outlet


pressure gauge, etc.

Villas Z1 & Z2, The Wave, Muscat

22 05 23/5

General Duty Valves for


Plumbing Piping

2.10.2 CONSTANT PRESSURE VALVES (FOR BOOSTER PUMPS)


A.

Globe pattern, single seated, hydraulically operated, pilot controlled,


diaphragm type, normally open valve of ductile iron construction as per
ASTM A-536 with flanged ends, drilled as per ANSI Class 150 or 30: for the
following functions:

B.

Maintain a constant downstream pressure regardless of fluctuating demand.

C.

Shut off the pump set in the event of very low upstream pressure created by
rupture of piping or similar run off conditions.

D.

Assembly shall be complete with isolation ball valves, strainer, pressure


gauges (inlet & outlet)

2.10.3 FLOAT VALVES


A.

Delayed action float valves: Angle / Globe pattern, single seated,


hydraulically operated, pilot controlled, diaphragm type, normally closed
valve of ductile iron as per ASTM A- 536 construction with flanged ends as
per ANSI Class 150 or 300. Complete with pilot assembly, mounting plate,
copper float and brass rod, adjustable stops etc. complete.

B.

Modulating float valves: Angle / Globe pattern, single seated, hydraulically


operated, pilot controlled, normally closed valve of ductile iron construction
with flanged ends complete with pilot assembly, plastic float and brass
operating rod.

PART 3 - EXECUTION
3.1

EXAMINATION

A.

Examine valve interior for cleanliness, freedom from foreign matter, and
corrosion. Remove special packing materials, such as blocks, used to
prevent disc movement during shipping and handling.

B.

Operate valves in positions from fully open to fully close. Examine guides
and seats made accessible by such operations.

C.

Examine threads on valve and mating pipe for form and cleanliness.

D.

Examine mating flange faces for conditions that might cause leakage.
Check bolting for proper size, length, and material. Verify that gasket is of
proper size, that its material composition is suitable for service, and that it is
free from defects and damage.

E.

Do not attempt to repair defective valves; replace with new valves.

Villas Z1 & Z2, The Wave, Muscat

22 05 23/6

General Duty Valves for


Plumbing Piping

3.2

VALVE INSTALLATION

A.

Install valves with unions or flanges at each piece of equipment arranged to


allow service, maintenance and equipment removal without system
shutdown.

B.

Locate valves for easy access and provide separate support where
necessary.

C.

Install valves in horizontal piping with stem at or above center of pipe.

D.

Install valves in position to allow full stem movement.

E.

Install check valves for proper direction of flow and as follows:

F.

Check Valves: As indicated in the drawings.

3.3
A.

3.4
A.

ADJUSTING
Adjust or replace valve packing after piping systems have been tested and
put into service but before final adjusting and balancing. Replace valves if
persistent leaking occurs.
GENERAL REQUIREMENTS FOR VALVE APPLICATIONS
If valve applications are not indicated, use the following:
i.
ii.
iii.

Shutoff Service: Gate valves.


Throttling Service: Globe valves.
Pump-Discharge Check Valves:
1. NPS 2 (DN 50) and Smaller: Bronze swing check valves with
bronze disc.
2. NPS 2-1/2 (DN 65) and Larger for Domestic Water: Iron swing
check valves with metal or resilient seat check valves.
3. NPS 2-1/2 (DN 65) and Larger for Sanitary Waste and Storm
Drainage: Iron swing checks valves.

B.

If valves with specified SWP classes or CWP ratings are not available, the
same types of valves with higher SWP classes or CWP ratings may be
substituted.

C.

Select valves, except wafer types, with the following end connections:
i.

ii.

For Copper Tubing, NPS 2 (DN 50) and Smaller: Threaded ends
except where solder-joint valve-end option is indicated in valve
schedules below.
For Copper Tubing, NPS 2-1/2 to NPS 4 (DN 65 to DN 100): Flanged
ends except where threaded valve-end option is indicated in valve
schedules below.

Villas Z1 & Z2, The Wave, Muscat

22 05 23/7

General Duty Valves for


Plumbing Piping

iii.
3.5
A.

DOMESTIC, HOT- AND COLD-WATER VALVE SCHEDULE


Pipe NPS 2 (DN 50) and Smaller:
i.
ii.
iii.
iv.

B.

A.

Bronze Valves: Threaded ends.


Bronze Swing Check Valves: Class 125 bronze disc.
Bronze Gate Valves: Class 125 RS.
Bronze Globe Valves: Class 125 bronze disc.

Pipe NPS 2-1/2 (DN 65) and Larger:


v.
vi.
vii.
viii.

3.6

For Copper Tubing, NPS 5 (DN 125) and Larger: Flanged ends.

Iron Valves, NPS 2-1/2 to NPS 4 (DN 65 to DN 100): Flanged ends.


Iron Swing Check Valves: Class 125 metal seats.
Iron Gate Valves: Class 125 NRS.
Iron Globe Valves: Class 125.

SANITARY-WASTE AND STORM-DRAINAGE VALVE SCHEDULE


Pipe NPS 2-1/2 (DN 65) and Larger:
i. Iron Valves, NPS 2-1/2 to NPS 4 (DN 65 to DN 100): All valves shall
be provided with flanged ends.
ii. Iron Swing Check Valves: Class 125 metal seats.
iii. Iron Gate Valves: Class 125.

END OF SECTION

Villas Z1 & Z2, The Wave, Muscat

22 05 23/8

General Duty Valves for


Plumbing Piping

SECTION 220529
HANGERS AND SUPPORTS FOR PLUMBING PIPING AND EQUIPMENT
PART 1 - GENERAL
1.1
A.

1.2

RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 01 Specification Sections and
Section 220000 General Provisions for Plumbing work, apply to this Section.
SUMMARY

A.

Section Includes:
1.
Metal pipe hangers and supports.
2.
Trapeze pipe hangers.
3.
Metal framing systems.
4.
Thermal-hanger shield inserts.
5.
Fastener systems.
6.
Pipe stands.
7.
Pipe positioning systems.
8.
Equipment supports.

B.

Related Sections:
1.
Division 05 Section "Metal Fabrications" for structural-steel shapes and
plates for trapeze hangers for pipe and equipment support.
2.
Division 22 Section "Expansion Fittings and Loops for Plumbing Piping"
for pipe guides and anchors.
3.
Division 22 Section "General Provisions for Plumbing work.

1.3
A.

1.4

DEFINITIONS
MSS: Manufacturers Standardization Society of the Valve and Fittings
Industry Inc.
PERFORMANCE REQUIREMENTS

A.

Delegated Design: Design trapeze pipe hangers and equipment supports,


including comprehensive engineering analysis by a qualified professional
engineer, using performance requirements and design criteria indicated.

B.

Structural Performance: Hangers and supports for plumbing piping and


equipment shall withstand the effects of gravity loads and stresses within
limits and under conditions indicated according to ASCE/SEI 7.

Villas Z1 & Z2, The Wave, Muscat

22 05 29/1

Hangers and Supports for


Plumbing Piping
and Equipment

1.

2.

1.5

Design supports for multiple pipes, including pipe stands, capable of


supporting combined weight of supported systems, system contents,
and test water.
Design equipment supports capable of supporting combined operating
weight of supported equipment and connected systems and
components.

SUBMITTALS

A.

Product Data: For each type of product indicated.

B.

Shop Drawings: Show fabrication and installation details and include


calculations as required for the following; include Product Data for
components:
1.
2.
3.
4.

C.
1.6

Trapeze pipe hangers.


Metal framing systems.
Pipe stands.
Equipment supports.

Welding certificates.
QUALITY ASSURANCE

A.

Structural Steel Welding Qualifications: Qualify procedures and personnel


according to AWS D1.1/D1.1M, "Structural Welding Code - Steel."

B.

Pipe Welding Qualifications: Qualify procedures and operators according to


ASME Boiler and Pressure Vessel Code.

C.

Hangers and supports for fire protection piping shall be FM or equal


approved.

D.

All hangers and supports shall be factory fabricated unless otherwise


indicated.

E.

All hangers and supports shall be from single source single manufacturer.

PART 2 - PRODUCTS
2.1
A.

MANUFACTURTERS OF HANGERS AND SUPPORTS


Manufacturers: Subject to compliance with requirements, provide products
by one of the following:
1.
2.
3.
4.

ITT Grinnell - U.S.A.


B-Line
- U.S.A.
ELCEN
- U.S.A.
Or Approved Equal.

Villas Z1 & Z2, The Wave, Muscat

22 05 29/2

Hangers and Supports for


Plumbing Piping
and Equipment

2.2
A.

2.3
A.

2.4
A.

2.5

METAL PIPE HANGERS AND SUPPORTS


Carbon-Steel Pipe Hangers and Supports:
1.
Description:
MSS SP-58, Types 1 through 58, factory-fabricated
components.
2.
Galvanized Metallic Coatings: Pregalvanized or hot dipped.
3.
Nonmetallic Coatings: Plastic coating, jacket, or liner.
4.
Padded Hangers: Hanger with fiberglass or other pipe insulation pad
or cushion to support bearing surface of piping.
5.
Hanger Rods: Continuous-thread rod, nuts, and washer made of
carbon steel.
TRAPEZE PIPE HANGERS
Description: MSS SP-69, Type 59, shop- or field-fabricated pipe-support
assembly made from structural carbon-steel shapes with MSS SP-58
carbon-steel hanger rods, nuts, saddles and U-bolts.
METAL FRAMING SYSTEMS
Metal Framing Systems:
1.
Description:
Shop- or field-fabricated pipe-support assembly for
supporting multiple parallel pipes.
2.
Channels: Continuous slotted steel channel with inturned lips.
3.
Channel Nuts: Formed or stamped steel nuts or other devices
designed to fit into channel slot and, when tightened, prevent slipping
along channel.
4.
Hanger Rods: Continuous-thread rod, nuts, and washer made of
carbon steel.
5.
Metallic Coating: Hot-dipped galvanized.
6.
Paint Coating: Epoxy.
THERMAL-HANGER SHIELD INSERTS

A.

Insulation-Insert Material for Hot Piping: ASTM C 552, Type II cellular glass
with 100-psig (688-kPa) minimum compressive strength.

B.

For Trapeze or Clamped Systems:


circumference of pipe.

C.

For Clevis or Band Hangers:


degrees of pipe.

D.

Insert Length: Extend 2 inches (50 mm) beyond sheet metal shield for
piping operating below ambient air temperature.

Villas Z1 & Z2, The Wave, Muscat

Insert and shield shall cover entire

Insert and shield shall cover lower 180

22 05 29/3

Hangers and Supports for


Plumbing Piping
and Equipment

2.6

FASTENER SYSTEMS

A.

Powder-Actuated Fasteners: Threaded-steel stud, for use in hardened


portland cement concrete with pull-out, tension, and shear capacities
appropriate for supported loads and building materials where used.

B.

Mechanical-Expansion Anchors: Insert-wedge-type, zinc-coated or stainless


steel anchors, for use in hardened Portland cement concrete; with pull-out,
tension, and shear capacities appropriate for supported loads and building
materials where used.

2.7

PIPE STANDS

A.

General Requirements for Pipe Stands: Shop- or field-fabricated assemblies


made of manufactured corrosion-resistant components to support roofmounted piping.

B.

Compact Pipe Stand: One-piece plastic unit with integral-rod roller, pipe
clamps, or V-shaped cradle to support pipe, for roof installation without
membrane penetration.

C.

Low-Type, Single-Pipe Stand: One-piece plastic or stainless-steel base unit


with plastic roller, for roof installation without membrane penetration.

D.

High-Type, Single-Pipe Stand:


1.
Description: Assembly of base, vertical and horizontal members, and
pipe support, for roof installation without membrane penetration.
2.
Base: Plastic or Stainless steel.
3.
Vertical Members: Two or more cadmium-plated-steel or stainlesssteel, continuous-thread rods.
4.
Horizontal Member: Cadmium-plated-steel or stainless-steel rod with
plastic or stainless-steel, roller-type pipe support.

E.

High-Type, Multiple-Pipe Stand:


1.
2.
3.
4.
5.

F.

Description: Assembly of bases, vertical and horizontal members, and


pipe supports, for roof installation without membrane penetration.
Bases: One or more; plastic.
Vertical Members: Two or more protective-coated-steel channels.
Horizontal Member: Protective-coated-steel channel.
Pipe Supports: Galvanized-steel, clevis-type pipe hangers.

Curb-Mounting-Type Pipe Stands: Shop- or field-fabricated pipe supports


made from structural-steel shapes, continuous-thread rods, and rollers, for
mounting on permanent stationary roof curb.

Villas Z1 & Z2, The Wave, Muscat

22 05 29/4

Hangers and Supports for


Plumbing Piping
and Equipment

2.8
A.

2.9
A.

2.10

PIPE POSITIONING SYSTEMS


Description: IAPMO PS 42, positioning system of metal brackets, clips, and
straps for positioning piping in pipe spaces; for plumbing fixtures in
commercial applications.
EQUIPMENT SUPPORTS
Description: Welded, shop- or field-fabricated equipment support made from
structural carbon-steel shapes.
MISCELLANEOUS MATERIALS

A.

Structural Steel: ASTM A 36/A 36M, carbon-steel plates, shapes, and bars;
black and galvanized.

B.

Grout: ASTM C 1107, factory-mixed and -packaged, dry, hydraulic-cement,


nonshrink and nonmetallic grout; suitable for interior and exterior
applications.
1.
2.

Properties: Nonstaining, noncorrosive, and nongaseous.


Design Mix: Compressive strength of acceptable standard.

PART 3 - EXECUTION
3.1

HANGER AND SUPPORT INSTALLATION

A.

Metal Pipe-Hanger Installation: Comply with MSS SP-69 and MSS SP-89.
Install hangers, supports, clamps, and attachments as required to properly
supporting piping from the building structure.

B.

Metal Trapeze Pipe-Hanger Installation: Comply with MSS SP-69 and


MSS SP-89. Arrange for grouping of parallel runs of horizontal piping, and
support together on field-fabricated trapeze pipe hangers.
1.

2.

Pipes of Various Sizes: Support together and space trapezes for


smallest pipe size or install intermediate supports for smaller diameter
pipes as specified for individual pipe hangers.
Field fabricates from ASTM A 36/A 36M, carbon-steel shapes selected
for loads being supported. Weld steel according to AWS D1.1/D1.1M.

C.

Metal Framing System Installation: Arrange for grouping of parallel runs of


piping, and support together on field-assembled metal framing systems.

D.

Thermal-Hanger Shield Installation:


insulated piping.

Villas Z1 & Z2, The Wave, Muscat

Install in pipe hanger or shield for

22 05 29/5

Hangers and Supports for


Plumbing Piping
and Equipment

E.

Fastener System Installation:


1.
Install powder-actuated fasteners for use in lightweight concrete or
concrete slabs less than 4 inches (100 mm) thick in concrete after
concrete is placed and completely cured. Use operators that are
licensed by powder-actuated tool manufacturer. Install fasteners
according to powder-actuated tool manufacturer's operating manual.
2.
Install mechanical-expansion anchors in concrete after concrete is
placed and completely cured.
Install fasteners according to
manufacturer's written instructions.

F.

Pipe Stand Installation:


1.
Pipe Stand Types except Curb-Mounted Type: Assemble components
and mount on smooth roof surface. Do not penetrate roof membrane.
2.
Curb-Mounted-Type Pipe Stands: Assemble components or fabricate
pipe stand and mount on permanent, stationary roof curb. See
Division 07 Section "Roof Accessories" for curbs.

G.

Pipe Positioning-System Installation: Install support devices to make rigid


supply and waste piping connections to each plumbing fixture. See
Division 22 plumbing fixture Sections for requirements for pipe positioning
systems for plumbing fixtures.

H.

Install hangers and supports complete with necessary attachments, inserts,


bolts, rods, nuts, washers, and other accessories.

I.

Equipment Support Installation:


shapes.

J.

Install hangers and supports to allow controlled thermal and seismic


movement of piping systems, to permit freedom of movement between pipe
anchors, and to facilitate action of expansion joints, expansion loops,
expansion bends, and similar units.

K.

Install lateral bracing with pipe hangers and supports to prevent swaying.

L.

Install building attachments within concrete slabs or attach to structural steel.


Install additional attachments at concentrated loads, including valves,
flanges, and strainers, NPS 2 (DN 50) and larger and at changes in direction
of piping. Install concrete inserts before concrete is placed; fasten inserts to
forms and install reinforcing bars through openings at top of inserts.

M.

Load Distribution: Install hangers and supports so that piping live and dead
loads and stresses from movement will not be transmitted to connected
equipment.

N.

Pipe Slopes: Install hangers and supports to provide indicated pipe slopes
and to not exceed maximum pipe deflections allowed by ASME B31.9 for
building services piping.

O.

Insulated Piping:

Villas Z1 & Z2, The Wave, Muscat

Fabricate from welded-structural-steel

22 05 29/6

Hangers and Supports for


Plumbing Piping
and Equipment

3.2

1.

Attach clamps and spacers to piping.


a.
Piping Operating above Ambient Air Temperature: Clamp may
project through insulation.
b.
Piping Operating below Ambient Air Temperature: Use thermalhanger shield insert with clamp sized to match OD of insert.
c.
Do not exceed pipe stress limits allowed by ASME B31.9 for
building services piping.

2.

Install MSS SP-58, Type 39, protection saddles if insulation without


vapor barrier is indicated. Fill interior voids with insulation that matches
adjoining insulation.
a.
Option: Thermal-hanger shield inserts may be used. Include
steel weight-distribution plate for pipe NPS 4 (DN 100) and larger if
pipe is installed on rollers.

3.

Install MSS SP-58, Type 40, protective shields on cold piping with
vapor barrier. Shields shall span an arc of 180 degrees.
a.
Option: Thermal-hanger shield inserts may be used. Include
steel weight-distribution plate for pipe NPS 4 (DN 100) and larger
if pipe is installed on rollers.

4.

Shield Dimensions for Pipe: Not less than the following:


a.
Up to NPS 3-1/2 (Up to DN 90): 12 inches (305 mm) long and
0.048 inch (1.22 mm) thick.
b.
NPS 4 (DN 100): 12 inches (305 mm) long and 0.06 inch (1.52
mm) thick.
c.
NPS 5 and NPS 6 (DN 125 and DN 150): 18 inches (457 mm)
long and 0.06 inch (1.52 mm) thick.

5.

Pipes NPS 8 (DN 200) and Larger: Include wood or reinforced


calcium-silicate-insulation inserts of length at least as long as
protective shield.

6.

Thermal-Hanger Shields:
piping insulation.

Install with insulation same thickness as

EQUIPMENT SUPPORTS

A.

Fabricate structural-steel stands to suspend equipment from structure


overhead or to support equipment above floor.

B.

Grouting: Place grout under supports for equipment and make bearing
surface smooth.

C.

Provide lateral bracing, to prevent swaying, for equipment supports.

3.3
A.

METAL FABRICATIONS
Cut, drill, and fit miscellaneous metal fabrications for trapeze pipe hangers
and equipment supports.

Villas Z1 & Z2, The Wave, Muscat

22 05 29/7

Hangers and Supports for


Plumbing Piping
and Equipment

B.

Fit exposed connections together to form hairline joints. Field weld


connections that cannot be shop welded because of shipping size
limitations.

C.

Field Welding: Comply with AWS D1.1/D1.1M procedures for shielded,


metal arc welding; appearance and quality of welds; and methods used in
correcting welding work; and with the following:
1.
2.
3.
4.

3.4

Use materials and methods that minimize distortion and develop


strength and corrosion resistance of base metals.
Obtain fusion without undercut or overlap.
Remove welding flux immediately.
Finish welds at exposed connections so no roughness shows after
finishing and so contours of welded surfaces match adjacent contours.

ADJUSTING

A.

Hanger Adjustments:
Adjust hangers to distribute loads equally on
attachments and to achieve indicated slope of pipe.

B.

Trim excess length of continuous-thread hanger and support rods to 1-1/2


inches (40 mm).

3.5
A.

PAINTING
Touchup: Clean field welds and abraded areas of shop paint. Paint exposed
areas immediately after erecting hangers and supports. Use same materials
as used for shop painting. Comply with SSPC-PA 1 requirements for
touching up field-painted surfaces.
1.

Apply paint by brush or spray to provide a minimum dry film thickness


of 2.0 mils (0.05 mm).

B.

Touchup: Cleaning and touchup painting of field welds, bolted connections,


and abraded areas of shop paint on miscellaneous metal are specified in
Division 09 painting Sections.

C.

Galvanized Surfaces: Clean welds, bolted connections, and abraded areas


and apply galvanizing-repair paint to comply with ASTM A 780.

3.6

HANGER AND SUPPORT SCHEDULE

A.

Specific hanger and support requirements are in Sections specifying piping


systems and equipment.

B.

Unless otherwise specified, all pipe supports shall be provided as per the
applicable codes and pipe manufacturers recommendations.

Villas Z1 & Z2, The Wave, Muscat

22 05 29/8

Hangers and Supports for


Plumbing Piping
and Equipment

C.

Comply with MSS SP-69 for pipe-hanger selections and applications that are
not specified in piping system Sections.

D.

Use hangers and supports with galvanized metallic coatings for piping and
equipment that will not have field-applied finish.

E.

Use carbon-steel pipe hangers and supports metal trapeze pipe hangers
and metal framing systems and attachments for general service applications.

F.

Use stainless-steel pipe hangers or corrosion-resistant attachments for


hostile environment applications.

G.

Use padded hangers for piping that is subject to scratching.

H.

Use thermal-hanger shield inserts for insulated piping and tubing.

I.

Horizontal-Piping Hangers and Supports: Unless otherwise indicated and


except as specified in piping system Sections, install the following types:
1.

2.

3.

4.

5.

6.
7.
8.

9.

10.

11.
12.

Adjustable, Steel Clevis Hangers (MSS Type 1): For suspension of


noninsulated or insulated, stationary pipes NPS 1/2 to NPS 8 (DN 15 to
DN 200).
Carbon- or Alloy-Steel, Double-Bolt Pipe Clamps (MSS Type 3): For
suspension of pipes NPS 3/4 to NPS 8 (DN 20 to DN 200), requiring
clamp flexibility and up to 4 inches (100 mm) of insulation.
Steel Pipe Clamps (MSS Type 4): For suspension of cold and hot
pipes NPS 1/2 to NPS 8 (DN 15 to DN 200) if little or no insulation is
required.
Pipe Hangers (MSS Type 5): For suspension of pipes NPS 1/2 to
NPS 4 (DN 15 to DN 100), to allow off-center closure for hanger
installation before pipe erection.
Adjustable, Swivel Split- or Solid-Ring Hangers (MSS Type 6): For
suspension of noninsulated, stationary pipes NPS 3/4 to NPS 8 (DN 20
to DN 200).
Adjustable, Steel Band Hangers (MSS Type 7): For suspension of
noninsulated, stationary pipes NPS 1/2 to NPS 8 (DN 15 to DN 200).
Adjustable Band Hangers (MSS Type 9):
For suspension of
noninsulated, stationary pipes NPS 1/2 to NPS 8 (DN 15 to DN 200).
Adjustable, Swivel-Ring Band Hangers (MSS Type 10):
For
suspension of noninsulated, stationary pipes NPS 1/2 to NPS 8 (DN 15
to DN 200).
Split Pipe Ring with or without Turnbuckle Hangers (MSS Type 11):
For suspension of noninsulated, stationary pipes NPS 3/8 to NPS 8
(DN 10 to DN 200).
Extension Hinged or Two-Bolt Split Pipe Clamps (MSS Type 12): For
suspension of noninsulated, stationary pipes NPS 3/8 to NPS 3 (DN 10
to DN 80).
U-Bolts (MSS Type 24): For support of heavy pipes NPS 1/2 to NPS 8
(DN 15 to DN 200).
Clips (MSS Type 26): For support of insulated pipes not subject to
expansion or contraction.

Villas Z1 & Z2, The Wave, Muscat

22 05 29/9

Hangers and Supports for


Plumbing Piping
and Equipment

13.

14.

15.

16.

J.

Vertical-Piping Clamps: Unless otherwise indicated and except as specified


in piping system Sections, install the following types:
1.
2.

K.

Extension Pipe or Riser Clamps (MSS Type 8): For support of pipe
risers NPS 3/4 to NPS 8 (DN 20 to DN 200).
Carbon- or Alloy-Steel Riser Clamps (MSS Type 42): For support of
pipe risers NPS 3/4 to NPS 8 (DN 20 to DN 200) if longer ends are
required for riser clamps.

Hanger-Rod Attachments: Unless otherwise indicated and except as


specified in piping system Sections, install the following types:
1.
2.
3.
4.
5.

L.

Pipe Saddle Supports (MSS Type 36): For support of pipes NPS 4 to
NPS 8 (DN 100 to DN 200), with steel-pipe base stanchion support and
cast-iron floor flange or carbon-steel plate.
Pipe Stanchion Saddles (MSS Type 37): For support of pipes NPS 4
to NPS 8 (DN 100 to DN 200), with steel-pipe base stanchion support
and cast-iron floor flange or carbon-steel plate, and with U-bolt to retain
pipe.
Adjustable Pipe Saddle Supports (MSS Type 38): For stanchion-type
support for pipes NPS 2-1/2 to NPS 8 (DN 65 to DN 200) if vertical
adjustment is required, with steel-pipe base stanchion support and
cast-iron floor flange.
Single-Pipe Rolls (MSS Type 41): For suspension of pipes NPS 1 to
NPS 30 (DN 25 to DN 200), from two rods if longitudinal movement
caused by expansion and contraction might occur.

Steel Turnbuckles (MSS Type 13): For adjustment up to 6 inches (150


mm) for heavy loads.
Steel Clevises (MSS Type 14): For 120 and above deg F (49 and
above deg C) piping installations.
Swivel Turnbuckles (MSS Type 15): For use with MSS Type 11, split
pipe rings.
Malleable-Iron Sockets (MSS Type 16): For attaching hanger rods to
various types of building attachments.
Steel Weldless Eye Nuts (MSS Type 17): For 120 and above deg F
(49 and above deg C) piping installations.

Building Attachments: Unless otherwise indicated and except as specified in


piping system Sections, install the following types:
1.
2.
3.
4.
5.

Steel or Malleable Concrete Inserts (MSS Type 18): For upper


attachment to suspend pipe hangers from concrete ceiling.
Top-Beam C-Clamps (MSS Type 19): For use under roof installations
with bar-joist construction, to attach to top flange of structural shape.
Side-Beam or Channel Clamps (MSS Type 20): For attaching to
bottom flange of beams, channels, or angles.
Center-Beam Clamps (MSS Type 21): For attaching to center of
bottom flange of beams.
Welded Beam Attachments (MSS Type 22): For attaching to bottom of
beams if loads are considerable and rod sizes are large.

Villas Z1 & Z2, The Wave, Muscat

22 05 29/10

Hangers and Supports for


Plumbing Piping
and Equipment

6.
7.
8.
9.
10.
11.
12.

C-Clamps (MSS Type 23): For structural shapes.


Top-Beam Clamps (MSS Type 25): For top of beams if hanger rod is
required tangent to flange edge.
Side-Beam Clamps (MSS Type 27): For bottom of steel I-beams.
Steel-Beam Clamps with Eye Nuts (MSS Type 28): For attaching to
bottom of steel I-beams for heavy loads.
Linked-Steel Clamps with Eye Nuts (MSS Type 29): For attaching to
bottom of steel I-beams for heavy loads, with link extensions.
Malleable-Beam Clamps with Extension Pieces (MSS Type 30): For
attaching to structural steel.
Welded-Steel Brackets: For support of pipes from below or for
suspending from above by using clip and rod. Use one of the following
for indicated loads:
a.
b.
c.

13.
14.
15.

Light (MSS Type 31): 750 lb (340 kg).


Medium (MSS Type 32): 1500 lb (680 kg).
Heavy (MSS Type 33): 3000 lb (1360 kg).

Side-Beam Brackets (MSS Type 34): For sides of steel or wooden


beams.
Plate Lugs (MSS Type 57): For attaching to steel beams if flexibility at
beam is required.
Horizontal Travelers (MSS Type 58): For supporting piping systems
subject to linear horizontal movement where headroom is limited.

M.

Saddles and Shields: Unless otherwise indicated and except as specified in


piping system Sections, install the following types:
1.
Steel-Pipe-Covering Protection Saddles (MSS Type 39): To fill interior
voids with insulation that matches adjoining insulation.
2.
Protection Shields (MSS Type 40): Of length recommended in writing
by manufacturer to prevent crushing insulation.
3.
Thermal-Hanger Shield Inserts: For supporting insulated pipe.

N.

Spring Hangers and Supports: Unless otherwise indicated and except as


specified in piping system Sections, install the following types:
1.
Spring Sway Braces (MSS Type 50): To retard sway, shock, vibration,
or thermal expansion in piping systems.
2.
Constant Supports: For critical piping stress and if necessary to avoid
transfer of stress from one support to another support, critical terminal,
or connected equipment.
Include auxiliary stops for erection,
hydrostatic test, and load-adjustment capability. These supports
include the following types:
a.
b.
c.

O.

Horizontal (MSS Type 54): Mounted horizontally.


Vertical (MSS Type 55): Mounted vertically.
Trapeze (MSS Type 56): Two vertical-type supports and one
trapeze member.

