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Doc. No.

RESID FLUID CATALYTIC


CRACKING (RFCC) PROJECT
PT. PERTAMINA (PERSERO)

RFCC-C-QC-PR-002
Rev. No. :

Page No. :

1 /7

SITE INSPECTION AND TEST PROCEDURE

PROJECT

: CILACAP RESID FLUID CATALYTIC CRACKING (RFCC)


PROJECT

LOCATION

: PERTAMINA RU-IV CILACAP, CENTRAL JAVA, INDONESIA

PERTAMINA

: PERTAMINA (PERSERO)

CONTRACT NO.

: 15/C00000/2011-S2

3
2
1
0

Rev.

Re-Issued for Approval


Revised as per Owners Comment
Issued for Approval
Issued for Approval

Description

08 Jul 2013
16 Feb 2013
26 Dec 2012
08 May 2012

BAM
BAM
BAM
NI

Date

Prepared
by

YC / C.S. Kim SI / S.D. Lee


YC / H.J. Lee SI / S.D. Lee
YC / H.J. Lee SI / S.D. Lee
YC / B.S.Lee SI / I.K.Lee

Reviewed by

Approved
by

RESID FLUID CATALYTIC


CRACKING (RFCC) PROJECT

Doc.No. :

RFCC-C-QC-PR-002
Rev. No. : 3

PT. PERTAMINA (PERSERO)


SITE INSPECTION AND TEST PROCEDURE

Page :
2 /7

REVISION HISTRORICAL SHEET


Rev.

Page /
Paragraph

Item

Description of Change

14/42 / VII.B
(Appendix-1)

Driven

Pertamina Inspection Point change from I to W for


Final Check

16/42 / VII.D
(Appendix-1)

Loading
Arm

Pertamina Inspection Point change from I to W for


Final Check

1 /72

Table of
Content

(Appendix-1)
1

2-18 /I

Table of Content change due to change of ITP Format.

CIVIL ITP

Change of ITP Format

STEEL
STRUCTUR
E ITP
BUILDING
ITP

Change of ITP Format

BUILDING
MECHANIC
AL ITP
LANDSCAP
ING ITP

Change of ITP Format

SANITARY
FACILITY
ITP
MECHANIC
AL ITP

Change of ITP Format

TANK ITP

Change of ITP Format

PIPING
WORK ITP

Change of ITP Format

ELECTRIC
AL WORK
ITP
INSTRUME
NTATION
ITP
PAINTING
ITP

Change of ITP Format

PERTAMIN
A

Change of PERTAMINA to OWNER

(Appendix-1)
1

19-24/II
(Appendix-1)

25-26 /III

Change of ITP Format

(Appendix-1)
1

27-28 /IV
(Appendix-1)

29 /V

Change of ITP Format

(Appendix-1)
1

30-31/VI
(Appendix-1)

32-35 /VII

Change of ITP Format

(Appendix-1)
1

36-47 /VIII
(Appendix-1)

48-51 /IX
(Appendix-1)

52-63 /X
(Appendix-1)

64-70 /XI
(Appendix-1)

71-72 /XII

Change of ITP Format


Change of ITP Format

(Appendix-1)
2

4-6
(Caption 1,3 & 4)

RESID FLUID CATALYTIC


CRACKING (RFCC) PROJECT

Doc.No. :

RFCC-C-QC-PR-002
Rev. No. : 3

PT. PERTAMINA (PERSERO)


SITE INSPECTION AND TEST PROCEDURE

Page :
3 /7

6/7
(Caption 4)
1-86/I-XII

I :Spot
Witness or
Partial
Witness

Legend I change to SW for Spot Witness or Partial


Witness.

(Appendix-1)
3

1-86/I-XII
(Appendix-1)

1-86/I-XII
(Appendix-1)

TPI : Third
Party
Inspector
Insulation &
Fireproofing
Site ITP

Added Column TPI : Third Party Inspector on all ITP


Added Site Inspection and Test Plan for Insulation &
Fireproofing on Appendix-1

RESID FLUID CATALYTIC


CRACKING (RFCC) PROJECT

Doc.No. :

RFCC-C-QC-PR-002
Rev. No. : 3

PT. PERTAMINA (PERSERO)


SITE INSPECTION AND TEST PROCEDURE

Page :
4 /7

CONTENTS

1.

SCOPE

2.

REFERENCES

3.

DEFINITIONS

4.

EQUIPMENT / MATERIALS TO BE INSPECTED / TESTED

5.

APPENDIX
Appendix -1: Site Inspection and Test Plan

RESID FLUID CATALYTIC


CRACKING (RFCC) PROJECT

Doc.No. :

RFCC-C-QC-PR-002
Rev. No. : 3

PT. PERTAMINA (PERSERO)


SITE INSPECTION AND TEST PROCEDURE

Page :
5 /7

1. SCOPE
This Site Inspection and Test Procedure provides requirements for the extent of inspection / test
of all site construction activities for RFCC Cilacap Project.

This procedure also provides the requirements for the types of inspection / test which is to be
witnessed and/or reviewed by Contractor, OWNER and / or as required by MIGAS.

2. REFERENCES
The latest revision of the following documents shall be referred to and shall form a part of this
procedure:
1. RFCC-C-QA-PR-001 Project Quality Assurance and Control Plan
2. RFCC-C-QC-PR-001 Site QA/QC Procedure

Such general requirements and inspection / test which are specifically required for equipment or
materials will be specified in each requisition and / or requisition data sheet.

3. DEFINITIONS
a.

OWNER

Shall mean PT. PERTAMINA (PERSERO), RFCC Project CILACAP CENTRAL JAVA

b.

Contractor

Shall mean Consortium of ADHI KARYA (PERSERO) TBK and


GS ENGINEERING & CONSTRUCTION CORPORATION.

c.

Subcontractor

Shall mean a Firm / Construction Company who is awarded


the contract by CONTRACTOR to execute construction
activities.

d.

MIGAS

Shall mean Directorate General of Oil and Gas of Government


of the Republic of Indonesia.

RESID FLUID CATALYTIC


CRACKING (RFCC) PROJECT

Doc.No. :

RFCC-C-QC-PR-002
Rev. No. : 3

PT. PERTAMINA (PERSERO)


SITE INSPECTION AND TEST PROCEDURE

Page :
6 /7

e.

MIGAS Authorized :
Inspection Agency
(MAIA)

Shall mean the Firm / Company who is authorized by MIGAS


to perform the inspection for certification purpose as per
MIGAS requirements.

f.

DEPNAKER

Shall mean Indonesian Government for Manpower.

g.

DIMET

Shall mean Dinas Metrologi, Directorate of Metrology of


Indonesian Government.

