Tubular UHT Sterilizer

SHANGHAI BIGE INDUSTRY CO., LTD.

TEL: +86-021-57461582
FAX: +86-021-57461562
E-MAIL: chinabige@163.com
MAY-2012

TG-UHT-6T TUBULAR UHT Sterilizer

Catalogue

A. Summarize 3
B.

Main technique parameter 3

C.

Equipments structure 3

D. Operation of equipment

E.

Equipment maintenance and maintenance 6

F.

Common failure analysis and troubleshooting 6

G. For fruit juice processing technology performance 7

H. Product factory packing list 8
I.

Product certification 9

Attachment: product flow diagram and electrical diagram 10

TG-UHT-6T TUBULAR UHT Sterilizer

ASummarize
This equipments is changed the hot machine host, equilibrium bucket
by the tube type, leaves the heart pump, hot water to equip (include the
steam tube road, jet machine, the hot water bucket), the frame and gauge
box etc. constitute. Used for the juice, milk or other hot sensitivity
liquids, it disinfects the cooling. The processed material forerunner
goes into the equilibrium bucket, through leave the heart pump to send
into the tube type to change the hot machine and pass by to prepare the
heat disinfect heat preservation cool off four stages, complete to
disinfect the process to the material. The material disinfects the
temperature is controled the box by the gauge to carry on the automatic
control and continuously record, in order to carry on the surveillance
and check towards disinfecting the process.
This equipments has the following characteristics:
a) the not easy knot is burnt, longer production time;
b) material credibility, operation the pressure is high;
c) the product can take the grain, in keeping with medium, high glue
the processing of one degree material;
d) be easy to clean, support the expenses lower;
e) the PLC control, operate simple, circulate the credibility.

BMain technique parameter

Nominal working pressure 1.6 Mpa
b) The tallest work temperatureThe basis uses the gum mat material
a)

EPDM 150

Change the hot component material SUS304 The normal regulations

provides the goodsOR 316LExplain when customer order
d) Machine frame material SUS304
e) Change the structure parameter of the hot component
Change the hot area
m2 1.41
Outside take care of the outside path mm 76.2
Inside take care of the outside path
mm 16
Change the hot tube length
mm 4000
Inside the tube quantity
Piece 8
c)

TG-UHT-6T TUBULAR UHT Sterilizer

f)

The model number elucidation

TG UHT 6T

manufacturability 6000L/H
Disinfect the machine typeUHT
Structure formThe row tube type

CEquipments structure
That equipments is mainly changed the hot machine by the tube type 2, leave
the heart pump 3, material of equilibrium bucket 4, the hot water pump 8, the hot
water bucket 7, the steam valve a control system 11, the steam jet machine 10, the
spirit moves the valve door and the tube road, CIP to clean the system 5 with 6,
the machine a 1 etc.s constitute. Concretely saw the figure a.

picture 1
1frame 2The pipe type changes the hot machine 3The

material pump 4The equilibrium bucket of the material 5Sour

alkali bottle 6The diaphragm pump 7Hot water pail 8The
hot water pump9The electric appliances control cabinet 10The
steam jet machine11Steam valve control system.

TG-UHT-6T TUBULAR UHT Sterilizer

DThe equipments operation

a. The gearing of the equipments
Equipment installation the convenience of guarantee pipeline connection and
operation , sterilization machine and caned machine distance can not be too far ,
the connection of each pipeline should ask according to blueprint, ice water and
stock , mend water and steam , compressed air import and export are matched by
oneself by user, equipment can not be used after according to blueprint, install
normally, please connect immediately with our company , lose if because of
installation improperty, cause , our company does not take the responsibility.
b. The ex- preparation work of the equipments usage A work that have to

attain after pointing the equipments to factory

a) Invite the careful check electricity circuit part before switch on of each
connect the line to carry whether head is good or not, have not loosen to move
or take off the line, check whether power supply agree with and connect
whether zero lines connect or not or not good, start switch on electricity
after checking without any error, break all air switches and chopper shuts to
match, touch to hold to start show, The LED indicator of the procedure
controller is order bright, If highest say the manifestation to immediately
close the power supply,the check inputs the power supply whether the
exactitude and zero lines connect to like to combine to close the electric
appliances a door or not in order to prevent the steam, water enters but gets
an electric shock.
b) Whether check each tube road link the exactitude or not, living to
connect has to clip tightly.
c) The hot water bucket fills with the soft water.
d) Check the water, electricity, steam, compressed air whether etc. arrives
or not.

c. START

TG-UHT-6T TUBULAR UHT Sterilizer

Touch screen after turning the first self-test , please wait ... After the POST ends ,
the touch screen automatically goes into the home screen (see Figure 1 ) , and then
[ Enter the password , click CHINESE or ENGLISH to enter the name of [ the
user ] input: USER 1 , [ password ] input : 1234 , clickOK , click CHINESE to

enter the main menu window screen .

