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Is Postponement Right
f o r Yo u r C o m p a n y ?
With rising customer expectations and companies less willing to hold finished
goods inventory, industry and market leaders are struggling to find ways to
improve efficiency while remaining agile enough to respond to changes in the
global marketplace.
One innovative response to this challenge is postponement, also known as
delayed differentiation. Postponement is an adaptive supply chain strategy
that enables companies to dramatically reduce inventory while improving
customer service.
What about your company? What are the benefits and challenges of implementing a postponement strategy, and how do you know if your company is
a prime candidate for it?
As part of our joint commitment to supply chain excellence, Oracle Corporation
and Cap Gemini Ernst & Young are pleased to present this study, which
examines postponement and the role it will play in the next generation of
supply chain strategies. This in-depth study is the first of its kind to address
emerging trends in postponement. Through a combination of surveys with
experienced practitioners and supply chain specialists and research on the
latest trends, we have identified the emergence of postponement as an underutilized, but increasingly viable and effective strategy within the supply chain.
This extensive study is meant to answer your questions about
postponement and help you decide whether or not its the right
strategy for your company.
Examine the key drivers and enablers that have transDuring August 2003, Oracle Corporation, Cap Gemini Ernst &
WHAT IS
POSTPONEMENT?
Postponement,
also known
as "delayed
differentiation,"
is a supply chain
strategy that
delays product
differentiation at
a point closer to
the customer.
This involves
designing and
developing standard or generic
configurable
products that can
be customized
quickly and
inexpensively
once actual
consumer
demand is known.
Postponement
also entails the
implementation
of specific inventory
strategies to deploy
inventory farther
away from the
customer while
fulfilling service
level objectives
and reducing
inventory costs
and minimizing
risks i.e., strategies
for holding the
right inventory,
at the right place,
in the right form.
KEY FINDINGS
AVERSE TO POSTPONEMENT?
EXAMPLE OF
POSTPONEMENT:
Point-of-Sale
Paint-Color Mixing
REASSESSING POSTPONEMENT
tomer demand. As
a result, customers
get the opportunity
to select from a
variety of colors
Those managers who have considered postponement strategies struggle in assessing the
risks associated with postponement design
and execution.
Making postponement a reality involves fundamental changes to a companys manufacturing processes and internal operations. Most
lower inventory
decreased floor
60%
space devoted
41%
37%
to paint.
15 %
Hi gh Di st r i but i on C ost s
9%
18%
O t her
0%
Source: A PIC S M e mbership I n te rn e t S u rv e y, A u g u s t 2 0 0 3
costs, and
73%
10%
20%
30%
40%
50%
60%
70%
80%
EXAMPLE OF
POSTPONEMENT
in the High Tech
Industry
DECISION-MAKING PROCESS
Within the
semiconductor
industry, there
can be as many
as 20 different
assemblies for a
basic circuitry,
which can make it
at least twice as
expensive to
warehouse finished
chips as it is to
hold them in an
undifferentiated
die batch state.
By postponing
the development
of finished chips
and maintaining
inventory at its
lowest common
denominator,
manufacturers
efficient, realizing
benefits such as
significantly
reduced inventory
costs, higher order
45 %
35%
21%
Other
fulfillment rates,
and increased
customer satisfaction.
0%
10%
20%
30%
40%
50%
S o u rc e : A P I C S Me m b e rs h ip I n t e r n e t S u r v e y, A u g u s t 2 0 0 3
50%
44 %
Too C om pl ex to I m pl em ent
40%
37%
Too C os tl y to I m pl em ent
29%
Other
22%
0%
S o u rc e : A P I C S Me m b e rs h ip I n t e r n e t S u r v e y, A u g u s t 2 0 0 3
10%
20%
30%
40%
50%
60%
CHALLENGES
33%
45%
29%
45%
34%
38%
20%
49%
24%
42%
24%
24 %
20%
ER P Syst em s
16 %
15%
O t her 6%
0%
Sou rce : A PIC S Memb e rsh ip I n te rn e t S u rv e y, A u g u s t 2 0 0 3
41%
39%
35%
38%
22%
20%
20%
Ve r y I m p o r t a n t
40%
Important
60%
80%
BENEFITS
Bottom-Line Benefits
Improvement in Customer
Satisfaction
W h at M ak es a Co m p an y P r i m e f o r P o s t p o n em en t ?
High
Product
Variety
High
Demand
Uncertainty
Postponement
Short Product
Life Cycles
Customization
Not Costly
Global
Supply Chain
Increa s ed C us tom er S a ti s fa c ti on
60%
I nv entory C os t R educ ti on
60%
R i s k Mi ni m i z a ti on
34%
21 %
19%
11%
0%
36%
40%
25%
S o u rc e : A P I C S Me m b e rs h ip I n t e r n e t S u r v e y, A u g u s t 2 0 0 3
31%
48%
I m prov ed Order Fi l l R a te
31%
45%
49%
35%
30%
20%
Ve ry Im p o r t a n t
40%
Important
60%
80%
100%
SUMMARY
OF
FINDINGS
DRIVERS OF POSTPONEMENT
SUMMARY
The constantly changing business environment will force all of us to address some
aspect of postponement in order to remain
competitive. Fortunately, recent trends,
including advances in technology, are
improving the ease and effectiveness of
implementing postponement. Technology
alone, however, will not solve all of our
problems. A wide range of factors must be
addressed to ensure successful postponement
design and implementation.
High
Inventory
ostpo
Before P
tpo
After Pos
neme
neme
nt
nt
Low
Goal
Poor
Excellent
Service
Drive rs
E n a b le rs
Decision-Makin g
Proce ss
In h ibitors
De s ig n /
I m p le m e n ta tio n
C ritic a l S u c c e s s
F a c tor s
Benefits
ENABLERS OF POSTPONEMENT
10
RESPONDENTS
RESPONDENTS
WHATS NEXT?
Industries represented
in the study include
the following:
Aviation/
Aerospace
Automotive
Biotechnology
Chemical
Computers and
Peripherals
Consumer Products
Food/Beverage
Industrial
Manufacturing
Life Sciences
Machinery
Medical
Metal Fabrication
Pharmaceuticals
Plastics
Retail
Software
Telecommunications
Transportation
implementation?
4. How can we reduce inventory and
improve customer satisfaction?
Education
Electronics
MAHA MUZUMDAR
A A R O N P E R N AT
Oracle Corporation
Philadelphia, PA 19103-7096
+1.650.607.6647
+1.215.448.5962
maha.muzumdar@oracle.com
aaron.pernat@cgey.com
J O N AT H A N C O L E H O W E R
PA U L M AT T H E W S
Oracle Corporation
Atlanta, GA 30328
Cambridge, MA 02139
+1.770.206.1572
+1.617.768.5450
jonathan.colehower@oracle.com
paul.matthews@cgey.com
11
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