Beruflich Dokumente
Kultur Dokumente
A project report in partial fulfilment of the requirement for the award of the
degree of Master of Business Administration of Madurai Kamaraj University
Submitted by
K.B.LAKSHMISRI (2015MBA15)
V.P.SHANTHI MAI (2015MBA40)
ACKNOWLEGEMENT
First and foremost we would like to express our gratitude to the lord
almighty for showering his blessings for completing our project successfully.
The completion of task cannot be successful without mentioning the people
who made it possible. We consider our privilege to express our words of
gratitude and thanks to all those who guided us and inspired us in the
completion of the project.
It is indeed our great privilege to extend our thanks to our principal REV.
DR. SR. K. FATIMA MARY and all the vice principals for granting us
permission to carry on this project.
We would like to extend our heartfelt thanks to our beloved Director Dr.
Mrs. P. UMA., and our faculty Mrs. N. ASHA, DR. Mrs. M. Nagarenitha.
For her help that she rendered to us in every step of our project proceedings
and for her constructive suggestions and guidance in the completion of our
project.
Also not forgetting our guide Mrs.GAYATHRI for giving us the opportunity
to do our project in his
We would not fail to thank our dear parents, friends, for all their support and
the respondent for responding to our questionnaires.
S.NO
CONTENTS
1.
Industry profile
2.
Company profile
3.
4.
Purchase department
5.
Production department
6.
7.
Finance department
8.
Stores department
9.
Marketing department
INDUSTRY
PROFILE
INDUSTRY PROFILE
Milk has been an integral part of Indian food for centuries. It is estimated
that around 20% of the total milk produced in the country is consumed at
producer-household level and remaining is marketed through various
cooperatives, private dairies and vendors. Also of the total produce more than
50% is procured by cooperatives and other private dairies.
While for cooperatives of the total milk procured 60% is consumed in fluid
form and rest is used for manufacturing processed value added dairy products;
for private dairies only 45% is marketed in fluid form and rest is processed into
value added dairy products like ghee, makhan etc. Still, several consumers in
urban areas prefer to buy loose milk from vendors due to the strong perception
that loose milk is fresh. Also, the current level of processing and packaging
capacity limits the availability of packaged milk.
The preferred dairy animal in India is buffalo unlike the majority of the
world market, which is dominated by cow milk. As high as 98% of milk is
produced in rural India, which caters to 72% of the total population, whereas the
urban sector with 28% population consumes 56% of total milk produced. Even
in urban India, as high as 83% of the consumed milk comes from the
unorganized traditional sector.
Presently only 12% of the milk market is represented by packaged and
branded pasteurized milk, valued at about Rs. 8,000 crores. Quality of milk sold
by unorganized sector however is inconsistent and so is the price across the
season in local areas. Also these vendors add water and caustic soda, which
makes the milk unhygienic.
India's dairy market is multi-layered. It's shaped like a pyramid with the
base made up of a vast market for low-cost milk. The bulk of the demand for
milk is among the poor in urban areas whose individual requirement is small,
maybe a glassful for use as whitener for their tea and coffee. Nevertheless, it
adds up to a sizable volume - millions of litres per day. In the major cities lies
an immense growth potential for the modern sector. Presently, barely 778 out of
3,700 cities and towns are served by its milk distribution network, dispensing
hygienically packed wholesome, quality pasteurized milk.
COMPANY
PROFILE
COMPANY PROFILE
AAVIN Madurai OR Madurai Dairy
Madurai popularly known as the Temple city has a population of 15.0
lakhs. Madurai Milk Project was established by the Government of Tamilnadu
in the year 1967 with the financial assistance from UNICEF. Madurai Dairy is
equipped with plant and machinery provided by the UNICEF and
NEWZEALAND FREEDOM FROM HUNGER CAMPAIGN COMMITTEE,
NEWZEALAND. The chilling centres at Virudhunagar and Srivilliputhur were
also constructed in the year 1967 to feed milk to Madurai in order to process
50,000 ltrs of milk per day. From 01.01.1974 Tamilnadu Dairy Development
Corporation Limited has procured milk from Madurai, Theni, Dindigul,
Virudhunagar and part of Coimbatore District Dharapuram area Milk cooperatives.
The Main objectives of the union was to uplift the Socio-Economic
status of rural milk producers by ensuring reasonable price for their products
and satisfy the demands of the consuming public in Madurai at a reasonable
price. The Union procured milk from its own societies and also from other Milk
Unions as detailed below since inception.
i)
ii)
iii)
iv)
No chemical added
No coloring
No flavours
No adulteration
Real animal fat
HISTORY
The Dairy Development Department was established in Tamil Nadu in the
year 1958 to oversee and regulate milk production and commercial distribution
in the state. The Dairy Development Department took over control of the milk
cooperatives. It was replaced by the Tamil Nadu Cooperative Milk Producers
Federation Limited in the year 1981.
