Sie sind auf Seite 1von 17

Print

Page 1 of 17

Engine - 1.25L Duratec-16V (Sigma)/1.4L


Duratec-16V (Sigma)/1.6L Duratec-16V
(Sigma) - Timing Belt

Fusion2002.75(06/2002-)

Print

ReportAnError

In-vehicle Repair
Special Tool(s) / General Equipment

UniversalFlangeHoldingWrench
205-072

Gauge,BoltAngle
303-174

AlignmentPlate,Camshaft
303-376B

Socket,SparkPlug
303-499

LockingTool,Crankshaft
303-748

LockingTool,TimingBeltTensioner
303-1054

Trolleyjack
Woodenblock
Materials
Name

Specification
ESD-M1C220-A

Removal
Allvehicles

1. Removethevalvecover.
Foradditionalinformation,referto:ValveCover(303-01Engine-1.25LDuratec-16V
(Sigma)/1.4LDuratec-16V(Sigma)/1.6LDuratec-16V(Sigma),In-vehicleRepair).
2. Loosenthecoolantpumppulleyretainingbolts.

http://127.0.0.1:8888/wsm/information.do?language=en&country=US&variantId=614&type... 9/2/2016

Print

Page 2 of 17

3. Removetheaccessorydrivebelt.
Foradditionalinformation,referto:AccessoryDriveBelt-1.25LDuratec-16V
(Sigma)/1.4LDuratec-16V(Sigma)/1.6LDuratec-16V(Sigma),VehiclesWith:Air
Conditioning(303-05AccessoryDrive,RemovalandInstallation).
4. Removethecrankshaftpulley.

5. Removethecoolantpumppulley.

6. Removethetimingbeltcoverretainingbolts.
1. Removethetimingbeltuppercoverretainingbolts.
2. Removethetimingbeltlowercoverretainingbolts.
Removethelowercover.

http://127.0.0.1:8888/wsm/information.do?language=en&country=US&variantId=614&type... 9/2/2016

Print

Page 3 of 17

7. Lowerthevehicle.
8. Detachthepowersteeringfluidreservoirfromthebracketandpositionittooneside.

9. Detachthecoolantexpansiontankfromthebracketandpositionittooneside.

10. Disconnectthegeneratorelectricalconnector.

http://127.0.0.1:8888/wsm/information.do?language=en&country=US&variantId=614&type... 9/2/2016

Print

Page 4 of 17

11. Detachthegeneratorfromtheengine.
1. Loosenthebolt.
2. Removethebolt.
3. Removethenutandthestud.

12.

NOTICE:Donotsupporttheenginedirectlyontheoilpan.
Placethetrolleyjackwithawoodenblockundertheengineandraiseitslightlyuntil
theenginefrontmountisfreefromstrain.

13. Removetheenginefrontmount.
Discardthenuts.

14. Removethetimingbeltuppercover.

15. Removetheenginefrontmountbracket.

http://127.0.0.1:8888/wsm/information.do?language=en&country=US&variantId=614&type... 9/2/2016

Print

Page 5 of 17

16. Usingthespecialtool,removethesparkplugs.

Engineswitheccentriccamtimingbelttensioner

17. Slackenthetimingbelttensionerandremovethetimingbelt.
Discardthetimingbelt.

18. Removethetimingbelttensioner.

Engineswithslottedbrackettimingbelttensioner

http://127.0.0.1:8888/wsm/information.do?language=en&country=US&variantId=614&type... 9/2/2016

Print

Page 6 of 17

19. Removethetimingbelttensionerandthetimingbelt.
Discardthetimingbelt.

Vehiclesbuilt09/2003onwards

20. Removethetimingbelt.
Detensionthetimingbeltandlockthetimingbelttensionerwiththespecialtool.
Discardthetimingbelt.

21. Removethetimingbelttensioner.

Vehiclesbuilt04/2005onwards

22. Removethetimingbelt.
Detensionthetimingbeltandlockthetimingbelttensionerwiththespecialtool.
Discardthetimingbelt.

http://127.0.0.1:8888/wsm/information.do?language=en&country=US&variantId=614&type... 9/2/2016

Print

Page 7 of 17

Installation
Allvehicles

1. Setthecrankshafttoapproximately20degreesbeforeTDC.
2. NOTE:Makesurethecamshaftpulleysturnonthecamshafts.
Loosenthecamshaftpulleyretainingbolts.
Discardtheretainingbolts.

3. TurnthecamshaftstoTDConcylindernumber1andinstallthespecialtool.

4. Removetheblankingplugandinstallthespecialtool.
Carefullyturnthecrankshaftagainstthespecialtool.

http://127.0.0.1:8888/wsm/information.do?language=en&country=US&variantId=614&type... 9/2/2016

Print

Page 8 of 17

5. NOTE:Installanewtimingbelt.
NOTE:Installthetimingbelt,beginningwiththecrankshafttimingpulleyworking
counterclockwise.
Installthetimingbelt.
6. Measuringthedepthofthethreadedholeinthecrankshaft.
Depthofthethreaded=42mm:UseanM12x29mmcrankshaftpulleycenterbolt.
Depthofthethreaded=52mm:UseanM12x44,5mmcrankshaftpulleycenterbolt.
Depthofthethreaded=81mm:UseanM14x80mmcrankshaftpulleycenterbolt.

