Catalogue

2015

Contents

Wavemaker

WavePro4TM

EFC Rings

CompactTM Rings

11

HT Rings

12

HD Rings

14

Special Transduction

16

gPIMS

18

Wavemaker

Wavemaker G4mini

The latest Wavemaker, the G4mini, offers all of the traditional Wavemaker features and some new ones in a
small (22 x 30 x 13cm) and lightweight package.

Lightweight 4.5 kg / 9.9 lbs

Self Diagnostic

Battery Operation

High Speed Data Acquisition

7 LCD Touch Screen

Operator Identification

16 Data Channels

Extended Frequency Range

Built-In GPS

Available Versions:

Base

Full

GC

Entry level instrument that is

compatible with the EFC or
CompactTM rings only.

Fully loaded instrument which

can be used for all pipe and
tube transduction systems
produced by GUL.

Instrument for automatic

data collection from the
gPIMS which can be used by
untrained operators.

Additional software can be added on.

Additional software can be added on.

Additional software cannot be added.

Supplied With:

WavePro Licence

Optional:

2 x 2m Lemo Cables

USB Cable

Mains Charger

Soft Bag

Laptop computer with pre-installed software

Software modules for G4M-BASE.
Wide range of LEMO cables
EFC software
In-car charger
Absolute Calibration Software
Warranty Extension Options

Wavemaker

Wavemaker G4TM

The Wavemaker G4TM builds upon the proven success of the Wavemaker G3TM. It contains 32 transducer
channels for interfacing with all of GULs transduction systems. It also contains a range of peripherals to ensure quality guided wave data is collected quickly and efficiently.
Fast Ethernet Collection

7 LCD Touch Screen

Wireless Capabilities

32 Data Channels

Extended Frequency Range

Built-In GPS

Self Diagnostic

Hot Swap Battery

Boost Function

Available Versions:

G4-LF

G4-LF+MF

This instrument is suitable for all

standard frequency pipe applications
and Rail.

This
instrument
has
all
the
functionalities of the Wavemaker G4LF and capabilities for high frequency
applications.

Additional software can be added on.

Additional software can be added on.

Supplied With:

Optional:

WavePro Licence

2 x 2m Lemo Cables

USB Cable

Mains Charger

Soft Bag

Ethernet Cable

Laptop computer with pre-installed software

Software modules for G4M-BASE.
Wide range of LEMO cables
EFC software
In-car charger
Absolute Calibration Software
Warranty Extension Options

WaveProTM

WavePro4TM Software
The WavePro4TM guided wave analysis software runs on a
Windows based operating systems and interfaces with the
Wavemaker G4TM instrument.
The software assists the collection of data, the validation and
analysis of the data, and the reporting of the results. Its many
features simplify and speed up the inspectors tasks while
exploiting the full potential of guided wave screening using
GULs large variety of transduction systems. The software
continues to evolve to bring new features that enhance the
capabilities of guided wave screening.
A licence for use of the software is included in the price of the
Wavemaker G4 & G4mini.

Windows Operating System

User Friendly

Multiple Connection
Interface Option

Rapid Data Processing

Quick Schematic

Report Generator

Data File Organiser

Advanced Data
Quality Checks

Routine Software
Updates

Basic Features

Amplitude Scan (A-Scan)

Report Generator

The main features of the A-scan are the distanceamplitude correction (DAC) curves, symmetric
(black) signals and the flexural (red) signals.

Once the data has been analyzed by a trained

inspector, the data can be automatically compiled
into a single report which would include the
A-scans, reflection annotations and operator notes.

These features provide information about

the type of features or defects including
their location along the inspected pipe length
and an estimated cross-sectional change.
.

The report can be output into either PDF , Word

Document or Excel Spreadsheet format for flexibility.

WaveProTM
EFC Processing Licence

Unrolled Pipe Display (C-Scan)

Enhanced Focussing Capability (EFC) Licence activates the advanced post-processing data analysis which
involves generating a digital image of the unrolled pipe (C-scan).Through the C-scan, the defects and pipe
features can be easily located, including their orientation around the pipe circumference.
The C-scan is most effective when used with GULs EFC transducer rings. The example in the figure above
demonstrates how a defect can be easily be visualised and located on the pipe using the C-scan.