Comply with MSS SP-69 for trapeze pipe-hanger selections and applications
that are not specified in piping system Sections.

Villas Z1 & Z2, The Wave, Muscat

22 05 29/11

Hangers and Supports for


Plumbing Piping
and Equipment

P.

Comply with MFMA-103 for metal framing system selections and


applications that are not specified in piping system Sections.

Q.

Use powder-actuated fasteners or mechanical-expansion anchors instead of


building attachments where required in concrete construction.

R.

Use pipe positioning systems in pipe spaces behind plumbing fixtures to


support supply and waste piping for plumbing fixtures.

3.7
A.

HANGERS AND SUPPORTS FOR STEEL PIPEWORK


Support horizontal pipework as scheduled below:
Pipe Size (mm)

Maximum Spacing
(m)
2.0 MS
3.0 MS
3.6 MS
4.0 MS
4.5 MS
5.0 MS

Upto 25mm
32mm to 50 mm
65mm and 80 mm
100 mm and 150 mm
200 mm and 300 mm
350 mm and over
B.
3.8
A.

Hanger Rod Diameter


(mm)
6.3 mm
10 mm
13 mm
16 mm
20 mm
23 mm

Provide pipe riser clamps/supports at every floor, for vertical pipework.


HANGERS AND SUPPORTS FOR PLASTIC AND HDPE PIPEWORK
Support horizontal pipework as scheduled below:
Pipe Size
(mm)
Up-to 25 mm dia.
32 mm to 50 mm dia.
65 mm and 80mm dia.
100 mm and 150 mm dia.

Maximum
Spacing
(m)
1.2 MS
1.5 MS
1.8 MS
2.4 MS

Hanger Rod
Diameter
(mm)
6.3 mm
10 mm
10 mm
13 mm

B.

Support vertical risers of all sizes at one quarter (1/4) points of floor to floor
height. Do not exceed support to support spacing of 2.0m.

C.

Conform to manufacturers recommendations (which will supersede this


specification) for major PVC/HDPE drainage systems.
END OF SECTION

Villas Z1 & Z2, The Wave, Muscat

22 05 29/12

Hangers and Supports for


Plumbing Piping
and Equipment

SECTION 220553
IDENTIFICATION FOR PLUMBING PIPING AND EQUIPMENT
PART 1 - GENERAL
1.1
A.

1.2
A.

RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 01 Specification Sections and
Section 220000 General Provisions for Plumbing work, apply to this Section.
SUMMARY
Section Includes:
1.
2.
3.
4.
5.
6.

1.3

Equipment labels.
Warning signs and labels.
Pipe labels.
Stencils.
Valve tags.
Warning tags.

SUBMITTALS

A.

Product Data: For each type of product indicated.

B.

Samples: For color, letter style, and graphic representation required for
each identification material and device.

C.

Equipment Label Schedule: Include a listing of all equipment to be labeled


with the proposed content for each label.

D.

Valve numbering scheme.

E.

Valve Schedules:
manuals.

1.4

For each piping system to include in maintenance

COORDINATION

A.

Coordinate installation of identifying devices with completion of covering and


painting of surfaces where devices are to be applied.

B.

Coordinate installation of identifying devices with locations of access panels


and doors.

C.

Install identifying devices before installing acoustical ceilings and similar


concealment.

Villas Z1 & Z2, The Wave, Muscat

22 05 53/1

Identification for Plumbing


Piping and Equipment

PART 2 - PRODUCTS
2.1
A.

EQUIPMENT LABELS
Plastic Labels for Equipment:
1.

2.
3.
4.
5.
6.

7.

Material and Thickness: Multilayer, multicolor, plastic labels for


mechanical engraving, 3.2 mm thick, and having predrilled holes for
attachment hardware.
Letter Color: White.
Background Color: Black
Maximum Temperature: Able to withstand temperatures up to 160
deg F (71 deg C).
Minimum Label Size: Length and width vary for required label content,
but not less than 64 by 19 mm.
Minimum Letter Size: 6.4 mm for name of units if viewing distance is
less than 600 mm, 13 mm for viewing distances up to 1830 mm, and
proportionately larger lettering for greater viewing distances. Include
secondary lettering two-thirds to three-fourths the size of principal
lettering.
Fasteners: Stainless-steel rivets or self-tapping screws Adhesive:
Contact-type permanent adhesive, compatible with label and with
substrate.

B.

Label Content:
Include equipment's Drawing designation or unique
equipment number, Drawing numbers where equipment is indicated (plans,
details, and schedules), plus the Specification Section number and title
where equipment is specified.

C.

Equipment Label Schedule: For each item of equipment to be labeled, on 81/2-by-11-inch (A4) bond paper. Tabulate equipment identification number
and identify Drawing numbers where equipment is indicated (plans, details,
and schedules), plus the Specification Section number and title where
equipment is specified. Equipment schedule shall be included in operation
and maintenance data.

2.2

WARNING SIGNS AND LABELS

A.

Material and Thickness: Multilayer, multicolor, plastic labels for mechanical


engraving, 3.2 mm thick, and having predrilled holes for attachment
hardware.

B.

Letter Color: White.

C.

Background Color: Black.

D.

Maximum Temperature: Able to withstand temperatures up to 160 deg F (71


deg C).

Villas Z1 & Z2, The Wave, Muscat

22 05 53/2

Identification for Plumbing


Piping and Equipment

E.

Minimum Label Size: Length and width vary for required label content, but
not less than 64 by 19 mm.

F.

Minimum Letter Size: 6.4 mm for name of units if viewing distance is less
than 600 mm, 13 mm for viewing distances up to 1830 mm, and
proportionately larger lettering for greater viewing distances. Include
secondary lettering two-thirds to three-fourths the size of principal lettering.

G.

Fasteners: Stainless-steel rivets or self-tapping screws

H.

Adhesive: Contact-type permanent adhesive, compatible with label and with


substrate.

I.

Label Content: Include caution and warning information, plus emergency


notification instructions.

2.3

PIPE LABELS

A.

General Requirements for Manufactured Pipe Labels: Preprinted, colorcoded, with lettering indicating service, and showing flow direction..

B.

Self-Adhesive Pipe Labels:


adhesive backing.

C.

Pipe Label Contents: Include identification of piping service using same


designations or abbreviations as used on Drawings, pipe size, and an arrow
indicating flow direction.
1.

2.
2.4
A.

Stencils: Prepared with letter sizes according to ASME A13.1 for piping; and
minimum letter height of 19 mm for access panel and door labels, equipment
labels, and similar operational instructions.

3.

A.

Flow-Direction Arrows: Integral with piping system service lettering to


accommodate both directions or as separate unit on each pipe label to
indicate flow direction.
Lettering Size: At least 38 mm high.

STENCILS

1.
2.

2.5

Printed plastic with contact-type, permanent-

Stencil Material: Brass


Stencil Paint: Exterior, gloss, acrylic enamel black unless otherwise
indicated. Paint may be in pressurized spray-can form.
Identification Paint: Exterior, acrylic enamel in colors according to
ASME A13.1 unless otherwise indicated.

VALVE TAGS
Valve Tags: Stamped or engraved with 6.4-mm letters for piping system
abbreviation and 13-mm numbers.

Villas Z1 & Z2, The Wave, Muscat

22 05 53/3

Identification for Plumbing


Piping and Equipment

1.
2.
B.

Valve Schedules: For each piping system, on 8-1/2-by-11-inch (A4) bond


paper. Tabulate valve number, piping system, system abbreviation (as
shown on valve tag), location of valve (room or space), normal-operating
position (open, closed, or modulating), and variations for identification. Mark
valves for emergency shutoff and similar special uses.
1.

2.6
A.

Tag Material: Brass, 0.8-mm minimum thickness, and having predrilled


or stamped holes for attachment hardware.
Fasteners: Brass beaded chain.

Valve-tag schedule shall be included in operation and maintenance


data.

WARNING TAGS
Warning Tags: Preprinted or partially preprinted, accident-prevention tags,
of plasticized card stock with matte finish suitable for writing.
1.
2.
3.
4.

Size: 75 by 133 mm minimum [Approximately 100 by 178 mm]


Fasteners: [Brass grommet and wire.
Nomenclature:
Large-size primary caption such as "DANGER,"
"CAUTION," or "DO NOT OPERATE."
Color: Yellow background with black lettering.

PART 3 - EXECUTION
3.1
A.

3.2

PREPARATION
Clean piping and equipment surfaces of substances that could impair bond
of identification devices, including dirt, oil, grease, release agents, and
incompatible primers, paints, and encapsulants.
EQUIPMENT LABEL INSTALLATION

A.

Install or permanently fasten labels on each major item of mechanical


equipment.

B.

Locate equipment labels where accessible and visible.

3.3

PIPE LABEL INSTALLATION

A.

Piping Color-Coding: Painting of piping is specified in Division 09 Section


"Interior Painting."

B.

Stenciled Pipe Label Option: Stenciled labels may be provided instead of


manufactured pipe labels, at Installer's option. Install stenciled pipe labels
color-coded bands, complying with ASME A13.1, on each piping system.
1.
Identification Paint: Use for contrasting background.
2.
Stencil Paint: Use for pipe marking.

Villas Z1 & Z2, The Wave, Muscat

22 05 53/4

Identification for Plumbing


Piping and Equipment

C.

Locate pipe labels where piping is exposed or above accessible ceilings in


finished spaces; machine rooms; accessible maintenance spaces such as
shafts, tunnels, and plenums; and exterior exposed locations as follows:
1.
2.

3.
4.
5.
6.
7.
D.

3.4

Near each valve and control device.


Near each branch connection, excluding short takeoffs for fixtures and
terminal units. Where flow pattern is not obvious, mark each pipe at
branch.
Near penetrations through walls, floors, ceilings, and inaccessible
enclosures.
At access doors, manholes, and similar access points that permit view
of concealed piping.
Near major equipment items and other points of origination and
termination.
Spaced at maximum intervals of 15 m along each run. Reduce
intervals to 7.6 m in areas of congested piping and equipment.
On piping above removable acoustical ceilings. Omit intermediately
spaced labels.

Pipe Label Color Schedule:


1.

Domestic Water Piping:


a.
Background Color: Blue.
b.
Letter Color: White.

2.

Sanitary Waste and Storm Drainage Piping:


a.
Background Color: Black.
b.
Letter Color: White.

VALVE-TAG INSTALLATION

A.

Install tags on valves and control devices in piping systems, except check
valves; valves within factory-fabricated equipment units; shutoff valves;
faucets; convenience and lawn-watering hose connections; and similar
roughing-in connections of end-use fixtures and units. List tagged valves in
a valve schedule.

B.

Valve-Tag Application Schedule: Tag valves according to size, shape, and


color scheme and with captions similar to those indicated in the following
subparagraphs:
1.

Valve-Tag Size and Shape:


a.
Cold Water: 50 mm, round
b.
Hot Water: 50 mm, round.

2.

Valve-Tag Color:
a.
Cold Water: Natural
b.
Hot Water: Natural

Villas Z1 & Z2, The Wave, Muscat

22 05 53/5

Identification for Plumbing


Piping and Equipment

3.

3.5
A.

Letter Color:
a.
Cold Water: Black.
b.
Hot Water: Black.

WARNING-TAG INSTALLATION
Write required message on, and attach warning tags to, equipment and other
items where required.

END OF SECTION

Villas Z1 & Z2, The Wave, Muscat

22 05 53/6

Identification for Plumbing


Piping and Equipment

SECTION 220700
PLUMBING INSULATION
PART 1 - GENERAL
1.1
A.

1.2
A.

RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 01 Specification Sections and
Section 220000 General Provisions for Plumbing work, apply to this Section.
SUMMARY
Section Includes:
1.

2.
3.
4.
5.
6.
B.

Related Sections include the following:


1.
2.

1.3

Insulation Materials:
a.
Flexible elastomeric.
b.
Mineral fiber.
Adhesives.
Mastics.
Sealants.
Field-applied jackets.
Tapes.

Division 22 Section "Domestic Water Piping" for type of piping.


Division 22 Section "General Provisions for Plumbing work.

SUBMITTALS

A.

Product Data: For each type of product indicated. Include thermal


conductivity, thickness, and jackets (both factory and field applied, if any).

B.

Shop Drawings:
1.
2.
3.
4.
5.

Detail application of protective shields, saddles, and inserts at hangers


for each type of insulation and hanger.
Detail insulation application at pipe expansion joints for each type of
insulation.
Detail insulation application at elbows, fittings, flanges, valves, and
specialties for each type of insulation.
Detail removable insulation at piping specialties, equipment
connections, and access panels.
Detail application of field-applied jackets.

Villas Z1 & Z2, The Wave, Muscat

22 07 00/1

Plumbing Insulation

6.
7.
C.

Samples: For each type of insulation and jacket indicated. Identify each
Sample, describing product and intended use. Sample sizes are as follows:
1.

D.

1.4
A.

Sample Sizes:
a.
Preformed Pipe Insulation Materials: 12 inches (300 mm) long by
NPS 2 (DN 50).
b.
Jacket Materials for Pipe: 12 inches (300 mm) long by NPS 2
(DN 50).

Material Test Reports: From a qualified testing agency


authorities having jurisdiction indicating, interpreting, and
results for compliance of insulation materials, sealers,
cements, and jackets, with requirements indicated. Include
and test methods employed.

acceptable to
certifying test
attachments,
dates of tests

QUALITY ASSURANCE
Fire-Test-Response Characteristics: Insulation and related materials shall
have fire-test-response characteristics indicated, as determined by testing
identical products per ASTM E 84. Factory label insulation and jacket
materials and adhesive, mastic, tapes, and cement material containers, with
appropriate markings of applicable testing and inspecting agency.
1.
2.

B.

Detail application at linkages of control devices.


Detail field application for each equipment type.

Insulation Installed Indoors: Flame-spread index of 25 or less, and


smoke-developed index of 50 or less.
Insulation Installed Outdoors: Flame-spread index of 75 or less, and
smoke-developed index of 150 or less.

Mockups: Before installing insulation, build mockups for each type of


insulation and finish listed below to demonstrate quality of insulation
application and finishes. Build mockups in the location indicated or, if not
indicated, as directed by Architect. Use materials indicated for the
completed Work.
1.

2.

Piping Mockups:
a.
One 10-foot (3-m) section of NPS 2 (DN 50) straight pipe.
b.
One each of a 90-degree elbow.
c.
One tee fitting.
d.
One NPS 2 (DN 50) or smaller valve, and one NPS 2-1/2 (DN 65)
or larger valve.
e.
Four support hangers including hanger shield and insert.
f.
One threaded reducer and one welded reducer.
For each mockup, fabricate cutaway sections to allow observation of
application details for insulation materials, adhesives, mastics,
attachments, and jackets.

Villas Z1 & Z2, The Wave, Muscat

22 07 00/2

Plumbing Insulation

3.
4.
5.

6.
7.
1.5
A.

1.6

Notify Engineer seven days in advance of dates and times when


mockups will be constructed.
Obtain Engineer's approval of mockups before starting insulation
application.
Approval of mockups does not constitute approval of deviations from
the Contract Documents contained in mockups unless Engineer
specifically approves such deviations in writing.
Maintain mockups during construction in an undisturbed condition as a
standard for judging the completed Work.
Demolish and remove mockups when directed.

DELIVERY, STORAGE, AND HANDLING


Packaging: Insulation material containers shall be marked by manufacturer
with appropriate ASTM standard designation, type and grade, and maximum
use temperature.
COORDINATION

A.

Coordinate size and location of supports, hangers, and insulation shields


specified in Division 22 Section "Hangers and Supports for Plumbing Piping
and Equipment."

B.

Coordinate clearance requirements with piping Installer for piping insulation


application and equipment Installer for equipment insulation application.
Before preparing piping Shop Drawings establish and maintain clearance
requirements for installation of insulation and field-applied jackets and
finishes and for space required for maintenance.

1.7

SCHEDULING

A.

Schedule insulation application after pressure testing systems. Insulation


application may begin on segments that have satisfactory test results.

B.

Complete installation and concealment of plastic materials as rapidly as


possible in each area of construction.

PART 2 - PRODUCTS
2.1

INSULATION MATERIALS

A.

Comply with requirements in Part 3 schedule articles for where insulating


materials shall be applied.

B.

Products shall not contain asbestos, lead, mercury, or mercury compounds.

Villas Z1 & Z2, The Wave, Muscat

22 07 00/3

Plumbing Insulation

C.

Foam insulation materials shall not use CFC or HCFC blowing agents in the
manufacturing process.

D.

Flexible Elastomeric: Closed-cell, sponge- or expanded-rubber materials.


Comply with ASTM C 534, Type I for tubular materials and Type II for sheet
materials.
1.

E.

2.2

Products: Subject to compliance with requirements, provide one of the


following:
a.
Aeroflex - U.S.A.
b.
Armacell - U.S.A.
c.
Or Approved Equal.

Mineral-Fiber, Preformed Pipe Insulation:


1.

Products: Subject to compliance with requirements, provide one of the


following:
a.
KIMMCO - Kuwait.
b.
Rockwool - K.S.A.
c.
Arabian Fabre Glass Insulation - K.S.A.
d.
Or Approved Equal.

2.

Pipe work insulation: Rigid fiberglass, normal bulk 63kg/m, thermal


conductivity not exceeding 0.04 W/mK.

ADHESIVES

A.

Materials shall be compatible with insulation materials, jackets, and


substrates and for bonding insulation to itself and to surfaces to be insulated,
unless otherwise indicated.

B.

Flexible Elastomeric Adhesive:


1.

Products: Subject to compliance with requirements, provide one of the


following:
a.
b.
c.

2.3
A.

Aeroflex - U.S.A.
Armacell - U.S.A.
Or Approved Equal.

MASTICS
Materials shall be compatible with insulation materials, jackets, and
substrates.

Villas Z1 & Z2, The Wave, Muscat

22 07 00/4

Plumbing Insulation

2.4
A.

SEALANTS
Metal Jacket Flashing Sealants:
1.
2.
3.
4.

2.5

Materials shall be compatible with insulation materials, jackets, and


substrates.
Fire- and water-resistant, flexible, elastomeric sealant.
Service Temperature Range: Minus 40 to plus 250 deg F (Minus 40 to
plus 121 deg C).
Color: Aluminum.

FIELD-APPLIED JACKETS

A.

Field-applied jackets shall comply with ASTM C 921, Type I, unless


otherwise indicated.

B.

Metal Jacket:
1.

Aluminum Jacket: Comply with ASTM B 209 (ASTM B 209M).


a.
b.

2.6
A.

TAPES
Aluminum-Foil Tape: Vapor-retarder tape with acrylic adhesive.
1.
2.
3.

B.

Sheet and roll stock ready for shop or field sizing.


Finish and thickness are indicated in field-applied jacket
schedules.

Width: As required during the execution.


Thickness: 3.7 mils (0.093 mm).
Adhesion: 100 ounces force/inch (1.1 N/mm) in width.

PVDC Tape: White vapor-retarder PVDC tape with acrylic adhesive.


1.
2.
3.

Width: As required during the execution.


Film Thickness: 6 mils ((0.15 mm).
Adhesive Thickness: 1.5 mils (0.04 mm).

PART 3 - EXECUTION
3.1
A.

EXAMINATION
Examine substrates and conditions for compliance with requirements for
installation and other conditions affecting performance of insulation
application.
1.

Verify that systems and equipment to be insulated have been tested


and are free of defects.

Villas Z1 & Z2, The Wave, Muscat

22 07 00/5

Plumbing Insulation

2.
3.

3.2

Verify that surfaces to be insulated are clean and dry.


Proceed with installation only after unsatisfactory conditions have been
corrected.

PREPARATION

A.

Surface Preparation: Clean and dry surfaces to receive insulation. Remove


materials that will adversely affect insulation application.

B.

Surface Preparation: Clean and prepare surfaces to be insulated.

3.3

GENERAL INSTALLATION REQUIREMENTS

A.

Install insulation materials, accessories, and finishes with smooth, straight,


and even surfaces; free of voids throughout the length of equipment and
piping including fittings, valves, and specialties.

B.

Install insulation materials, forms, vapor barriers or retarders, jackets, and


thicknesses required for each item of equipment and pipe system as
specified in insulation system schedules.

C.

Install accessories compatible with insulation materials and suitable for the
service. Install accessories that do not corrode, soften, or otherwise attack
insulation or jacket in either wet or dry state.

D.

Install insulation with longitudinal seams at top and bottom of horizontal runs.

E.

Install multiple layers of insulation with longitudinal and end seams


staggered.

F.

Do not weld brackets, clips, or other attachment devices to piping, fittings,


and specialties.

G.

Keep insulation materials dry during application and finishing.

H.

Install insulation with tight longitudinal seams and end joints. Bond seams
and joints with adhesive recommended by insulation material manufacturer.

I.

Install insulation with least number of joints practical.

J.

Apply adhesives, mastics, and sealants at manufacturer's recommended


coverage rate and wet and dry film thicknesses.

K.

Cut insulation in a manner to avoid compressing insulation more than 75


percent of its nominal thickness.

L.

Finish installation with systems at operating conditions.


separations and cracking due to thermal movement.

Villas Z1 & Z2, The Wave, Muscat

22 07 00/6

Repair joint

Plumbing Insulation

M.

3.4
A.

Repair damaged insulation facings by applying same facing material over


damaged areas. Extend patches at least 4 inches (100 mm) beyond
damaged areas. Adhere, staple, and seal patches similar to butt joints.
PENETRATIONS
Insulation Installation at Roof Penetrations: Install insulation continuously
through roof penetrations.
1.
2.

3.
4.

Seal penetrations with flashing sealant.


For applications requiring indoor and outdoor insulation, install
insulation for outdoor applications tightly joined to indoor insulation
ends. Seal joint with joint sealant.
Extend jacket of outdoor insulation outside roof flashing at least 2
inches (50 mm) below top of roof flashing.
Seal jacket to roof flashing with flashing sealant.

B.

Insulation Installation at Underground Exterior Wall Penetrations: Terminate


insulation flush with sleeve seal. Seal terminations with flashing sealant.

C.

Insulation Installation at Aboveground Exterior Wall Penetrations:


insulation continuously through wall penetrations.
1.
2.

3.
4.

Install

Seal penetrations with flashing sealant.


For applications requiring only indoor insulation, terminate insulation
inside wall surface and seal with joint sealant. For applications
requiring indoor and outdoor insulation, install insulation for outdoor
applications tightly joined to indoor insulation ends. Seal joint with joint
sealant.
Extend jacket of outdoor insulation outside wall flashing and overlap
wall flashing at least 2 inches (50 mm).
Seal jacket to wall flashing with flashing sealant.

D.

Insulation Installation at Interior Wall and Partition Penetrations (That Are


Not Fire Rated): Install insulation continuously through walls and partitions.

E.

Insulation Installation at Fire-Rated Wall and Partition Penetrations: Install


insulation continuously through penetrations of fire-rated walls and partitions.
1.

F.

Comply with requirements in Division 07 Section "Penetration Fire


stopping" and fire-resistive joint sealers.

Insulation Installation at Floor Penetrations:


1.
2.

Pipe: Install insulation continuously through floor penetrations.


Seal penetrations through fire-rated assemblies. Comply
requirements in Division 07 Section "Penetration Firestopping."

Villas Z1 & Z2, The Wave, Muscat

22 07 00/7

with

Plumbing Insulation

3.5

GENERAL PIPE INSULATION INSTALLATION

A.

Requirements in this article generally apply to all insulation materials except


where more specific requirements are specified in various pipe insulation
material installation articles.

B.

Insulation Installation on Fittings, Valves, Strainers, Flanges, and Unions:


1.

2.

3.

4.

5.

6.
7.

8.

Install insulation over fittings, valves, strainers, flanges, unions, and


other specialties with continuous thermal and vapor-retarder integrity,
unless otherwise indicated.
Insulate pipe elbows using preformed fitting insulation or mitered
fittings made from same material and density as adjacent pipe
insulation. Each piece shall be butted tightly against adjoining piece
and bonded with adhesive. Fill joints, seams, voids, and irregular
surfaces with insulating cement finished to a smooth, hard, and uniform
contour that is uniform with adjoining pipe insulation.
Insulate tee fittings with preformed fitting insulation or sectional pipe
insulation of same material and thickness as used for adjacent pipe.
Cut sectional pipe insulation to fit. Butt each section closely to the next
and hold in place with tie wire. Bond pieces with adhesive.
Insulate valves using preformed fitting insulation or sectional pipe
insulation of same material, density, and thickness as used for adjacent
pipe. Overlap adjoining pipe insulation by not less than two times the
thickness of pipe insulation, or one pipe diameter, whichever is thicker.
For valves, insulate up to and including the bonnets, valve stuffing-box
studs, bolts, and nuts. Fill joints, seams, and irregular surfaces with
insulating cement.
Insulate flanges and unions using a section of oversized preformed
pipe insulation. Overlap adjoining pipe insulation by not less than two
times the thickness of pipe insulation, or one pipe diameter, whichever
is thicker.
Cover segmented insulated surfaces with a layer of finishing cement
and coat with a mastic.
For services not specified to receive a field-applied jacket except for
flexible elastomeric, install fitted PVC cover over elbows, tees,
strainers, valves, flanges, and unions. Terminate ends with PVC end
caps. Tape PVC covers to adjoining insulation facing using PVC tape.
Stencil or label the outside insulation jacket of each union with the word
"UNION." Match size and color of pipe labels.

C.

Insulate instrument connections for thermometers, pressure gages, sensors


on insulated pipes. Shape insulation at these connections by tapering it to
and around the connection with insulating cement and finish with finishing
cement, mastic, and flashing sealant.

D.

Install removable insulation covers at locations indicated. Installation shall


conform to the following:

Villas Z1 & Z2, The Wave, Muscat

22 07 00/8

Plumbing Insulation

1.

2.

3.

4.

5.

3.6

Make removable flange and union insulation from sectional pipe


insulation of same thickness as that on adjoining pipe. Install same
insulation jacket as adjoining pipe insulation.
When flange and union covers are made from sectional pipe insulation,
extend insulation from flanges or union long at least two times the
insulation thickness over adjacent pipe insulation on each side of
flange or union. Secure flange cover in place with stainless-steel or
aluminum bands. Select band material compatible with insulation and
jacket.
Construct removable valve insulation covers in same manner as for
flanges except divide the two-part section on the vertical center line of
valve body.
When covers are made from block insulation, make two halves, each
consisting of mitered blocks wired to stainless-steel fabric. Secure this
wire frame, with its attached insulation, to flanges with tie wire. Extend
insulation at least 2 inches (50 mm) over adjacent pipe insulation on
each side of valve. Fill space between flange or union cover and pipe
insulation with insulating cement. Finish cover assembly with insulating
cement applied in two coats. After first coat is dry, apply and trowel
second coat to a smooth finish.
Unless a PVC jacket is indicated in field-applied jacket schedules,
finish exposed surfaces with a metal jacket.

FLEXIBLE ELASTOMERIC INSULATION INSTALLATION

A.

Seal longitudinal seams and end joints with manufacturer's recommended


adhesive to eliminate openings in insulation that allow passage of air to
surface being insulated.

B.

Insulation Installation on Pipe Flanges:


1.
2.
3.

4.

C.

Install pipe insulation to outer diameter of pipe flange.


Make width of insulation section same as overall width of flange and
bolts, plus twice the thickness of pipe insulation.
Fill voids between inner circumference of flange insulation and outer
circumference of adjacent straight pipe segments with cut sections of
sheet insulation of same thickness as pipe insulation.
Secure insulation to flanges and seal seams with manufacturer's
recommended adhesive to eliminate openings in insulation that allow
passage of air to surface being insulated.

Insulation Installation on Pipe Fittings and Elbows:


1.
2.

Install mitered sections of pipe insulation.


Secure insulation materials and seal seams with manufacturer's
recommended adhesive to eliminate openings in insulation that allow
passage of air to surface being insulated.

Villas Z1 & Z2, The Wave, Muscat

22 07 00/9

Plumbing Insulation

D.

Insulation Installation on Valves and Pipe Specialties:


1.
2.

3.
4.

3.7
A.

MINERAL-FIBER INSULATION INSTALLATION


Insulation Installation on Straight Pipes and Tubes:
1.
2.

B.

3.

4.

Install preformed pipe insulation to outer diameter of pipe flange.


Make width of insulation section same as overall width of flange and
bolts, plus twice the thickness of pipe insulation.
Fill voids between inner circumference of flange insulation and outer
circumference of adjacent straight pipe segments with mineral-fiber
blanket insulation.
Install jacket material with manufacturer's recommended adhesive,
overlap seams at least 1 inch (25 mm) and seal joints with flashing
sealant.

Insulation Installation on Pipe Fittings and Elbows:


1.
2.

D.

Secure each layer of preformed pipe insulation to pipe with wire or


bands and tighten bands without deforming insulation materials.
Where vapor barriers are indicated, seal longitudinal seams, end joints,
and protrusions with vapor-barrier mastic and joint sealant.

Insulation Installation on Pipe Flanges:


1.
2.

C.

Install preformed valve covers manufactured of same material as pipe


insulation when available.
When preformed valve covers are not available, install cut sections of
pipe and sheet insulation to valve body. Arrange insulation to permit
access to packing and to allow valve operation without disturbing
insulation.
Install insulation to flanges as specified for flange insulation application.
Secure insulation to valves and specialties and seal seams with
manufacturer's recommended adhesive to eliminate openings in
insulation that allow passage of air to surface being insulated.