4. INSPECTION AND TESTING CHECK ITEM

Inspection and testing check items which is to be witnessed and / or reviewed by Contractor,
OWNER, and / or as required by MIGAS, are shown on the Appendix-1: Field Inspection and
Testing Check Item of this procedure.
Legend:
M

Execution (see Note 1)

Witness (see Note 2)

SW

Spot Witness or Partial Witness (see Note 3) Contractor and OWNER


as necessary to witness a representative sample.
(sample to be selected by OWNER depending on site conditions)

Review Inspection / Testing Report or Procedure

(Hold)
Witness the operation test / examination where Contractors Inspector
and / or COMPANYs Inspector must be notified in advance and must
be present during the specified activity and no test / examination can
be proceeded without attendance of the related representative(s)

Note:
(1) Preparation and execution of measurement, observation, examination and/or testing for a
work category and completion of inspection reports under responsibility of Subcontractor
performing the work

RESID FLUID CATALYTIC


CRACKING (RFCC) PROJECT

Doc.No. :

RFCC-C-QC-PR-002
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PT. PERTAMINA (PERSERO)


SITE INSPECTION AND TEST PROCEDURE

Page :
7 /7

(2) Should OWNER fail to attend at the specified time and location for witness inspection as
marked W on the relevant ITP, Contractor shall make reasonable efforts to contact the
OWNER inspector concerned. Should Contractor be unable to contact the concerned
inspector or should the concerned inspector fail to attend within 30 minutes of the assigned
time, Contractor shall take this as waiver of the inspection by OWNER and Contractor shall
proceed with the inspection.
(3) To witness a representative sample, (sample to be selected by OWNER depending on site
conditions). If OWNER does not present at the schedule time, Contractor will proceed with
the inspection / testing report approval.

5. APPENDIX
Appendix -1: Site Inspection and Test Plan

Doc.No. :

RESID FLUID CATALYTIC


CRACKING (RFCC) PROJECT

RFCC-C-QC-PR-002
Rev. No. : 3

PT. PERTAMINA (PERSERO)

Appendix - 1

SITE INSPECTION AND TEST PLAN

TABLE OF CONTENT

I.

CIVIL ( 16 sheets )

II.

STEEL STRUCTURE ( 7 sheets )


A. SHOP SITE STEEL STRUCTURE
B. ERECTION STEEL STRUCTURE

III.

BUILDING ( 3 sheets )

IV.

BUILDING MECHANICAL ( 3 sheets )

V.

LANDSCAPING ( 2 sheets)

VI.

SANITARY FACILITY ( 3 sheets )

VII.

MECHANICAL ( 5 sheets )
A. ROTATING MECHANICAL
B. STATIONARY MECHANICAL

VIII. TANK ( 13 sheets )


A. ATMOSPHERIC TANK
B. SPHERICAL TANK
IX.

PIPING WORK ( 9 sheets )


A. A/G PIPING
B. FRP/GRE PIPING
C. U/G PIPING

X.

ELECTRICAL WORK ( 13 sheets )

XI.

INSTRUMENTATION ( 9 sheets )

XII.

PAINTING (3 sheets )

XIII. INSULATION & FIREPROOFING (7 sheets )


3

RESID FLUID CATALYTIC


CRACKING (RFCC) PROJECT
PT. PERTAMINA (PERSERO)
SITE INSPECTION AND TEST PLAN

I.

CIVIL

Doc.No. :

RFCC-C-QC-PR-002
Rev. No. : 3

Appendix - 1

INSPECTION & TEST PLAN FOR


CIVILWORK
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Rev. No : 03
Date

: 25-Apr-2013

Page

: 1 of 16

Intervention
Verifying Document

Remarks
Sc

Owner

TPI

MIGAS

Calibration Report

1.2 Line & Grade

CV-02

SW

1.3 Soil condition at the bottom of excavation

CV-02

SW

Lab. Report

R/W

1.5 Dewatering (If water arises)

CV-02

SW

1.6 Final Survey

CV-01

SW

CV-03
or Lab Report

R/W

As per Applicable Drawing &


Specification

Excavation
1.1 Instrument Calibration

1.4 Initial compaction test at the bottom

Doc No : RFCC-ITP-C-0001

As per Applicable Drawing &


Specification

Backfilling
2.1 Material check
a) Soil classification
b) Sieve analysis,

Sc : Sub-Contractor;
M : Execution;

C : Contractor;
y
W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


CIVILWORK
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-C-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 2 of 16

Intervention
Verifying Document

Remarks

Sc

Owner

TPI

MIGAS

c) Liquid limit
d) Plasticity Index,
e) Moisture Content
2.2 Layer Thickness

CV-03

SW

2.3 Compaction test

CV-03
or Lab Report

R/W

a) Material Test
- Reinforcing bar
- Con'c mix design (Cement,aggregate,water etc.)

MFR. Certificate

R/W

b) Appearance, Shape, Dimension

MFR. Certificate

R/W

a) Field density & Moisture test

As per Applicable Drawing &


Specification

Piling
3.1 Manufacturing Check

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


CIVILWORK
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Rev. No : 03
Date

: 25-Apr-2013

Page

: 3 of 16

Intervention
Verifying Document

c) Reinfocing bar Test


3.2 Pile Check (Damage)
3.3 Test Piling

Doc No : RFCC-ITP-C-0001

Remarks

Sc

Owner

TPI

MIGAS

Lab Report

R/W

CV-04-2

SW

SW

As per Specification

a) Dynamic Pile Load Test

Test Report

b) Static Pile Load Test

Test Report

c) Pile Echo Test (100%)

Test Report

CV-04,04-1

SW

CV-08

CV-04-3

SW

CVL-025

SW

3.4 Piling Driving


3.5 Welding Joint Welder Qualification ,Welding Procedure
3.6 Measurement(Position/Level/Verticality)
3.7 Visual Inspection of Welding

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

As per Applicable Drawing


& Specification
PQR/WPS
& Specification
As per Applicable Drawing
& Specification
As per Specification

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


CIVILWORK
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-C-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 4 of 16

Intervention
Verifying Document

Remarks

Sc

Owner

TPI

MIGAS

Lab. Report

R/W

MFR. Certificate or Lab Report

R/W

R/W

b) Aggregate

ASTM C150 or equivalent and


plus fly ash
ASTM C33 or equivalent

Lab. Report

R/W

c) Water Quality Test

Potable water as per ACI 318M

Lab. Report

Lab. Report

R/W

CV-05

SW

Concrete
4.1 Concrete Mix Design

As per Specification

Proportion Mix Design

a) Mixing Proportion Test


4.2 Material (Sampling of proposed con'c mix designat batch plant)
a) Cement

4.3 Reinforcing bar

As per Specification

As per Specification

a) Main reinforcing bar Test

ASTM A615M Grade 60, JIS G3122


SD390. or equivalent

b) Fabricating and Placing tolerance

As per Applicable Drawing


& Specification

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


CIVILWORK
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

4.4 Form Work

Doc No : RFCC-ITP-C-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 5 of 16

Intervention
Verifying Document

Remarks

Sc

Owner

TPI

MIGAS

As per Applicable Drawing


& Specification

CV-05

SW

As per Applicable Drawing


& Specification

CV-05

SW

a) Dimension and alignment


b) Clear covering of rebar
c) Form surface treatment
d) Chamfer
e) Cleaning prior to concrete placing
f) Location of Construction joint
4.5 Embedded items
a) Anchor bolts
b) Pipe sleeve
c) Insert Plate
d) Water stop

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


CIVILWORK
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

4.6 Inspection and testing for Concrete

Doc No : RFCC-ITP-C-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 6 of 16

Intervention
Verifying Document

Remarks

Sc

Owner

TPI

MIGAS

As per Specification

CV-06
or Lab Report

As per Specification

CV-13

SW

Mill Certificate

a) Slump test
b) Temperature & air content
c) Field test (7 and 28 day)
4.7 Curing and Removal Form
a) Visual concrete inspection for damage (Post-pour concrete inspection)

As per Applicable Drawing


& Specification

Grouting for Equipments Foundation.