Wavemaker G3/G4

Synthetic Focusing

Orientation of Features

Absolute Calibration Licence

A-Scan with Absolute Calibration & Simulated Reverberation

The absolute calibration licence activates processing and DAC functionality required for automatic amplitude
calibration and reverberation simulation. It calculates the DAC amplitude levels on echoes received during
the test, resulting in accurate assessment of indications. The software checks whether absolute calibration
is valid for a given guided wave result.
Furthermore, a simulated reverberation feature calculates the positions and amplitudes of multiple echoes
and so assists in the identification of false echoes. The example in the figure above demonstrates how false
echoes can easily be identified by the simulated reverberation curve (Green Curve).

Wavemaker G4

Amplitude Calibration

Simulation of
Reverberation echoes

EFC Rings

R2F-LITE: Standard Solid EFC Rings

These transducer rings are typically used for standard screening of pipes with nominal size between 2 and 4
inches.
The rings are attached to the pipe by tightening the two large handles; this action presses the spring loaded
transducers onto the pipe to get good shear contact. As for the other rings produced by GUL, no couplant is
necessary and it is possible to couple through most paint layers.
The standard rings have 2 rows of transducers and are torsional mode. Special rings can be produced for
other sizes and for ones that contain 4 rows of transducers to allow for inspection using both the longitudinal
and torsional guided wave mode families. Prices for specials are by specific quotation.

CNC Machined
Engineering plastic body

Spring Loaded
Transducers

Automatic Ring
Recognition

Lightweight Design

Interchangeable
Transducers

3 inch Radial Clearance

Size Specific: 2-4

16 Data Channels

G3/G4 Compatible

Max Operating
Temperature: 120oC

EFC Rings

R2B-EFC: Inflatable EFC Rings

These transducer rings are designed to provide effective inspection capability, particularly for large diameter
pipes. Pneumatic pressure (approx. 2bars or 25psi) is used to press transducers modules (which are mounted
onto this ring) against the pipe wall.
The number of modules required to populate the ring is also specified. These modules are fully interchangeable
between inflatable collars therefore if sufficient modules are purchased to populate a 24-inch ring this will
allow population of all sizes up to 24-inch or a combination of smaller ones simultaneously.
For sizes greater than 24 inch diameter 2 smaller inflatable type rings can be linked together within the technical
limitations as detailed in specific procedure for joining rings.
Non-standard sizes (up to 60) and non-EFC rings can be produced to special order. Prices for specials are by
specific quotation.

Robust Materials

Interchangeable Modules

Automatic Ring
Recognition

Pneumatic Loading

16 Data Channels

2.5 inch Radial Clearance

Size Specific: 6-36

Max Operating
Temperature: 70oC

G3/G4 Compatible

Ring Joining

EFC Rings

R2MS: Standard Modules for

Inflatable Rings
These modules contain a pair of transducers; they mount
onto the (R2B) inflatable collars and can be moved from
collar to collar to form a populated transducer ring.
The operating frequency range of these standard modules
covers the majority of standard above-ground pipe inspection
tasks.
When populating a collar, all of the modules must be the
same type.

Standard Frequency Range

Max Operating
Temperature: 70oC

Compatible with EFC / HD /

HT inflatable rings

Two Transducer Spacings

R2MW: Adjustable Modules for

Inflatable Rings
Adjustable modules use transducers that work over
a wide of frequencies, giving better low frequency
performance than the standard modules.
This low frequency capability can extend inspection
range on wrapped or buried pipe.

10

Wide Frequency Range

Max Operating
Temperature: 70oC

Four Transducer Spacings

Good for normal and high

attenuation applications

Compatible with EFC / HD /

HT inflatable rings

CompactTM Rings

R2D-EFC: CompactTM Rings

The CompactTM ring is the latest addition to the GUL guided wave transduction system which has been
designed to be lightweight and low profile. With only 30mm clearance required around pipe for installation,
the Compact ring fits in tighter gaps than previous generations of inflatable rings.
A range of new features has been incorporated in the CompactTM to ensure effortless working while producing
unbeatable performance.Compatible with the G4 only.
Advanced Materials

Spring-Lock Latch

Low Profile

Ergonomic Design

Smart Sensors

Size Specific: 6-24

R2DS: CompactTM Modules

The all new CompactTM transducer modules have been
redesigned to be lighter and easier to attach onto the ring by
utilising an improved latch mechanism.
The new micro-USB connectors also have improved mating
cycles for higher durability and electrically shielded modules
to reduce electrical noise for better results.