Install preformed sections of same material as straight segments of


pipe insulation when available.
When preformed insulation elbows and fittings are not available, install
mitered sections of pipe insulation, to a thickness equal to adjoining
pipe insulation. Secure insulation materials with wire or bands.

Insulation Installation on Valves and Pipe Specialties:


1.
2.

Install preformed sections of same material as straight segments of


pipe insulation when available.
When preformed sections are not available, install mitered sections of
pipe insulation to valve body.

Villas Z1 & Z2, The Wave, Muscat

22 07 00/10

Plumbing Insulation

3.
4.
5.
3.8
A.

3.9
A.

Arrange insulation to permit access to packing and to allow valve


operation without disturbing insulation.
Install insulation to flanges as specified for flange insulation application.
Install insulation to flanges as specified for flange insulation application.

FIELD-APPLIED JACKET INSTALLATION


Where metal jackets are indicated, install with 2-inch (50-mm) overlap at
longitudinal seams and end joints. Overlap longitudinal seams arranged to
shed water. Seal end joints with weatherproof sealant recommended by
insulation manufacturer.
FINISHES
Equipment and Pipe Insulation with Paintable Jacket Material: Paint jacket
with paint system identified below and as specified in Division 09 painting
Sections.
1.

Flat Acrylic Finish: Two finish coats over a primer that is compatible
with jacket material and finish coat paint. Add fungicidal agent to
render fabric mildew proof.
a.

Finish Coat Material: Interior, flat, latex-emulsion size.

B.

Flexible Elastomeric Thermal Insulation: After adhesive has fully cured,


apply two coats of insulation manufacturer's recommended protective
coating.

C.

Color: Final color as selected by Architect. Vary first and second coats to
allow visual inspection of the completed Work.

D.

Do not field paint aluminum or stainless-steel jackets.

3.10

FIELD QUALITY CONTROL

A.

Tests and Inspections:


1.
Inspect pipe, fittings, strainers, and valves, randomly selected by
Engineer, by removing field-applied jacket and insulation in layers in
reverse order of their installation. Extent of inspection shall be limited
to more than one location of straight pipe, threaded fittings, welded
fittings, strainers and valves as decided by the Engineer.

B.

All insulation applications will be considered defective Work if sample


inspection reveals noncompliance with requirements.

Villas Z1 & Z2, The Wave, Muscat

22 07 00/11

Plumbing Insulation

3.11

PIPING INSULATION SCHEDULE, GENERAL

A.

Acceptable preformed pipe and tubular insulation materials and thicknesses


are identified for each piping system and pipe size range.

B.

Items Not Insulated: Unless otherwise indicated, do not install insulation on


the following:
1.
2.

3.12
A.

B.

INDOOR PIPING INSULATION SCHEDULE


Domestic Hot and Recirculated Hot Water:
1.

NPS 1-1/4 (DN 32) and Smaller: Insulation shall be the following,
unless otherwise recommended by the pipe manufacturer:
a.
Flexible Elastomeric: 1 inch (25 mm) thick.

2.

NPS 1-1/2 (DN 40) and Larger: Insulation shall be the following,
unless otherwise recommended by the pipe manufacturer:
a.
Flexible Elastomeric: 1-1/2 inches (38 mm) thick.

Domestic Chilled Water (Potable):


1.

C.

A.

All Pipe Sizes: Insulation shall be the following:


a.
Flexible Elastomeric: 1 inch (25 mm) thick.

OUTDOOR, ABOVEGROUND PIPING INSULATION SCHEDULE


Domestic Water Piping:
1.

B.

All Pipe Sizes: Insulation shall be the following, unless otherwise


recommended by the pipe manufacturer:
a.
Flexible Elastomeric: 1 inch (25 mm) thick.

Condensate and Equipment Drain Water:


1.

3.13

Drainage piping located in crawl spaces.


Underground piping.

All Pipe Sizes: Insulation shall be the following, unless otherwise


recommended by the pipe manufacturer:
a.
Mineral-Fiber, Preformed Pipe Insulation: 2 inches (50 mm) thick.

Domestic Hot and Recirculated Hot Water:


1.

All Pipe Sizes: Insulation shall be the following unless otherwise


recommended by the pipe manufacturer:
a.
Mineral-Fiber, Preformed Pipe Insulation: 2 inches (50 mm) thick.

Villas Z1 & Z2, The Wave, Muscat

22 07 00/12

Plumbing Insulation

3.14

OUTDOOR, FIELD-APPLIED JACKET SCHEDULE

A.

Install jacket over insulation material. For insulation with factory-applied


jacket, install the field-applied jacket over the factory-applied jacket.

B.

Piping, Exposed:
1.

Aluminum, smooth or corrugated:


minimum.

0.020 inch (0.51 mm) thick

END OF SECTION

Villas Z1 & Z2, The Wave, Muscat

22 07 00/13

Plumbing Insulation

SECTION 221116
DOMESTIC WATER PIPING
PART 1 - GENERAL
1.1
A.

1.2
A.

RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 01 Specification Sections and
Section 220000 General Provisions for Plumbing work, apply to this Section.
SUMMARY
Section Includes:
1.
2.
3.
4.
5.
6.
7.
8.

B.

Related Section:
1.

2.
3.
4.
5.
6.
7.
8.
1.3
A.

Under-building slab and aboveground domestic water pipes, fittings,


and specialties inside the building.
Encasement for piping.
Specialty valves.
Flexible connectors.
Water meters.
Escutcheons.
Sleeves and sleeve seals.
Wall penetration systems.

Division 22 Section "Facility Water Distribution Piping" for water-service


piping outside the building from source to the point where water-service
piping enters the building.
220523 General-Duty Valves For Plumbing Piping
220529 Hangers And Supports For Plumbing Piping And Equipment
220700 Plumbing Insulation
221123 Domestic-Water Packaged Booster Pumps
223200 Domestic Water Filtration Equipment
223300 Solar/Electric Domestic Water Heaters
220000 General Provisions for Plumbing Work

PERFORMANCE REQUIREMENTS
Structural Performance: Domestic water piping and support and installation
shall withstand the effects of gravity loads and stresses within limits and
under conditions indicated according to ASCE/SEI 7.

Villas Z1 & Z2, The Wave, Muscat

22 11 16/1

Domestic Water Piping

1.4
A.

SUBMITTALS
Product Data: For the following products:
1.
2.
3.
4.
5.
6.
7.

B.

Coordination Drawings: For piping in equipment rooms and other congested


areas, drawn to scale, on which the following items are shown and
coordinated with each other, using input from Installers of the items involved:
1.
2.
3.

1.5

Specialty valves.
Transition fittings.
Flexible connectors.
Water meters.
Escutcheons.
Sleeves and sleeve seals.
Water penetration systems.

Domestic water piping.


HVAC hydronic piping.
HVAC ducting.

QUALITY ASSURANCE

A.

For each product specified, provide from the single manufacturer.

B.

Piping materials shall bear label, stamp, or other markings of specified


manufacturer.

C.

Test certificates from the approved laboratories or testing agency shall be


furnished at no extra cost if required by the Engineer.

D.

Comply with DIN 1988 or equivalent standard for potable water installations.

E.

Comply with NSF 14 or equivalent for plastic, potable domestic water piping
and components.

F.

Comply with NSF 61 or equivalent for potable domestic water piping and
components.

1.6
A.

COORDINATION
Coordinate sizes and locations of concrete bases with actual equipment
provided.

Villas Z1 & Z2, The Wave, Muscat

22 11 16/2

Domestic Water Piping

PART 2 - PRODUCTS
2.1
A.

2.2
A.

PIPING MATERIALS
Comply with requirements in "Piping Schedule" Article for applications of
pipe, tube, fitting materials, and joining methods for specific services, service
locations, and pipe sizes.
POLYPROPYLENE PIPE AND FITTINGS
Manufacturers: Subject to compliance with requirements, provide products
by one of the following:
1.
2.
3.
4.

B.

Polypropylene Pipe: Polypropylene pipe SDR 11 (PPR), to Standards DIN


8077 /078, DIN EN ISO 15874, ASTM F 2389, CSA B 137.11.
1.
2.
3.
4.
5.

2.3
A.

2.4

Aquatherm
- Germany.
Wefatherm
- Germany.
Vesbo
- Turkey
Or Approved Equal.

Pressure ranking: PN 16 company standard.


Form of supply: 4m / 6 m straight length.
Color: Green.
Fittings:
All fittings shall be from the same source of pipe
manufacturer.
Tools and welding machines: All tools and welding machines, peeling
tools, accessories etc. shall be from the same pipe manufacturer.

PIPING JOINING MATERIALS


Plastic, Pipe-Flange Gaskets, Bolts, and Nuts:
Type and material
recommended by piping system manufacturer unless otherwise indicated.
SPECIALTY VALVES

A.

Comply with requirements in Division 22 Section "General-Duty Valves for


Plumbing Piping" for general-duty metal valves.

B.

Comply with requirements in Division 22 Section "Domestic Water Piping


Specialties" for balancing valves, drain valves, backflow preventers, and
vacuum breakers.

2.5
A.

TRANSITION FITTINGS
General Requirements:
1.

Same size as pipes to be joined.

Villas Z1 & Z2, The Wave, Muscat

22 11 16/3

Domestic Water Piping

2.
3.
B.

2.6
A.

Fitting-Type Transition Couplings: Manufactured piping coupling or specified


piping system fitting.
FLEXIBLE CONNECTORS
Manufacturers: Subject to compliance with requirements, provide products
by one of the following:
1.
2.
3.

B.

2.7
A.

Pressure rating at least equal to pipes to be joined.


End connections compatible with pipes to be joined.

Tozen
- Japan.
Metraflex - U.S.A.
Or Approved Equal.

Flexible Connectors: Working pressure shall be minimum 200 psig


(1380kPa) with flanged end connections.
WATER METERS
Turbine-Type Water Meters:
1.

Manufacturers: Subject to compliance with requirements, provide


products by one of the MEW approved manufacturers:

2.

Description:
a.
b.
c.
d.
e.
f.
g.

2.8

Standard: AWWA C701.


Pressure Rating: 150-psig (1035-kPa) working pressure.
Body Design: Turbine; totalization meter.
Registration: In gallons (liters) or cubic feet (cubic meters) as
required by MEW.
Case: Bronze.
End Connections for Meters NPS 2 (DN 50) and Smaller:
Threaded.
End Connections for Meters NPS 2-1/2 (DN 65) and Larger:
Flanged.

ESCUTCHEONS

A.

General: Manufactured ceiling, floor, and wall escutcheons and floor plates.

B.

One Piece, Stamped Steel: Chrome-plated finish with setscrew or spring


clips.

C.

Split Plate, Stamped Steel:


Chrome-plated finish with concealed or
exposed-rivet hinge, setscrew or spring clips.

D.

One-Piece Floor Plates: Cast-iron flange with holes for fasteners.

Villas Z1 & Z2, The Wave, Muscat

22 11 16/4

Domestic Water Piping

2.9

SLEEVES

A.

Galvanized-Steel-Sheet Sleeves: 0.0239-inch (0.6-mm) minimum thickness;


round tube closed with welded longitudinal joint.

B.

Plastic Pipe Sleeves: ASTM D 1785, Schedule 40.

C.

Galvanized-Steel-Pipe Sleeves: ASTM A 53/A 53M,


Schedule 40, zinc-coated, with plain ends.

D.

Stack Sleeve Fittings: Manufactured, cast-iron sleeve with integral clamping


flange. Include clamping ring and bolts and nuts for membrane flashing.
1.

2.10
A.

2.12

Underdeck Clamp: Clamping ring with setscrews.

Description: Modular sealing element unit, designed for field assembly, used
to fill annular space between pipe and sleeve.

2.
3.

A.

Grade B,

SLEEVE SEALS

1.

2.11

Type E,

Sealing Elements: EPDM-rubber interlocking links shaped to fit


surface of pipe. Include type and number required for pipe material
and size of pipe.
Pressure Plates: Carbon steel or Plastic.
Connecting Bolts and Nuts: Carbon steel, with corrosion-resistant
coating of length required to secure pressure plates to sealing
elements.

WALL PENETRATION SYSTEMS


Description: Wall-sleeve assembly, consisting of housing and gland,
gaskets, and pipe sleeve.
1.
Housing: Ductile-iron casting with hub, waterstop, anchor ring, and
locking devices. Include gland, bolts, and nuts.
2.
Housing-to-Sleeve Gasket: EPDM rubber.
3.
Housing-to-Carrier-Pipe Gasket: AWWA C111, EPDM rubber.
4.
Pipe Sleeve: AWWA C151, ductile-iron pipe or ASTM A 53/A 53M,
Schedule 40, zinc-coated steel pipe.
GROUT

A.

Standard: ASTM C 1107, Grade B, post-hardening and volume-adjusting,


dry, hydraulic-cement grout.

B.

Characteristics:
applications.

C.

Design Mix: Compressive strength as required.

D.

Packaging: Premixed and factory packaged.

Nonshrink; recommended for interior and exterior

Villas Z1 & Z2, The Wave, Muscat

22 11 16/5

Domestic Water Piping

PART 3 - EXECUTION
3.1
A.

3.2

EARTHWORK
Comply with requirements in Division 31 Section "Earth Moving" for
excavating, trenching, and backfilling.
PIPING INSTALLATION

A.

Drawing plans, schematics, and diagrams indicate general location and


arrangement of domestic water piping.
Indicated locations and
arrangements are used to size pipe and calculate friction loss, expansion,
and other design considerations.
Install piping as indicated unless
deviations to layout are approved on Coordination Drawings.

B.

Install shutoff valve, hose-end drain valve, strainer, pressure gage, and test
tee with valve, inside the building at each domestic water service entrance.
Comply with requirements in Division 22 Section "Meters and Gages for
Plumbing Piping" for pressure gages and Division 22 Section "Domestic
Water Piping Specialties" for drain valves and strainers.

C.

Install shutoff valve immediately upstream of each dielectric fitting.

D.

Install water-pressure-reducing valves downstream from shutoff valves.


Comply with requirements in Division 22 Section "Domestic Water Piping
Specialties" for pressure-reducing valves.

E.

Install domestic water piping level with 0.25 percent slope downward toward
drain and plumb.

F.

Rough-in domestic water piping for water-meter installation according to


MEW requirements.

G.

Install piping concealed from view and protected from physical contact by
building occupants unless otherwise indicated and except in equipment
rooms and service areas.

H.

Install piping indicated to be exposed and piping in equipment rooms and


service areas at right angles or parallel to building walls. Diagonal runs are
prohibited unless specifically indicated otherwise.

I.

Install piping above accessible ceilings to allow sufficient space for ceiling
panel removal, and coordinate with other services occupying that space.

J.

Install piping adjacent to equipment and specialties to allow service and


maintenance.

K.

Install piping to permit valve servicing.

Villas Z1 & Z2, The Wave, Muscat

22 11 16/6

Domestic Water Piping

L.

Install nipples, unions, special fittings, and valves with pressure ratings the
same as or higher than system pressure rating used in applications below
unless otherwise indicated.

M.

Install piping free of sags and bends.

N.

Install fittings for changes in direction and branch connections.

O.

Install pressure gages on suction and discharge piping from each plumbing
pump and packaged booster pump.
Comply with requirements in
Division 22 Section "Meters and Gages for Plumbing Piping" for pressure
gages.

P.

Install thermostats in hot-water circulation piping. Comply with requirements


in Division 22 Section "Domestic Water Pumps" for thermostats.
Install thermometers on inlet and outlet piping from each water heater.
Comply with requirements in Division 22 Section "Meters and Gages for
Plumbing Piping" for thermometers.

Q.

3.3

JOINT CONSTRUCTION

A.

Ream ends of pipes and tubes and remove burrs. Bevel plain ends of steel
pipe.

B.

Remove scale, slag, dirt, and debris from inside and outside of pipes, tubes,
and fittings before assembly.

C.

Flanged Joints:
Select appropriate asbestos-free, nonmetallic gasket
material in size, type, and thickness suitable for domestic water service.
Join flanges with gasket and bolts according to ASME B31.9.
Dissimilar-Material Piping Joints: Make joints using adapters compatible
with materials of both piping systems.

D.

3.4

VALVE INSTALLATION

A.

General-Duty Valves: Comply with requirements in Division 22 Section


"General-Duty Valves for Plumbing Piping" for valve installations.

B.

Install shutoff valve close to water main on each branch and riser serving
plumbing fixtures or equipment, on each water supply to equipment, and on
each water supply to plumbing fixtures that do not have supply stops. Use
gate valves for piping of all sizes.

C.

Install drain valves for equipment at base of each water riser, at low points in
horizontal piping, and where required to drain water piping. Drain valves are
specified in Division 22 Section "Domestic Water Piping Specialties."
1.
2.

Hose-End Drain Valves: At low points in water mains, risers, and


branches.
Stop-and-Waste Drain Valves: Instead of hose-end drain valves where
indicated.

Villas Z1 & Z2, The Wave, Muscat

22 11 16/7

Domestic Water Piping

D.

3.5

Install balancing valve in each hot-water circulation return branch and


discharge side of each pump and circulator. Set balancing valves partly
open to restrict but not stop flow. Comply with requirements in Division 22
Section "Domestic Water Piping Specialties" for balancing valves.
TRANSITION FITTING INSTALLATION

A.

Install transition couplings at joints of dissimilar piping.

B.

Transition Fittings in Underground Domestic Water Piping: Provide as per


the recommendation of pipe manufacturer.

C.

Transition Fittings in Aboveground Domestic Water Piping: Provide as per


the recommendation of pipe manufacturer.

3.6
A.

3.7

FLEXIBLE CONNECTOR INSTALLATION


Install flexible connectors in suction and discharge piping connections to
each domestic water pump or in suction and discharge manifold connections
to each domestic water booster pump.
WATER METER INSTALLATION

A.

Rough-in domestic water piping for water meter installation and install water
meters according to MEW requirements.

B.

Install turbine-type water meters with shutoff valve on water-meter inlet.


Install valve on water-meter outlet and valved bypass around meter unless
prohibited by authorities having jurisdiction.

3.8

HANGER AND SUPPORT INSTALLATION

A.

Comply with requirements in Division 22 Section "Hangers and Supports for


Plumbing Piping and Equipment" for pipe hanger and support products and
installation.

B.

Support vertical piping and tubing at base and at each floor.

C.

Rod diameter may be reduced one size for double-rod hangers, to a


minimum of 3/8 inch (10 mm).

D.

Install hangers and supports for polypropylene pipes as per the


recommendation of the pipe manufacturer.

E.

Support piping and tubing not listed in this article according to MSS SP-69
and manufacturer's written instructions.

Villas Z1 & Z2, The Wave, Muscat

22 11 16/8

Domestic Water Piping

3.9

CONNECTIONS

A.

Drawings indicate general arrangement of piping, fittings, and specialties.

B.

Install piping adjacent to equipment and machines to allow service and


maintenance.

C.

Connect domestic water piping to exterior water-service piping.


transition fitting to join dissimilar piping materials.

D.

Connect domestic water piping to water-service piping with shutoff valve;


extend and connect to the following:

3.10

1.

Domestic Water Booster Pumps: Cold-water suction and discharge


piping.

2.

Water Heaters: Cold-water inlet and hot-water outlet piping in sizes


indicated, but not smaller than sizes of water heater connections.

3.

Plumbing Fixtures: Cold- and hot-water supply piping in sizes


indicated, but not smaller than required by plumbing code. Comply
with requirements in Division 22 plumbing fixture Sections for
connection sizes.

4.

Equipment: Cold- and hot-water supply piping as indicated, but not


smaller than equipment connections. Provide shutoff valve and union
for each connection. Use flanges instead of unions for NPS 2-1/2
(DN 65) and larger.

ESCUTCHEON INSTALLATION

A.

Install escutcheons for penetrations of walls, ceilings, and floors.

B.

Escutcheons for New Piping:


1.
2.
3.

3.11

Use

Piping with Fitting or Sleeve Protruding from Wall: One piece of


approved type.
Bare Piping at Wall and Floor Penetrations: One piece of approved
type.
Bare Piping at Floor Penetrations in Equipment Rooms: One-piece
floor plate.

SLEEVE INSTALLATION

A.

General Requirements: Install sleeves for pipes and tubes passing through
penetrations in floors, partitions, roofs, and walls.

B.

Cut sleeves to length for mounting flush with both surfaces unless otherwise
indicated.

C.

Install sleeves in new partitions, slabs, and walls as they are built.

Villas Z1 & Z2, The Wave, Muscat

22 11 16/9

Domestic Water Piping

D.

For interior wall penetrations, seal annular space between sleeve and pipe
or pipe insulation using joint sealants appropriate for size, depth, and
location of joint. Comply with requirements in Division 07 Section "Joint
Sealants" for joint sealants.

E.

For exterior wall penetrations above grade, seal annular space between
sleeve and pipe using joint sealants appropriate for size, depth, and location
of joint. Comply with requirements in Division 07 Section "Joint Sealants" for
joint sealants.

F.

For exterior wall penetrations below grade, seal annular space between
sleeve and pipe using sleeve seals specified in this Section.

G.

Seal space outside of sleeves in concrete slabs and walls with grout.

H.

Install sleeves that are large enough to provide 25% of pipe diameter clear
space between sleeve and pipe or pipe insulation unless otherwise
indicated.

I.

Install sleeve materials according to the following applications:


1.
2.

Sleeves for Piping Passing through Concrete Floor Slabs: Steel pipe.
Sleeves for Piping Passing through Concrete Floor Slabs of
Mechanical Equipment Areas or Other Wet Areas: Steel pipe.
a.
b.

3.

Extend sleeves 2 inches (50 mm) above finished floor level.


For pipes penetrating floors with membrane waterproofing, extend
cast-iron sleeve fittings below floor slab as required to secure
clamping ring if ring is specified. Secure flashing between
clamping flanges. Install section of cast-iron soil pipe to extend
sleeve to 2 inches (50 mm) above finished floor level. Comply
with requirements in Division 07 Section "Sheet Metal Flashing
and Trim" for flashing.

Sleeves for Piping Passing through Gypsum-Board Partitions:


a.
b.

4.

PVC pipe sleeves for pipes smaller than NPS 6 (DN 150).
Galvanized-steel sheet sleeves for pipes NPS 6 (DN 150) and
larger.
c.
Exception: Sleeves are not required for water supply tubes and
waste pipes for individual plumbing fixtures if escutcheons will
cover openings.
Sleeves for Piping Passing through Exterior Concrete Walls:
a.
b.
c.

d.

Steel pipe sleeves for pipes smaller than NPS 6 (DN 150).
Cast-iron wall pipe sleeves for pipes NPS 6 (DN 150) and larger.
Install sleeves that are large enough to provide 1-inch (25-mm)
annular clear space between sleeve and pipe or pipe insulation
when sleeve seals are used.
Do not use sleeves when wall penetration systems are used.

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22 11 16/10

Domestic Water Piping

5.

Sleeves for Piping Passing through Interior Concrete Walls:


a.
b.

J.

3.12
A.
B.

3.13
A.
B.

3.14
A.

B.
3.15

Steel pipe sleeves for pipes smaller than NPS 6 (DN 150).
Galvanized-steel sheet sleeves for pipes NPS 6 (DN 150) and
larger.
Fire-Barrier Penetrations: Maintain indicated fire rating of walls, partitions,
ceilings, and floors at pipe penetrations. Seal pipe penetrations with fire stop
materials. Comply with requirements in Division 07 Section "Penetration
Fire stops for fire stop materials and installations.
SLEEVE SEAL INSTALLATION
Install sleeve seals in sleeves in exterior concrete walls at water-service
piping entries into building.
Select type and number of sealing elements required for pipe material and
size. Position pipe in center of sleeve. Assemble sleeve seal components
and install in annular space between pipe and sleeve. Tighten bolts against
pressure plates that cause sealing elements to expand and make watertight
seal.
WALL PENETRATION SYSTEM INSTALLATION
Install wall penetration systems in new, exterior concrete walls.
Assemble wall penetration system components with sleeve pipe. Install so
that end of sleeve pipe and face of housing are flush with wall. Adjust
locking devices to secure sleeve pipe in housing.
IDENTIFICATION
Identify system components. Comply with requirements in Division 22
Section "Identification for Plumbing Piping and Equipment" for identification
materials and installation.
Label pressure piping with system operating pressure.
FIELD QUALITY CONTROL

A.

Perform tests and inspections.

B.

Piping Inspections:
1.
2.

Do not enclose, cover, or put piping into operation until it has been
inspected and approved by Engineer.
During installation, notify Engineer at least one day before inspection
must be made.
Perform tests specified below in presence of
authorities having jurisdiction:
a.

b.

Roughing-in Inspection: Arrange for inspection of piping before


concealing or closing-in after roughing-in and before setting
fixtures.
Final Inspection: Arrange final inspection for Engineer to observe
tests specified below and to ensure compliance with
requirements.

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Domestic Water Piping

3.
4.
C.

Reinspection: If Engineer finds that piping will not pass tests or


inspections, make required corrections and arrange for reinspection.
Reports: Prepare inspection reports and have them signed by
Engineer.

Piping Tests:
1.
2.
3.

Hydrostatic testing shall be done as specified in Section 220000.


Repair leaks and defects with new materials and retest piping or
portion thereof until satisfactory results are obtained.
Prepare reports for tests and for corrective action required.

D.

Domestic water piping will be considered defective if it does not pass tests
and inspections.

E.

Prepare test and inspection reports.

3.16
A.

ADJUSTING
Perform the following adjustments before operation:
1.
2.
3.
4.

Close drain valves, hydrants, and hose bibs.


Open shutoff valves to fully open position.
Open throttling valves to proper setting.
Adjust balancing valves in hot-water-circulation return piping to provide
adequate flow.
a.
b.

5.
6.
7.
8.

3.17
A.

Manually adjust ball-type balancing valves in hot-water-circulation


return piping to provide flow of hot water in each branch.
Adjust calibrated balancing valves to flows indicated.

Remove plugs used during testing of piping and for temporary sealing
of piping during installation.
Remove and clean strainer screens. Close drain valves and replace
drain plugs.
Remove filter cartridges from housings and verify that cartridges are as
specified for application where used and are clean and ready for use.
Check plumbing specialties and verify proper settings, adjustments,
and operation.

CLEANING
Clean and disinfect potable and non-potable domestic water piping as
follows:
1.
2.

Purge new piping and parts of existing piping that have been altered,
extended, or repaired before using.
Use purging and disinfecting procedures prescribed by authorities
having jurisdiction; if methods are not prescribed, use procedures

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22 11 16/12

Domestic Water Piping

described in either AWWA C651 or AWWA C652 or follow procedures


described below:
a.
b.

Flush piping system with clean, potable water until dirty water
does not appear at outlets.
Fill and isolate system according to either of the following:
1)

2)

c.
d.

B.

Fill system or part thereof with water/chlorine solution with at


least 50 ppm (50 mg/L) of chlorine. Isolate with valves and
allow to stand for 24 hours.
Fill system or part thereof with water/chlorine solution with at
least 200 ppm (200 mg/L) of chlorine. Isolate and allow to
stand for three hours.

Flush system with clean, potable water until no chlorine is in


water coming from system after the standing time.
Submit water samples in sterile bottles to authorities having
jurisdiction. Repeat procedures if biological examination shows
contamination.

Clean non-potable domestic water piping as follows:


1.
2.

Purge new piping and parts of existing piping that have been altered,
extended, or repaired before using.
Use purging procedures prescribed by authorities having jurisdiction or;
if methods are not prescribed, follow procedures described below:
a.
b.

Flush piping system with clean, potable water until dirty water
does not appear at outlets.
Submit water samples in sterile bottles to authorities having
jurisdiction. Repeat procedures if biological examination shows
contamination.

C.

Prepare and submit reports of purging and disinfecting activities.

D.

Clean interior of domestic water piping system. Remove dirt and debris as
work progresses.

3.18

PIPING SCHEDULE

A.

Transition and special fittings with pressure ratings at least equal to piping
rating may be used in applications below unless otherwise indicated.

B.

Flanges and unions may be used for aboveground piping joints unless
otherwise indicated.

C.

Domestic water, building-service piping shall be of Polypropylene pipes and


fittings.

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22 11 16/13

Domestic Water Piping

3.19
A.

VALVE SCHEDULE
Comply with requirements in Division 22 Section "General-Duty Valves for
Plumbing Piping" for valve installations.

END OF SECTION

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22 11 16/14

Domestic Water Piping

SECTION 221123
DOMESTIC-WATER PUMPS
PART 1 - GENERAL
1.1
A.

1.2

RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 01 Specification Sections and
Section 220000 General Provisions for Plumbing work, apply to this Section.
SUMMARY

A.

Section Includes:
1.
Variable speed booster pumps.
2.
Inline direct driven centrifugal pumps.

B.

Related Sections:
1.
Division 22 Section "Facility Indoor Potable-Water Storage Tanks" for
separate hydro pneumatic domestic-water tanks for multiplex booster
pumps.
2.
Division 22 Section "General Provisions for Plumbing work.

1.3

DEFINITIONS

A.

VFC: Variable-frequency controller(s).

B.