5.1 Material
a) Cement mortar grout
b) Epoxy grout
c) Non-shrink cementitious grout

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


CIVILWORK
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-C-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 7 of 16

Intervention
Verifying Document

Remarks

Sc

Owner

TPI

MIGAS

CV-09

SW

6.1 Survey & marking

CV-01

6.2 material Size and dimension

CV-07

CV-07-1

SW

CV-07

5.2 Pre-pour inspection

As per Applicable Drawing


& Specification

a) Surface Preparation
b) Placing of mix grout
c) Finishing & curing

As per Applicable Drawing


& Specification

Fence / Gate

6.3 Installation
6.4 Final inspection acceptance

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


CIVILWORK
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-C-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 8 of 16

Intervention
Verifying Document

Sc

Owner

TPI

MIGAS

Lab. Report

R/W

Lab. Report
Lab. Report
CV-01
Lab. Report

M
M
M
M

W
W
W
W

R/W
R/W
SW
R/W

R/W

CV-01

M
M

R
W

R
SW

Lab. Report

R/W

Road / Paving
7.1 Asphalt concrete pavement

As per Applicable Drawing


& Specification
As per Applicable Drawing
& Specification

a) Subgrade
- Proctor test
- Compaction test
- CBR test
b) Sub-base course
- Proctor test
- Material test
- Survey & marking, setting out
- Compaction test / CBR test

As per Applicable Drawing


& Specification

c) Crushed rock base


- CBR test
- Material test

As per Applicable Drawing


& Specification

Lab. Report

d) Base course
- Material test (mixed design)
- Survey & marking
- Asphaltic concrete
- Compaction test

As per Applicable Drawing


& Specification

Mill Certificate or Lab. Report

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

Remarks

INSPECTION & TEST PLAN FOR


CIVILWORK
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

e) Binder course

Doc No : RFCC-ITP-C-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 9 of 16

Intervention
Verifying Document

Sc

Owner

TPI

MIGAS

Mill Certificate
CV-01

M
M

R
W

R
SW

Mill Certificate
CV-01
Lab. Report

M
M
M

R
W
W

R
SW
R/W

CV-10

Lab. Report

R/W

As per Applicable Drawing


& Specification

- Material test (Mixed design, Tack coat)


- Survey & Marking
f) Wearing course

As per Applicable Drawing


& Specification
ASTM D-1559

- Material test (Mixed design, Tack coat)


- Survey & Marking
- Asphaltic concrete
g) Final inspection

As per Applicable Drawing


& Specification

7.2 R.C. Pavement

As per Applicable Drawing


& Specification
As per Applicable Drawing
& Specification

a) Subgrade
- Proctor test
- Compaction test
- CBR test

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

Remarks

INSPECTION & TEST PLAN FOR


CIVILWORK
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-C-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 10 of 16

Intervention
Verifying Document

Sc

Owner

TPI

MIGAS

Lab. Report
CV-01
Lab. Report
Lab. Report

M
M
M
M

W
W
W
W

R/W
SW
R/W
R/W

Lab. Report
CV-01

M
M
M

W
W
W

R/W
SW
SW

CV-01

MFR. Certificate

8.2 Setting out the alignment

CV-12

SW

8.3 Excavation

CV-12

SW

b) Sub-base
- Proctor test
- Survey & Marking
- Compaction test
- CBR test

As per Applicable Drawing


& Specification

c) R.C. Paving
- Concrete mixed design
- Survey & Marking
- Contraction & expansion joint inspection

As per Applicable Drawing


& Specification

d) Final inspection

As per Applicable Drawing


& Specification

As per Applicable Drawing


& Specification

Underground pipe / Drainage system


(Civil scope only)
8.1 Materials of pipe (compliance with standard, diameter, thickness etc)

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

Remarks

INSPECTION & TEST PLAN FOR


CIVILWORK
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-C-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 11 of 16

Intervention
Verifying Document

Sc

Owner

TPI

MIGAS

8.4 Bedding
- Depth

CV-12

SW

8.5 Laying pipe

CV-12

SW

8.6 Connection of pipes (supporting condition) and manhole

CV-12

SW

a) Release for backfill

CV-12

SW

b) Material

CV-12

SW

c) Compaction

CV-12

SW

8.8 Manhole Fitted

CV-12

SW

8.9 Grating Fitted

CV-12

SW

8.7 Backfilling

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

Remarks

INSPECTION & TEST PLAN FOR


CIVILWORK
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Rev. No : 03
Date

: 25-Apr-2013

Page

: 12 of 16

Intervention
Verifying Document

Sc

Owner

TPI

MIGAS

As per Applicable Drawing


& Specification

Survey for Construction


9.1 Bench Mark

CV-01

9.2 Reference Line / Reference Point

CV-01

9.3 Setting Out (All Foundation)

CV-01

Lab Report

CVL-029

SW

9.4 Soil Investigation

11

Doc No : RFCC-ITP-C-0001

As per Applicable Drawing


& Specification

Site Preparation & Finishing


11.1 Investigation of existing underground facilities
11.2 Demolition, relocation, elevation, protection of existing faciliteis
11.3 Finishing ( Location, elevation, slope, surface, finishing etc.)
11.4 Cut and fill

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

Remarks

INSPECTION & TEST PLAN FOR


CIVILWORK
No.

12

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Verifying Document

As per Applicable Drawing


& Specification

Excavation ( Soil Improvement )

CVL-029

12.1 Investigation of existing underground facilities


12.2 Demolition, relocation or protection of existing facilities
12.3 Depth and width of excavation
12.4 Stability of side protection against earth sliding (slope angle, sheet pile, etc)
12.5 Dewatering pumps, well point, etc
12.6 Condition of bottom excavation (Compacation and cleaning etc)
12.7 Soil replacement (when unsuitable soil is encountered at bottom excavated)

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

Doc No : RFCC-ITP-C-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 13 of 16

Intervention

Remarks

Sc

Owner

TPI

MIGAS

SW

INSPECTION & TEST PLAN FOR


CIVILWORK
No.

13

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Rev. No : 03
Date

: 25-Apr-2013

Page

: 14 of 16

Intervention
Verifying Document

Sc

Owner

TPI

MIGAS

13.1 Quality of backfill material

SW

13.2 Cleaning (removal of trash, debris etc)

SW

13.3 Sand filling around underground pipe cable

SW

SW

14.1 Selection of banking material

SW

14.2 Checking bank area before banking operation

SW

14.3 Thickness and width of banking operation

SW

As per Applicable Drawing


& Specification

Backfill (Soil Improvement)

CVL-029

13.4 Compaction test

14

Doc No : RFCC-ITP-C-0001

CVL-001

As per Applicable Drawing


& Specification

Banking (Soil Improvement)

CVL-029

14.4 Compaction test

CVL-001

SW

14.5 Top elevation, slope and finishing

CVL-029

SW

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

Remarks

INSPECTION & TEST PLAN FOR


CIVILWORK
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Rev. No : 03
Date

: 25-Apr-2013

Page

: 15 of 16

Intervention
Verifying Document

Sc

Owner

TPI

MIGAS

CVL-029

SW

As per Applicable Drawing


& Specification

CVL-029

SW

As per Applicable Drawing


& Specification

CVL-014

SW

17.1 Physical & Dimensional Inspection

MFR. Certificate

17.2 Functional Test


- Performance Test without Load
- Load Test

CVL-014/CV-11

17.3 Inspection after Testing

CVL-014/CV-11

14.6 Slope protection


15

Doc No : RFCC-ITP-C-0001

Disposal of Surplus Soil (Soil Improvement)