On February 1, 1981, the commercial activities of the cooperative were
handed over to Tamil Nadu Co-operative Milk Producers' Federation Limited
which sold milk and milk products under the trademark "aavin". Tamil Nadu is
one of the leading states in India in milk production with about 14.5 million
liters per day.
MILK PRODUCTS OF AAVIN
Aavin produces 4 varieties of milk.
Cow milk (3.5% fat)
Standardized Milk (4.5% fat)
Aavin gold (5% fat)
Full Cream Milk (6% fat)
the year 2014 a major adulteration racket was busted by the police in the district
of Villupuram. The modus operandi of the gang was to transfer 45 cans of milk
from the lorry that carries pure milk from Chennai Aavin dairy to
Tiruvannamalai, into cans kept on mini lorries. An equal quantity of water was
filled to ensure that their tracks are covered. Aavin later confirmed that it
encountered a loss of INR 10 crores due to this racket.
OBJECTIVES OF THE DAIRY DEVELOPMENT DEPARTMENT:
1) Assure a remunerative price for the milk produced by the member of the
milk producers co-operative societies through a stable, steady and well
organized market support.
2) Distribution of quality milk and milk products to the consumers has been
made by the way of establishing new chilling centers, pasteurization
plants and adoption of modern processing system at reasonable price.
3) To uplift socio-economic states of rural milk producers by offering
reasonable price and extending marketing facilities for milk produced in
rural areas.
4) Provision of free veterinary health cover to all animals owned by the
members of milk co-operatives, implementation of artificial insemination
program, supply of balanced cattle feed and inculcation of farmers with
the modern animal husbandry methods and practice.
FUNCTIONS OF THE DAIRY DEVELOPMENT PROGRAM:
The main function of the dairy development department includes
organization of societies, registration of societies, supervision and control of
primary milk co-operatives, district co-operative milk producers unions and
Tamilnadu co-operative milk producers federation.
The dairy development department exercises statutatory functions
inquiry, inspection, surcharge and supersession, appointment of special officers,
liquidation and winding up of dormant societies, etc..
PRIMARY DAIRY CO-OPERATIVES MILK SOCIETIES:
A minimum of the 25 or more individuals competent to contract under
section 11 of the India contract act of 1872, owning milch animals can form a
primary dairy co-operative society, with one or more villages as its area of
operation. Such persons have to approach the circle deputy registrars office
(dairying) office functioning at the district for further guidance. The members of
primary co-operative milk society have to supply milk to the society which will
procure milk on quality basis and they will receive milk cost once in 10 days or
15 days from the society. Milch animals are provided with free veterinary health
cover, artificial insemination and the supply of balanced cattle feed. Induction
of farmers on modern animal husbandry practices are aimed at by upgrading the
milch animals and thereby improving their productivity in the long run for the
benefit of the members.
FUNCTIONS OF THE DISTRICT CO-OPERATIVE MILK
PRODUCERS UNIONS:
There are 17 district co-operative milk producers unions functioning in
the state of Tamilnadu covering 30 districts. There are 15 dairies in district cooperative milk producers unions with an installed processing capacity of 19.42
llpd. There are 36 chilling centers (functional) in district co-operative milk
producers unions with installed chilling capacities of 13.55 llpd.
1) Establishment of chilling centers
2) Formation of new milk routes to collect milk produced by the members
of the societies.
3) Collection of milk from societies, process and pack in modern dairy
plants by maintaining quality standards.
4) Supply of quality milk to Chennai metro under hygienic conditions
5) Fixation of procurement and selling price of milk
6) Increase of liquid milk sales by introducing innovative sales promotional
activities
7) Supply of inputs to the members of the societies.
8) Render veterinary health service and emergency service to the cattle of
members of primaries, to impart training on first aid and on artificial
insemination to the staff of the member societies
9) Extending artificial insemination services to the cattle owned by the
members of the milk co-operative societies
10)
Providing milk cans
11)
Salem, erode, Madurai and dharmapuri unions are the feeder
balancing dairies. Surplus milk in the district unions, after meeting their
local sales is diverted to the nearest feeder balancing dairies for
conversion into milk products such as skim milk powder, butter and ghee.