WRAS: Water Regulations Advisory Scheme

1.4
A.

1.5

PERFORMANCE REQUIREMENTS
Performance: Booster pumps shall withstand the effects of structural
motions determined according to ASCE/SEI 7.
SUBMITTALS

A.

Product Data: For each type of product indicated submit construction


details, rated capacities, operating characteristics, electrical characteristics,
and furnished specialties and accessories.

B.

Shop Drawings: For booster pumps. Include plans, elevations, sections,


details, and attachments to other work.

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22 11 23/1

Domestic-Water Pumps

1.

2.
C.

1.6

Detail equipment assemblies and indicate dimensions, weights, loads,


required clearances, method of field assembly, components, and
location and size of each field connection.
Wiring Diagrams: For power, signal, and control wiring.

Operation and Maintenance Data: For booster pumps to include in


emergency, operation, and maintenance manuals.
QUALITY ASSURANCE

A.

Electrical Components, Devices, and Accessories: Listed and labeled as


defined in NFPA 70, by a qualified testing agency, and marked for intended
location and application.

B.

ASME Compliance: Comply with ASME B31.9 for piping.

C.

UL Compliance for Packaged Pumping Systems:


1.
2.
3.

D.

1.7
A.
1.8

UL 508, "Industrial Control Equipment."


UL 508A, "Industrial Control Panels."
UL 778, "Motor-Operated Water Pumps."

Booster pumps shall be listed and labeled as packaged pumping systems by


testing agency.
DELIVERY, STORAGE, AND HANDLING
Retain protective coatings and flange's protective covers during storage.
COORDINATION

A.

Coordinate sizes and locations of concrete bases with actual equipment


provided.

B.

Coordinate with electrical works for electric power supply requirements.

PART 2 - PRODUCTS
2.1
A.

BOOSTER PUMPS
Manufacturers: Subject to compliance with requirements, provide products
by one of the following:
1.
2.
3.
4.

Grundfos
- Denmark.
KSB
- Germany.
ITT-Lowara - Italy.
DP
- Holland
Or approved equal

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22 11 23/2

Domestic-Water Pumps

B.

Booster Pumps Capacity: For number of pumps and capacities, refer to


drawing.

C.

Description: Booster pump sets shall be factory assembled and tested with
manufacturers test reports, packaged. Booster set shall be suitable for
potable water service comprising of centrifugal non-priming pumps, valves,
pipe work, pressure sensing equipment and control panel operational with
variable frequency drive for each pump built in with the motor as soul part.

D.

Pumps: Vertical multistage In-line centrifugal pumps with 2900 rpm shall
comply with WRAS standards with the following construction materials:
1.
2.
3.
4.
5.
6.

Pump head: Cast Iron EN-GJL 200 or Equal


Shaft:
Stainless steel, grade 316
Impeller:
Stainless steel, grade 304
Chamber: Stainless steel, grade 304
Base:
Cast Iron, EN-GJ; -200 or Equal
Shaft seal: Cartridge Type.

E.

Pressure Sensing Equipment: Pressure transducer shall be placed on the


field discharge line to sense the system pressure. Signal shall be analog
type 4 - 20 mA.

F.

Motors: Pumps shall be offered with high efficiency EFF1 motors. The
motors shall be manufactured and tested according to the Inter-nationally
recognized standards IEC 60034-1 and IEC 60072-1/EN 50347. IP 55, class
F Insulation with class B temperature rise according to IEC 62114. Motors
shall have PTC sensors against slow overloading and seizure (IEC 34-11:
TP 211) according to DIN 44082 and have maximum ambient temperature
60 Deg. C. Voltage supply shall be suitable for 380-415V/50Hz.

G.

Piping: Interconnecting suction and discharge pipe work shall be in type - K


copper with DIN flanged ends suitable for the PN 16 pressure rating
required.

H.

Shutoff Valves: Gate or butterfly valves shall be suitable for the designed
pressure rating required on suction and discharge side of each pump.

I.

Check Valves: Check valves shall be suitable for the designed pressure
rating required for 0 to 120 Deg. C. liquid temperatures.

J.

Base frame: Booster set shall have a common base frame. The pumps shall
be fixed to the base frame by means of bolts & vibration dampers between
the pumps & base frame fixed in the factory. The control cabinet shall be
fixed to the base frame by means of a stand. The base frame & stand shall
be of galvanized steel.

K.

Control Panel: The control panel shall be made of sheet construction of IP54 protection having the following protection:

Villas Z1 & Z2, The Wave, Muscat

22 11 23/3

Domestic-Water Pumps

- Dry running
- Phase Failure
- Single Phasing
- Phase Sequence
- Under Voltage
- Over Voltage
- Over Load
- Short Circuit
L. Pump operation shall be controlled by the following functions:
- Constant pressure control by automatically controlling the number of
pumps in operation.
- Automatic change over between the pumps.
- Dry running protection should be provided for all pumps.
- Automatic change over to stand by pump in case the main pumps get
damaged.
- Automatic cascade control of pumps.
- Display and indication indications:
- Green indicator light for operating indications.
- Red indicator light for fault indications.
- Building Automation System (BAS): Potential free change over contacts
for pump run and pump trip.
M.

Pressure vessel (for pressure controlled sets only): Welded steel


construction with polypropylene lining on wetted areas, corrosion free water
chamber, sealed food grade butyl rubber diaphragm (NSF,WRAS or ANSI
certified), brass /SS air valve with cap, etc. suitable for 1000 Kpa (145 Psig)
working pressure, pre charged with nitrogen. Capacity to be suitable for
limiting the number of starts to 15 per hour.

N.

Relief valve: Provide suitable bypass pressure relief valve from discharge to
suction manifolds to prevent pump operation at shutoff head.

O.

Accessories: Compound gauge at suction manifold and pressure gauge at


discharge manifold, flexible connections at suction and discharge
connections.

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22 11 23/4

Domestic-Water Pumps

2.2 IN-LINE DIRECT


CIRCULATORS)

DRIVEN

CENTRIFUGAL

PUMPS

(HOT

WATER

A. Manufacturers: Subject to compliance with requirements, provide products by


one of the following:
a)
b)
c)
d)

Grundfos
- Denmark.
Biral
- Switzerland.
ITT-Lowara - Italy.
Or Approved Equal.

B. Description:
Factory-assembled and -tested, fluid-handling system for
domestic hot water, with pump, piping, valves, specialties, and controls. The
hot water circulating pump set shall be provided with controllers and for
number of pumps and capacities refer to drawings.
C. Application: Domestic Hot water circulation.
D. Type: Inline, direct driven suitable for 10 bar working pressure at 110C.
Pumps to be of the single head type pump and motor forming an integral unit
with same nominal diameter for suction and discharge ports.
E. Performance: Refer to drawings for details.
F. Material Construction:
a)
b)
c)
d)
e)
f)
g)

Casing: Cast Bronze.


Impeller: Brass stamped/stainless steel.
Shaft: Stainless steel to BS 970.
Seal Rings: Stainless steel.
Bearing: Liquid lubricated Carbon thrust bearing.
Motor: IP44 enclosure, class F insulation, impedance protected.
Provision for connection to B.A.S.

2.4.1 MOTORS
A. Comply with NEMA designation, temperature rating, service factor, enclosure
type, and efficiency requirements for motors.
a) Motor Sizes: Minimum size as indicated. If not indicated, large enough so
driven loads will not require motor to operate in service factor range above
1.0.
b) Controllers, Electrical Devices, and Wiring: Comply with requirements for
electrical devices and connections specified in NFPA 70.

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22 11 23/5

Domestic-Water Pumps

PART 3 EXECUTIONS
3.1 EXAMINATION
A.

Examine roughing-in for booster pumps to verify actual locations of piping


connections before booster-pump installation.

3.2 INSTALLATION
A.

Equipment Mounting: Install booster pumps on concrete base using


elastomeric pads or elastomeric mounts. Comply with requirements for
concrete base specified in Division 03 Section "Cast-in-Place Concrete."
a) Minimum Deflection: 1/4 inch (6 mm).
b)
Install dowel rods to connect concrete base to concrete floor. Unless
otherwise indicated, install dowel rods on 18-inch (450-mm) centers
around the full perimeter of concrete base.
c)
For supported equipment, install epoxy-coated anchor bolts that
extend through concrete base and anchor into structural concrete floor.
d)
Place and secure anchorage devices.
Use setting drawings,
templates, diagrams, instructions, and directions furnished with items to
be embedded.
e)
Install anchor bolts to elevations required for proper attachment to
supported equipment.

B.

Support connected domestic-water piping so weight of piping is not


supported by booster pumps.

3.3 CONNECTIONS
A. Comply with requirements for piping specified in Division 22 Section
"Domestic Water Piping." Drawings indicate general arrangement of piping,
fittings, and specialties.
B. Connect domestic-water piping to booster pumps. Install suction and
discharge pipe equal to or greater than size of system suction and discharge
headers piping.
a) Install shutoff valves on piping connections to booster-pump suction and
discharge headers and piping. Install gate valves same size as suction
and discharge headers and piping. Comply with requirements for generalduty valves specified in Division 22 Section "General-Duty Valves for
Plumbing Piping."
b) Install union, flanged connections on suction and discharge piping at
connection to domestic-water piping. Comply with requirements for
unions and flanges specified in Division 22 Section "Domestic Water
Piping."
c) Install valved bypass, same size as and between piping, at connections to
booster-pump suction and discharge piping. Comply with requirements
Villas Z1 & Z2, The Wave, Muscat

22 11 23/6

Domestic-Water Pumps

for domestic-water piping specified in Division 22 Section "Domestic


Water Piping."
d) Install flexible connectors, same size as piping, on piping connections to
booster-pump suction and discharge headers. Comply with requirements
for flexible connectors specified in Division 22 Section "Domestic Water
Piping."
e) Install piping adjacent to booster pumps to allow service and maintenance.
3.4 IDENTIFICATION
A. Identify system components. Comply with requirements for identification
specified in Division 22 Section "Identification for Plumbing Piping and
Equipment."
3.5 FIELD QUALITY CONTROL
A. Manufacturer's Field Service:
Engage a factory-authorized service
representative to inspect, test, and adjust components, assemblies, and
equipment installations, including connections.
B. Perform tests and inspections.
a) Manufacturer's Field Service:
Engage a factory-authorized service
representative to inspect components, assemblies, and equipment
installations, including connections, and to assist in testing.
C. Tests and Inspections:
a) Perform visual and mechanical inspection.
b) Leak Test: After installation, charge booster pump and test for leaks.
Repair leaks and retest until no leaks exist.
c) Operational Test: After electrical circuitry has been energized, start
booster pumps to confirm proper motor rotation and booster-pump
operation.
d) Test and adjust controls and safeties.
Replace damaged and
malfunctioning controls and equipment.
D. Pumps and controls will be considered defective if they do not pass tests and
inspections.
E. Prepare test and inspection reports.
3.6

STARTUP SERVICE

A. Perform startup service.


a)

Complete installation and startup checks according to manufacturer's


written instructions.

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Domestic-Water Pumps

3.7

ADJUSTING

A. Adjust booster pumps to function smoothly, and lubricate as recommended by


manufacturer.
B. Adjust pressure set points.
C. Occupancy Adjustments: When requested within 24 months of date of
Substantial Completion, provide on-site assistance in adjusting booster
pump to suit actual occupied conditions. Provide minimum three visits
to Project during other-than-normal occupancy hours for this purpose.
3.8 DEMONSTRATION
A. Engage a factory-authorized service representative to train Owner's
maintenance personnel to adjust, operate and maintain booster pumps.

END OF SECTION

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22 11 23/8

Domestic-Water Pumps

SECTION 221223
FACILITY POTABLE-WATER STORAGE TANKS
PART 1 - GENERAL
1.1
A.

1.2
A.

RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 01 Specification Sections and Section
220000 General Provisions for Plumbing work, apply to this Section.
SUMMARY
Section Includes:
1.

1.3

GRP water storage tanks.

DEFINITIONS

A.

GRP: Glass Reinforced Plastic.

B.

HDPE: High-density polyethylene plastic.

C.

LDPE: Low-density polyethylene plastic.

1.4

PERFORMANCE REQUIREMENTS

1.5

SUBMITTALS

A.

Product Data: For each type of product indicated.


1.
2.

Include construction details, material descriptions, dimensions of individual


components and profiles, and finishes for water storage tanks.
Include rated capacities, operating characteristics, and furnished
specialties and accessories.

B.

Product Certificates:
manufacturer.

C.

Source quality-control reports.

D.

Purging and disinfecting reports.

Villas Z1 & Z2, The Wave, Muscat

For each type of potable-water storage tank, from

22 12 23/1

Facility Potable-Water
Storage Tanks

1.6

QUALITY ASSURANCE

A.

Compliance for GRP Tanks: All potable-water storage GRP tanks to comply
with MEW regulations for potable water storage and piping materials which are
in contact with potable water.

B.

Comply with international standards for plastics piping components and related
materials and for plastic potable-water storage tanks and components.

1.7
A.

COORDINATION
Coordinate sizes and locations of concrete bases with actual equipment
provided.

PART 2 - PRODUCTS
2.1
A.

GRP POTABLE-WATER STORAGE TANKS


Manufacturers: Subject to compliance with requirements, provide products by
one of the following:
1.
2.
3.
4.

Sekisui - Japan.
Mitsubishi- Japan.
Samsung - Korea.
Or Approved Equal.

B.

The tank manufacture shall have more than 15 years of GRP tank
manufacturing experience and supply record.

C.

General: These specifications pertain to a covered water tank for the storage of
fresh water, the chemical analysis of which can be seen in Appendix A. The
tank shall be made from Hot Pressed Glass Reinforced Plastic Hot Press
Moulded panels of 1 x 1 or 1 x meter size.

D.

Materials: The Hot Pressed Glass Reinforced Plastic (GRP) shall conform to
the following strength:
1.
2.
3.
4.
5.
6.
7.
8.
9.

Glass content Over 30%


Barcol Hardness Over 50
Specific Gravity - 1.7.
Tensile Strength 105.8-117.6 Mpa
Impact Strength 78.4 Kj/cm2
Shear strength - 107.8 Mpa
Thermal conductivity - 0.15 cal/m.hr. C BS874 Part 2 - 1986 Sec.2.1.
Coefficient of Thermal Expansion (Per C) -2.0 x 10-5C.
Water Absorption Below 0.1%

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22 12 23/2

Facility Potable-Water
Storage Tanks

10.
11.
12.
13.

14.
15.

16.

17.

18.

19.

20.
21.

22.

23.
E.

Bending strength 186.2- 196.0 Mpa


Light Transmission Below 0.1%
Soaking microbiologist chemical resistance Nil BS 6920 Part 1-1996.
Sealant Tape: Special Rubber Sealant
a.
Toxicity test: Nil
b.
Stability test: OK
Stainless steel shall conform to BS970 Grade 316L.
The Rolled Steel sections of the steel tower shall conform to ASTM A-36
and shall be painted with two coats of suitable epoxy paint over one coat of
suitable primer approved to MEW. The bolts, nuts and washers of the steel
tower shall be hot-dip galvanized and complying with ASTM A-307.
The panels, brackets, corner angles and pads, etc., shall be made of GRP.
The panels shall be made by hot pre-press moulding process. The flanges
of the panels shall be externally moulded square to the face of the panels
shall be changeable. Convex panels shall be used for the bottom (floor) of
the tank.
The sealing material packing tape shall be special butyl rubber sealant of
3mm thickness or u-PVC foamed gaskets sealing suitable to withstand
the water quality and extreme weather conditions. The width of the sealant
should not be less than 7 cms to cover the full flanged area to avoid
crevices.
Bolts, nuts and washers used for assembling the panels and which come
on contact with water including internal roof, shall be of stainless steel.
However, all external bolts, nuts and washers which do not come in
contact with water can be hot dipped galvanized conforming to BS 729.
The side and ends of the tank shall be reinforced internally with stays, ties
and diagonal struts fixed to the floor to provide strength and stability to the
tank.
The stays, ties or struts, washers, nuts and bolts, etc., shall be made from
stainless steel grade 316L.
Internal Reinforcement shall be provided with Heavy duty cover/roof
constructed from standard GRP tank panels, bolted and sealed as the tank
is built and supported from the base of the tank with GRP tubular or
Stainless steel struts.
Opening for inlet, outlet, etc. shall be provided with flanged openings for
inlet, outlet, overflow and drainage of required sizes. Standard GRP panels
shall be used with extra reinforcement. The flanges shall be drilled to BS
10 Table E. The flanges, nuts and bolts shall be made from stainless steel
grade 316L.
The external support frames, bracings, plates, angles, etc., shall be of
rolled steel sections.

Accessories :
1.
Screened Air Vents (use Mushroom type).
2.
Float valve at the inlet shall be modulating type, pilot operated as
described in Section 221119 for Domestic Water Piping Specialties.

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22 12 23/3

Facility Potable-Water
Storage Tanks

F.

Particular Conditions:
1.
The capacity of the tank shall mean the nominal the actual volume of
water).
2.
Colour of the tank shall be grey or beige.

G.

Level Indicator:
1.
Level indicator to show water level from outside.
2.
Use Controller/indicator level switch to attain following functions.
3.
Remote control panel to show following functions.
4.
Water level indication either in percentage of tank capacity or capacity in
liters.
5.
High/low water level 1 and low level 2 audio-visual alarms with indicator
panel.
6.
Low water cut out.
7.
On site adjustment of alarm set points.
8.
Manufacturers: Subject to compliance with requirements, provide products
by one of the following:
a.
b.
c.
d.

H.

2.2

Riko
- Japan,
Sauter - Switzerland
Mobrey - U.S.A.
Or Approved Equal.

Construction of Tank: The tank shall be cited over ground to all a minimum of
50 cms clearance beneath the tank for access, inspection, repairs, etc.
SOURCE QUALITY CONTROL

A.

Test and inspect potable-water storage tanks according to the following tests
and inspections and prepare test reports:
1.
Testing for Nonpressure, Potable-Water Storage Tanks: Fill tanks to water
operating level to ensure structural integrity and freedom from leaks. Hold
water level for two hours with no drop in water level.

B.

Repair or replace tanks that fail test with new tanks, and repeat until test is
satisfactory.

PART 3 - EXECUTION
3.1

INSTALLATION

A.

Install water storage tanks on concrete bases, level and plumb, firmly anchored.
Arrange so devices needing servicing are accessible.

B.

Install the following devices on tanks where indicated:

Villas Z1 & Z2, The Wave, Muscat

22 12 23/4

Facility Potable-Water
Storage Tanks

1.
2.
3.

Water level indicators.


Tank vents on nonpressure tanks.
Connections to accessories.

C.

After installing tanks with factory finish, inspect finishes and repair damages to
finishes.

3.2

CONNECTIONS

A.

Piping installation requirements are specified in other Division 22 Sections.


Drawings indicate general arrangement of piping, fittings, and specialties.

B.

Install piping adjacent to potable-water storage tanks to allow service and


maintenance.

C.

Connect water piping to water storage tanks with unions or flanges and with
shutoff valves. Connect tank drains with shutoff valves and discharge over
closest floor drains.
1.

General-duty valves are specified in Division 22 Section "General-Duty


Valves for Plumbing Piping."
a.
b.
c.

2.

3.3
A.

3.4

Valves NPS 2 (DN 50) and Smaller: Bronze Gate valve.


Valves NPS 2-1/2 (DN 65) and Larger: Iron Gate valve.
Drain Valves: NPS 2 (DN 50) Bronze Gate valve.

Water Piping Connections: Make connections to dissimilar metals with


dielectric fittings. Dielectric fittings are specified in Division 22 Section
"Domestic Water Piping."

IDENTIFICATION
Identify system components. Comply with requirements for identification
specified in Division 22 Section "Identification for Plumbing Piping and
Equipment."
FIELD QUALITY CONTROL

A.

Perform the following final checks before filling: Test operation of tank
accessories and devices.

B.

Filling Procedures: Follow manufacturer's written procedures. Fill tanks with


water to operating level.

Villas Z1 & Z2, The Wave, Muscat

22 12 23/5

Facility Potable-Water
Storage Tanks

3.5

CLEANING

A.

Clean and disinfect potable-water storage tanks.

B.

Use purging and disinfecting procedure prescribed by authorities having


jurisdiction or, if method is not prescribed, use procedure described in
AWWA C652 or as described below:
1.
2.

Purge water storage tanks with potable water.


Disinfect tanks by one of the following methods:
a.
b.

3.
4.

C.

Fill tanks with water-chlorine solution containing at least 50 ppm (50


mg/L) of chlorine. Isolate tanks and allow to stand for 24 hours.
Fill tanks with water-chlorine solution containing at least 200 ppm
(200 mg/L) of chlorine. Isolate tanks and allow to stand for three
hours.

Flush tanks, after required standing time, with clean, potable water until
chlorine is not present in water coming from tank.
Submit water samples in sterile bottles to authorities having jurisdiction.
Repeat procedure if biological examination made by authorities having
jurisdiction shows evidence of contamination.

Prepare written reports for purging and disinfecting activities.

END OF SECTION

Villas Z1 & Z2, The Wave, Muscat

22 12 23/6

Facility Potable-Water
Storage Tanks

SECTION 221316
SANITARY WASTE AND VENT PIPING
PART 1 - GENERAL
1.1
A.

1.2
A.

RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 01 Specification Sections and
Section 220000 General Provisions for Plumbing work, apply to this Section.
SUMMARY
This Section includes the following for soil, waste, and vent piping inside the
building:
1.
2.
3.

B.

Related Sections include the following:


1.
2.

1.3

Pipe and fittings.


Special pipe fittings.
Encasement for underground piping.

Division 22 Section "Sanitary Sewerage Pumps."


Division 22 Section "General Provisions for Plumbing work.

DEFINITIONS

A.

HDPE: High Density Polyethylene.

B.

PE: Polyethylene plastic.

C.

PVC: Polyvinyl chloride plastic.

1.4
A.

PERFORMANCE REQUIREMENTS
Components and installation shall be capable of withstanding the following
minimum working pressure, unless otherwise indicated:
1.
2.

Soil, Waste, and Vent Piping: 10-foot head of water (30 kPa).
Sanitary Sewer, Force-Main Piping: 50 psig (345 kPa) minimum.

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22 13 16/1

Sanitary Waste & Vent


Piping

1.5

SUBMITTALS

A.

Product Data: For pipe, fittings, and couplings.

B.

Shop Drawings:
1.
2.

C.
1.6

Shop Drawings: Include plans, elevations, sections and details.


Sovent Drainage System: Include plans, elevations, sections, and
details.

Field quality-control inspection and test reports.


QUALITY ASSURANCE

A.

Piping materials shall bear label, stamp, or other markings of specified


manufacturer.

B.

All pipes and fittings shall be from single source and manufacture as
approved.

C.

Comply with Oman Ministry of Public Works and other authoritys


requirements for sewer, drain, waste, and vent piping.

PART 2 - PRODUCTS
2.1
A.

2.2

MANUFACTURERS
Manufacturers: Subject to compliance with requirements, provide products
by one of the manufacturers specified.
1.

Geberit

- Switzerland/K.S.A.

2.

Coesetilen - Italy

3.

Akatherm - Netherlands

4.

Or Approved Equal.

PIPING MATERIALS

A.

Piping Materials: High Density Polyethylene pipes and fittings.

B.

Standard:
ISO
8770/8772;
DIN
8075/19535/19537;
6367/5572/6437/5114 and UNI EN 1519 as applicable.

Villas Z1 & Z2, The Wave, Muscat

22 13 16/2

BS

Sanitary Waste & Vent


Piping

2.3

SPECIAL PIPE FITTINGS

A.

All special pipe fittings such as expansion joints and vent caps shall be from
the same approved pipes manufacturer.

B.

Expansion Joints: As recommended by the pipe manufacturer.

2.4
A.

ENCASEMENT FOR UNDERGROUND HDPE PIPING


Description:
All underground HDPE piping shall be with concrete
encasement of minimum 15cm thickness around the pipe.

PART 3 - EXECUTION
3.1
A.

3.2

EXCAVATION
Refer to Division 31 Section "Earth Moving" for excavating, trenching, and
backfilling.
PIPING APPLICATIONS

A.

Flanges and unions may be used on aboveground pressure piping, unless


otherwise indicated.

B.

Aboveground, soil and waste piping shall be the following:


1.

C.

Underground, soil, waste, and vent piping shall be the following:


1.

3.3

HDPE pipes and fittings for soil, waste and vent piping.

HDPE pipes and fittings for soil, waste and vent piping.

PIPING INSTALLATION

A.

Sanitary sewer piping outside the building is specified in Division 22 Section


"Facility Sanitary Sewers."

B.

Basic piping installation requirements are specified in Division 22 Section


"Common Work Results for Plumbing."

C.

Install cleanouts at grade and extend to where building sanitary drains


connect to building sanitary sewers.

D.

Install cleanout fitting with closure plug inside the building in sanitary forcemain piping.

Villas Z1 & Z2, The Wave, Muscat

22 13 16/3

Sanitary Waste & Vent


Piping

E.

Install underground HDPE pipes and fittings with concrete encasement on


piping as specified.

F.

Install cast-iron sleeve with water stop and mechanical sleeve seal at each
service pipe penetration through foundation wall.
Select number of
interlocking rubber links required to make installation watertight. Sleeves
and mechanical sleeve seals are specified in Division 22 Section "Common
Work Results for Plumbing."

G.

Install wall-penetration fitting at each service pipe penetration through


foundation wall. Make installation watertight.

H.

Make changes in direction for soil and waste drainage and vent piping using
appropriate branches, bends, and long-sweep bends. Sanitary tees and
short-sweep 1/4 bends may be used on vertical stacks if change in direction
of flow is from horizontal to vertical. Use long-turn, double Y-branch and 1/8bend fittings if 2 fixtures are installed back to back or side by side with
common drain pipe. Straight tees, elbows, and crosses may be used on
vent lines. Do not change direction of flow more than 90 degrees. Use
proper size of standard increasers and reducers if pipes of different sizes are
connected. Reducing size of drainage piping in direction of flow is
prohibited.

I.

Lay buried building drainage piping beginning at low point of each system.
Install true to grades and alignment indicated, with unbroken continuity of
invert. Maintain swab in piping and pull past each joint as completed.

J.

Install soil and waste drainage and vent piping at the following minimum
slopes, unless otherwise indicated:
1.
2.
3.

K.

Install engineered soil and waste drainage and vent piping systems as
follows:
1.
2.
3.

L.

Building Sanitary Drain: 1 percent downward in direction of flow for all


piping.
Horizontal Sanitary Drainage Piping: 1 percent downward in direction
of flow.
Vent Piping: 1 percent down toward vertical fixture vent from vent
stack.

Combination Waste and Vent: Comply with standards of plumbing


code.
Sovent Drainage System: Comply with ASSE 1043 and sovent fitting
manufacturer's written installation instructions.
Reduced-Size Venting: Comply with standards of plumbing code.

Do not enclose, cover, or put piping into operation until it is inspected and
approved by Engineer.

Villas Z1 & Z2, The Wave, Muscat

22 13 16/4

Sanitary Waste & Vent


Piping

3.4
A.

3.5

JOINT CONSTRUCTION
Basic piping joint construction requirements shall be as per the
recommendations of pipe manufacturer.
VALVE INSTALLATION

A.

General valve installation requirements are specified in Division 22 Section


"General-Duty Valves for Plumbing Piping."

B.

Shutoff Valves: Install shutoff valve on each sewage pump discharge.


1.
Install gate valve for all piping.

C.

Check Valves: Install swing check valve, between pump and shutoff valve,
on each sewage pump discharge.

D.

Backwater Valves:
backflow.
1.
2.

3.6

Install backwater valves in piping subject to sewage

Horizontal Piping: Horizontal backwater valves. Use normally closed


type, unless otherwise indicated.
Install backwater valves in accessible locations.

HANGER AND SUPPORT INSTALLATION

A.

Install supports according to Division 22 Section "Hangers and Supports for


Plumbing Piping and Equipment."

B.

Support vertical piping and tubing at base and at each floor.

C.

Rod diameter may be reduced 1 size for double-rod hangers, with 3/8-inch
(10-mm) minimum rods.

D.

Install supports for vertical HDPE piping every 48 inches (1200 mm).

E.

Support piping and tubing not listed above according to MSS SP-69 and
manufacturer's installation instructions.

3.7

CONNECTIONS

A.

Drawings indicate general arrangement of piping, fittings, and specialties.

B.

Connect soil and waste piping to exterior sanitary sewerage piping. Use
transition fitting to join dissimilar piping materials.

Villas Z1 & Z2, The Wave, Muscat

22 13 16/5

Sanitary Waste & Vent


Piping

C.

Connect drainage and vent piping to the following:


1.
2.
3.
4.

D.

Connect force-main piping to the following:


1.
2.

3.8
A.

Plumbing Fixtures: Connect drainage piping in sizes indicated, but not


smaller than required by plumbing code.
Plumbing Fixtures and Equipment: Connect atmospheric vent piping in
sizes indicated, but not smaller than required by plumbing code.
Plumbing Specialties: Connect drainage and vent piping in sizes
indicated, but not smaller than required by plumbing code.
Equipment: Connect drainage piping as indicated. Provide shutoff
valve, if indicated, and union for each connection. Use flanges instead
of unions for connections NPS 2-1/2 (DN 65) and larger.