15.1 Disposal area location, extent, hauling way, etc.
15.2 Classification of soil for backfill, banking and filling

16

Open Ditch
16.1 Straightness, elevation, depth, width and side slope of ditch
16.2 Surface finishing

17

As per Applicable Drawing


& Specification / Vendor Datasheet

Lifting Equipment

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

Remarks

INSPECTION & TEST PLAN FOR


CIVILWORK
ATTACHMENT. INSPECTION REPORT FORMAT
- Form No. CV-01
- Form No. CV-02
- Form No. CV-03
- Form No. CV-04
- Form No. CV-04-1
- Form No. CV-04-2
- Form No. CV-05
- Form No. CV-06
- Form No. CV-07
- Form No. CV-07-1
- Form No. CV-08
- Form No. CV-09
- Form No. CV-10
- Form No. CV-11
- Form No. CV-12
- Form No. CV-13

(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)

SURVEYING RECORD

- Form No. CVL-001


- Form No. CVL-014
- Form No. CVL-025
- Form No. CVL-029
- Form No. PIP-09

(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)

COMPACTION TEST REPORT

EXCAVATION RECORD
BACKFILL RECORD
PILE DRIVING RECORD
PILE DRIVING RECORD
PILE RECEIPT RECORD
CONCRETE PLACING RECORD
FIELD CONCRETE TEST REPORT
INSPECTION FOR FENCE FABRICATION
INSPECTION FOR FENCE INSTALLATION
WELDING INSPECTION REPORT
INSPECTION REPORT for GROUTING
INSPECTION REPORT for ROAD/PAVING
GENERAL INSPECTION REPORT
DRAINAGE SYSTEM RECORD
INSPECTION OF POST-POURING CONCRETE

CHECK LIST FOR CIVIL WORK (GENERAL)


PILE WELDING VISUAL REPORT
SITE PREPARATION AND EXCAVATION REPORT
COATING & WRAPPING HOLIDAY TEST REPORT

Doc No : RFCC-ITP-C-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 16 of 16

RESID FLUID CATALYTIC


CRACKING (RFCC) PROJECT
PT. PERTAMINA (PERSERO)
SITE INSPECTION AND TEST PLAN

II.

Doc.No. :

RFCC-C-QC-PR-002
Rev. No. : 3

Appendix - 1

STEEL STRUCTURE

Doc No : RFCC-ITP-SS-0001

INSPECTION & TEST PLAN FOR


STEEL STRUCTURE
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

SHOP SITE STEEL STRUCTURE

Material

Construction Spec for Structural


work, RFCC-C-CS-PR-011 /

Rev. No : 03
Date

: 25-Apr-2013

Page

: 1 of 7

Intervention
Verifying Document

Receiving insp. Report


of manufacture

Remarks
Sc

Owner

TPI

MIGAS

R/W

RFCC-C-QC-PR-010

1.1 Structural Steel

ASTM A36 or equivalent

Mill Certificate

1.2 Pipe

ASTM A53 Grade B or equivalent

Mill Certificate

1.3 High strength bolts

ASTM A325 or equivalent

Mill Certificate

1.4 Ordinary Structural bolts

ASTM A307 or equivalent

Mill Certificate

Fabrication of Steel Structure


2.1 Welding Procedure Specification

AWS D1.1

WPS

2.2 Qualification of Welder

AWS D1.1

WQR

Sc : Sub-Contractor;
M : Execution;

C : Contractor;
y
W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


STEEL STRUCTURE
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

2.3 Shop fabrication

Doc No : RFCC-ITP-SS-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 2 of 7

Intervention
Verifying Document

Remarks

Sc

Owner

TPI

MIGAS

SS-03, 11

R/W

SS-02, 11

R/W

Report by Third Party

Construction spec for Structural


Steel work

a) Dimension Check

Structure fabrication and erection


drawing

b) Fit-up & Welding completed

AWS D1.1

c) NDE (if necessary)

ASME SEC V

2.4 Paint
a) Shop Blasting

SSPC-10

SS-11

R/W

b) Visual Inspection primer surface finishing

Specification for Buildings

SS-11

R/W

c) DFT Measurement

Coating Specification

SS-11, 09

R/W

Manufacturer Certificate

2.5 Galvanizing

Construction spec for Structural


Steel work

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


STEEL STRUCTURE
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Rev. No : 03
Date

: 25-Apr-2013

Page

: 3 of 7

Intervention
Verifying Document

Structure fabrication and erection

Final Inspection

Doc No : RFCC-ITP-SS-0001

Remarks

Sc

Owner

TPI

MIGAS

SS-03, 11

SS-03, SS-11

SW

SW

drawing

3.1 Visual & Dimensional Check

3.2 Marking/tagging
3.3 Count of components against packing list
3.4 Packaging/load out
3.5 Manufacturing report

ERECTION OF STEEL STRUCTURE

Material
1.1 Structural Steel

Structure fabrication and erection


drawing

a) Condition of Steel Structure

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


STEEL STRUCTURE
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

b) Tilt of Structure

Doc No : RFCC-ITP-SS-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 4 of 7

Intervention
Verifying Document

Structure fabrication and erection

Remarks

Sc

Owner

TPI

MIGAS

SS-03, SS-11

SW

SW

SS-03, SS-11

SW

SW

drawing

c) Dimensional check around Equipment

Structure fabrication and erection


drawing

1.2 High strength bolts

ASTM A325 or equivalent

Mill Certificate

R/SW

1.3 Ordinary Structural bolts

ASTM A307 or equivalent

Mill Certificate

R/SW

SS-01

SW

Foundation Check
2.1 Level (elevation), position inspection for Foundation Pad

Structure fabrication and erection


drawing (Level: 2 mm.)

Erection of Steel Structure


3.1 Qualification of Welder

AWS D1.1

WQR

3.2 Assembly

Structure fabrication and erection

SS-05

SW

SW

drawing

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


STEEL STRUCTURE
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

3.3 Inspection of Plumbness

Doc No : RFCC-ITP-SS-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 5 of 7

Intervention
Verifying Document

Structure fabrication and erection

Remarks

Sc

Owner

TPI

MIGAS

SS-05

SW

SS-05

SW

SW

drawing
Construction spec for Structural
Steel work
AISC 7.11.3

3.4 Field Fabricate Installation

Structure fabrication and erection


drawing

a) Fit-up & Welding Completed

AWS D1.1

SS-02

SW

SW

b) Visual Check Touch up and painting

Coating Specification

SS-09

SW

SW

Report by Third Party

Torque Wrench Certificate

SS-04

3.5 NDE (if necessary)

ASME SEC V

3.6 Tightness of bolts


a) Calibration Check

Calibration Certificate

b) Tighten & Torques Bolt Dimension check

Vendor recommendation
Construction spec for Structural
Steel work

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


STEEL STRUCTURE
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-SS-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 6 of 7