Integrated Wiring

Easy-Fit Modules

Electrically Shielded

Micro USB Technology

Compatible with
Compact Rings only

Lightweight

11

HT Rings

R2F-HT: High Temperature (HT)

Solid Rings

These transducer rings are similar to the standard solid rings, but are capable of testing pipes operating at
up to 350oC when the HT procedure is used. The ring can be supplied for pipe sizes between 2 and 8 inches.
The HT transducers utilize the latest ceramic technology to minimise the negative temperature effects that HT
operation would typically have upon equipment life; and at the same time achieving an improved performance
over conventional designs.
Similar to the standard solid rings, the HT solid rings have 2 rows of transducers and are torsional mode.
Special rings containing 4 rows of transducers to allow for inspection using both the longitudinal and torsional
guided wave modes.

CNC Milled Aluminium

Body

Spring Loaded
Transducers

Automatic Ring
Recognition

High Temperature
Operation

Interchangeable
Transducers

3 inch Radial Clearance

Size Specific: 2-6

16 Data Channels

G3/G4 Compatible

Max Operating
Temperature: 350oC

12

HT Rings

R2F-HT: HT Inflatable Rings

High temperature (HT) rings and modules are similar
to standard EFC inflatable rings, but are capable of
testing pipes operating at up to 350oC (provided that
the ring is removed from the pipe within 15 minutes of
being applied). In order to carry out the guided wave
inspection on hot insulated pipes, typically only a 0.5
meter wide strip of insulation needs to be removed and
the ring dry coupled to the pipe surface.

High Temperature
Operation

Pneumatic Loaded

G3/G4 Compatible

Size Specific: 6-36

Max Operating
Temperature: 350oC

Interchangeable Modules

Ring Joining

Smart Sensors

16 Data Channels

R2MWHT: Adjustable Modules for

HT Inflatable Rings
Robust Materials

Two Transducer Spacings

Max Operating
Temperature: 350oC
Compatible with EFC / HD /
HT inflatable rings

13

HD Rings

R2F-HD: High Definition (HD)

Solid Rings

This type of ring has been developed to utilize the high frequency range available with the Wavemaker G4 and
G4mini for applications where higher sensitivity and resolution is required as opposed to longer range. Such
applications are typically interface penetrations, supports and inspection for localised pitting.
The operation of the HD solid rings is similar to the standard solid rings, which has 2 rows of transducers for
torsional mode excitation.
Additionally, GUL can supply the HD solid rings with HT-HD transducers for the operation at the elevated
temperature of up to 350oC.

CNC Milled Aluminium

Body

Spring Loaded
Transducers

Automatic Ring
Recognition

High Frequency Operation

Max Operating
Temperature: 120oC

2 inch Radial Clearance

Size Specific: 2-8

16 Data Channels

G4 Compatible

Available in High
Temperature Version

14

HD Rings

R2B-HD: HD Inflatable Rings

The HD inflatable ring has been developed for the
same applications as the HD solid rings where higher
sensitivity and resolution is required, and where the pipe
sizes are larger than 6 inches.
Normally, the ring is used with the HD modules for HD
applications, but it is also compatible with other types
of module for standard long range pipeline inspections.
The use of this type of transducer ring requires the
Wavemaker G4 together with the medium frequency
option, or the Wavemaker G4mini.

High Frequency Operation

Pneumatic Loading

G4 Compatible

Size Specific: 6-36

Max Operating
Temperature: 70oC

Interchangeable Modules

Ring Joining

Smart Sensors

16 Data Channels

R2B-HD: HD Inflatable Rings

HD modules use transducers operate at higher
frequencies providing improved axial and
circumferential resolution.
These modules cannot be mixed with any other type.

High Frequency Range

4 Transducers per Module

Max Operating
Temperature: 70oC

Compatible with HD
inflatable rings

Spring Loaded
Transducers

15

Special
Transduction

R2G: Claw Transducers

The claw is able to fit between closely spaced tubes where
conventional rings cant fit.
There is also a remote access option where the tool head is
attached to a 2m long extension arm for difficult to access
tubes. The Claw is ideally suited for the inspection of
boiler, heater and furnace tubing in the power-generation,
refining and chemical sectors.

CNC Milled Aluminium

Body

Spring Loaded
Transducers

Tube Applications

High Frequency Operation

1.5 inch Radial Clearance

Size Specific: 3/4-2.5

G3/G4 Compatible

Max Operating
Temperature: 120oC

Available in High Temperature

Version

R2L: Low Profile Rings

The low profile (or Slinky) rings were specifically designed
to be able to fit around pipes that have a very limited radial
clearance (for example those commonly found in culverts
or pipe racks). Typically less than one inch of clearance is
required to be able to mount the rings. They are only available
in EFC wiring configurations and diameters up to 8.
Due to their design the low profile rings cover a smaller pipe
size range than the traditional solid rings. The standard low
profile rings are configured for API nominal pipe sizes (within
an API 5L tolerance); these will often not fit correctly on the
similar (but not exactly the same size) DIN specified pipes
(even if the equivalent solid ring does fit).