Sanitary Sewer: To exterior force main or sanitary manhole.


Sewage Pumps: To sewage pump discharge.

FIELD QUALITY CONTROL


During installation, notify authorities having jurisdiction at least 24 hours
before inspection must be made. Perform tests specified below in presence
of authorities having jurisdiction.
1.
2.

Roughing-in Inspection: Arrange for inspection of piping before


concealing or closing-in after roughing-in and before setting fixtures.
Final Inspection: Arrange for final inspection by Engineer to observe
tests specified below and to ensure compliance with requirements.

B.

Reinspection: If Engineer finds that piping will not pass test or inspection,
make required corrections and arrange for reinspection.

C.

Test sanitary drainage and vent piping according to procedures of authorities


having jurisdiction or, in absence of published procedures, as follows:
1.

Test for leaks and defects in new piping and parts of existing piping
that have been altered, extended, or repaired. If testing is performed in
segments, submit separate report for each test, complete with diagram
of portion of piping tested.

2.

Leave uncovered and unconcealed new, altered, extended, or replaced


drainage and vent piping until it has been tested and approved.
Expose work that was covered or concealed before it was tested.

3.

Roughing-in Plumbing Test Procedure: Test drainage and vent piping,


except outside leaders, on completion of roughing-in. Close openings
in piping system and fill with water to point of overflow, but not less

Villas Z1 & Z2, The Wave, Muscat

22 13 16/6

Sanitary Waste & Vent


Piping

than 10-foot head of water (30 kPa). From 15 minutes before


inspection starts to completion of inspection, water level must not drop.
Inspect joints for leaks.

D.

3.9

4.

Finished Plumbing Test Procedure: After plumbing fixtures have been


set and traps filled with water, test connections and prove they are
gastight and watertight. Plug vent-stack openings on roof and building
drains where they leave building. Introduce air into piping system
equal to pressure of 1-inch wg (250 Pa). Use U-tube or manometer
inserted in trap of water closet to measure this pressure. Air pressure
must remain constant without introducing additional air throughout
period of inspection. Inspect plumbing fixture connections for gas and
water leaks.

5.

Repair leaks and defects with new materials and retest piping, or
portion thereof, until satisfactory results are obtained.

6.

Prepare reports for tests and required corrective action.

Test force-main piping according to procedures of authorities having


jurisdiction or, in absence of published procedures, as follows:
1.

Leave uncovered and unconcealed new, altered, extended, or replaced


force-main piping until it has been tested and approved. Expose work
that was covered or concealed before it was tested.

2.

Cap and subject piping to static-water pressure of 50 psig (345 kPa)


above operating pressure, without exceeding pressure rating of piping
system materials. Isolate test source and allow to stand for four hours.
Leaks and loss in test pressure constitute defects that must be
repaired.

3.

Repair leaks and defects with new materials and retest piping, or
portion thereof, until satisfactory results are obtained.

4.

Prepare reports for tests and required corrective action.

CLEANING

A.

Clean interior of piping. Remove dirt and debris as work progresses.

B.

Protect drains during remainder of construction period to avoid clogging with


dirt and debris and to prevent damage from traffic and construction work.

C.

Place plugs in ends of uncompleted piping at end of day and when work
stops.
END OF SECTION

Villas Z1 & Z2, The Wave, Muscat

22 13 16/7

Sanitary Waste & Vent


Piping

SECTION 221319
SANITARY WASTE PIPING SPECIALTIES
PART 1 - GENERAL
1.1
A.

1.2
A.

RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 01 Specification Sections and
Section 220000 General Provisions for Plumbing work, apply to this Section.
SUMMARY
This Section includes the following sanitary drainage piping specialties:
1.
2.
3.
4.

B.

Related Sections include the following:


1.

2.
1.3
A.
B.
C.
1.4

Floor Drains.
Cleanouts.
Miscellaneous sanitary drainage piping specialties.
Grease Separators

Division 22 Section "Storm Drainage Piping Specialties" for trench


drains for storm water, channel drainage systems for storm water, roof
drains, and catch basins.
Division 22 Section "General Provisions for Plumbing work.

DEFINITIONS
HDPE: High-density polyethylene plastic.
PE:
Polyethylene plastic.
PVC: Polyvinyl chloride plastic.
SUBMITTALS

A.

Shop Drawings: Show installation details for each item as required.

B.

Operation and Maintenance Data: For drainage piping specialties to include


in emergency, operation, and maintenance manuals wherever applicable.

1.5
A.

QUALITY ASSURANCE
Drainage piping specialties shall bear label, stamp, or other markings of
specified manufacturer.

Villas Z1 & Z2, The Wave, Muscat

22 13 19/1

Sanitary Waste Piping


Specialties

B.

All materials shall be from the same manufacturer.

C.

Comply with NSF 14, "Plastics Piping Components and Related Materials,"
for plastic sanitary piping specialty components, unless otherwise indicated.

1.6

COORDINATION

A.

Coordinate size and location of concrete bases. Cast anchor-bolt inserts


into bases. Concrete, reinforcement, and formwork requirements are
specified in Division 03.

B.

Coordinate size and location of roof penetrations.

PART 2 - PRODUCTS
2.1
A.

MANUFACTURERS:
Manufacturers: Subject to compliance with requirements, provide products
by one of the following:
a.
b.
c.
d.
e.

2.2
A.

FLOOR DRAINS
Floor Drains:
1.
2.
3.

4.
5.
6.
2.3
A.

Jay R Smith
- U.S.A.
Wade International Drainage Products - U.K.
Mifab
- Canada
ACO
- Germany
Or Approved Equal

Standard: ASME A112.6.3.


Pattern: Floor and Funnel floor drain.
Material: Duco cast iron two-piece body with drainage flange, seepage
openings, reversible clamping collar, with integral trap or S Trap, 1
NPT plug, three auxiliary inlets, and with square satin nickel-bronze
adjustable strainer.
Outlet: Bottom or Side as required.
Top Loading Classification: Heavy Duty in traffic areas.
Funnel: Required in HVAC equipment rooms, if required.

CLEANOUTS
Floor Cleanouts:
1.

Standard: ASME A112.36.2M for cast iron for cleanout.

Villas Z1 & Z2, The Wave, Muscat

22 13 19/2

Sanitary Waste Piping


Specialties

2.
3.

4.
5.
6.

2.4
A.

MISCELLANEOUS SANITARY DRAINAGE PIPING SPECIALTIES


Vent Caps / Vent Tower:
1.
2.

B.

Description: Cast iron body with vented hood to secure to vent pipe.
Size: Same as vent stack pipe size.

Expansion Joints:
1.
2.
3.

2.5

Size: Same as connected drainage piping.


Interior Finished Floor Areas: Duco cast iron, two piece body with
double drainage flange, closure plug, reversible clamping collar, and
adjustable nickel-bronze strainer, round with scoriated cover in service
areas and square with depressed cover to accept floor finish in finished
floor areas.
Exterior Unsurfaced Areas: Same as above, but with line type with
lacquered cast iron body and round epoxy coated gasket cover.
Exterior Surfaced Areas: Same as above, but with square, cast nickel
bronze access frame and non-skid cover.
Closure Plug Size: Same as or not more than one size smaller than
cleanout size.

Material: As per the recommendation of pipe manufacturer.


End Connections: Matching connected piping.
Size: Same as connected soil, waste, or vent piping.

GREASE INTERCEPTOR
Grease separator made of polymer according to EN 1825 for free standing
installation, with integral sludge trap, upper section made of polymer, continuous height and level adjustment, can be inclined to 5, sealed odor-tight
with cover to EN 124 in cast iron, including removal mechanism. Inlet and
outlet will be 110 mm diameter.
Nominal size - NS 4

PART 3 - EXECUTION
3.1

INSTALLATION

A.

Refer to Division 22 Section "Common Work Results for Plumbing" for piping
joining materials, joint construction, and basic installation requirements.

B.

Install cleanouts in aboveground piping and building drain piping according


to the following, unless otherwise indicated:
1.
2.

Size same as drainage piping up to NPS 4 (DN 100). Use NPS 4


(DN 100) for larger drainage piping unless larger cleanout is indicated.
Locate at each change in direction of piping greater than 45 degrees.

Villas Z1 & Z2, The Wave, Muscat

22 13 19/3

Sanitary Waste Piping


Specialties

3.
4.

Locate at minimum intervals of 50 feet (15 m) for piping NPS 4


(DN 100) and smaller and 100 feet (30 m) for larger piping.
Locate at base of each vertical soil and waste stack.

C.

For floor cleanouts for piping below floors, install cleanout deck plates with
top flush with finished floor.

D.

For cleanouts located in concealed piping, install cleanout wall access


covers, of types indicated, with frame and cover flush with finished wall.

E.

Install floor drains at low points of surface areas to be drained. Set grates of
drains flush with finished floor, unless otherwise indicated.
1.
2.

Position floor drains for easy access and maintenance.


Set floor drains below elevation of surrounding finished floor to allow
floor drainage. Set with grates depressed according to the following
drainage area radii:
a.
b.
c.

3.

4.

Radius, 30 Inches (750 mm) or Less: Equivalent to 1 percent


slope, but not less than 1/4-inch (6.35-mm) total depression.
Radius, 30 to 60 Inches (750 to 1500 mm): Equivalent to 1
percent slope.
Radius, 60 Inches (1500 mm) or Larger: Equivalent to 1 percent
slope, but not greater than 1-inch (25-mm) total depression.

Install floor-drain flashing collar or flange so no leakage occurs


between drain and adjoining flooring. Maintain integrity of waterproof
membranes where penetrated.
Install individual traps for floor drains connected to sanitary building
drain, unless otherwise indicated.

F.

Install deep-seal traps on floor drains and other waste outlets, if indicated.

G.

Install vent caps on each vent pipe passing through roof.

H.

Install expansion joints on vertical stacks and conductors.


expansion joints for easy access and maintenance.

3.2

Position

CONNECTIONS

A.

Piping installation requirements are specified in other Division 22 Sections.


Drawings indicate general arrangement of piping, fittings, and specialties.

B.

Install piping adjacent to equipment to allow service and maintenance.

3.3
A.

FIELD QUALITY CONTROL


Tests and Inspections:
1.

Leak Test: After installation, charge system and test for leaks. Repair
leaks and retest until no leaks exist.

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22 13 19/4

Sanitary Waste Piping


Specialties

3.4

PROTECTION

A.

Protect drains during remainder of construction period to avoid clogging with


dirt or debris and to prevent damage from traffic or construction work.

B.

Place plugs in ends of uncompleted piping at end of each day or when work
stops.
END OF SECTION

Villas Z1 & Z2, The Wave, Muscat

22 13 19/5

Sanitary Waste Piping


Specialties

SECTION 221329
SANITARY SEWERAGE PUMPS
PART 1 - GENERAL
1.1
A.

1.2
A.

RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 01 Specification Sections and
Section 220000 General Provisions for Plumbing work, apply to this Section.
SUMMARY
Section Includes:
1.

B.

Related Sections include the following:


1.
2.
3.

1.3

Submersible sewage pumps.

Division 22 Section "Facility Packaged Sewage Pumping Stations" for


applications in site-construction sewage pumping.
Division 22 Section "Sump Pumps" for applications in storm-drainage
systems.
Division 22 Section "General Provisions for Plumbing work.

SUBMITTALS

A.

Product Data: For each type of product indicated, submit rated capacities,
operating characteristics, electrical characteristics, and furnished specialties
and accessories.

B.

Wiring Diagrams: For power, signal, and control wiring.

C.

Operation and Maintenance Data: For pumps and controls, to include in


operation and maintenance manuals.

1.4

QUALITY ASSURANCE

A.

Electrical Components, Devices, and Accessories: Listed and labeled as


defined in NFPA 70, by a qualified testing agency, and marked for intended
location and application.

B.

UL Compliance: Comply with UL 778 for motor-operated water pumps.

Villas Z1 & Z2, The Wave, Muscat

22 13 29/1

Sanitary Sewerage Pumps

1.5

DELIVERY, STORAGE, AND HANDLING

A.

Retain shipping flange protective covers and protective coatings during


storage.

B.

Protect bearings and couplings against damage.

C.

Comply with pump manufacturer's written rigging instructions for handling.

1.6
A.

COORDINATION
Coordinate sizes and locations of concrete manholes and bases with actual
equipment provided.

PART 2 - PRODUCTS
2.1
A.

SUBMERSIBLE SEWAGE PUMPS


Submersible Sewage Pumps:
1.

Manufacturers: Subject to compliance with requirements, provide


products by one of the following:
a.
b.
c.
d.

Ebara - Japan.
ABS
- Germany.
KSB
- Germany.
Or Approved Equal.

B.

Type: Duplex submersible type pumps shall be one working, one standby.

C.

Performance: Refer to drawing for details.

D.

Quick disconnect type, submersible centrifugal pumps with minimum 50 mm


free passage. Speed shall not exceed 2900 RPM.

E.

Type - Complete with control panel non-return valve, level switch, lifting bar
and chain to form a complete installation. Material shall be as follows:
1.

Impeller (cutting type): Bronze/Stainless Steel.

2.

Shaft: Stainless steel.

3.

Casing: Cast iron.

4.

Pump support: Cast iron.

5.

Lifting chain and guide galvanized steel.

Villas Z1 & Z2, The Wave, Muscat

22 13 29/2

Sanitary Sewerage Pumps

F.

Valves: External lever and weight type (manufacturer's proprietary products


acceptable as alternative) self closing check valve and OS & Y type gate
valve; IBBM construction.

G.

Access Manhole for the Pit: Cast iron cover and frame; medium duty;
double seal type (air tight cover).

H.

Control Panel: Painted sheet steel construction, with IP44 enclosure


minimum; containing:
1.

Pole mains isolator with power on indicator.

2.

DOL starter, overload trip and HRC fuses for each pump.

3.

Manual/Off/Auto selector switch for each pump.

4.

Run and trip indicators for each pump, with alarm, for trip
failure protection.

5.

Start/stop push buttons for each pump.

6.

Pumps operating mode selector switch (parallel/alternate) and


automatic duty pump alternator. (Lead pump shall change on each
start or on 24 hour basis). Motor shall be protected by thermal relay.

7.

High water alarm.


a)
b)
c)
d)

8.

and phase

Start/stop contactors.
Manual/Off/Auto switches for each pump.
Pumps run indicators.
Audible alarm with mute provisions for (i) High-water level
condition in the sump pit (ii) Any pump failed.

Provide pump stations with requisite number of mercury tilt switch type
level regulators enclosed in polypropylene casing, to control the pumps
and to give alarm signals as specified and the following level signals:
a) Low level
: Pump stop.
b) Medium level
: Duty pump start.
c)
Above Medium level : Standby pump start.
d) High level
: High water level alarm.

I.

Finishing: Two coats of primer and two coats of enamel on all metallic parts
within the sump.

J.

Control-Interface Features:
a.
b.

Remote Alarm Contacts: For remote alarm interface.


Building Automation System Interface: Auxiliary contacts in pump
controls for interface to building automation system and capable of
providing the following:

Villas Z1 & Z2, The Wave, Muscat

22 13 29/3

Sanitary Sewerage Pumps

1)
2)
2.2
A.

MOTORS
Comply with NEMA designation, temperature rating, service factor,
enclosure type, and efficiency requirements for motors specified in
Division 22 Section "Common Motor Requirements for Plumbing
Equipment."
1.

2.
B.

On-off status of pump.


Alarm status.

Motor Sizes: Minimum size as indicated. If not indicated, large enough


so driven loads will not require motor to operate in service factor range
above 1.0.
Controllers, Electrical Devices, and Wiring: Comply with requirements
for electrical devices and connections specified in Division 26 Sections.

Motors for submersible pumps shall be hermetically sealed.

PART 3 - EXECUTION
3.1
A.
3.2
A.

3.3
A.

EARTHWORK
Excavation and filling are specified in Division 31 Section "Earth Moving."
EXAMINATION
Examine roughing-in for plumbing piping to verify actual locations of sanitary
drainage and vent piping connections before sewage pump installation.
INSTALLATION
Pump Installation Standards:
1.

Comply with manufacturers installation instructions.

B.

Wiring Method: Comply with requirements in Division 26 Section "LowVoltage Electrical Power Conductors and Cables."

C.

Wiring within Enclosures: Bundle, lace, and train conductors to terminal


points with no excess and without exceeding manufacturer's limitations on
bending radii. Provide and use lacing bars and distribution spools.

3.4
A.

CONNECTIONS
Comply with requirements for piping specified in Division 22 Section
"Sanitary Waste and Vent Piping." Drawings indicate general arrangement of
piping, fittings, and specialties.

Villas Z1 & Z2, The Wave, Muscat

22 13 29/4

Sanitary Sewerage Pumps

B.
3.5

Install piping adjacent to equipment to allow service and maintenance.


FIELD QUALITY CONTROL

A.

Manufacturer's Field Service:


Engage a factory-authorized service
representative to inspect, test, and adjust components, assemblies, and
equipment installations, including connections.

B.

Perform tests and inspections.


1.

C.

Manufacturer's Field Service: Engage a factory-authorized service


representative to inspect components, assemblies, and equipment
installations, including connections, and to assist in testing.

Tests and Inspections:


1.
2.
3.
4.

Perform each visual and mechanical inspection.


Leak Test: After installation, charge system and test for leaks. Repair
leaks and retest until no leaks exist.
Operational Test: After electrical circuitry has been energized, start
units to confirm proper motor rotation and unit operation.
Test and adjust controls and safeties.
Replace damaged and
malfunctioning controls and equipment.

D.

Pumps and controls will be considered defective if they do not pass tests
and inspections.

E.

Prepare test and inspection reports.

3.6
A.

STARTUP SERVICE
Perform startup service.
1.

3.7

Complete installation and startup checks according to manufacturer's


written instructions.

ADJUSTING

A.

Adjust pumps to function smoothly, and lubricate as recommended by


manufacturer.

B.

Adjust control set points.

3.8
A.

DEMONSTRATION
Train Owner's maintenance
maintain controls and pumps.

personnel

to

adjust,

operate,

and

END OF SECTION

Villas Z1 & Z2, The Wave, Muscat

22 13 29/5

Sanitary Sewerage Pumps

SECTION 221413
FACILITY STORM DRAINAGE PIPING
PART 1 - GENERAL
1.1
A.

1.2
A.

RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 01 Specification Sections and
Section 220000 General Provisions for Plumbing work, apply to this Section.
SUMMARY
This Section includes the following storm drainage piping inside the building:
1.
2.
3.

B.

Related Sections include the following:


1.
2.

1.3

Pipe and fittings.


Special pipe fittings.
Encasement for underground piping.

Division 22 Section "Sump Pumps."


Division 22 Section "General Provisions for Plumbing work.

DEFINITIONS

A.

HDPE: High Density Polyethylene.

B.

PE: Polyethylene plastic.

C.

PVC: Polyvinyl chloride plastic.

1.4
A.

PERFORMANCE REQUIREMENTS
Components and installation shall be capable of withstanding the following
minimum working-pressure, unless otherwise indicated:
1.
2.

1.5
A.

Storm Drainage Piping: 10-foot head of water (30 kPa).


Storm Drainage, Force-Main Piping: 50 psig (345 kPa) minimum.

SUBMITTALS
Product Data: For pipe, fittings, and couplings.

Villas Z1 & Z2, The Wave, Muscat

22 14 13/1

Facility Storm Drainage


Piping

B.

Shop Drawings:
1.
2.

C.
1.6

Shop Drawings: Include plans, elevations, sections and details.


Controlled-Flow Storm Drainage System: Include calculations, plans,
and details.

Field quality-control inspection and test reports.


QUALITY ASSURANCE

A.

Piping materials shall bear label, stamp, or other markings of specified


manufacturer.

B.

Comply with Oman Ministry of Public Works and other authoritys


requirements for sewer, drain, waste, and vent piping.

PART 2 - PRODUCTS
2.1
A.

2.2

MANUFACTURERS
Manufacturers: Subject to compliance with requirements, provide products
by one of the manufacturers specified.
1.

Geberit

- Switzerland/K.S.A.

2.

Coesetilen - Italy

3.

Akatherm

4.

Or Approved Equal.

- Netherlands

PIPING MATERIALS

A.

Piping Materials: High Density Polyethylene pipes and fittings.

B.

Standard:ISO 8770/8772; DIN 8075/19535/19537; BS 6367/5572/6437/5114


and UNI EN 1519 as applicable.

2.3

SPECIAL PIPE FITTINGS

A.

All special pipe fittings such as expansion joints, aerated fittings and vent
caps shall be from the same approved pipes manufacturer.

B.

Expansion Joints: As recommended by the pipe manufacturer.

Villas Z1 & Z2, The Wave, Muscat

22 14 13/2

Facility Storm Drainage


Piping

2.4
A.

ENCASEMENT FOR UNDERGROUND METAL PIPING


Description: All underground HDPE piping shall be with concrete
encasement of minimum 15cm thickness around the pipe.

PART 3 - EXECUTION
3.1
A.

3.2

EXCAVATION
Refer to Division 31 Section "Earth Moving" for excavating, trenching, and
backfilling.
PIPING APPLICATIONS

A.

Flanges and unions may be used on aboveground pressure piping, unless


otherwise indicated.

B.

Aboveground storm drainage piping shall be the following:


1.

C.

Underground storm drainage piping shall be the following:


1.

3.3

HDPE pipes and fittings for storm waste and vent piping.

HDPE pipes and fittings for storm, waste and vent piping.

PIPING INSTALLATION

A.

Storm sewer and drainage piping outside the building are specified in
Division 33 Section "Storm Utility Drainage Piping."

B.

Basic piping installation requirements are specified in Division 22 Section


"Common Work Results for Plumbing."

C.

Install cleanouts at grade and extend to where building storm drains connect
to building storm sewers. Cleanouts are specified in Division 22 Section
"Storm Drainage Piping Specialties."

D.

Install cleanout fitting with closure plug inside the building in storm drainage
force-main piping.

E.

Install underground HDPE pipes and fittings with concrete encasement on


piping as specified.

F.

Install cast-iron sleeve with water stop and mechanical sleeve seal at each
service pipe penetration through foundation wall.
Select number of
interlocking rubber links required to make installation watertight. Sleeves
and mechanical sleeve seals are specified in Division 22 Section "Common
Work Results for Plumbing."

Villas Z1 & Z2, The Wave, Muscat

22 14 13/3

Facility Storm Drainage


Piping

G.

Install wall-penetration fitting system at each service pipe penetration


through foundation wall. Make installation watertight.

H.

Make changes in direction for storm drainage piping using appropriate


branches, bends, and long-sweep bends. Do not change direction of flow
more than 90 degrees. Use proper size of standard increasers and reducers
if pipes of different sizes are connected. Reducing size of drainage piping in
direction of flow is prohibited.

I.

Lay buried building storm drainage piping beginning at low point of each
system. Install true to grades and alignment indicated, with unbroken
continuity of invert. Install required gaskets according to manufacturer's
written instructions for use of lubricants, cements, and other installation
requirements. Maintain swab in piping and pull past each joint as
completed.

J.

Install storm drainage piping at the following minimum slopes, unless


otherwise indicated:
1.
2.

Building Storm Drain: 1 percent downward in direction of flow for all


piping.
Horizontal Storm-Drainage Piping: 1 percent downward in direction of
flow.

K.

Install force mains at elevations indicated.

L.

Install engineered controlled-flow storm drainage piping in locations


indicated.

M.

Do not enclose, cover, or put piping into operation until it is inspected and
approved by Engineer.

3.4
A.

3.5

JOINT CONSTRUCTION
Basic piping joint construction requirements shall be as per the
recommendations of pipe manufacturer.
VALVE INSTALLATION

A.

General valve installation requirements are specified in Division 22 Section


"General-Duty Valves for Plumbing Piping."

B.

Shutoff Valves: Install shutoff valve on each sump pump discharge.


1.
Install gate valve for piping NPS 2-1/2 (DN 65) and larger.

C.

Check Valves: Install swing check valve, between pump and shutoff valve,
on each sump pump discharge.

Villas Z1 & Z2, The Wave, Muscat

22 14 13/4

Facility Storm Drainage


Piping

D.

Backwater Valves: Install backwater valves in piping subject to backflow.


1.
2.

3.6

Horizontal Piping: Horizontal backwater valves. Use normally closed


type, unless otherwise indicated.
Install backwater valves in accessible locations.

HANGER AND SUPPORT INSTALLATION

A.

Install supports according to Division 22 Section "Hangers and Supports for


Plumbing Piping and Equipment."

B.

Support vertical piping and tubing at base and at each floor.

C.

Rod diameter may be reduced 1 size for double-rod hangers, with 3/8-inch
(10-mm) minimum rods.

D.

Install supports for vertical HDPE piping every 48 inches (1200 mm).

E.

Support piping and tubing not listed above according to MSS SP-69 and
manufacturer's installation instructions.

3.7

CONNECTIONS

A.

Drawings indicate general arrangement of piping, fittings, and specialties.

B.

Connect interior storm drainage piping to exterior dedicated soak pit. Use
transition fitting to join dissimilar piping materials.

C.

Connect storm drainage piping to roof drains and storm drainage specialties.

D.

Connect force-main piping to the following:


1.
2.

3.8
A.

FIELD QUALITY CONTROL


During installation, notify Engineer at least 24 hours before inspection must
be made. Perform tests specified below in presence of Engineer.
1.
2.

B.

Storm Sewer: To exterior force dedicated soak pit.


Sump Pumps: To sump pump discharge.

Roughing-in Inspection: Arrange for inspection of piping before


concealing or closing-in after roughing-in.
Final Inspection: Arrange for final inspection by Engineer to observe
tests specified below and to ensure compliance with requirements.

Reinspection: If authorities having jurisdiction find that piping will not pass
test or inspection, make required corrections and arrange for reinspection.

Villas Z1 & Z2, The Wave, Muscat

22 14 13/5

Facility Storm Drainage


Piping

C.

Reports: Prepare inspection reports and have them signed by authorities


having jurisdiction.

D.

Test storm drainage piping according to procedures of authorities having


jurisdiction or, in absence of published procedures, as follows:
1.

2.

3.

4.
5.
E.

Test force-main piping according to procedures of authorities having


jurisdiction or, in absence of published procedures, as follows:
1.

2.

3.
4.
3.9

Test for leaks and defects in new piping and parts of existing piping
that have been altered, extended, or repaired. If testing is performed in
segments, submit separate report for each test, complete with diagram
of portion of piping tested.
Leave uncovered and unconcealed new, altered, extended, or replaced
storm drainage piping until it has been tested and approved. Expose
work that was covered or concealed before it was tested.
Test Procedure:
Test storm drainage piping on completion of
roughing-in. Close openings in piping system and fill with water to
point of overflow, but not less than 10-foot head of water (30 kPa).
From 15 minutes before inspection starts to completion of inspection,
water level must not drop. Inspect joints for leaks.
Repair leaks and defects with new materials and retest piping, or
portion thereof, until satisfactory results are obtained.
Prepare reports for tests and required corrective action.

Leave uncovered and unconcealed new, altered, extended, or replaced


force-main piping until it has been tested and approved. Expose work
that was covered or concealed before it was tested.
Cap and subject piping to static-water pressure of 50 psig (345 kPa)
above operating pressure, without exceeding pressure rating of piping
system materials. Isolate test source and allow to stand for four hours.
Leaks and loss in test pressure constitute defects that must be
repaired.
Repair leaks and defects with new materials and retest piping, or
portion thereof, until satisfactory results are obtained.
Prepare reports for tests and required corrective action.

CLEANING

A.

Clean interior of piping. Remove dirt and debris as work progresses.

B.

Protect drains during remainder of construction period to avoid clogging with


dirt and debris and to prevent damage from traffic and construction work.

C.

Place plugs in ends of uncompleted piping at end of day and when work
stops.
END OF SECTION

Villas Z1 & Z2, The Wave, Muscat

22 14 13/6

Facility Storm Drainage


Piping

SECTION 221423
STORM DRAINAGE PIPING SPECIALTIES
PART 1 - GENERAL
1.1
A.

1.2
A.

RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 01 Specification Sections and
Section 220000 General Provisions for Plumbing work, apply to this Section.
SUMMARY
Section Includes:
1.
2.
3.
4.
5.
6.

1.3
A.
1.4
A.

Roof drains.
Area drains.
Cleanouts.
Trench drains.
Manholes.
Planter drains

SUBMITTALS
Product Data: For each type of product indicated.
QUALITY ASSURANCE
Drainage piping specialties shall bear label, stamp, or other markings of
specified manufacturer.

PART 2 - PRODUCTS
2.1
A.

MANUFACTURERS
Manufacturers: Subject to compliance with requirements, provide products
by one of the following in compliance with ASME A112.6.4 standards:
a. Jay R Smith
- U.S.A.
b. Wade International Drainage Products - U.K.
c. Mifab
- Canada
d. Zurn
- U.S.A
e. Or Approved Equal

Villas Z1 & Z2, The Wave, Muscat

22 14 23/1

Storm Drainage Piping


Specialties

B.

C.

Roof Drains: Provide products in compliance with ASME A112.6.4


standards:
1.

Flat Roof Areas: Duco cast iron body with combined flashing clamp
and gravel stop with polyethylene dome and under deck clamp as
required. For 4 inch and less sizes transition collar shall be provided.