Intervention
Verifying Document

Remarks

Sc

Owner

TPI

MIGAS

SS-06

SS-10

SW

6.1 Surface Cleaning

SS-07

SW

6.2 Dimension inspection

SS-07

SW

6.3 Final fireproofing inspection

SS-08

Structure fabrication and erection

Final Structure Steel Inspection

drawing
Construction spec for Structural
Steel work

Construction spec for Structural

Grouting Work

Steel work

Structure fabrication and erection

Fireproofing (if necessary)

drawing

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


STEEL STRUCTURE
ATTACHMENT. INSPECTION REPORT FORMAT
- Form No. SS-01
- Form No. SS-02
- Form No. SS-03
- Form No. SS-04
- Form No. SS-05
- Form No. SS-06
- Form No. SS-07
- Form No. SS-08
- Form No. SS-09
- Form No. SS-10
- Form No. SS-11

(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)

FOUNDATION PAD LEVEL INSPECTION REPORT


STRUCTURE STEEL WELDING INSPECTION REPORT
DIMENSION INSPECTION REPORT
BOLT TORQUE TEST REPORT
COLUMN PLUMBNESS INSPECTION REPORT
FINAL INSPECTION FOR STEEL STRUCTURE
INSPECTION FOR FIREPROOFING
FINAL INSPECTION FOR FIREPROOFING
SURFACE PREPARATION AND PAINTING REPORT
GROUTING BASE FRAME INSPECTION REPORT
INSPECTION ITEM LIST

Doc No : RFCC-ITP-SS-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 7 of 7

RESID FLUID CATALYTIC


CRACKING (RFCC) PROJECT
PT. PERTAMINA (PERSERO)
SITE INSPECTION AND TEST PLAN

III.

BUILDING

Doc.No. :

RFCC-C-QC-PR-002
Rev. No. : 3

Appendix - 1

INSPECTION & TEST PLAN FOR


BUILDING
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-BL-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 1 of 3

Intervention
Verifying Document

Remarks
Sc

Owner

TPI

MIGAS

1.

Brick and Block Work


1.1 Material
1.2 Layer Number of one Day
1.3 Requirements for Reinforcement and Tie
1.4 Location of Door and Window

As per Applicable Drawing &


Specification

BL-01

SW

2.

Water Proofing
1.1 Material
1.2 Dry Surface for Laying Proofing
1.3 Overlap for joint
1.4 Laying of Insulation Board

As per Applicable Drawing &


Specification

BL-02

SW

3.

Door, Window, Partition (Wood, Aluminium, and other non Wood


Material)

As per Applicable Drawing &


Specification

BL-03

SW

As per Applicable Drawing &


Specification

BL-04

SW

1.1 Type and Size


1.2 Fixed Condition of Glass
1.3 Cleaning
1.4 Functional Test
4.

Wall, Ceiling and Floor Finishing


1.1 Material
1.2 Joint Type
1.3 Appearance of Finish

Sc : Sub-Contractor;
M : Execution;

C : Contractor;
y
W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


BUILDING
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-BL-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 2 of 3

Intervention
Verifying Document

Remarks

Sc

Owner

TPI

MIGAS

5.

Carpenter and Joiner


1.1 Material
1.2 Setting Position
1.3 Joint Type
1.4 Appearance of Finish

As per Applicable Drawing &


Specification

BL-05

SW

6.

Roofing and Cladding


1.1 Material
1.2 Setting Position
1.3 Joint Type
1.4 Appearance of Finish

As per Applicable Drawing &


Specification

BL-06

SW

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


BUILDING

Doc No : RFCC-ITP-BL-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 3 of 3

ATTACHMENT. INSPECTION REPORT FORMAT


- Form No. BL-01
- Form No. BL-02
- Form No. BL-03
- Form No. BL-04
- Form No. BL-05
- Form No. BL-06

(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)

BRICK AND BLOCK WORK


WATER PROOFING
DOOR, WINDOW, PARTITION (WOOD, ALUMINIUM AND OTHER NON WOOD MATERIAL)
WALL, CEILING AND FLOOR FINISHING
CARPENTER AND JOINER
ROOFING AND CLADDING

RESID FLUID CATALYTIC


CRACKING (RFCC) PROJECT
PT. PERTAMINA (PERSERO)
SITE INSPECTION AND TEST PLAN

IV.

Doc.No. :

RFCC-C-QC-PR-002
Rev. No. : 3

Appendix - 1

BUILDING MECHANICAL

INSPECTION & TEST PLAN FOR


BUILDING MECHANICAL
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

As per Applicable Drawing &


Specification

BM-01

2.

Duct Work
2.1 Visual Inspection
2.2 Material and Size Check

As per Applicable Drawing &


Specification

BM-01

3.

Piping Work
3.1 Visual Inspection
3.2 Material and Size Check
3.3 Pressure / Leak Test

As per Applicable Drawing &


Specification

BM-01

4.

Drainage and Vent Work


4.1 Visual Inspection
4.2 Material and Size Check
4.3 Water Filling Test

As per Applicable Drawing &


Specification

BM-01

5.

Painting Work
5.1 Visual Inspection *
5.2 Material Check
5.3 Surface Preparation
5.4 Application

As per Applicable Drawing &


Specification

BM-01

M : Execution;

SW : Spot Witness

R : Review Inspection

Date

: 25-Apr-2013

Page

: 1 of 3

Intervention

Equipment Installation
1.1 Visual Inspection
1.2 Specification Tag

C : Contractor;
y
W : Witness;

Rev. No : 03

Verifying Document

1.

Sc : Sub-Contractor;

Doc No : RFCC-ITP-BM-0001

Remarks
Sc

Owner

TPI

MIGAS

SW

SW

SW

SW

*Note: Visual
Inspection:
include surface
preparation
application

H : Hold

INSPECTION & TEST PLAN FOR


BUILDING MECHANICAL
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-BM-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 2 of 3

Intervention
Verifying Document

Sc

Owner

TPI

MIGAS

Remarks
(i.e. Condition
of each coat,
time between
coats, etc.)

6.

Automatic Control Work

As per Applicable Drawing &


Specification

BM-01

SW

As per Applicable Drawing &


Specification

BM-01

SW

As per Applicable Drawing &


Specification

BM-01

SW

6.1 Visual Inspection


6.2 Material Check
6.3 Wiring check
6.4 Sequence Check
7.

Insulation
7.1 Visual Inspection
7.2 Material and size Check

8.

Functional Test
8.1 Performance Test for HVAC System
8.2 Functional Test for Plumbing system

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


BUILDING MECHANICAL
ATTACHMENT. INSPECTION REPORT FORMAT
- Form No. BM-01

(Rev.0)

BUILDING MECHANICAL

Doc No : RFCC-ITP-BM-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 3 of 3

RESID FLUID CATALYTIC


CRACKING (RFCC) PROJECT
PT. PERTAMINA (PERSERO)
SITE INSPECTION AND TEST PLAN

V.

LANDSCAPING

Doc.No. :

RFCC-C-QC-PR-002
Rev. No. : 3

Appendix - 1

INSPECTION & TEST PLAN FOR


LANDSCAPE
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-LS-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 1 of 2

Intervention
Verifying Document

Remarks
Sc

Owner

TPI

MIGAS

1.

Material Inspection

As per Applicable Drawing &


Specification

LS-01

SW

2.