Figure 1

d. operate
a). Equipment must be set according to process requirements before the system
parameters and PID parameters.
(a). system parameters set-in the main menu according to system parameters set
button (figure 2), into the parameters set screen, according to need process requirement
set the disinfection temperature (120 ), preproduction temperature (137 ), alkaline
cleaning temperature (80 ), acid cleaning temperature (75 ), add alkali time (20 S),
add acid time (15 S), the disinfection time (1200 S), the production time (900 S), and the
material roof water time (50 S), low level delay (3 S), water top material time (45 S),
alkaline cleaning time (1200 S), water rushed alkali time (60 S), acid cleaning time (1200
S), water rushed acid time (1200 S). According to return to exit parameters set screen, go
back to the main menu (figure 4).
(b). PID parameters set-in the main menu according to the PID parameters set
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TG-UHT-6T TUBULAR UHT Sterilizer

(figure 3), (1), steam adjusting valve V41 PID set, gain (35), integral (3), differential (0);
(2), cold water regulator V53 PID set, gain (35), integral (3), differential (0); (3), TT3 set
data (sterilization temperature) = 137 , 139 TT3 upper limit value =, TT3 limit =
135 ; (4), TT4 set data (filling temperature) = 90 .
b. back to the main menu screen (FIG. 4), returned to the flow chart (FIG. 5), according
to the production process requirement, click the button for manual, the valve is opened
manually.

Figure 2
The open water of materials top delay = 50S , V22 delay open set = 50S material of the
water top off delay = 45S .

TG-UHT-6T TUBULAR UHT Sterilizer

TG-UHT-6T TUBULAR UHT Sterilizer

Figure 3

c). Automatic controlFirst into the parameters set screen, before the start of the must first
set in good parameter (set parameters above), set parameters according to the requirement of
process in the picture gets set the sterilization temperature (according to sterilization
temperature setting), the disinfection time setting (the disinfection temperature to start time, if
the temperature 2 , beyond the disinfection start time). The production time setting, the
disinfection temperature sterilization temperature excessive to production, achieve sterilization
temperature timing starts to production ready time, material against water time setting said
material in the bucket to the low water level, into the material to material barrels, the water with
material ejector time, delay perfusion time setting, material against water over time timing starts
to perfusion valves open time, hot water temperature setting means to produce sterilization
temperature when hot water (according to the material sterilization temperature setting), the
material temperature setting, according to the requirement of process set, sterilization
temperature sterilization and the lower limit set, control of material is unqualified, beyond the
scope to be automatic backflow, water top material time setting said the pipeline shutdown
equipment in the remaining material out through the vent discharge, parameters set parameters
are set to retire from the picture, back to the main menu screen (figure 4).
Next check the water, electricity , compressed air ( 0.6Mpa ) , steam (which
requires 0.6MPa ), the material is in place .
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TG-UHT-6T TUBULAR UHT Sterilizer

Steam valve V41 is manual to control, general operation, press the menu of the
Lord on the activate the automatic program button and enter the equipment first
disinfection program state, press V41 steam valve, heating equipment to begin.
Pre-sterilized temperature reaches the end of the set temperature value , start the
timer, such as timing transferred to the [ pre-production status ] , and so reach the preproduction temperature , timing , wait until the timing is complete , wait for the filling
signal , such as filling signal " filling press the [ start production ] button , enter the state
of the material top water , materials end of the top water after normal production .
When the material is about to reach the low level , enter the stage of water, top
materials , water top material after the end of the sewage state .
Alkali cleaning state and then into the concentrated alkali , alkali pump into the
balance barrel , alkali cleaning of pipelines , in the main menu to activate [ big cycle ]
button , alkaline cleaning , filling pipeline reactivation [minor cycles ] button, alkali
cleaning of the pipe of the sterilizing machine .
When alkali cleaning time ended, into the water rushed alkali state, use water to
the pipeline to wash, can repeat switching the [big cycle] and [ minor cycle ] button.
When the water rushed alkali state ended, the system automatically into acid cleaning
state, from add acid pump will be strong acid into to balance the barrel, start to conduit
acid cleaning, activated in the main menu
The [big cycle] button, and the filling line acid cleaning, not activate the [minor
cycle ] button, sterilization machine pipe acid cleaning; When alkali cleaning time
ended, into the water rushed alkali state, use water to the pipeline to wash, can repeat
switching the [big cycle] and [ minor cycle] button.