2.

Junction of Roof and Parapet (Scupper Drain): Duco cast iron body,
flashing clamp, secured grate and down spout adaptor as required.

Area Drains: For parking areas, provide the area drains as specified below:
1.

D.

Trench Gratings and Drains: Provide products in compliance with ASME


A112.6.3 for trench drain.
1.

E.

F.

Heavy duty ductile iron grate, 30 centimeter square top. Cast iron body
and flashing collar with cast iron tractor grate with surface membrane
clamp and slotted sediment bucket with lifting bar.

Heavy duty cast iron straight bar gully grate/ fabricated steel
construction dimensions as indicated in the drawings with fabricated
angle frame and support. Cast iron dome strainer shall be installed in
the trench on top of drain pipe.

Cleanouts: Provide products in compliance with ASME A112.36.2M.


1.

Interior Finished Floor Areas (FCO): Galvanized cast iron two piece
body with ferrule and gasket connection, flashing clamp and flange,
bronze closure plug and adjustable polished bronze square top, (Ref
JR Smith 4040 series).

2.

External paved and traffic areas (GCO): Duco Cast Iron Cleanout with
round adjustable scoriated cast Iron top with non-tilt tractor cover of
ductile iron, (Ref: JR Smith 4240 series).

Manholes: Formed bottom manholes shall be as per ASTM C 478; concrete


masonry units or reinforced pre-cast concrete sections laid cast-in-piece
reinforced concrete foundation pad.
1.

Size: As per MPW Standard.

2.

Cover: Standard cast iron 610mm diameter or as shown on the


drawing, with minimum sized pick hole, and frame. Use heavy duty
cover and frame in vehicular traffic areas.

3.

Steps: 20 mm diameter galvanized steel round bar, at 400 mm centers.


Manufacturer:

4.

All manholes for sanitary and storm water drainage system shall be
according to MPW requirements as specified in MPW standard
drawings.

Villas Z1 & Z2, The Wave, Muscat

22 14 23/2

Storm Drainage Piping


Specialties

5.
G.

Manufacturer: Kuwait Foundry Co. or approved equal.

PLANTER DRAIN (PD)


Coated cast iron body with shallow sump and threaded, bottom, side or
oblique outlet; bronze flashing clamp, dome and stainless steel mesh
screen.
(Ref. JR Smith 2670 series)

PART 3 - EXECUTION
3.1
A.

INSTALLATION
Install roof drains at low points of roof areas according to roof membrane
manufacturer's written installation instructions.
Roofing materials are
specified in Division 07 Sections.
1.

2.
3.

Install flashing collar or flange of roof drain to prevent leakage between


drain and adjoining roofing.
Maintain integrity of waterproof
membranes where penetrated.
Install expansion joints, if indicated, in roof drain outlets.
Position roof drains for easy access and maintenance.

B.

Install downspout adapters on outlet of back-outlet parapet roof drains and


connect to sheet metal downspouts.

C.

Install downspout boots at grade with top 6 inches (152 mm) above grade.
Secure to building wall.

D.

Install cleanouts in aboveground piping and building drain piping according


to the following instructions unless otherwise indicated:
1.

2.
3.
4.

Use cleanouts the same size as drainage piping up to NPS 4 (DN 100).
Use NPS 4 (DN 100) for larger drainage piping unless larger cleanout
is indicated.
Locate cleanouts at each change in direction of piping greater than 45
degrees.
Locate cleanouts at minimum intervals of 100 feet (30 m) for all piping.
Locate cleanouts at base of each vertical soil and waste stack.

E.

For floor cleanouts for piping below floors, install cleanout deck plates with
top flush with finished floor.

F.

For cleanouts located in concealed piping, install cleanout wall access


covers, of types indicated, with frame and cover flush with finished wall.

G.

Install trench drains at low points of surface areas to be drained. Set grates
of drains flush with finished surface unless otherwise indicated.

Villas Z1 & Z2, The Wave, Muscat

22 14 23/3

Storm Drainage Piping


Specialties

H.

Assemble channel drainage system components according to


manufacturer's instructions. Install on support devices so that top will be
flush with adjacent surface.

I.

Install sleeve flashing device with each conductor passing through floors with
waterproof membrane.

3.2
A.

3.3

CONNECTIONS
Comply with requirements for piping specified in Division 22 Sections.
Drawings indicate general arrangement of piping, fittings, and specialties.
PROTECTION

A.

Protect drains during remainder of construction period to avoid clogging with


dirt or debris and to prevent damage from traffic or construction work.

B.

Place plugs in ends of uncompleted piping at end of each day or when work
stops.

END OF SECTION

Villas Z1 & Z2, The Wave, Muscat

22 14 23/4

Storm Drainage Piping


Specialties

SECTION 221429
SUMP PUMPS
PART 1 - GENERAL
1.1
A.

1.2
A.

RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 01 Specification Sections and
Section 220000 General Provisions for Plumbing work, apply to this Section.
SUMMARY
Section Includes:
1.
2.

B.

Related Section:
1.
2.

1.3

Submersible sump pumps.


Sump-pump basins and basin covers.

Division 22 Section "Sanitary Sewerage Pumps" for effluent and


sewage pumps.
Division 22 Section "General Provisions for Plumbing work.

SUBMITTALS

A.

Product Data: For each type of product indicated, submit construction


details, material descriptions, rated capacities, operating characteristics,
electrical characteristics, and furnished specialties and accessories.

B.

Wiring Diagrams: For power, signal, and control wiring.

C.

Operation and Maintenance Data: For pumps and controls, to include in


operation and maintenance manuals.

1.4

QUALITY ASSURANCE

A.

Electrical Components, Devices, and Accessories: Listed and labeled as


defined in NFPA 70, by a qualified testing agency, and marked for intended
location and application.

B.

UL Compliance: Comply with UL 778 for motor-operated water pumps.

Villas Z1 & Z2, The Wave, Muscat

22 14 29/1

Sump Pumps

1.5

DELIVERY, STORAGE AND HANDLING

A.

Retain shipping flange protective covers and protective coatings during


storage.

B.

Protect bearings and couplings against damage.

C.

Comply with pump manufacturer's written rigging instructions for handling.

PART 2 - PRODUCTS
2.1
A.

SUBMERSIBLE SUMP PUMPS


Submersible Sump Pumps:
1.

Manufacturers: Subject to compliance with requirements, provide


products by one of the following:
a.
b.
c.
d.
e.

2.
3.

Ebara
- Japan.
ABS
- Germany.
KSB
- Germany.
Tsurumi
- Japan
Or Approved Equal.

Description: Factory-assembled and -tested sump-pump unit.


Pump Type: Duplex submersible type sump pumps.

B.

Performance: Refer to drawing for details.

C.

Quick disconnect type, submersible centrifugal pumps with minimum 50 mm


free passage. Speed shall not exceed 2900 RPM.

D.

Type - Complete with control panel non-return valve, level switch, lifting bar
and chain to form a complete installation. Material shall be as follows:

E.

1.

Impeller: Bronze open type.

2.

Shaft: Stainless steel.

3.

Casing: Cast iron.

4.

Pump support: Cast iron.

5.

Lifting chain and guide galvanized steel.

Valves: External lever and weight type (manufacturer's proprietary products


acceptable as alternative) self closing check valve and OS & Y type gate
valve; IBBM construction.

Villas Z1 & Z2, The Wave, Muscat

22 14 29/2

Sump Pumps

F.

Access Manhole for the Pit: Cast iron cover and frame; medium duty;
double seal type (air tight cover).

G.

Control Panel: Painted sheet steel construction, with IP44 enclosure


minimum; containing:
1.

Pole mains isolator with power on indicator.

2.

DOL starter, overload trip and HRC fuse for each pump.

3.

Manual/Off/Auto selector switch for each pump.

4.

Run and trip indicators for each pump, with alarm, for trip and phase
failure protection.

5.

Start/stop push buttons for each pump.

6.

Pumps operating mode selector switch (parallel/alternate) and


automatic duty pump alternator. (Lead pump shall change on each
start or on 24 hour basis). Motor shall be protected by thermal relay.

7.

High water alarm.


a)
b)
c)
d)

8.

Start/stop contactors.
Manual/Off/Auto switches for each pump.
Pumps run indicators.
Audible alarm with mute provisions for (i) High-water level
condition in the sump pit (ii) Any pump failed.

Provide pump stations with requisite number of mercury tilt switch type
level regulators enclosed in polypropylene casing, to control the pumps
and to give alarm signals as specified and the following level signals:
a)
b)
c)
d)

Low level
Medium level
Above Medium level
High level

:
:
:
:

Pump stop.
Pump-1 starts.
Pump-2 starts.
High water level alarm.

H.

Finishing: Two coats of primer and two coats of enamel on all metallic parts
within the sump.

I.

Control-Interface Features:
a.
b.

Remote Alarm Contacts: For remote alarm interface.


Building Automation System Interface: Auxiliary contacts in pump
controls for interface to building automation system and capable of
providing the following:
1)
2)

On-off status of pump.


Alarm status.

Villas Z1 & Z2, The Wave, Muscat

22 14 29/3

Sump Pumps

2.2
A.

B.

MOTORS
Comply with NEMA designation, temperature rating, service factor,
enclosure type, and efficiency requirements for motors specified in
Division 22 Section "Common Motor Requirements for Plumbing
Equipment."
1.

Motor Sizes: Minimum size as indicated. If not indicated, large enough


so driven load will not require motor to operate in service factor range
above 1.0.

2.

Controllers, Electrical Devices, and Wiring: Comply with requirements


for electrical devices and connections specified in Division 26 Sections.

Motors for submersible pumps shall be hermetically sealed.

PART 3 - EXECUTION
3.1
A.
3.2
A.

3.3
A.

3.4

EARTHWORK
Excavation and filling are specified in Division 31 Section "Earth Moving."
EXAMINATION
Examine roughing-in for plumbing piping to verify actual locations of storm
drainage piping connections before sump pump installation.
INSTALLATION
Pump Installation Standards:
instructions.

Comply with manufacturers installation

CONNECTIONS

A.

Comply with requirements for piping specified in Division 22 Section "Facility


Storm Drainage Piping." Drawings indicate general arrangement of piping,
fittings, and specialties.

B.

Install piping adjacent to equipment to allow service and maintenance.

3.5

FIELD QUALITY CONTROL

A.

Manufacturer's Field Service:


Engage a factory-authorized service
representative to inspect, test, and adjust components, assemblies, and
equipment installations, including connections.

B.

Perform tests and inspections.

Villas Z1 & Z2, The Wave, Muscat

22 14 29/4

Sump Pumps

1.

C.

Manufacturer's Field Service: Engage a factory-authorized service


representative to inspect components, assemblies, and equipment
installations, including connections, and to assist in testing.

Tests and Inspections:


1.
Perform each visual and mechanical inspection.
2.

Leak Test: After installation, charge system and test for leaks. Repair
leaks and retest until no leaks exist.

3.

Operational Test: After electrical circuitry has been energized, start


units to confirm proper motor rotation and unit operation.

4.

Test and adjust controls and safeties. Replace damaged and


malfunctioning controls and equipment.

D.

Pumps and controls will be considered defective if they do not pass tests
and inspections.

E.

Prepare test and inspection reports.

3.6
A.

START UP SERVICE
Perform startup service.
1.

3.7

Complete installation and startup checks according to manufacturer's


written instructions.

ADJUSTING

A.

Adjust pumps to function smoothly, and lubricate as recommended by


manufacturer.

B.

Adjust control set points.

3.8
A.

DEMONSTRATION
Train Owner's maintenance personnel to adjust, operate, and maintain
controls and pumps.

END OF SECTION

Villas Z1 & Z2, The Wave, Muscat

22 14 29/5

Sump Pumps

SECTION 223200
DOMESTIC WATER FILTRATION EQUIPMENT
PART 1 - GENERAL
1.1
A.

1.2

RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 01 Specification Sections and
Section 220000 General Provisions for Plumbing work, apply to this Section.
SUMMARY

A.

This Section includes the following types of water filtration equipment for
water systems in buildings:
1.
Sand filters.
2.
Terminal cartridge filters.

B.

Related Sections include the following:


1.

2.
1.3

Division 22 Section "Domestic Water Piping Specialties" for small


cartridge-type water filters for plumbing fixtures and for plumbing piping
strainers.
Division 22 Section "General Provisions for Plumbing work.

DEFINITIONS

A.

ABS: Acrylonitrile-butadiene-styrene plastic.

B.

FRP: Fiberglass-reinforced plastic.

C.

NBR: Acrylonitrile-butadiene rubber.

D.

PE: Polyethylene plastic.

E.

PP: Polypropylene plastic.

F.

PPM: Parts per million.

G.

PVC: Polyvinyl chloride plastic.

1.4
A.

SUBMITTALS
Product Data: For each type of product indicated.

Villas Z1 & Z2, The Wave, Muscat

22 32 00/1

Domestic Water Filtration


Equipment

B.

Shop Drawings: Detail water filtration equipment assemblies and indicate


dimensions, weights, loads, required clearances, method of field assembly,
components, and location and size of each field connection.
1.

Wiring Diagrams: Power, signal, and control wiring.

C.

Certificates of Shop Inspections and Data Reports: For products required to


have ASME label, signed by product manufacturer.

D.

Welding certificates.

E.

Source quality-control test reports.

F.

Field quality-control test reports.

G.

Startup service test reports.

H.

Operation and Maintenance Data: For water filtration equipment to include


in emergency, operation, and maintenance manuals.

1.5

QUALITY ASSURANCE

A.

Source Limitations: Obtain each type of water filtration equipment through


one source from a single manufacturer.

B.

Product Options:
Drawings indicate size, profiles, and dimensional
requirements of water filtration equipment and are based on the specific
system indicated. Refer to Division 01 Section "Product Requirements."

C.

Welding: Qualify processes and operators according to ASME Boiler and


Pressure Vessel Code: Section IX.

D.

Electrical Components, Devices, and Accessories: Listed and labeled as


defined in NFPA 70, Article 100, by a testing agency acceptable to
authorities having jurisdiction, and marked for intended use.

E.

Comply with local authoritys regulations for drinking water system


Components and health effects for all components that will be in contact with
potable water.

1.6
A.

1.7
A.

COORDINATION
Coordinate size and location of concrete bases with Architectural and
Structural Drawings.
EXTRA MATERIALS
Furnish extra materials described below that match products installed and
that are packaged with protective covering for storage and identified with
labels describing contents.

Villas Z1 & Z2, The Wave, Muscat

22 32 00/2

Domestic Water Filtration


Equipment

1.

Cartridge-Filter Elements: Elements for cartridge filters equal to 200


percent of amount installed for each size and media indicated.

PART 2 - PRODUCTS
2.1
A.

SAND FILTERS
Sand Filters:
1.
Manufacturers: Subject to compliance with requirements, provide
products by one of the manufacturers specified.
a.
b.
c.
d.
2.

Culligan - U.S.A.
Pureaqua- USA
Bruner - U.S.A
Or Approved Equal.

Description: Factory-fabricated and -tested, simplex, sand-filter system


of filter tank, media, strainer, circulating pump, piping, and controls for
removing sediment particles from water.
a.

Performance: Fully automatic with backwash.

b.

Type: Sand and gravel type with filter tank(s), face piping and
butterfly valves and gauge panel.

c.

Construction: ASME rated welded steel shell with dished end,


welded inlet and outlet pipes with flanged ends, access manhole
with synthetic gasket and external locking bar, integral jack
supports and lifting lugs.

d.

Protective Coatings: Food-grade epoxy internally and rust


inhibiting primer and one coat of enamel externally.

e.

Effluent Distribution System: Schedule 80 PVC pipe consisting of


head and laterals with orifices directed upwards, designed for
maximum 8ft/sec (2.44m/s) velocity of water in laterals at rated
filter capacity.

f.

Valves: Hydraulically operated diaphragm type, steel body with


flanged ends.

g.

Accessories: Air bleed valve, pressure gauge manifold, automatic


flow controls.

h.

Under drain System: Schedule 80 PVC pipe, consisting of header


and laterals with orifices pointed downwards, designed for
maximum 10ft/sec (3.05m/s) velocity of water in laterals at rated
filter capacity. Space laterals and orifices to ensure uniform water
flow through filter bed during filter and backwash operations.

Villas Z1 & Z2, The Wave, Muscat

22 32 00/3

Domestic Water Filtration


Equipment

2.2

i.

Face Piping: Class 125 cast iron flanged pipe fittings and
Schedule 40 flange connected steel pipe designed for maximum
10ft/sec (3.05m/s) velocity, incorporating line size butterfly valves.
Provide sight glass at waste connection.

j.

Gate Panel: Mount on tank and provide with 4 inch (100mm)


diameter influent and effluent pressure gauges connected by
turning to nipples on tank nozzles; with NSF stainless steel name
plate.

k.

Provide Concrete fill in bottom of tank to within one inch (25mm)


of underside of effluent header.

l.

Filter support media: Clean, hard rounded gravel with minimum


average specific gravity of 2.5, free from shale, mica, clay
sandstone, loam and other impurities. Screen to sizes specified
with maximum 2% by weight of thin, flat, or elongated pieces.
Filter support media shall be of four grades of gravel laid in level
layers, each 4 inches (100mm) deep as follows:
1)

Coarse gravel (3/4 to 1-1/2 inches) (20 - 38mm)

2)

Medium gravel (1/2 to 3/4 inches)

3)

Fine gravel (1/8 to 1/4 inches) (3-6mm)

4)

Buckwheat gravel (1/16 to 1/8) inches) (1.5 - 3mm)

(3 - 30mm)

m.

Filter Sand: Hard, durable grains of rounded or sub-angular silica


sand, free from clay, loam, dirt and organic matter, maximum 1%
by weight flat or micaceous particles, effective size of 0.17 inch
(0.44mm) and uniformity coefficient of 1.35. Place upon filter
support media in level bed minimum 20 inches (510mm) deep.

n.

Automatic Control: The operation cycle shall be accomplished by


the opening and closing of a nest of diaphragm valves. A
differential pressure setting device with adjustable cams shall
program the operation cycles of filter. A pilot controller activated
by the differential pressure sensor controls the opening and
closing of the diaphragm valve according to the present operation
cycles. The differential pressure sensor shall carry out backwash
before the maximum allowable valve. Filtration to obtain 5
microns.

SOURCE QUALITY CONTROL

A.

Hydrostatically test before shipment to minimum of one and one-half times


pressure rating.

B.

Prepare test reports.

Villas Z1 & Z2, The Wave, Muscat

22 32 00/4

Domestic Water Filtration


Equipment

PART 3 - EXECUTION
3.1

EXAMINATION

A.

Examine areas and conditions, with Installer present, for compliance with
requirements for installation tolerances and other conditions affecting
performance of filters.

B.

Examine roughing-in for piping systems to verify actual locations of piping


connections before equipment installation.

C.

Examine walls and floors for suitable conditions where filters will be installed.

D.

Proceed with installation only after unsatisfactory conditions have been


corrected.

3.2
A.

CONCRETE BASES
Anchor filters to concrete bases.
1.

2.
3.

4.
5.
6.

3.3
A.

SAND-FILTER INSTALLATION
Install sand-filter tanks on concrete bases, level and plumb.
1.

3.4

Install dowel rods to connect concrete base to concrete floor. Unless


otherwise indicated, install dowel rods on 18-inch (450-mm) centers
around full perimeter of base.
For supported equipment, install epoxy-coated anchor bolts that extend
through concrete base and anchor into structural concrete floor.
Place and secure anchorage devices.
Use setting drawings,
templates, diagrams, instructions, and directions furnished with items
to be embedded.
Install anchor bolts to elevations required for proper attachment to
supported equipment.
Concrete base construction requirements are specified in Division 22
Section "Common Work Results for Plumbing."
Cast-in-place concrete materials and placement requirements are
specified in Division 03.

Prepare sand-filter tank distribution system and under bed for filter
media and place specified sand and other media into tanks.

CONNECTIONS

A.

Piping installation requirements are specified in other Division 22 Sections.


Drawings indicate general arrangement of piping, fittings, and specialties.

B.

Install piping adjacent to equipment to allow service and maintenance.

Villas Z1 & Z2, The Wave, Muscat

22 32 00/5

Domestic Water Filtration


Equipment

C.

Make piping connections between water filtration equipment and dissimilarmetal water piping with dielectric fittings. Dielectric fittings are specified in
Division 22 Section "Common Work Results for Plumbing."

D.

Install shutoff valves on feed water-inlet and filtrate-outlet piping of each


water filtration equipment filter and on inlet and outlet headers.
1.
2.

E.

Install pressure gages on feed water-inlet and filtrate-outlet piping of each


water filtration equipment filter. Pressure gages are specified in Division 22
Section "Meters and Gages for Plumbing Piping."
1.
2.

F.

Metal general-duty valves are specified in Division 22 Section


"General-Duty Valves for Plumbing Piping."
Exception: Water filtration equipment with factory-installed shutoff
valves at locations indicated.

Exception: Water filtration equipment with factory-installed pressure


gages at locations indicated.
Exception: Terminal Cartridge water filters.

Install valved bypass water piping around each water filtration equipment
filter.
1.
2.

Metal general-duty valves are specified in Division 22 Section


"General-Duty Valves for Plumbing Piping."
Water piping is specified in Division 22 Section "Domestic Water
Piping."

G.

Install drains as indirect wastes to spill into open drains or over floor drains.

H.

Install terminal cartridge filters as shown in water supply and architectural


drawings in coordination with kitchen or pantry sink locations.

I.

Ground equipment according to Division 26 Section "Grounding and Bonding


for Electrical Systems."

J.

Connect wiring according to Division 26 Section "Low-Voltage Electrical


Power Conductors and Cables."

3.5

FIELD QUALITY CONTROL

A.

Manufacturer's Field Service: Engage a factory-authorized service


representative to inspect, test, and adjust field-assembled components and
equipment installation, including connections, and to assist in field testing.
Report results in writing.

B.

Perform the following field tests and inspections and prepare test reports:
1.

Leak Test: After installation, charge system and test for leaks. Repair
leaks and retest until no leaks exist.

Villas Z1 & Z2, The Wave, Muscat

22 32 00/6

Domestic Water Filtration


Equipment

C.

3.6
A.

2.

Operational Test: After electrical circuitry has been energized, start


units to confirm proper unit operation.

3.

Test and adjust controls and safeties.


malfunctioning controls and equipment.

Remove and replace water filtration equipment that does not pass tests and
inspections and retest as specified above.
STARTUP SERVICE
Engage a factory-authorized service representative to perform startup
service for sand filter water filtration equipment.
1.

B.

3.7
A.

Replace damaged and

Complete installation and startup checks according to manufacturer's


written instructions.

Sample filter filtrate after startup and at three consecutive seven-day


intervals (total of four samples), and prepare certified test reports for
required water performance characteristics.
DEMONSTRATION
Engage a factory-authorized service representative to train Owner's
maintenance personnel to adjust, operate, and maintain sand filter water
filtration equipment. Refer to Division 01 Section "Demonstration and
Training."

END OF SECTION

Villas Z1 & Z2, The Wave, Muscat

22 32 00/7

Domestic Water Filtration


Equipment

SECTION 223300
ELECTRIC DOMESTIC WATER HEATERS (SOLAR WATER HEATERS)
PART 1 - GENERAL
1.1
A.

1.2
A.

RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 01 Specification Sections and
Section 220000 General Provisions for Plumbing work, apply to this Section.
SUMMARY
This Section includes the following electric/solar water heaters:
1.
2.

1.3

Household electric/solar water heaters.


Water heater accessories.

SUBMITTALS

A.

Product Data: For each type and size of water heater indicated. Include
rated capacities, operating characteristics, furnished specialties, and
accessories. Documentation indicating that units comply with
ASHRAE/IESNA 90.1-2004, Section 7 - "Service Water Heating."

B.

Shop Drawings: Diagram power, signal, and control wiring.

C.

Product Certificates: For each type of commercial electric water heater,


signed by product manufacturer.

D.

Source quality-control test reports.

E.

Field quality-control test reports.

F.

Operation and Maintenance Data: For electric/solar water heaters to include


in emergency, operation, and maintenance manuals.

G.

Warranty: Special warranty specified in this Section.

1.4
A.

QUALITY ASSURANCE
Source Limitations: Obtain all type of electric/solar water heaters through
one source from a single manufacturer.

Villas Z1 & Z2, The Wave, Muscat

22 33 00/1

Electric/Solar Domestic
Water
Heaters

B.

Product Options:
Drawings indicate size, profiles, and dimensional
requirements of electric/solar water heaters and are based on the specific
system indicated. Refer to Division 01 Section "Product Requirements."

C.

Electrical Components, Devices, and Accessories: Listed and labeled as


defined in NFPA 70, Article 100, by a testing agency acceptable to
authorities having jurisdiction, and marked for intended use.

D.

ASHRAE/IESNA 90.1-2004 Compliance:


ASHRAE/IESNA 90.1-2004.

E.

ASME Compliance: Where indicated, fabricate and label commercial water


heater storage tanks to comply with ASME Boiler and Pressure Vessel
Code: Section VIII, Division 1.

F.

Comply with local authoritys regulations related to drinking water system


components and health effects for all components that will be in contact with
potable water.

1.5

Applicable requirements in

COORDINATION

A.

Coordinate size and location of concrete bases with Architectural and


Structural Drawings.

B.

Coordinate with electrical works for electric power supply requirements.

1.6
A.

WARRANTY
Special Warranty: Manufacturer's standard form in which manufacturer
agrees to repair or replace components of electric/solar water heaters that
fails in materials or workmanship within specified warranty period.
1.

Failures include, but are not limited to, the following:


a.
b.
c.

2.

Structural failures including storage tank and supports.


Faulty operation of controls.
Deterioration of metals, metal finishes, and other materials
beyond normal use.

Warranty Period(s): From date of Substantial Completion:


a.

Household Electric/Solar Water Heaters:


1)
2)

Solar Panel and Storage Tank: Five years.


Controls and Other Components: Two years.

Villas Z1 & Z2, The Wave, Muscat

22 33 00/2

Electric/Solar Domestic
Water
Heaters

PART 2 - PRODUCTS
2.1
A.

2.2

MANUFACTURERS
Manufacturers: Subject to compliance with requirements, provide products
by one of the manufacturers specified.
1.

A.O.Smith

- U.S.A.

2.

Bradford White - U.S.A.

3.

Solahart

- Australia

4.

Ecotherm

- Austria

5.

Or Approved Equal.

THERMAL SOLAR HOT WATER SYSTEM

GENERAL
This specification describes the extent of works involved in providing the thermal solar heating system for the project.
The Solar water heaters shall be closed circuit thermosiphonic with an integrated
storage tank with an electric back-up heater.
Circuit type heating capacity shall be as indicated on drawings.
The system shall be capable of producing no less than 65C water.
1.1) THERMAL SOLAR SYSTEM VARIOUS COMPONENTS AND ITS DETAIL
1.1.1) FLAT PLATE THERMAL COLLECTORS
The solar collectors shall be flat plate type made of copper surface sheet
Each solar collector shall have a minimum net area of 1.81 m & 2.0 m gross area.
Collectors have to be certified according to EN 12975 and are tested by internationally recognized Laboratory of testing solar & other energy systems. All the collectors
have to be TUV certified and have Solar Keymark certification. Collectors are to be
produced in conformity with ELOT EN 12975-1: 2006 & ELOT EN 12975-2:
2006.Each collector has to be provided with cover glazing, absorber plate, copper
heat transfer liquid flow tubes, internal headers, insulation, and a casing. Collectors
must have weather-tight construction which withstands a maximum working temperature of 200C and a maximum operating pressure of 8Atm.
absorptivity greater than 0.9. Flow tubes shall be of copper, and shall be ultrasonically welded to absorber plate.
Villas Z1 & Z2, The Wave, Muscat

22 33 00/3

Electric/Solar Domestic
Water
Heaters

Each collector must have a layer of cover glazing made of mistitle tempered glass
3.8mrn. Cover glazing has to be completely replaceable from the front of the collector without disturbing the piping or adjacent collectors. Cover glazing has to be separated from the collector by a continuous gasket made of Double lined EPDM rubber. Collectors must have cover absorption 95% & emittance 5%.
Back and sides of the absorber plate has to be insulated with rockwool insulation.
Insulation is to fill space between absorber plate and casing and 40mm minimum for
the back and 30 mm for the sides. Solar collectors are to be properly covered with
suitable material by the installation contractor until it is commissioned.
1.1.2) SOLAR SYSTEM HOT WATER STORAGE TANKS
Hot water storage tank shall be integral with collector assembly.
Storage tank: Shall be entirely made of 2.5mm DCP steel twice enameled at 860 0
C. The tank shall consist of a double wall heat exchanger (mantle) 1.5mm. The outer cylinder case & end cover material shall be of stainless steel 304.
The storage tank insulation shall be of high density CFC free pressure injected
60mm thick polyurethane foam insulation having density of 50kg/m3.
Cold/hot water connection to be 3/4" nominal working pressure 500KPA, cylinder
test pressure 1000KPA, relief valve setting 600KPA.
Electronic backup booster: The tank shall consist of an auxiliary backup heating element of 4.5 Kw (220V/50Hz/1Ph) with adjustable safety thermostat (300C-800C)
and magnesium bar Dia 22x300mm for anodic protection. The electrical connection
conduit shall be 20mm.Tank recovery time shall be under 3 hours.
Solar tank shall be fitted with safety devices to prevent damage from overheating.
The tank shall be fitted with safety devices in the water inlet/water outlet and heat
exchanger. These valves would eliminate the risk of tank damage due to high pressure and temperature buildup. The cold water inlet shall have pressure relief valve.
Hot water pressure and temperature relief valves shall also be provided. Heat exchanger closed circuit shall have a safety valve to protect it from overheating and
pressure buildup.
1.2) WARRANTY
The solar collectors and storage tank shall have a warranty of minimum 5 years
whereas all other equipment shall have warranty of one year from the date of commissioning.
1.3)

INSTALLATION (All Solar related equipment)

Villas Z1 & Z2, The Wave, Muscat

22 33 00/4

Electric/Solar Domestic
Water
Heaters

The water storage tank and the solar heat transfer collector shall be mounted as
one integrated unit in a location free from any shading. The unit shall be oriented
towards the south with maximum 25 inclination for maximum efficiency.
Installation of the solar components including all related MEP works shall be carried
out by the contractor under the supervision of the specialist solar supplier.
The contractor shall position the solar panels and parts of hot water tanks at an angle of optimum irradiation from the sun at an orientation between SE & SW at a tilt
of 25 to 30. Any shading on the solar panels due to any object or adjacent buildings shall be avoided to the minimum extent possible.
All the installed solar equipment shall be well protected by the contractor until the
site is ready for testing & commissioning. This specially includes proper covering of
solar collectors by using either opaque tarpaulin sheets or other means like hard
boards to keep them well protected till the testing/commissioning.
Any damages to components during this period shall be replaced at contractors
cost.
2.3

WATER HEATER ACCESSORIES

A.