Appearance Inspection

As per Applicable Drawing &


Specification

LS-01

SW

Sc : Sub-Contractor;
M : Execution;

C : Contractor;
y
W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


LANDSCAPE
ATTACHMENT. INSPECTION REPORT FORMAT
- LS-01

(Rev.0)

MATERIAL INSPECTION & APPEARANCE INSPECTION

Doc No : RFCC-ITP-LS-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 2 of 2

RESID FLUID CATALYTIC


CRACKING (RFCC) PROJECT
PT. PERTAMINA (PERSERO)
SITE INSPECTION AND TEST PLAN

VI.

Doc.No. :

RFCC-C-QC-PR-002
Rev. No. : 3

Appendix - 1

SANITARY FACILITY

INSPECTION & TEST PLAN FOR


SANITARY FACILITY
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-ST-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 1 of 3

Intervention
Verifying Document

Remarks
Sc

Owner

TPI

MIGAS

1.

Preparation for Construction


1.1 Damage during Transportation
1.2 Storage Condition of Materials
1.3 Confirmation of Board and Grade of Sanitary Fixture and Materials
1.4 Sleeves and Inserts for Piping

As per Applicable Drawing &


Specification

ST-01

SW

2.

Sanitary Fixture Installation


2.1 Height and location
2.2 Alignment
2.3 Tightness of Screw and / or Bolts & Nuts

As per Applicable Drawing &


Specification

ST-01

SW

Water Supply Work

As per Applicable Drawing &


Specification

ST-01

SW

3.

3.1 Covering-up the Installed Pipe-end


3.2 Pressure and Leak Test
4.

Drainage Work
4.1 Slope of Drain Pipes
4.2 Covering-up the installed Pipe-end
4.3 Water Filling Test

As per Applicable Drawing &


Specification

ST-01

SW

5.

Insulation Work
5.1 Thickness of Insulation Material

As per Applicable Drawing &


Specification

ST-01

SW

Sc : Sub-Contractor;
M : Execution;

C : Contractor;
y
W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


SANITARY FACILITY
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Septic Tank
6.1 Visual Check

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

Rev. No : 03
Date

: 25-Apr-2013

Page

: 2 of 3

Intervention
Verifying Document

ST-01

As per Applicable Drawing &


Specification

Sc : Sub-Contractor;

Doc No : RFCC-ITP-ST-0001

H : Hold

Remarks

Sc

Owner

TPI

MIGAS

SW

INSPECTION & TEST PLAN FOR


SANITARY FACILITY
ATTACHMENT. INSPECTION REPORT FORMAT
- Form No. ST-01

(Rev.0)

SANITARY FACILITY

Doc No : RFCC-ITP-ST-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 3 of 3

RESID FLUID CATALYTIC


CRACKING (RFCC) PROJECT
PT. PERTAMINA (PERSERO)
SITE INSPECTION AND TEST PLAN

VII.

MECHANICAL

Doc.No. :

RFCC-C-QC-PR-002
Rev. No. : 3

Appendix - 1

INSPECTION & TEST PLAN FOR


MECHANICAL
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

ROTATING MECHANICAL

Equipment Verification & Visual inspection

Doc No : RFCC-ITP-MEC-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 1 of 5

Intervention
Verifying Document

Remarks
Sc

Owner

TPI

MIGAS

SW/R

MEC-01

SW/R

MEC-01

SW/R

SW/R

AFC Drawings

1.1 Preservation Record Check

Foundation Check
2.1 Anchor Bolt check for projection dimension and condition

AFC Drawings
Vendor Specification

2.2 Inspection for Foundation Pad

AFC Drawings
Vendor Specification

AFC Drawings

Grouting

Vendor Specification

Installation of Equipment
4.1 Elevation of Jacking Bolts and Pads, Orientation and Level Inspection

Sc : Sub-Contractor;
M : Execution;

C : Contractor;
y
W : Witness;

SW : Spot Witness

MEC-10

AFC Drawings

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


MECHANICAL
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

4.2 Agitator Alignment check

Doc No : RFCC-ITP-MEC-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 2 of 5

Intervention
Verifying Document

AFC Drawings

Remarks

Sc

Owner

TPI

MIGAS

MEC-10

MEC-08
MEC-08-1

SW/R

MEC-10

SW/R

MEC-07

SW/R

MEC-17

Vendor Specification

AFC Drawings

Coupling alignment after grouting

Vendor Specification

5.1 Shim Check

AFC Drawings

Vertical Pump

Vendor Specification

AFC Drawings

Air Cooled Heat Exchanger

Vendor Specification

AFC Drawings

Final check for cold alignment


(coupling, gap, flange parallel, angle, pipe
connection, stress, pipe support, hanger)

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

Vendor Specification

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


MECHANICAL
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-MEC-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 3 of 5

Intervention
Verifying Document

Remarks

Sc

Owner

TPI

MIGAS

SW/R

MEC-01

SW/R

AFC Drawings

MEC-02

SW/R

3.1) Elevation, Orientation, Level and Plumbness Inspection

AFC Drawings/ASME VIII

MEC-02

Grouting

AFC Drawings

SW/R

STATIONARY MECHANICAL

Equipment Verification & Visual inspection

Foundation check

AFC Drawings

AFC Drawings

2.1) Anchor Bolt check for projection,


dimension and condition

ACI 301-10
ACI 318M-02

2.2) Inspection for Foundation Pad

Installation of Equipment

Vendor Specification

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


MECHANICAL
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

AFC Drawings

Horizontal Equipment

Vendor Specification

Rev. No : 03
Date

: 25-Apr-2013

Page

: 4 of 5

Intervention
Verifying Document

Remarks

Sc

Owner

TPI

MIGAS

Vendor activity
and Check-off List

SW/R

MEC-04

SW/R

MEC-26

SW/R

EQP-03, 04, 05

SW/R

MEC-16

AFC Drawings

Vertical Equipment

Doc No : RFCC-ITP-MEC-0001

Vendor Specification

AFC Drawings

Heat Exchanger

Vendor Specification

AFC Drawings

Installation of Trays and Tower Internal

Vendor Specification

AFC Drawings

Final Inspection

Vendor Specification

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


MECHANICAL

Doc No : RFCC-ITP-MEC-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 5 of 5

ATTACHMENT. INSPECTION REPORT FORMAT


- Form No. MEC-01
- Form No. MEC-02
- Form No. MEC-03
- Form No. MEC-04
- Form No. MEC-08
- Form No. MEC-08-1
- Form No. MEC-10
- Form No. MEC-16
- Form No. MEC-17
- Form No. MEC-26
- Form No. EQP-04
- Form No. EQP-05
- Form No. EQP-07-1
- Form No. EQP-26

(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
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(Rev.0)

INSPECTION REPORT OF ANCHOR BOLT PROJECTION


INSPECTION REPORT OF PAD ELEVATION
INSPECTION REPORT OF ALIGNMENT (ALL HORIZONTAL EQUIPMENT)
INSPECTION REPORT OF ALIGNMENT (ALL VERTICAL EQUIPMENT)
ALIGNMENT INSPECTION REPORT
INSPECTION REPORT FOR FLANGE PARALLELISM
ALIGNMENT INSPECTION REPORT OF AGITATOR & VERTICAL PUMP
FINAL INSPECTION REPORT FOR EQUIPMENT
FINAL INSPECTION REPORT FOR ROTATING EQUIPMENT
INSPECTION REPORT OF ALIGNMENT ( HORIZONTAL HEAT EXCHANGER)
TRAY INTERNAL INSPECTION REPORT
TRAY INTERNAL INSPECTION REPORT
DRIVING SYSTEM (PLUMP OF FAN SHAFT AND MOTOR SHAFT, REDUCER)
TRAY INTERNAL INSPECTION REPORT

RESID FLUID CATALYTIC


CRACKING (RFCC) PROJECT
PT. PERTAMINA (PERSERO)
SITE INSPECTION AND TEST PLAN

VIII.