16

Three Transducer
Spacings

Low Profile

Automatic Ring
Recognition

G3/G4 Compatible

Max Operating
Temperature: 70oC

Size Specific: 2-8

Special
Transduction

R2J: T-Scan Internal

Probes Rings

T-scan is a guided wave testing transducer system which

is deployed on the inner surface of tubes.
The T-Scan transducers are compatible with Wavemaker
instruments through our specialized TubePro software.
T-Scan is ideally suited for the inspection of boiler, heater
and furnace tubing where only internal access to the tubes
is available, for example from the tube-sheet or drum.

CNC Milled Aluminium

Body

Pneumatic Loading

Automatic Ring Recognition

Tube Applications

TubeProTM Interface

Size Specific: 1.5-3

G3 Compatible

Max Operating
Temperature: 70oC

TubePro Software
The TubePro software simplifies the task of
dealing with the very large number of results in a
typical heat exchange that need to be collected,
compared and reported.
It works with the Wavemaker electronics to present
the results in a Tube Sheet Diagram, so that the
inspection information is easy to visualize and
report.

Windows Operating System

User Friendly

Report Generator

Rapid Data Processing

Tube Sheet diagram

Data File Organiser

17

gPIMS

R2P : gPIMS Permanently

Installed Sensors

In many situations, the cost of accessing a pipe is much higher than the cost of inspection. This access cost
can make repeat inspections with removable rings prohibitively expensive.
The gPIMS range of sensors has been developed to be bonded onto the pipe, sealed and then left in place.
A cable connects the gPIMS sensor to a connection box that can be located in a convenient, easy to access
location.
By performing repeat inspections and comparing the results to previous inspections, improved sensitivity and
confidence in the calls can be achieved. It also allows the operator to monitor for any change in the condition
of the pipe.
This design makes site installs reliable and fast. It also facilitates installation by rope access.

18

Permanently Attached

Environmentally Protected

Automatic Ring Recognition

Low Profile

Customised and Fast

Installation

Repeated Monitoring

Size Specific: 3 plus

Available in 8 or 16 Data
Channels

G4 Compatible

Max Operating
Temperature: 90oC

Suitable for Above Ground

and Buried Applications

Available in ATEX / IECEX

Certified Version

GWT Training & Qualifications

Level 1 Basic Pipe
Suitable for NDT inspectors new to the field of
guided wave testing (GWT) of straight pipes.
(40 hours)
Course Content:
Level 1 Guided Wave theory
Introduction to Wavemaker system
Introduction to WavePro software
Selection of test parameters
Basic Data Interpretation
Basic Reporting
Requirements:
Experienced Level 2 UT technician OR
Degree or HNC in a technical subject

Level 2 SP
Advanced application specific training course
for the inspection of supports and process
pipework. (40 hours)
Course Content:
Advanced Equipment Configuration
Advanced Data Collection
Advanced Calibration
Inspection of Supports
Inspection of Welds & Pipe Fittings
Detailed review of Level 1 work
Requirements:
Level 1 Basic Pipe Qualification
6 months of on-site experience

Level 2 XB
Advanced application specific training course
for the inspection of road crossings and buried
pipes. (40 hours)
Course Content:
Advanced Data Interpretation
Advanced Data Collection Protocols
GWT of Buried Pipes
GWT of Pipes under Road Crossings
Pitch & Catch Configuration
Combining Transducer Rings
Requirements:
Level 1 Basic Pipe Qualification
6 months of on-site experience

19

Pipes

Rail

Monitoring

Subsea

Wavemaker makes it possible...

Wavemaker House,
The Ham, Brentford, TW8 8HQ
United Kingdom
Email: info@guided-ultrasonics.com
Training: training@guided-ultrasonics.com
Website: www.guided-ultrasonics.com
Tel: +44 845 605 0227

This Catalogue is for guidance only. Specifications may change without notice. A formal quotation will be issued by Guided
Ultrasonics
20 Limited for any potential purchase. Wavemaker and gPIMS are registered trademarks of Guided Ultrasonics Ltd.
This Catalogue is GUL proprietary. It cannot be copied or reproduced without the written authorisation of Guided Ultrasonics Ltd.