Combination Temperature and Pressure Relief Valves: ASME rated and


stamped and complying with ASME PTC 25.3. Include relieving capacity at
least as great as heat input, and include pressure setting less than water
heater working-pressure rating. Select relief valves with sensing element
that extends into storage tank.

B.

Pressure Relief Valves: ASME rated and stamped and complying with
ASME PTC 25.3. Include pressure setting less than water heater workingpressure rating.

C.

Water Heater Stand and Drain-Pan Units: High-density-polyethylene-plastic,


18-inch- (457-mm-) high, enclosed-base stand complying with
IAPMO PS 103 and IAS No. 2. Include integral or separate drain pan with
raised edge and NPS 1 (DN 25) drain outlet with ASME B1.20.1 pipe thread.

D.

Water Heater Stands: Water heater manufacturer's factory-fabricated steel


stand for floor mounting and capable of supporting water heater and
water.Include dimension that will support bottom of water heater a minimum
of 18 inches (457 mm) above the floor.

E.

Water Heater Mounting Brackets: Water heater manufacturer's factoryfabricated steel bracket for wall mounting and capable of supporting water
heater and water.

F.

Drain Pans: Corrosion-resistant metal with raised edge. Include dimensions


not less than base of water heater and include drain outlet not less than
NPS 3/4 (DN 20).

Villas Z1 & Z2, The Wave, Muscat

22 33 00/5

Electric/Solar Domestic
Water
Heaters

G.

Piping Manifold Kits: Water heater manufacturer's factory-fabricated inlet


and outlet piping arrangement for multiple-unit installation. Include piping
and valves for field assemblies that are capable of isolating each water
heater and of providing balanced flow through each water heater.

H.

Piping-Type Heat Traps: Field-fabricated piping arrangement according to


ASHRAE/IESNA 90.1-2004 or ASHRAE 90.2-2004.

I.

Water Regulators: ASSE 1003, water-pressure reducing valve. Set at 25psig- (172.5-kPa-) maximum outlet pressure, unless otherwise indicated.

J.

Shock Absorbers:
arrester.

2.4

ASSE 1010 or PDI WH 201, Size A water hammer

SOURCE QUALITY CONTROL

A.

Test and inspect water heater storage tanks, specified to be ASME-code


construction, according to ASME Boiler and Pressure Vessel Code.

B.

Hydrostatically test commercial water heater storage tanks before shipment


to minimum of one and one-half times pressure rating.

C.

Prepare test reports.

PART 3 - EXECUTION
3.1
A.

WATER HEATER INSTALLATION


Install commercial water heaters on concrete bases.
1.
2.

Exception: Omit concrete bases for commercial water heaters if


installation on stand, bracket, or suspended platform.
Concrete base construction requirements are specified in Division 22
Section "Common Work Results for Plumbing."

B.

Install water heaters level and plumb, according to layout drawings, original
design, and referenced standards. Maintain manufacturer's recommended
clearances. Arrange units so controls and devices needing service are
accessible.

C.

Install combination temperature and pressure relief valves in top portion of


storage tanks. Use relief valves with sensing elements that extend into
tanks. Extend commercial-water-heater relief-valve outlet, with drain piping
same as domestic water piping in continuous downward pitch, and discharge
by positive air gap onto closest floor drain.

Villas Z1 & Z2, The Wave, Muscat

22 33 00/6

Electric/Solar Domestic
Water
Heaters

D.

Install water-heater drain piping as indirect waste to spill by positive air gap
into open drains or over floor drains. Install hose-end drain valves at low
points in water piping for water heaters that do not have tank drains. Refer
to Division 22 Section "Domestic Water Piping Specialties" for hose-end
drain valves.

E.

Install thermometer on outlet piping of water heaters. Refer to Division 22


Section "Meters and Gages for Plumbing Piping" for thermometers.

F.

Install thermometers on inlet and outlet piping of, solar-electric water


heaters. Refer to Division 22 Section "Meters and Gages for Plumbing
Piping" for thermometers.

G.

Install pressure gage(s) on inlet and outlet of commercial electric waterheater piping. Refer to Division 22 Section "Meters and Gages for Plumbing
Piping" for pressure gages.

H.

Assemble and install inlet and outlet piping manifold kits for multiple water
heaters. Fabricate, modify, or arrange manifolds for balanced water flow
through each water heater. Include shutoff valve, thermometer in each
water heater inlet and outlet, and throttling valve in each water heater outlet.
Refer to Division 22 Section "General-Duty Valves for Plumbing Piping" for
general-duty valves and to Division 22 Section "Meters and Gages for
Plumbing Piping" for thermometers.

I.

Install piping-type heat traps on inlet and outlet piping of water heater
storage tanks without integral or fitting-type heat traps.

J.

Fill water heaters with water.

3.2

CONNECTIONS

A.

Piping installation requirements are specified in other Division 22 Sections.


Drawings indicate general arrangement of piping, fittings, and specialties.

B.

Install piping adjacent to water heaters to allow service and maintenance.


Arrange piping for easy removal of water heaters.

C.

Ground equipment according to Division 26 Section "Grounding and Bonding


for Electrical Systems."

D.

Connect wiring according to Division 26 Section "Low-Voltage Electrical


Power Conductors and Cables."

3.3
A.

FIELD QUALITY CONTROL


Manufacturer's Field Service:
Engage a factory-authorized service
representative to inspect, test, and adjust field-assembled components and

Villas Z1 & Z2, The Wave, Muscat

22 33 00/7

Electric/Solar Domestic
Water
Heaters

equipment installation, including connections, and to assist in field testing.


Report results in writing.
B.

Perform the following field tests and inspections and prepare test reports:

1.
2.
3.
C.

3.4
A.

Leak Test: After installation, test for leaks. Repair leaks and retest
until no leaks exist.
Operational Test: After electrical circuitry has been energized, confirm
proper operation.
Test and adjust controls and safeties.
Replace damaged and
malfunctioning controls and equipment.

Remove and replace water heaters that do not pass tests and inspections
and retest as specified above.
DEMONSTRATION
Engage a factory-authorized service representative to train Owner's
maintenance personnel to adjust, operate, and maintain commercial electric
water heaters.

END OF SECTION

Villas Z1 & Z2, The Wave, Muscat

22 33 00/8

Electric/Solar Domestic
Water
Heaters

SECTION 225491
FOUNTAIN / WATER FEATURES EQUIPMENT
PART

GENERAL

To be read with Division 1 - General Requirements and Section 220000


1.1
A.
B.
C.
D.
E.
1.2
A.

1.3
A.
1.4
A.

1.5

SECTION INCLUDES
Fountain Pump.
Nozzle.
Inflow and overflow fitting
Controls.
Piping.
SUBMITTALS FOR REVIEW
Product Data on pipe materials, pipe fittings, valves, and accessories. Provide
manufacturers catalogue information. Indicate valve data and ratings.
PROJECT RECORD DOCUMENTS
Record actual locations of valves.
OPERATION AND MAINTENANCE DATA
Maintenance Data: Include installation instructions, spare parts lists, exploded
assembly views.
QUALITY ASSURANCE

A.

Valves: Manufacturer's name and pressure rating marked on valve body.

B.

Welding Materials and Procedures: Conform to ASME Code.

C.

Welders Certification: In accordance with ASME Sec 9 NCPWB Standard


Procedure Specifications.

D.

Maintain one copy of each document on site.

1.6
A.

QUALIFICATIONS
Manufacturer: Specialist in manufacturing Products specified with minimum
twenty years documented experience.

Villas Z1 & Z2, The Wave, Muscat

22 54 91/1

Fountain Equipment

B.

1.7

Installer: Specialist in this Work with minimum ten years documented


experience and approved by the manufacturer.
ACCETABLE FOUNTAIN / WATER FEATURES MANUFACTURERS

1. OASE - Germany
2.

Fountain People- USA

3. Crystal Fountain- Canada


4. Or Approved Equal.
1.8

DELIVERY, STORAGE, AND HANDLING

A.

Accept valves on site in shipping containers with labelling in place. Inspect for
damage.

B.

Provide temporary protective coating on cast iron and steel valves.

C.

Provide temporary end caps and closures on piping and fittings. Maintain in
place until installation.

D.

Protect piping systems from entry of foreign materials by temporary covers,


completing sections of the work, and isolating parts of completed system.

PART 2 - SYSTEM DESCRIPTION


Refer to the relevant architectural and mechanical drawings for the desired
pattern of the water feature:
The Water feature consists of
1.
2.
3.
4.
2.1
A.

GRP tank.
Water feature pumps.
Automatic filter.
Dosing system

PRODUCTS
PUMP.
Pump shall be symmetrical form, powerful, with robust wet-running canned
motor, wear-free static seals, bearings and motor shafts from special ceramics,
motor-housing and rotor made of high-grade steel, large volume, high-grade
plastic filter basket.

Villas Z1 & Z2, The Wave, Muscat

22 54 91/2

Fountain Equipment

Materials of construction shall be as follows:


1.
2.
3.
B.

Casing......... Steel/ Tombak/ Glass Fiber Reinforced Plastic


Shaft............. Oxide ceramics
Seal.............. Wear-free static seal

SAND FILTER WITH PUMP


Type: Permanent media, pressure.
Function: Turbidity removal to 10 microns filtration fineness in continuous recirculation application.
Construction: Plastic filter tank reinforced with glass fiber and a pump made
from same material, welded inlet and outlet pipes with flanged/threaded ends,
plastic distribution and collection pipes with laterals, transparent cover and
pressure gauge with synthetic gasket and external locking bar, integral
supports and lifting lugs. The pump flow and head shall be adequately sized
for 6 water turnovers in a day.
Face piping: Plastic.
Controls: Electrically operated (240 v / 1 phase / 50 Hz) fully-automatic
electronic controller (mounted on the filter body) to perform backwash, rinse
and reversion to service; once initiated manually.

C.

OVER FLOW FITTING


The fitting shall be mounted on the rim of the lower basin, discharging
overflow to the drainage system and installation of water level sensor. The
freshwater filling shall be activated by the solenoid valve of the water level
control system. The overflow inlet funnel should be capable to be moved up or
down by 20mm to adjust the water level of the basin.
Material:

D.

Stainless Steel

PLUG DRAIN FITTING:


The fitting shall have a removable plug suitable for draining the basin for easy
cleaning operations and be capable to be pushed into the sleeve of the drain
pipe and cemented in.
Material:
Tombak
Ref.: BA 70/100 T OASE Germany

E.

SUCTION FITTING
The fitting shall be equipped with dirt screen to keep coarse dirt particles away
from the filter system.

Villas Z1 & Z2, The Wave, Muscat

22 54 91/3

Fountain Equipment

It shall have a liner flange for flanging sealing liners.


Material:
F.

Tombak

WALL INLET FITTING


The fitting shall be equipped with ball shaped nozzle to adjust inlet direction of
jet. It shall be capable to serve for returning the filtered water back into the
basin.
Material:
Stainless steel

G.

UNDERWATER SPOTLIGHT
The light shall be universal type (inside/outside water), capable of focused
effect illumination, highly corrosion resistant tombak body, capable to strung
together to form a light chain, have provision for installing color disk and
suitable for underwater/outside water installations.
Material:
Bulb type / Watt:

H.

Tombak
Halogen 12V / 50 Watt

ELECTRICAL CONTROL CABINET


The panel shall be capable to integrate with the various controllers, sensors
and electronic devices associated with the water feature.
The panel shall have provision to integrate with the building automation
system (remote control facility).
A residual circuit breaker should switch off the unit if current load exceed 30
mA.
The panel shall have manual/automatic switch combination for the automatic
switching ON/OFF of pumps, lighting circuits or any additional features.
Adjustable time switches to allow the fountain pumps and lighting to be
switched ON and OFF independently. ON and OFF timing shall be easily
programmed and shall be altered at any time. The duration range of the timer
shall be adjustable of 8, 12 and 16 hours. An over-ride switch shall be
provided for the purpose of running the pumps continuously.
The fountain controller and all components which need to be integrated with it,
shall be from the original fountain equipment manufacturer (OEM) or as
approved by OEM.

I.

WATER LEVEL SENSORS AND CONTROLS


The water level control unit maintains a constant water level in fountain basin.
It consists of a water level sensor, level control unit and solenoid valve. In the
event of water level going down below the minimum level of the water level
sensor in the basin (due to evaporation or splashing), the sensor send

Villas Z1 & Z2, The Wave, Muscat

22 54 91/4

Fountain Equipment

impulse to the controller to open the solenoid valve in the fresh water supply
pipe. Water upon reaching the maximum level of the sensor; make a
conductive connection between the earth electrode and maximum electrode.
The low voltage switching control current flow through the electronic controller
close the solenoid valve and stop the refilling of freshwater.
Ref.:
2.2

PIPES AND FITTINGS


Service
Pool supply / Return
and filter piping

A.

Location
Above /
below grade

Type
uPVC
schedule 40

B.

Overflow / drainage of pools below grade HDPE (Soil)

C.

Fountain / Water Features quick-fill / makeup above / cPVC Up to filter


discharge line below grade PN 16 / 25

D.

uPVC / cPVC: Solvent welded joints. Threaded adapters/ flanges etc. shall be
used where required.

E.

Pressure ratings of joints: Figures stated are working water pressures at


ambient temperature:
1
2

uPVC / cPVC (item A): 1379 kPa (200 psig)


HDPE (item B): 345 kPa (50 psig)

2.3

VALVES

A.

General

Valves from same manufacturer shall be provided throughout the project,


where possible

2.

Special Applications
a. Manufacturers proprietary products may be used in special applications
b. Valves of the same material as the piping, supplied by the piping system
manufacturer, shall be used in plastic piping systems

3.

Pressure Rating
a. Valves shall be rated for 10Bar (150 psig) working water pressure at
ambient temperature, unless otherwise indicated or dictated by selection
b. Contractor shall allow for selecting higher pressure rated valves to meet
the valve construction features.

Villas Z1 & Z2, The Wave, Muscat

22 54 91/5

Fountain Equipment

4.

Valve Operators
a. Hand wheels / operating levers shall be provided for valves as
appropriate. Hand wheels for gate and globe valves 50 mm (2 inches)
nom. dia. and smaller, shall be non-ferrous metal (die cast zinc /
aluminium alloy etc.).
b.

5.

PART
3.1

One key / wrench of appropriate size shall be provided for each lever
operated valve installed

Acceptable Manufacturers
a. Nibco, USA
b. Kitz, Japan
c. Crane, UK

EXECUTION

PREPARATION

A.

Ream pipe and tube ends. Remove burrs.

B.

Remove scale and dirt, on inside and outside, before assembly.

C.

Prepare piping connections to equipment with flanges or unions.

3.2
A.

B.

INSTALLATION
The fountain / water features contractor shall have minimum 10 years of
documented experience in the installation of fountains and water features as
their primary business.
Install in accordance with manufacturer's instructions.

C.

Provide non-conducting dielectric connections wherever jointing dissimilar


metals.

D.

Route piping in orderly manner and maintain gradient.

E.

Install piping to conserve building space and not interfere with use of space.

F.

Install piping to allow for expansion and contraction without stressing pipe,
joints, or connected equipment.

G.

Provide access where valves and fittings are not exposed.

H.

Install valves with stems upright or horizontal, not inverted.

Villas Z1 & Z2, The Wave, Muscat

22 54 91/6

Fountain Equipment

3.3

APPLICATION

A.

Use grooved mechanical couplings and fasteners only in accessible locations.

B.

Install unions downstream of valves and at equipment or apparatus


connections.

C.

Install brass male adapters each side of valves in copper piped system.
Sweats solder adapters to pipe.

D.

Install gate, ball or butterfly valves for shut-off and to isolate equipment, part of
systems, or vertical risers.

E.

Install globe ball or butterfly valves for throttling, bypass, or manual flow control
services.

3.4

ERECTION TOLERANCES

A.

Establish invert elevations, slopes for drainage to 1.5 percent minimum.


Maintain gradients.

B.

Slope water piping and arrange to drain at low points.

3.5

DISINFECTION OF DOMESTIC WATER PIPING SYSTEM

A.

Prior to starting work, verify system is complete, flushed and clean.

B.

All fountain piping, tanks etc. shall be disinfected as per the relevant
specification mentioned else where.

END OF SECTION

Villas Z1 & Z2, The Wave, Muscat

22 54 91/7

Fountain Equipment

SECTION 225492
SWIMMING POOL EQUIPMENT
PART 1
1.1

GENERAL

SECTION INCLUDES

A.

Include the General Conditions of the Contract as part of this section.

B.

The Contractor shall become familiar with other sections of the Specifications
affecting work of this trade.

C.

Furnish all labors, materials, plant, equipment and appliances and perform all
necessary operations required to execute the work of this section.

D.

Pipe and Pipe Fittings, Valves, Strainers

E.

Pool Equipment

F.

Filters and Pumps

G.

Surge Tank.

H.

Swimming Pool heater.

I.

Pool Water Treatment Systems

1.2

SYSTEM DESCRIPTION
The contractor shall be responsible for the design, supply, install and
commissioning of pool plant. Contractor shall provide complete design,
calculations and drawings to supervising consultant for review and approval.
The swimming pools location as per the drawing.
The swimming pools shall be kept under circulation with maximum six turnovers
in a day.
The swimming pool shall be filled manually from the external net work.
The swimming pool shall be heated and cooled during winter and summer to
keep the water temperature at 27 C.
|\A
The water shall be chlorinated with calcium hypochlorite to get 1ppm
concentration of free chlorine. The ph value of the water shall be maintained by a
ph adjuster which will be connected with the piping.

1.3

RELATED SECTIONS

Villas Z1 & Z2, The Wave, Muscat

22 54 92/7

Swimming Pool Equipment

A.

This schedule is intended to be used as a helpful indication of the related


sections within the Project Specifications. It is not necessarily comprehensive
or complete and it is the Contractor's responsibility to ascertain all applicable
sections required to understand the full Scope of Works intended.
1.

2.
3.
4.
1.4
A.

Division 22 Section "Meters and Gages for Plumbing Piping" for


thermometers, pressure gages, and flow meters in domestic water
piping.
Division 22 Section "Domestic Water Piping" for water meters.
Division 22 Section "Domestic Water Filtration Equipment" for water
filters in domestic water piping.
Division 22 Section "General Provisions for Plumbing work.

REFERENCES
The minimum standards for products specified in this section shall be relevant
BSI standards including but not limited to the following. Except as otherwise
specified herein, perform work in accordance with specification codes and
standards cited therein and to latest applicable addenda and supplements.
1.

PAS 39: 2003 Management of public swimming pools Water treatment


systems, water treatment plant and heating and ventilation systems
Code of practice.

2. ASTM D1785 - Poly (Vinyl Chloride) (PVC) Plastic Pipe, Schedules 40, 80
and 120.

1.5

3.

ASTM D2467 - Socket-Type Poly (Vinyl Chloride) (PVC) Plastic Pipe


Fittings, Schedule 80.

4.

ASTM D2855 - Making Solvent-Cemented Joints with Poly (Vinyl


Chloride) (PVC) Pipe and Fittings.

5.

NFPA 70 - National Electrical Code.

6.

NSF 50 - Circulation System Components for Swimming Pools, Spas, or


Hot Tubs.

7.

UL 1081 - Swimming Pool Pumps, Filters, and Chlorinators.

8.

UL 1261 - Electric Water Heaters for Pools and Tubs.

SUBMITTALS

A.

Submit under provisions of Section 01300.

B.

Shop Drawings: Indicate detailed assembly of components of each system or


sub-system.

C.

Product Data:

Villas Z1 & Z2, The Wave, Muscat

22 54 92/8

Swimming Pool Equipment

1. Include data on pipe materials, pipe fittings, valves and accessories.


2. Include component sizes, rough-in requirements, service sizes, and
finishes.
3. Include product description, model, dimensions, component sizes, rough-in
requirements, service sizes, and finishes.
4. Include dimension drawings of water heaters indicating components and
connections to other equipment and piping.
5. Include details of the Concrete water tank including all accessories.
6. Include dimensions of tanks, tank lining methods, anchors, attachments,
lifting points, trappings, and drains.
7. Indicate pump type, capacity, power requirements, and affected adjacent
construction. Submit certified pump curves showing pump performance
characteristics with pump and system operating point plotted. Include
NPSH curve when applicable.
8. Submit pump flow and head calculation and all other calculation for
equipments.
9. Provide electrical characteristics and connection requirements.
D.

Manufacturer's Installation Instruction: Indicate installation details, components


assembly, and start-up procedures.

E.

Manufacturer's Field Reports: Indicate results of water treatment system set-up


and testing.

1.6

PROJECT RECORD DOCUMENTS

A.

Submit under provisions of Section 01720.

B.

Record actual locations of controlling devices and under floor piping.

1.7

OPERATION AND MAINTENANCE DATA

A.

Submit under provisions of Section 01730.

B.

Operation Data: Include installation instructions, assembly views, lubrication


instructions, and assembly views.

C.

Maintenance Data: Include maintenance and inspection data, replacement part


numbers and availability, and service depot location and telephone number.

1.8

QUALITY ASSURANCE

Villas Z1 & Z2, The Wave, Muscat

22 54 92/9

Swimming Pool Equipment

A.
B.

Perform work in accordance with local health department regulations.


Work and components shall conform to NSF 50.

C.

Maintain one copy of each document on site.

1.9

QUALIFICATIONS

A.

1.10

Manufacturer: Company specializing in manufacturing the products specified in


this Section with minimum twenty years documented experience. Installer:
Company specializing in performing the work of this Section with minimum ten
years documented experience approved by manufacturer.
REGULATORY REQUIREMENTS

A. Conform to applicable code for installation of swimming pool systems.


B. Provide certificate of compliance from authority having jurisdiction indicating
approval of installation.
1.11

DELIVERY, STORAGE, AND HANDLING

A. Delivery, store, protect and handle products to site under provisions of contract.
B. Accept equipment on site in shipping containers with label in place. Inspect for
damage.
C. Protect equipment from damage and elements by maintain shipping packaging
in place until installation. Maintain temporary inlet and outlet caps in place until
installation.
1.12

WARRANTY

A. Provide warranty under provisions of Section 01740.


B. Warranty: Include coverage of water heaters, water storage tanks, circulating
pumps, water treatment systems for a period of five years.
1.13

MAINTENANCE SERVICE

A. Furnish service and maintenance of water treatment systems for one year from
date of Substantial Completion.
1.14

MAINTENANCE MATERIALS

A. Provide maintenance materials under provisions of 01730.


B. Provide one test kits for manually testing.

Villas Z1 & Z2, The Wave, Muscat

22 54 92/10

Swimming Pool Equipment

1.15

1. Chlorine Residual.
2. pH Level.
3. Total Alkalinity.
EXTRA MATERIALS

A. Furnish under provisions of Section 01730.


B. Provide two of water treatment systems test probes, indicator bulbs, and surge
fuses.
PART 2
2.1
A.

PRODUCTS

PIPES AND PIPE FITTINGS


PVC Pipe: ASTM D1785, Schedule 80, BS 3505
1.

Fittings: ASTM D2467, PVC, BS 4346

2.

Joints: ASTM D2855, solvent weld.

B.

Unions for Pipe Sizes 2 inch (50 mm) and Under: PVC for plastic piping;
bronze unions for copper pipe, soldered joints.

C.

Flanges for Pipe Sizes over 2 inch (50 mm): PVC for plastic piping; bronze for
copper piping.

D.

Valves: PVC plastic body and ball, double lever handle, double union with
socket/threaded/flanged ends, EPDM seals and Teflon seats.

E.

Butterfly Valves: Not exceeding 150 mm: Cast Iron body, BS 5155, wafer type,
semi-lugged / lugged EDPM lined, aluminium bronze disc, replaceable liner, six
position lever handle, internal &external fusion bonded epoxy coated ( DFT 150
Microns), Class 125 /PN 16 rating, suitable for installing between flanges.

F.

Over 150 mm: Ductile Iron body, BS 5155, wafer type, semi lugged / lugged
EDPM lined, aluminium bronze disc, replaceable liner, six position lever handle,
internal & external fusion bonded epoxy coated ( DFT 150 Microns), Class 125 /
PN 16 rating, suitable for installing between flanges.

G.

Actuator: Shall be lever operated up to DN 200 valves

H.

Manufacturers:
1. PAHLEN AB
2. Pentair Pools
3. Astral Pools
4. Or approved equal

2.2

Sweden
USA.
USA

FILTER PUMPS

Villas Z1 & Z2, The Wave, Muscat

22 54 92/11

Swimming Pool Equipment

Type:

Horizontal shaft, single stage, single or double suction, direct


connected, radially or horizontally split casing, for 125 psig (860 kPa)
maximum working pressure & self priming.

The pump shall be equipped with a large pre-filter to collect impurities such as
leaves, insects etc. The casing shall have easy access to the filter basket for
cleaning purposes. The filter basket shall be made of stainless steel. The
pump and filter house shall be manufactured in a corrosion free bronze alloy.
The pump impeller shall be made of bronze and mounted on an acid proof
stainless steel shaft.
2.3

POOL FITTINGS AND EQUIPMENT

A.

Main Drain: Rigid Cast Iron body, with stainless steel 355 x 355 mm with AISI
316 Grille, side/ bottom outlet 110mm with anti-vortex drain lid. The flow rate of
the main drain fitting shall be compatible to the flow of the pool circulating pump.

B.

Pool inlets: Stainless steel AISI 316 complete with gaskets and screws, nominal
2 inch, (50 mm diameter). The recommended flow rate shall be compatible to the
flow of the circulating pump.

C.

Vacuum Fitting: Chrome or Brass, body with Stainless Steel cover. Nominal 2
(50 mm), radius up to 15m.

2.4
A.

COMMERCIAL FILTERS
Assembly: Pressure sand-and-gravel type consisting of filter tank(s), face
piping with butterfly valves, back wash system and gage panel.

B.

The tank shall be manufactured from fiber glass reinforced polyester plastic.
Sand bed shall have a depth of 1.0 meter. The working pressure is 2.5 bar and
the test pressure is 3.75 bar.

C.

Influent Distribution System: Schedule 80 PVC pipe consisting of head and


laterals with orifices directed upwards, designed for maximum 8 ft/sec (2.44 m/s)
velocity of water in laterals at rated filter capacity.

D.

Under drain System: Schedule 80 PVC pipe, consisting of header and laterals
with orifices pointed downwards, designed for maximum 10 ft/sec (3.05 m/s)
velocity of water in laterals at rated filter capacity. Space laterals and orifices to
ensure uniform water flow through filter bed during filter and backwash
operations.

2.5
A.

POOL WATER TREATMENT (CHLORINATION AND PH ADJUSTMENT)


Chlorination:
Chlorination system is to provide continuous automatic and accurate control of
residual chlorine in pool water by constantly testing water sample and

Villas Z1 & Z2, The Wave, Muscat

22 54 92/12

Swimming Pool Equipment

automatically adjusting chlorine dosing apparatus to maintain desired chlorine in


water.

1.

System consisting of two tanks with injector pumps to feed liquid chlorine
(bleach) and muriatic acid.

2.

Solution Metering Pump: Positive displacement, diaphragm pump with


adjustable flow rate, thermoplastic construction, continuous-duty, and fully
enclosed electric motor and drive, and built-in relief valve.

3.

Solution Tanks: Polyethylene tank/s of minimum 30 liter storage capacity,


with recess for mounting pump, liquid level switch, and direct reading scale.