PROCUREMENT
AND INPUT
: 32
: 78843
: 14
:3
:7
b) N.M.F.P Rs.265.00 lakhs (subsidy) - for Milk cold room (2.00 Lakhs lit
milk capacity)
PURCHASE
SECTION
PURCHASE SECTION:
Purchase section deals with the purchase of office use such as
stationeries like files, paper, pins, pens, writing pads, etc. and machinery spare
parts, tools and even equipments. The function of the purchase department
begins when there is a demand from any department like need for spare parts or
stationery items, etc. after which they go with 3 procedures for the purchase of
raw materials. The executive of the purchase section have to get permission
from the General Manager if the expenses lie within Rs.1 lakh. Otherwise they
have to get permission from the board chairman committee if the expenses lie
within Rs.5 lakh through quotation. On the other hand, when the expenditure is
too heavy i.e. above Rs.5 lakhs, they go for tender. It has 2 cover systems. They
are technical bit (specification bit of machines) and commercial bit (price alone
will be quoted). The committee will scrutinize the cost estimates of the
voluntary parties and then they select the supplier who quotes the reasonable
price. In case of purchasing expensive machinery, 80% of the money will be
paid when they receive the machinery. After its installation and proper working
of the machinery they will pay remaining 20%.
QUOTATION COMMITTEE:Deputy General Manager, Finance manager, Process & Maintenance
manager, Section head.
TENDER COMMITTEE:General Manager, Deputy Registrar Manager, Finance manager, Process
and Maintenance manager, Purchase manager.
PRODUCTION
DEPARTMENT
PRODUCTION DEPARTMENT:
Production is an important function in every organization. In aavin the
production can be maintained by process and maintenance department. Milk is
the main product for Aavin and other milk products also produced by Avian. It
helps to reduce the spoilage of milk and help to increase the profit for the trade
union.
There are four managers in production department. They are manager
(process and maintain), manager (dairying), manager (pre-packing), manager
(packing). In a process & maintain section and pre-packing section, they have
operator for supervising the machineries operation. The production processes
functions as three shifts for a day. The shift timing as follows,
1st shift From 6am to 2pm
2nd shift from 2pm to 10pm
3rd shift from 10pm to 6pm
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8) Pasteurization:
Demonstrates that healing wine to kill the micro organisms and helps in
preservation. The application of this process gives rise to the term
pasteurization.
9) Homogenization:
It means fat globules in the milk are subdivided into small particles of
uniform size after which the supply is done. The fat cannot be separated from
the homogenized milk.
10)
Regeneration 1:
Regeneration 2:
13)
Final storage:
Madurai aavins main dairy have 6 storage silos. After finishing of all the
above processes, the milk is stored in the silos for pre-packing. At the time of
storage the milks temperature maintained as 4C. The silo has the capacity of
6000liters.
14)
Pre-packing section:
HUMAN
RESOURCE
SECTION &
INDUSTRIAL
RELATIONS
GENERAL MANAGER
MANAGER
SUPERINDENTENT
EXECUTIVE
JUNIOR EXECUTIVE
JUNIOR TYPIST
OFFICE ASSISTANT
This section involves the process of maintaining and controlling of the
organisation. It is a supervisory department of Madurai aavin. Totally there are
460 employees involved in aavin where 350 employees are working in
production unit and remaining are office staffs. The disciplinary action is taken
by this department. The various functions includes formulation of developing
human resource plan, policies, recruitment, training, development, promotion,
demotion, and performance appraisal. This department has an Assistant General
Manager, Deputy Managers, General Managers, committees, etc. In this
department there are subdivisions like industrial relations section, establishment
section, etc.
FUNCTIONS OF HR DEPARTMENT:
Recruitment:
There are four types of recruitment. There are as follows
Office recruitment
Direct recruitment
Compassionate recruitment
Employment exchange
Leave:
There are 3 kinds of leave which an employee can avail. They are as follows
Medical leave yearly 9 days
Privilege leave 30 days per year
Casual leave yearly 12 days
Employee should avail leave only after his intimation to their senior staff.
If not disciplinary action will be taken by the senior executive in the industrial
relations department. If the employee avails leave frequently he will be given
memo for explaining his reasons. Even if he supposes to repeat the same,
immediately he will be dismissed from the work.
The employee who saves their leave without availing it is said to be earned
leave. Where an employee can convert these earned leave into cash. There is no
overtime working hours in aavin.
Salary:
Employees who are engaged with office work and 2 ever silver tumbler
provided yearly once.
FINANCE SECTION
FINANCE SECTION:
Finance plays a vital role in any business. This department have coordination with all the departments and it is a centralised department. All the
department of aavin is interconnected to the finance department for the
payments, fund allocations. Finance department also deals with any changes
regarding sales and income tax.
During the year 2014-15 aavin earned a profit of Rs.5 crore. During the
year 2015 2016 aavin incurred loss of Rs.1 crore. Milk will be purchased at the
cost of Rs.60 crore per month.
FUNCTIONS OF FINANCE SECTION:
To ascertain the financial position of the company.
To prepare the annual income and expenditure, profit and loss account,
balance sheet to be submitted to the administration section.