TANK

Doc.No. :

RFCC-C-QC-PR-002
Rev. No. : 3

Appendix - 1

INSPECTION & TEST PLAN FOR


TANK
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-TKS-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 1 of 13

Intervention
Verifying Document

Remarks
Sc

Owner

TPI

MIGAS

a) WPS

b) PQR Test

c) Welders and Welding Operators Qualification Test

d) NDE

e) Heat Treatment (if any)

f) Forming (if any)

SW

g) Equipment Packaging

SW

ATMOSPHERIC TANK

Pre-inspection meeting

Procedure

Sc : Sub-Contractor;
M : Execution;

As per Applicable Drawing &


Specification

As per Applicable Drawing &


Specification

C : Contractor;
y
W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


TANK
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Material Supply
(Plate For Shell, Bottom, Annular, Roof, Pipe for Nozzle, Shape for Structure
, Bolt & Nut, Nozzle Flange, Welding Rode and Wire, Others)

Doc No : RFCC-ITP-TKS-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 2 of 13

Intervention
Verifying Document

Remarks

Sc

Owner

TPI

MIGAS

As per Applicable Drawing &


Specification

R/SW

As per Applicable Drawing &


Specification

R/SW

a) Material Certificates
b) Chemical Analysis
c) Mechanical Test
d) Dimensional Inspection

Shop Fabricated Components


(Shell Plate, Bottom Plate, Bottom Annular Plate, Compression Ring, Roof,
Nozzle, Structure, Attachment Welds and Jig Scars on Primary Components
, Others)
a) Material Identification
b) Visual Inspection
c) Dimensional Inspection

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


TANK
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-TKS-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 3 of 13

Intervention
Verifying Document

Remarks

Sc

Owner

TPI

MIGAS

SW

a) Edge Preparation (Cleaning, Surface Condition, Groove)

SW
SW
SW

b) Tack Welding

SW
SW
SW

a) Layout

SW

b) Fit-up

SW

c) Final Welding

SW

d) N D E (if any)

As per Applicable Drawing &


Specification

Tank Foundation
5.1 Gradient, Level, Diameter, Roundness and Height

As per Applicable Drawing &


Specification

Welding Work (General)

As per Applicable Drawing &


Specification

Bottom & Annular Plates Assembly

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


TANK
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Rev. No : 03
Date

: 25-Apr-2013

Page

: 4 of 13

Intervention
Verifying Document

- Visual
- Vacuum Test of Weld Joints
- NDE
- Marking

Doc No : RFCC-ITP-TKS-0001

Sc

M
M
M
M

Owner

W
SW
W
SW
SW/R SW/R
W
SW

Remarks

TPI

MIGAS

As per Applicable Drawing &


Specification

Shell Plate Assembly


a) Fit - up

b) Level

SW

c) Roundness

SW

d) Plumbness

SW

e) Angular Distortion

SW

f) Final Welding
- Visual
- NDE

M
M

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

W
SW
SW/R SW/R

INSPECTION & TEST PLAN FOR


TANK
No.

10

11

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-TKS-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 5 of 13

Intervention
Verifying Document

Remarks

Sc

Owner

TPI

MIGAS

a) Fit - up

b) Visual inspection

SW

c) Measurement of Angle

SW

d) NDE

As per Applicable Drawing &


Specification

Weld Joints Of Shell To Annular (Or Bottom)

SW/R SW/R

As per Applicable Drawing &


Specification

Ladder Assembly
a) Fit - up

b) Visual inspection

SW

a) Fit - up

b) Welding

As per Applicable Drawing &


Specification

Tank Roof

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


TANK
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-TKS-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 6 of 13

Intervention
Verifying Document

Remarks

Sc

Owner

TPI

MIGAS

a) Position & Dimension

SW

b) Welding
(Visual Inspection & leak test nozzle reinforcement pads, if any)

SW

- Visual

12

13

As per Applicable Drawing &


Specification

Appurtenance Installation
Attachment for Bottom, Shell and Roof

As per Applicable Drawing &


Specification

Final Inspection
Confirmation of Completion for All Shop Inspection
(Including Document Review)
a) Hydrostatic test/leak test
b) Pneumatic / Air Leak Test
c) Cleaning

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


TANK
No.

14

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-TKS-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 7 of 13

Intervention
Verifying Document

Sc

Owner

TPI

MIGAS

a) Surface Preparation

SW

b) Visual Inspection

SW

c) Thickness Check (DFT)

SW

As per Applicable Drawing &


Specification

Painting

As per Applicable Drawing &


Specification

SPHERICAL TANK

Pre-inspection meeting

Ensure approval status of the following documents


- Procedure for Field Erection of Tank
- Site Inspection and Test Procedure
- WPS/PQR
- Qualified Welder List
- Leak test Procedure
- NDE Procedure
- Heat Treatment Procedure
- Hardness test Procedure

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

As per Applicable Drawing &


Specification

R : Review Inspection

H : Hold

Remarks

INSPECTION & TEST PLAN FOR


TANK
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-TKS-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 8 of 13

Intervention
Verifying Document

Sc

Owner

TPI

MIGAS

M
M
M

R
W
W

R
W
W

W
W

M
M
M

SW
SW
SW

SW
SW
SW

M
M
M

SW
SW
SW

SW
SW
SW

- Hydrostatic Test Procedure


- Painting Procedure

Welding Work (General)


- Welder/Welding Operator Certificates
- Welder/Welding Operator Performance Qualification Test (if any)
- Qualification of new WPS (if any)

As per Applicable Drawing &


Specification

Materials Receiving Inspection & Verification


- Visual Inspection
- Quantity check
- Check Identification Marking

As per Applicable Drawing &


Specification

Column Leg Assembly

As per Applicable Drawing &


Specification

a) Upper and Lower Column Joint


- Dimensional Inspection
- Check Column Straightness
- Visual Inspection

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

Remarks

INSPECTION & TEST PLAN FOR


TANK
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-TKS-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 9 of 13

Intervention
Verifying Document

Sc

Owner

TPI

MIGAS

a) Equator Plate Erection


- Column Verticality Check
- Diameter Check
- Level Check

M
M
M

SW
SW
SW

SW
SW
SW

b) Shell Material Identification


- Material Traceability Check

SW

SW

c) Miscellaneous Attachment on Shell


- Material Traceability Check

SW

SW

a) Beveling and Fit-up


- Check Fit-up Condition

SW

SW

b) Weld Consumable Control


- Check welding consumable control, Incl. Storage, issue/return, batch,
and baking/re-baking control

SW

SW

As per Applicable Drawing &


Specification

Erection Inspection

As per Applicable Drawing &


Specification

Welding Inspection

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

Remarks

INSPECTION & TEST PLAN FOR


TANK
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-TKS-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 10 of 13

Intervention
Verifying Document

Sc

Owner

TPI

MIGAS

c) Weld Performance
- Weld monitoring incl. Pre-heat, inter-pass, temperature check, welding
parameter, evaluation rejection ratio per welder.