Automatic PH Adjustment
Continuously monitor pH and chlorine levels and control chemical feed pumps.
Maintain PH of 7.5 and free chlorine residual of 0.9 ppm. Mount regulator in
surface mounted general purpose enclosure of fiberglass construction.
If pH is too low - run alkali demand test and raise pH by adding soda ash
(sodium carbonate). Add not more than 2 lbs per 10,000 gallons in a single
treatment. The pump shall be running when chemicals are added. Recirculate and retest to determine if further treatment is necessary. Caustic
soda (sodium hydroxide) will be used with chemical feed pumps to raise pH.
If pH is too high - run acid demand test and lower the PH by adding muriatic
acid (hydrochloric acid) at the deep end of the pool. Do not to pour acid near
pool walls or fittings.
Total alkalinity should be maintained in the range of 80 to 100 ppm.
Total dissolved solids shall be maintained under 450 ppm.

2.6

HEAT PUMPS WATER HEATING AND CHILLING

A.

Controls: Automatic immersion water thermostat; externally adjustable


temperature range from 60 to 180 degrees F (16 to 82 degrees C), flanged or
screw-in Ni-chrome elements, high temperature limit thermostat.

B.

Accessories: Brass water connections and dip tube drain valve, high-density
magnesium anode, and ASME rated temperature and pressure relief valve.

2.7

SURGE TANK (BALANCING TANK)


Refer to specification Section 221223.

PART 3 EXECUTIONS
3.1
A.

INSTALLATION
Install equipment in accordance with manufacturer's instructions.

Villas Z1 & Z2, The Wave, Muscat

22 54 92/13

Swimming Pool Equipment

B.

Install piping to conserve building space, not interfere with use of space and
other work. Route piping in orderly manner, and maintain gradient. Group
whenever practical at common elevations.

C.

Install piping to allow for expansion and contraction without stressing pipe, joints,
or connected equipment. Provide access to valves and fittings.

D.

Pipe relief valve outlet and backwash to nearest floor drain.

E.

Install unions downstream of valves and at equipment or apparatus connections.

F.

Pumps
1.
2.
3.

G.

Filter Tanks
1.
2.

H.

A.

Provide independent structural support for tanks.


To clean and flush tank prior to delivery to site after installation. Seal until
pipe connections are made.

Water Heating and chilling


1.
2.

3.2

Provide air cock and drain connection on horizontal pump casings.


Provide line sized valve and strainer on suction and line sized soft seated
check valve and valve on discharge.
Decrease from line size, with long radius reducing elbows or reducers.
Support piping adjacent to pump such that no weight is carried on pump
casings. Provide supports under elbows on pump suction and discharge
line sizes 4 inches (100 mm) and over.

Install heat pumps in accordance with AGA/ NSF/ NFPA, UL requirements.


Coordinate with plumbing piping and electrical work to achieve operating
system.

DEMONSTRATION AND TRAINING


Engage an authorized service representative to train KOCs maintenance
personnel to adjust, operate, and maintain the system.

END OF SECTION

Villas Z1 & Z2, The Wave, Muscat

22 54 92/14

Swimming Pool Equipment

SECTION 328400
PLANTING IRRIGATION
PART 1 - GENERAL
1.1
A.

1.2
A.

RELATED DOCUMENTS
Drawings and general provisions of the Contract, including General and
Supplementary Conditions and Division 01 Specification Sections, apply to this
Section.
SUMMARY
Section Includes:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

1.3

Piping.
Encasement for piping.
Manual valves.
Flush valves.
Automatic control valves.
Automatic drain valves.
Miscellaneous piping specialties.
Quick Coupling Valves
Controllers
Boxes for Irrigation valves

DEFINITIONS

A.

Drain Piping: Downstream from circuit-piping drain valves. Piping is not under
pressure.

B.

Main Piping: Downstream from point of connection to water distribution piping


to, and including, control valves. Piping is under water-distribution-system
pressure.
Low Voltage: As defined in NFPA 70 for circuits and equipment operating at
less than 50 V or for remote-control, signaling power-limited circuits.

1.4

PERFORMANCE REQUIREMENTS

A.

Irrigation zone control shall be automatic operation with controller and


automatic control valves.

B.

Location of Sprinklers and Specialties: Design location is approximate. Make


minor adjustments necessary to avoid plantings and obstructions such as
signs and light standards. Maintain 100 percent irrigation coverage of areas
indicated.

Villas Z1 & Z2, The Wave, Muscat

32 84 00/1

Planting Irrigation

C.

Minimum Working Pressures:


The following are minimum pressure
requirements for piping, valves, and specialties unless otherwise indicated:
1.
2.

1.5

Irrigation Main Piping: 232 psig (1600 kPa)


Circuit Piping: 150 psig (1035 kPa)

SUBMITTALS

A.

Product Data: For each type of product indicated. Include rated capacities,
operating characteristics, electrical characteristics, and furnished specialties
and accessories.

B.

Wiring Diagrams: For power, signal, and control wiring.

C.

Delegated-Design Submittal: For irrigation systems indicated to comply with


performance requirements and design criteria, including analysis data signed
and sealed by the qualified professional engineer responsible for their
preparation.

D.

Coordination Drawings: Irrigation systems, drawn to scale, on which


components are shown and coordinated with each other, using input from
Installers of the items involved. Also include adjustments necessary to avoid
plantings and obstructions such as signs and light standards.

E.

Qualification Data: For qualified Installer.

F.

Zoning Chart: Show each irrigation zone and its control valve.

G.

Controller Timing Schedule:


controller zone.

H.

Field quality-control reports.

I.

Operation and Maintenance Data: For sprinklers, controllers and automatic


control valves to include in operation and maintenance manuals.

1.6

Indicate timing settings for each automatic

QUALITY ASSURANCE

A.

Installer Qualifications: The Landscape and Irrigation system shall be


executed by a Contractor having at least 5 years experience executing similar
works in Kuwait.

B.

Electrical Components, Devices, and Accessories: Listed and labeled as


defined in NFPA 70, by a qualified testing agency, and marked for intended
location and application.

1.7
A.

DELIVERY, STORAGE, AND HANDLING


Deliver piping with factory-applied end caps. Maintain end caps through
shipping, storage, and handling to prevent pipe-end damage and to prevent

Villas Z1 & Z2, The Wave, Muscat

32 84 00/2

Planting Irrigation

entrance of dirt, debris, and moisture. All products shall be delivered in


manufacturer's original protective packaging.
B.

Store plastic piping protected from direct sunlight. Support to prevent sagging
and bending.

C.

Products requiring specialized handling and storage operations shall be


handled and stored as per manufacturer's recommendations.

D.

Any products found to be defective or not in accordance with the specifications


shall be removed from the site and replaced.

1.8
A.

PROJECT CONDITIONS
Interruption of Existing Water Service: Do not interrupt water service to
facilities occupied by Owner or others unless permitted under the following
conditions and then only after arranging to provide temporary water service
according to requirements indicated:
1.
2.

1.9

Notify Construction Manager and Owner no fewer than two days in


advance of proposed interruption of water service.
Do not proceed with interruption of water service without Engineer's written
permission.

COORDINATION

A.

Coordinate with landscape works for location and type of plants, trees etc.

B.

Coordinate with other services for routing of pipes and location of valves,
controllers etc.

C.

Coordinate with electrical works for electric power supply requirements.

PART 2 - PRODUCTS
2.1

PIPES, TUBES, AND FITTINGS

A.

Comply with requirements in the piping schedule for applications of pipe, tube,
and fitting materials, and for joining methods for specific services, service
locations, and pipe sizes.

B.

PE Pipe: ASTM F 771, PE 3408 compound; SIDR 11.5, SIDR 15 and SDR 11,
1.
2.
3.

Insert Fittings for PE Pipe: ASTM D 2609, nylon or propylene plastic with
barbed ends. Include bands or other fasteners.
PE Butt, Heat-Fusion Fittings: ASTM D 3261.
PE Socket-Type Fittings: ASTM D 2683.

Villas Z1 & Z2, The Wave, Muscat

32 84 00/3

Planting Irrigation

C.

PE Pressure Pipe: AWWA C906, with SDR 11 and PE 100 required giving
pressure rating not less than 232 psig (1600 kPa).
1.
2.

D.

PVC Pipe: ASTM D 1785, PVC 1120 compound, Schedule 40.


1.
2.
3.

2.2

PE Butt, Heat-Fusion Fittings: ASTM D 3261.


PE Socket-Type Fittings: ASTM D 2683.

PVC Socket Fittings: ASTM D 2466, Schedule 80.


PVC Threaded Fittings: ASTM D 2464, Schedule 80.
PVC Socket Unions: Construction similar to MSS SP-107, except both
headpiece and tailpiece shall be PVC with socket ends.

PIPING JOINING MATERIALS

A.

Pipe-Flange Gasket Materials: AWWA C110, rubber, flat face, 1/8 inch (3.2
mm) thick unless otherwise indicated; full-face or ring type unless otherwise
indicated.

B.

Metal, Pipe-Flange Bolts and Nuts:


otherwise indicated.

C.

Solvent Cements for Joining PVC Piping:


according to ASTM F 656.

D.

Plastic, Pipe-Flange Gasket, Bolts, and Nuts:


Type and material
recommended by piping system manufacturer unless otherwise indicated.

2.3

ASME B18.2.1, carbon steel unless


ASTM D 2564.

Include primer

ENCASEMENT FOR PIPING

A.

Standard: ASTM A 674 or AWWA C105.

B.

Material: Cast Iron sleeves 110mm and larger.

C.

Where pipes cannot be laid at the recommended depths of cover, pipes shall
be protected by placing a 150mm thick reinforced concrete bridging slab
above the pipe. Cast iron sleeves shall be provided for pipes passing thru
roads, walkways, parking lots, etc.

D.

Color: Natural

E.

Marking Tape: Marking tape shall be of plastic material with integral wires,
metal for backing or other means to enable detection by a metal detector. The
tape shall be not less than 500mm wide and have the phase" Irrigation line
below" stamped in black letters and repeated at maximum intervals 1-10
meters. The tape shall be of the type specifically manufactured for marking
and locating underground utilities. Marker tape shall be installed 300mm
above pipe crown.

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32 84 00/4

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2.4
A.

MANUAL VALVES
Plastic Ball Valves:
1. Manufacturers:
Subject to compliance with requirements, provide
products by one of the following:
a. Hunter
- U.S.A.
b. Rain Bird - U.S.A.
c. Toro
- U.S.A.
2. Description:
a.
b.
c.
d.
e.
f.

B.

Standard: MSS SP-122.


Pressure Rating: 150 psig (1035 kPa).
Body Material: PVC.
Type: Union.
End Connections: Socket or threaded.
Port: Full.

Bronze Gate Valves: (50mm and smaller).


1.

Manufacturers: Subject to compliance with requirements, provide


products by one of the following:
a.
b.
c.

2.

Description:
a.
b.
c.
d.
e.
f.
g.
h.
i.
j.

C.

Crane - U.S.A. / U.K.


Kitz
- Japan.
Nibco - U.S.A.

Standard: MSS SP-80, Type 2.


Class: PN 25.
CWP Rating: 145 psig (1000 kPa).
Body Material: Shall be of the gunmetal body.
Ends: Threaded inlet and outlet.
Stem: Bronze, non- rising.
Disc: Solid wedge; bronze.
Packing: Asbestos free.
Hand wheel: Malleable iron, bronze, or aluminum.
Gate Valve shall meet MEW specifications.

Iron Gate Valves, OS&Y: (65mm and larger).


1.

Manufacturers: Subject to compliance with requirements, provide


products by one of the following:
a.
b.
c.

Crane - U.S.A. / U.K.


Kitz
- Japan.
Nibco - U.S.A.

Villas Z1 & Z2, The Wave, Muscat

32 84 00/5

Planting Irrigation

2.

Description:
a.
b.
c.
d.
e.
f.
g.
h.

2.5
A.

2.6
A.

Standard: MSS SP-70, Type I.


CWP Rating: 232 psig (1600 kPa).
Body Material: ASTM A 126, gray iron with bolted bonnet.
Ends: Flanged.
Trim: All bronze.
Disc: Solid wedge.
Packing and Gasket: Asbestos free.
Gate Valve shall meet MEW specifications.

FLUSH VALVES
Flush Valves:
1.

PVC with schedule 80 male adapter with threaded end cap as shown in
the detail.

2.

Figure eight end closure for polyethylene drip hose line as shown in the
detail.

AUTOMATIC CONTROL VALVES


Manufacturers: Subject to compliance with requirements, provide products by
one of the following:
1. Hunter - U.S.A.
2. Rain Bird - U.S.A.
3. Toro
- U.S.A.

B.

2.7
A.

Description: The valve body shall be constructed of heavy duty glass filled UVresistant nylon and have stainless studs and flanged nuts; diaphragm shall be
of nylon reinforced rubber. Diaphragm operated, globe pattern electric
solenoid valve normally closed 24 VAC 50/60 cycle solenoid, having a flow
rate of up to 200 gallons per minute with a pressure loss not exceeding
0.30bar.The valve shall have a pressure regulating module (PRS) capable of
regulating outlet pressure between 30psi (2bar) and 90psi (6bar) .Module shall
have adjusting screw for setting pressure and Schrader valve connection for
monitoring pressure.
AUTOMATIC DRAIN VALVES
Description: Spring-loaded-ball type of corrosion-resistant construction and
designed to open for drainage if line pressure drops below 2-1/2 to 3 psig (17
to 20 kPa).

Villas Z1 & Z2, The Wave, Muscat

32 84 00/6

Planting Irrigation

2.8
A.

2.9
A.

MISCELLANEOUS PIPING SPECIALTIES


Pressure Gauges: ASME B40.1. Include 4-1/2-inch- (115-mm-) diameter dial,
dial range of two times system operating pressure, and bottom outlet .Glycerin
filled and hermetically sealed pressure gauges shall be installed in the
irrigation networks where appropriate or where required by the Engineer.
Working parts shall be of corrosion resisting metals.
QUICK COUPLERS
Manufacturers: Subject to compliance with requirements, provide products by
one of the following:
1. Hunter
- U.S.A.
2. Rain Bird - U.S.A.
3. Toro
- U.S.A.

B.

2.10
A.

Description: Factory-fabricated, bronze or brass, two-piece assembly. Include


coupler water-seal valve; removable upper body with spring-loaded or
weighted, rubber-covered cap marked with "do not drink" in English and
Arabic. Hose swivel with ASME B1.20.7, 3/4-11.5NH threads for garden hose
on outlet; and operating key. Quick Coupler Valves (QCV) shall be rated at 10
bar pressure and flow in the range of 10-70gpm.
1.

Locking-Top Option: Vandal-resistant locking feature. Include 3nos.


matching key(s).

2.

Valve keys with swivel elbows are to be supplied to the client. The no. of
keys supplied shall be 20% of the total nos. of QCV installed in the project.

3.

QCV shall be installed in the mainline at reasonable intervals along the


landscape areas for manual watering.

CONTROLLERS
Manufacturers: Subject to compliance with requirements, provide products by
one of the following:
1. Hunter
- U.S.A.
2. Rain Bird - U.S.A.
3. Toro
- U.S.A.

B. Description:
1.

2.

Controller Stations for Automatic Control Valves: Each station is variable


from approximately 1 to 99min. in 1 minute increment. Include switch for
manual or automatic operation of each station.
Exterior Control Enclosures: NEMA 250, Type 4, weatherproof, with
locking cover and three numbers matching keys; include provision for
grounding.

Villas Z1 & Z2, The Wave, Muscat

32 84 00/7

Planting Irrigation

a. Body Material: Stainless-steel sheet metal.


b. Mounting: Stainless steel pedestal freestanding type for concrete base.
3.

Interior Control Enclosures: NEMA 250, Type 12, drip proof, with locking
cover and three numbers matching keys.
a.
b.

Body Material: Enameled-steel sheet metal 16 gauge weather proof.


Mounting: Powder coated wall mount steel cabinet.

4.

Control Transformer: 24-V secondary, with primary fuse.

5.

Timing Device:
Adjustable, 24-hour, 14-day clock, with automatic
operations to skip operation any day in timer period, to operate every other
day, or to operate two or more times daily.
a. Manual or Semiautomatic Operation:
Allows this mode without
disturbing preset automatic operation.
b. Nickel-Cadmium Battery and Trickle Charger: Automatically powers
timing device during power outages and maintaining active program in
progress.
c. Heavy-duty electrical surge protection.
d. The control unit shall operate in minimum 117 VAC power input and be
capable of operating up to 5.5 VA, 24 VAC electrical remote control
valve plus a master valve. The controller shall have a reset circuit
breaker to protect it from power overload.
e. The unit can operate up to 48 independently programmable stations.
f. Under all normal operation, all station timing of a satellite unit shall be
done by the central computer system through the cluster control unit
(CCU) and not according to the times program for each of its stations.

6.

Moisture Sensor: Adjustable from one to seven days, to shut off water
flow during rain. Intuitive light indicator shows when soil reaches selected
moisture level and sensor is activated. Moisture sensor shall be of UVresistant NEMA 3R-rain proof.

7.

Wiring: UL 493, Type UF multi-conductor, with solid-copper conductors;


insulated cable; suitable for direct burial.
a. Feeder-Circuit Cables: No. 12 AWG minimum, between building and
controllers.
b. Low-Voltage, Branch-Circuit Cables: No. 14 AWG minimum, between
controllers and automatic control valves; color-coded different from
feeder-circuit-cable jacket color; with jackets of different colors for
multiple-cable installation in same trench.
c. Splicing Materials:
Manufacturer's packaged kit consisting of
insulating, spring-type connector or crimped joint and epoxy resin
moisture seal; suitable for direct burial.

Villas Z1 & Z2, The Wave, Muscat

32 84 00/8

Planting Irrigation

8.

2.13
A.

B.

BOXES FOR IRRIGATION VALVES


Manufacturers: Subject to compliance with requirements, provide products by
one of the following:
1. Hunter
- U.S.A.
2. Rain Bird - U.S.A.
3. Toro
- U.S.A.
Description: The glass reinforced material is to be manufactured from E-glass
type fibers and thermosetting resin. Corrugated sides provide strength both
before and after knockouts are removed. Valve boxes shall include stainless
steel bolt and clip securely fasten the lid to the body. Valve boxes shall be
supplied with lockable cover identified irrigation "non-potable water "written in
both English and Arabic.
1.
2.

C.

Concrete Base: Reinforced pre-cast concrete not less than 36 by 24 by 4


inches (900 by 600 by 100 mm) thick, and 6 inches (150 mm) greater in
each direction than overall dimensions of controller. Include opening for
wiring.

Size: As required for valves and service.


Shape: Round and Rectangular

Drainage Backfill: Cleaned gravel or crushed stone, graded from 3/4 inch (19
mm) minimum to 3 inches (75 mm) maximum shall be provided inside valve
box.

PART 3 - EXECUTION
3.1

EARTHWORK

A.

Excavating, trenching, and backfilling are specified in Division 31 Section


"Earth Moving."

B.

Install warning tape around open pipe trenches.

C.

Drain Pockets: Excavate to sizes indicated. Backfill with cleaned gravel or


crushed stone provided gravel is less than 20mm in size. Cover gravel or
crushed stone with sheet of asphalt-saturated felt and backfill remainder with
excavated material. Pipe marker tape 300mm above pipe crown shall be
provided. Marking tape can also include a tracer wire to allow future
identification of the pipe line from below grade.

D.

Provide minimum cover over top of underground piping according to the


following:
1.
2.
3.

Irrigation Main Piping: Minimum depth 900mm from below grade top of
the crown of the pipe below finished grade.
Circuit Piping: Depth of 300mm from below grade top of the pipe.
Drain Piping: 12 inches (300mm).

Villas Z1 & Z2, The Wave, Muscat

32 84 00/9

Planting Irrigation

4.
3.2
A.

3.3

Sleeves: 900mm minimum below grade top of crown of pipe.

PREPARATION
Set stakes to identify locations of proposed irrigation system.
Architect's approval before excavation.

Obtain

PIPING INSTALLATION

A.

Location and Arrangement: Drawings indicate location and arrangement of


piping systems. Install piping as indicated unless deviations are approved on
Coordination Drawings.

B.

Install piping at minimum uniform slope of 0.5 percent down toward drain
valves.

C.

Install piping free of sags and bends.

D.

Install groups of pipes parallel to each other, spaced to permit valve servicing.

E.

Install fittings for changes in direction and branch connections.

F.

Install unions adjacent to valves and to final connections to other components


with NPS 2 (DN 50) or smaller pipe connection.

G.

Install flanges adjacent to valves and to final connections to other components


with NPS 2-1/2 (DN 65) or larger pipe connection.

H.

Install expansion loops in control-valve boxes for plastic piping.

I.

Lay piping on solid sub base, uniformly sloped without humps or depressions.

J.

Install PVC piping in dry weather when temperature is above 40 deg F (5


deg C). Allow joints to cure at least 24 hours at temperatures above 40 deg F
(5 deg C) before testing.

K.

Install piping in sleeves under parking lots, roadways, and sidewalks.

L.

Install sleeves made of Schedule 40 PVC pipe and socket fittings, and
solvent-cemented joints for secondary circuit pipeline and cast iron material
for primary circuit pipeline.

3.4

JOINT CONSTRUCTION

A.

Ream ends of pipes and tubes and remove burrs. Bevel plain ends of steel
pipe.

B.

Remove scale, slag, dirt, and debris from inside and outside of pipe and
fittings before assembly.

Villas Z1 & Z2, The Wave, Muscat

32 84 00/10

Planting Irrigation

C.

Threaded Joints: Thread pipe with tapered pipe threads according to


ASME B1.20.1. Cut threads full and clean using sharp dies. Ream threaded
pipe ends to remove burrs and restore full ID. Join pipe fittings and valves as
follows:
1.
2.

Apply appropriate tape or thread compound to external pipe threads


unless dry seal threading is specified.
Damaged Threads: Do not use pipe or pipe fittings with threads that are
corroded or damaged. Do not use pipe sections that have cracked or
open welds.

D.

Flanged Joints: Select rubber gasket material, size, type, and thickness for
service application. Install gasket concentrically positioned. Use suitable
lubricants on bolt threads.

E.

PE Piping Fastener Joints: Join with insert fittings and bands or fasteners
according to piping manufacturer's written instructions.

F.

PE Piping Heat-Fusion Joints: Clean and dry joining surfaces by wiping with
clean cloth or paper towels. Join according to ASTM D 2657.
1.
2.

G.

PVC Piping Solvent-Cemented Joints: Clean and dry joining surfaces. Join
pipe and fittings according to the following:
1.
2.

3.
3.5

Plain-End PE Pipe and Fittings: Use butt fusion.


Plain-End PE Pipe and Socket Fittings: Use socket fusion.

Comply with ASTM F 402 for safe-handling practice of cleaners, primers,


and solvent cements.
PVC Pressure Piping: Join schedule number, ASTM D 1785, PVC pipe
and PVC socket fittings according to ASTM D 2672. Join other-thanschedule-number PVC pipe and socket fittings according to
ASTM D 2855.
PVC Non-pressure Piping; Join according to ASTM D 2855.

VALVE INSTALLATION

A.

Throttling Valves: Install in underground piping in boxes for automatic control


valves.

B.

Drain Valves: Install in underground piping in boxes for automatic control


valves.

3.6
A.

DRIP IRRIGATION SPECIALTY INSTALLATION


Install Wye-filter units in piping near device being protected in control-valve
boxes.

Villas Z1 & Z2, The Wave, Muscat

32 84 00/11

Planting Irrigation

B.

3.7
A.

Install air and pressure relief valve at high points in the network housed in a
suitable valve box and clean gravel or crushed stone shall be provided inside
valve box as shown in the detail.
AUTOMATIC IRRIGATION-CONTROL SYSTEM INSTALLATION
Equipment Mounting: Install interior controllers on wall.
1.

2.
B.

Place and secure anchorage devices. Use setting drawings, templates,


diagrams, instructions, and directions furnished with items to be
embedded.
Install anchor bolts to elevations required for proper attachment to
supported equipment.

Equipment Mounting:
concrete bases.
1.

2.

Install exterior freestanding controllers on pre-cast

Place and secure anchorage devices. Use setting drawings, templates,


diagrams, instructions, and directions furnished with items to be
embedded.
Install anchor bolts to elevations required for proper attachment to
supported equipment.

C.

Install control cable in same trench as irrigation piping and at least 2 inches
(51 mm) below or besides piping. Provide conductors of size not smaller than
recommended by controller manufacturer. Install cable in separate sleeve
under paved areas.

D.

Comply with requirements for piping specified in Division 22 Section "Facility


Water Distribution Piping" for water supply from exterior water service piping;
water meters, protective enclosures, and backflow preventers. Drawings
indicate general arrangement of piping, fittings, and specialties.

E.

Install piping adjacent to equipment, valves, and devices to allow service and
maintenance.

F.

Connect wiring between controllers and automatic control valves.

3.8

IDENTIFICATION

A.

Identify system components. Comply with requirements for identification


specified in Division 22 Section "Identification for Plumbing Piping and
Equipment."

B.

Equipment Nameplates and Signs:


Install engraved plastic-laminate
equipment nameplates and signs on each automatic controller.
1. Text: In addition to identifying unit, distinguish between multiple units,
inform operator of operational requirements, indicate safety and
emergency precautions, and warn of hazards and improper operations.

Villas Z1 & Z2, The Wave, Muscat

32 84 00/12

Planting Irrigation

C.

3.9

Warning Tapes: Arrange for installation of continuous, underground,


detectable warning tapes over underground piping during backfilling of
trenches. See Division 31 Section "Earth Moving" for warning tapes.
FIELD QUALITY CONTROL

A. Manufacturer's Field Service: Engage a factory-authorized service


representative to inspect, test, and adjust components, assemblies, and
equipment installations, including connections.
B.

C.

Perform tests and inspections.


1.

Manufacturer's Field Service: Engage a factory-authorized service


representative to inspect components, assemblies, and equipment
installations, including connections, and to assist in testing.

2.

Main pipe line shall be tested up to 1.5 times the pipeline working
pressure.

3.

Test shall be done in sections of 1,000meters or less.

Tests and Inspections:


1.
2.

3.

Leak Test: After installation, charge system and test for leaks. Repair
leaks and retest until no leaks exist.
Operational Test: After electrical circuitry has been energized, operate
controllers and automatic control valves to confirm proper system
operation.
Test and adjust controls and safeties.
Replace damaged and
malfunctioning controls and equipment.

D.

Any irrigation product will be considered defective if it does not pass tests and
inspections.

E.

Prepare test and inspection reports.

3.10
A.

STARTUP SERVICE
Engage a factory-authorized service representative to perform startup service.
1. Complete installation and startup checks according to manufacturer's
written instructions.
2. Verify that controllers are installed and connected according to the
Contract Documents.
3. Verify that electrical wiring installation complies with manufacturer's
submittal.

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32 84 00/13

Planting Irrigation

3.11

ADJUSTING

A.

Adjust settings of controllers.

B.

Adjust automatic control valves to provide flow rate at rated operating


pressure required for each sprinkler circuit.

C.

Adjust sprinklers and devices, except those intended to be mounted


aboveground, so they will be flush with, or not more than 1/2 inch (13 mm)
above finish grade.

3.12
A.
3.13
A.

3.14

CLEANING
Flush dirt and debris from piping before installing sprinklers and other devices.
DEMONSTRATION
Engage a factory-authorized service representative to train Owner's
maintenance personnel to adjust, operate, and maintain automatic control
valves and controllers.
PIPING SCHEDULE

A.

Install components having pressure rating equal to or greater than system


operating pressure.

B.

Piping in control-valve boxes and aboveground may be joined with flanges or


unions instead of joints indicated.

C.

Underground irrigation main piping, diameter 100mm and larger shall be:
1.

D.

Circuit piping, 15mm and larger shall be:


1.

E.

Schedule 40, PVC pipe and socket fittings; and solvent-cemented joints.

Underground Branches and Offsets at Sprinklers and Devices: Schedule 80,


PVC pipe; threaded PVC fittings; and threaded joints.
1.

F.

PE pressure pipe; PE butt, heat-fusion fittings; and heat-fusion joints


(HPPE-blue) with strength classification PE 100 and SDR 11. Working
pressure of 16 bar and tested up to 1.5 times this rating. HPPE shall meet
the requirement of UK WIS 4-32-17 for pipe work and 4-32-15for fittings.
All pressurized pipe and fittings shall be electro fusion welded.

Option: Plastic swing-joint assemblies, with offsets for flexible joints,


manufactured for this application.

Risers to Aboveground Sprinklers and Specialties: Schedule 80, PVC pipe


and socket fittings; and solvent-cemented joints.

Villas Z1 & Z2, The Wave, Muscat

32 84 00/14

Planting Irrigation

G.

Drain piping shall be:


1.

3.15
A.

Schedule 40, PVC pipe and socket fittings; and solvent-cemented joints.

VALVE SCHEDULE
Throttling-Duty Valves:
1. NPS 2 (DN 50) and Smaller: Bronze automatic control valve.
2. NPS 2-1/2 and NPS 3 (DN 65 and DN 80): Bronze automatic control
valves.

B.

Drain Valves:
1. NPS 1 to NPS 2 (DN 25 to DN 50): Plastic ball valve.
2. NPS 1 to NPS 2 (DN 25 to DN 50): Bronze gate valve.

END OF SECTION

Villas Z1 & Z2, The Wave, Muscat

32 84 00/15

Planting Irrigation

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