To distribute the milk payment list to all the sections.
To maintain the milk and its products sales income account.
The books maintained in this department are cash book, ledger and
balance sheet.
SECTORS OF FINANCE DEPARTMENT:
Under milk bill section, they record the payments made to the 1000
registered societies (approx.) for the supply of milk. The payments will be made
once in 10 days. So the payment to the societies comes around 3 instalments per
month. The payment is based on the litres of milk the society supplied. Based
on the fat content and SNF, the price of aavin milk is fixed and sold in the
market.
Under pay bill section, payroll of the employees are recorded. Under
marketing accounts section, they record the sales commission that are received
from the agents (depots) who sell aavin milk and milk products. They pay Rs.70
lakh per month to these agents for selling their products.
Aavin supplies milk to institutions like big hotels, government hospitals,
jail, medical colleges, etc. on loan basis. These institutions make payments after
a month through cheque or cash. These payments will be recorded by cash
section.
Under pre-audit section, they record all transactions on code basis. This
section has pre-auditors from private companies for checking accounts. Under
payment section, they record the payments made in advance and other payments
made for the purchase of milk flim, stationary, machineries, packing materials
etc.
For each and every month, profit and loss of the company in ascertained
under final accounts section. They do calculate costing and cost of production
for every month. They also determine tax payment and profit and loss analysis
for every year.
Under co-operative audit, every 3 years staff will be changing. They have
rights to check records, reject expenditure if they seem not to be incurred. There
will be quarterly audit, half yearly audit, and final audit in each and every year.
CASHIER SECTION:
This section receives bulk amount every day. It may be around Rs.5 lakh to
Rs.6 lakh. The payment will be made by the customers. Every day money
transactions will take place in this section and this money will be collected by
the bank. This bank transaction will take place directly and they will record both
electronically and manually. They will maintain a separate account called petty
cash. Rs.2000 will be received from aavin and it is maintained by the cashier.
For the persons who are dealing with the bank related work (office messenger)
they will be provided with Rs.35 for their travelling expense. This section deals
with all other departments in aavin.
STORES
DEPARTMENT
STORES DEPARTMENT:
Stores is used for storing all types of goods such as raw materials, semi
finished goods, finished goods to meet the contingencies in future period and it
impress proper handling of each goods. The stores department stores its goods
in 3 categories. They are
Main store
Engineering store
Stationeries store
@ Main store:
It is important section in the stores department. In this section, the
consumable goods are stored. The consumable goods are packing materials,
chemicals, lab equipments, cotton, etc. These types of goods are used
frequently. These stores adopt FIFO & LIFO method for these kinds of goods.
@ Engineering store:
In this section, the tools and equipments used for engineering works are
stored. They are different kinds of plant and machinery spare parts. This store
adopts weighted average method for these items.
@ Stationery store:
This section stores office equipments, pen, paper, writing pads, accounts
book, files and so on which will be needed for office work.
MARKETING
SECTION
MARKETING SECTION:
Marketing is the brain of organisation. It is a social and managerial process
by which individuals and groups obtain what they need and want by creating,
offering and exchanging products. The simple word is the art of selling products
in the market. It brings new variety of quality goods to customer benefit.
MARKETING DEPARTMENT DETAILS
1) Total Number of Milk Selling Booths
2) Total Number of Parlours
: 932
: 41
Pack Size
a) Cow Milk
M.R.P.
500 ml
b) Standardized Milk
Rs.20.00
500 ml
Rs.21.00
200 ml
Rs.09.00
1000ml
Rs.45.00
5) Products
Type
a) Butter
Pack Size
M.R.P
b) Ghee
100ml, 200 ml, 500ml
5000 ml Rs.410.00 Rs.2050.00
c) Skim milk Powder
500 g
250 g, 500 g
Rs.20.00,Rs.78.00,Rs.185.00
Rs.115.00, Rs.220.00
Rs.22.00
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Central
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BB kulam
Madurai Aavin enjoys 65% share among the organised sector in sachet
milk sales. Marketing of milk is carried out through 6 channels.
Milk parlour
Milk depots
Institutions
Retail sellers
Dropping point concessionaries
Self help group
iii)
iv)
v)
ZONAL OFFICERS:
Zonal officers collect order from the customer and transport it to the
marketing indent office. Then the indent office prepares the supply sale further
management to distribute commodities in the right time. A zonal officer can
maintain 125 170 agents. The milk cards are also issued by the zonal officers.
The zonal officers prepare the order for the next day requirement and send
it to marketing indent section through email or manually.
FUNCTIONS OF ZONAL OFFICER:
Cash collection from the concessionaries and retailers.
Melur
Theni periyakulam
Alanganallur
Thirumangalam
Sakkimangalam
Theni town.