7. Attachthetimingbeltlowercover.

http://127.0.0.1:8888/wsm/information.do?language=en&country=US&variantId=614&type... 9/2/2016

Print

Page 9 of 17

8. NOTE:Installanewcrankshaftpulleyretainingbolt.
Installthecrankshaftpulley.
Tightenthecrankshaftpulleyretainingbolt.
M12:Stage1:40Nm
M12:Stage2:90degrees
M14:Stage1:100Nm
M14:Stage2:90degrees
M14:Waitfor10seconds
M14:Stage3:15degrees

Engineswitheccentriccamtimingbelttensioner

9. Installthetimingbelttensioner.

10. Tensionthetimingbelt.
Tensionthetimingbeltbyturningthetensionercounterclockwiseuntilthearrow
pointsatthemarkandtightenthebolt.

http://127.0.0.1:8888/wsm/information.do?language=en&country=US&variantId=614&type... 9/2/2016

Print

Page 10 of 17

Engineswithslottedbrackettimingbelttensioner

11. Installthetimingbelttensionerandtensionthetimingbelt.
Screwintheboltsfingertight.
Tensionthetimingbeltbyturningthetensionerclockwiseuntilthearrowpointsinline
withthecenteroftherectangularholeandtightenthebolt.

Vehiclesbuilt09/2003onwards

12.

WARNING:Donotremovethespecialtool,untilthetimingbeltiscorrectly
positioned.Failuretofollowthisinstructionmayresultinpersonalinjury,ormay
damagethetimingbelttensioner.
Installthetimingbelttensioner.

13. Tensionthetimingbelt.
Removethespecialtool.

http://127.0.0.1:8888/wsm/information.do?language=en&country=US&variantId=614&type... 9/2/2016

Print

Page 11 of 17

Vehiclesbuilt04/2005onwards

14.

WARNING:Donotremovethespecialtool,untilthetimingbeltiscorrectly
positioned.Failuretofollowthisinstructionmayresultinpersonalinjury,ormay
damagethetimingbelttensioner.
Tensionthetimingbelt.
Removethespecialtool.

Allvehicles

15.

NOTICE:Donottightenthecamshaftpulleyboltsagainstthetimingplate.
NOTE:ThecamshaftsmustremainatTDC.
NOTE:Installnewcamshaftpulleyretainingbolts.
Usingthespecialtool,tightenthecamshaftpulleys.

16. Removespecialtool.

http://127.0.0.1:8888/wsm/information.do?language=en&country=US&variantId=614&type... 9/2/2016

Print

Page 12 of 17

17. Removethespecialtool.

18. NOTE:Onlyturntheengineinitsnormaldirectionofrotation.
Turntheenginetworevolutions.
19. Installthespecialtool.
Carefullyturnthecrankshaftagainstthespecialtool.

20. Checkthevalvetiming.
Ifnecessaryloosenthecamshaftpulleysandcorrectthecamshaftalignment.
Removethespecialtool.

http://127.0.0.1:8888/wsm/information.do?language=en&country=US&variantId=614&type... 9/2/2016

Print

Page 13 of 17

21. Removethespecialtool.

22. Installtheblankingplug.

23. Usingthespecialtool,installthesparkplugs.
Applygreasetothesparkplugthreads.

24. Installtheenginefrontmountbracket.
Tightentheboltsintheindicatedorderinthreestages.

http://127.0.0.1:8888/wsm/information.do?language=en&country=US&variantId=614&type... 9/2/2016

Print

Page 14 of 17

Stage1:Handtightenbolt1.
Stage2:Tightenbolts2to55Nm.
Stage3:Tightenbolt3to55Nm.

25. Installthetimingbeltuppercover.

26. NOTE:Installnewenginefrontmountretainingnuts.
Installtheenginefrontmount.

27. Removethetrolleyjack.
28. Attachthegenerator.
1. Installthestudandnut.
2. Installthebolt.
3. Tightenthebolt.

http://127.0.0.1:8888/wsm/information.do?language=en&country=US&variantId=614&type... 9/2/2016

Print

Page 15 of 17

29. Connectthegeneratorelectricalconnector.

30. Raiseandsupportthevehicle.
Foradditionalinformation,referto:Lifting(100-02JackingandLifting,Description
andOperation).
31. Installthetimingbeltuppercoverretainingbolts.

32. NOTE:Donottightenthecoolantpumppulleyretainingboltsatthisstage.
Installthecoolantpumppulley.

http://127.0.0.1:8888/wsm/information.do?language=en&country=US&variantId=614&type... 9/2/2016

Print

Page 16 of 17

33. Installtheaccessorydrivebelt.
Foradditionalinformation,referto:AccessoryDriveBelt-1.25LDuratec-16V
(Sigma)/1.4LDuratec-16V(Sigma)/1.6LDuratec-16V(Sigma),VehiclesWith:Air
Conditioning(303-05AccessoryDrive,RemovalandInstallation).
34. Tightenthecoolantpumppulleyretainingbolts.

35. Installthevalvecover.
Foradditionalinformation,referto:ValveCover(303-01Engine-1.25LDuratec-16V
(Sigma)/1.4LDuratec-16V(Sigma)/1.6LDuratec-16V(Sigma),In-vehicleRepair).
36. Attachthepowersteeringfluidreservoirtothebracket.

37. Attachthecoolantexpansiontanktothebracket.

http://127.0.0.1:8888/wsm/information.do?language=en&country=US&variantId=614&type... 9/2/2016

Print

Page 17 of 17

http://127.0.0.1:8888/wsm/information.do?language=en&country=US&variantId=614&type... 9/2/2016

Das könnte Ihnen auch gefallen