10

TG-UHT-6T TUBULAR UHT Sterilizer

Figure 4

Figure 5

d). CIP cleaningCIP cleaning temperature said in the hot water temperature CIP cleaning
phase, according to the CIP cleaning process for the temperature setting. Time setting to deal
with good, each corresponding relation between the parameters of, not the right set parameters
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TG-UHT-6T TUBULAR UHT Sterilizer

can cause equipment action is not normal, even some action will not work, especially into acid
(base) time processing both acid (base) when cleaning into acid (base) time less than this time
fill time, this time the fill time than the acid (base) fluid circulation time, and into acid (base)
time is more than 10 seconds necessary above, time setting of the maximum for 1800 seconds.
Set in the equipment temperature please modify stop condition, temperature in the operation of
the changes will not be program controller for receiving, parameters set good later into
operation interface, according to the first run automatically, then press the start button,
equipment both into the operation state, processing according to the first steam button,
equipment cooling according to stop button again after, the flush time to turn off. Need to return
to the main menu CIP cleaning, according to cleaning button, and set the parameters automatic
equipment into the CIP cleaning, cleaning them closed equipment, such as in the disinfection
process according to the stop button, the device will drain off first again.
e. Other
a). Do not water and other liquid has been spilled into the machine , do not let the
steam and other moisture to enter the chassis debugging or enclosure door is closed when
you start work , keep clean and dry inside the chassis .
b). According to the usage of every month open -tube heat exchanger , heat transfer
components , and observe whether effective cleaning , difficult to clean using 1.2 % nitric
acid cleaning treatment , then rinse and then assembling properly .

E.Equipment maintenance and maintenance

Each instrument , the valve should be specifically responsible for , and comply with
the instructions for operation and maintenance .

Regular weekly check the cleaning of heat exchanger components , etc. is perfect , is
there sediment, coke water rust layer adhesion , and promptly cleared . At the same
time check the installation of heat exchanger components rubber pad is intact, so as to
avoid the rubber pad damage caused by leaks .
Meter box to properly " grounded " , the check should be cut off the total power . The
meter box should be placed on a relatively dry location, appropriately placed in the
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TG-UHT-6T TUBULAR UHT Sterilizer

desiccant .
Equipment during operation , the operator should always pay attention to the stability
of steam pressure , hot water barrel whether the lack of water balance tank feed off
the steam control valve , flow control valve , all kinds of pumps and instrumentation
is working properly , if failure should be immediately removed .
Equipment after a certain time , the rubber pad to aging , the rubber pad must be
updated when the need to update the rubber pad the need to remove the heat
exchanger components , will remove the old pad , cleansing heat exchanger
components clean and dry , and put on new rubber mats .
If you do not use parts of the equipment should be wiped away in the warehouse .
F. Common failure analysis and troubleshooting
Common fault of the equipment , cause analysis and troubleshooting, the user can
press the table , imported components and valves, refer to the manual .
Fault
Hot

Causes
water

temperature

does

not rise

Removal Methods

a , the low vapor pressure

a, Increase the vapor pressure

b, Steam pressure reducing valve failure

b, Remove the check valve wick is

c, Steam flow control valve failure

stuck

d, Thermal resistance of the surface fouling ,

c, Compressed air pressure is not

the temperature is not correct

enough, the required adjustment

e, Temperature component damage

d, Remove the clear surface fouling

e, Repair or replacement of the
temperature measurement devices

Material
temperature

does

not rise

a, Low hot water temperature or flow rate is

a, Adjust the hot water flow and check

too small

the set temperature is correct

b, Heat exchange is poor

b, Regular cleaning of heat exchanger

c, Thermal resistance of the surface fouling ,

components , to maintain the surface

the temperature is not correct

of

d, Temperature component damage

scaling

heat

exchanger

components

c, Remove the clear surface fouling

d,

Replacement

of

temperature

measurement devices
Not

operate

normally

a, The impeller of the pump reversal.

13

a, Swap the two - phase power line , it

*

TG-UHT-6T TUBULAR UHT Sterilizer

after the pump start or

b, Impeller and pump casing grazing phenomenon.

Forward.

start abnormal noise and

c, Power line phase.

b, Open to check whether the grazing.

leakage

d, Mechanical seal wear.

c, Check that the wiring is off-line.

d, Replace the mechanical seal.

Pneumatic valve

a, Compressed air pressure is low.

a, Adjusted to the required pressure.

movement

b, Electric valve trachea reversed.

b, Check and correct.

disorders

c, Pneumatic valve cylinder ring wear or aging.

c, Replace the seals.

Leakage of heat

The aging of the rubber pad.

Replacement rubber pad

exchanger
components

GFor fruit juice processing technology performance

Production capacity

6000L/h

Juice imports temperature

UHT temperature
Holding time

40

137
4s

Juice outlet temperature

90

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TG-UHT-6T TUBULAR UHT Sterilizer

H Product factory packing list

Product ID

NO.
1

NAME

Qu.

Random tool

UNIT

Remarks

set.
Food rubber

Sealing ring

40495

set.

O-shape sealing ring

Food rubber

20

set.
Food rubber

Card hoop sealing ring

38

Product factory packing list

Products factory certificate

Product specifications

Packing member

20

set.

Packing date

15

TG-UHT-6T TUBULAR UHT Sterilizer

Certificate of compliance

Product Type

TG-UHT-6T

Product Name

Tubular UHT Sterilizer

Product ID
Products factory technical inspection Examination Bureau in line with a tubular heat exchanger
standards , quasi- factory , special permits issued this .

Inspector

Inspection date

SHANGHAI BIGE INDUSTRY CO., LTD.

TEL: +86-21-57461582
FAX: +86-21-57461562
E-MAIL: chinabige@163.com

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