SW

SW

d) Weld Consumable Control


- Check welding consumable control, incl. Storage, issue/return, batch, and
baking/re-baking control

SW

e) Weld Traceability Control

SW

f) Completed Shell Weld


- Visual Inspection
- NDT (100% review of RT film & reports)

M
M

SW
SW/R

SW
SW

g) Upper Column Attachment Weld


- Visual Inspection
- NDT

M
M

SW
SW/R

SW
SW

SW

As per Applicable Drawing &


Specification

Post Weld Heat Treatment


a) Pre-Check
Completion of welding and inspection preparation for PWHT including burner,
insulation, thermocouple setting and arrangement for column legs moving
Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

Remarks

INSPECTION & TEST PLAN FOR


TANK
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Date

: 25-Apr-2013

Page

: 11 of 13

Sc

Owner

TPI

MIGAS

a) Pre-Test Check
Completion of all required inspection, preparation for test incl. Closing all shell
openings, arrangement of temporary piping, pump and pressure gage

b) Water Filling
Settlement Monitoring

M
M

W
W

W
W

M
M
M
M

SW
SW
SW
SW

SW
SW
SW
SW

As per Applicable Drawing &


Specification

Hydrostatic Test

c) Hydrostatic Test
- Pressure Check
- Visual Inspection

10

Rev. No : 03

Intervention
Verifying Document

b) Heat Treatment
- Monitoring and Chart Review

Doc No : RFCC-ITP-TKS-0001

As per Applicable Drawing &


Specification

Paint Inspection
- Paint Material
- Surface Preparation
- Dry Film Thickness
- Visual Inspection

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

Remarks

INSPECTION & TEST PLAN FOR


TANK
No.

11

12

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-TKS-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 12 of 13

Intervention
Verifying Document

Sc

Owner

TPI

MIGAS

Final Inspection Before Box Up


Completion of all construction, Inspection and Testing

Manufacturing Data Report


Compile the site portion of MDR

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

Remarks

INSPECTION & TEST PLAN FOR


TANK

Doc No : RFCC-ITP-TKS-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 13 of 13

ATTACHMENT. INSPECTION REPORT FORMAT


- Form No. TKS-01
- Form No. TKS-02
- Form No. TKS-03
- Form No. TKS-04
- Form No. TKS-05
- Form No. TKS-06

(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)

INSPECTION REPORT FOR ROUNDNESS OF TANK SHELL PLATE


INSPECTION REPORT FOR LEVEL OF TANK SHELL PLATE
REPORT FOR WATER FILLING AND FOUNDATION SETTLEMENT O TANK
INSPECTION REPORT FOR ROUNDNESS OF SHELL FRP TANK
INSPECTION REPORT FOR LEVEL OF SHELL FRP TANK
REPORT FOR WATER FILLING AND FOUNDATION SETTLEMENT OF FRP TANK

RESID FLUID CATALYTIC


CRACKING (RFCC) PROJECT
PT. PERTAMINA (PERSERO)
SITE INSPECTION AND TEST PLAN

IX.

PIPING WORK

Doc.No. :

RFCC-C-QC-PR-002
Rev. No. : 3

Appendix - 1

Doc No : RFCC-ITP-PIP -AG-0001

INSPECTION & TEST PLAN FOR


A/G PIPING
No.

A
1

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Rev. No : 03
Date

: 25-Apr-2013

Page

: 1 of 3

Intervention
Verifying Document

Remarks
Sc

Owner

TPI

MIGAS

W/SW

A/G PIPING
MATERIAL RECEIVING INSPECTION
1.1) Reciving Inspection

Specification and Drawing

1.2) PMI For Alloy material ( if necessary )


1.3)Valve hydro and leak Test( if necessary )

Annex J Piping Section 3.9 & API 598

PIP- 01

M
M

W
W

SW
SW

ASME B31.3 ASME SEC IX , MIGAS

WPS/ PQR
Test Certificates

M
M

W
W

R/W
W

R/W
R/W

M
M
M
M
M
M
M

R
SW
SW
SW
SW
SW
SW

R
SW
SW
SW
SW
SW
SW

WELDING QULIFICATION
2.1) Approval of WPS/ PQR
2.2.) Welder Qualification
FABRICATION AND INSTALLATION
3.1) Confirm for the latest document (drawing. Etc )
3.2) Cutting End preparation
3.3) Fit-up Inspection
3.4) Preheating
3.5) Welding ( Heat input check for Impact Tested
material )
3.6)PWHT
3.7) Repair Welding (if Necessary )

Sc : Sub-Contractor;
M : Execution;

C : Contractor;
y
W : Witness;

MRI repot
MRR

Drawing Control Log . Etc


WMS
ASME B31.3
Isometric drawing
WPS/PQR/.WQR
PFI ES-24

PIP-03

ASME B31.3 table 331.1.1


WPS/PQR/WQR

SW : Spot Witness

R : Review Inspection

H : Hold

Doc No : RFCC-ITP-PIP -AG-0001

INSPECTION & TEST PLAN FOR


A/G PIPING
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

INSPECTION
4.1) Visual Inspection
4.2) NDE ( If necessary )
4.2.1) NDE Equipment Calibration Verification
(Where applicatate )
4.2.2) RT

ASME B31.3 Isometric Drawing


ASME B31.3 ASME Sec V

GALVANIZING INSPECTION

PIPING PRESSURE TEST


6.1)Review Pressure test package
6.2)Preparation of Pressure test package
6.3)Final Line Check
5.4) Water Quality for Stainless steel Piping
5.5) Pressure Test ( hydroStatic/ Pneumatic )

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

PMI Procedure
ASME B31.3 TABLE 331.1.1
ASME B31.3

ASTM A123

ASME B31.3 / WMS


Isometric drawing

SW : Spot Witness

R : Review Inspection

H : Hold

Date

: 25-Apr-2013

Page

: 2 of 3

Intervention
Verifying Document

Remarks

Sc

Owner

TPI

MIGAS

W/SW

M
M
M
M
M
M
M

R
W
W
R
W
W
W

R
SW/R
SW/R
R
W/SW
W
SW

By Subcont report

SW

PIP-06
PIP -07
LAB CERTF
PIP-06

M
M
M
M
M

R
R
W
R
W

R
R
W
R
W

Third party Report

NDE Standard procedure

4.2.3) MT. UT.PT


4.2.4 PMI For StainLess Steel weldment
4.2.5 Hardness test
4.2.6 Air Leak test For reinforcing pad
4.2.7 Inside Grinding for Orifice flange
4.2.8 Bolt torquing ( if requred )
5

Rev. No : 03

PIP-05
PIP-06
PIP-08

INSPECTION & TEST PLAN FOR


A/G PIPING
ATTACHMENT. INSPECTION REPORT FORMAT
- Form No. PIP-01
- Form No. PIP-02
- Form No. PIP-03
- Form No. PIP-04
- Form No. PIP-05
- Form No. PIP-06
- Form No. PIP-07
- Form No. PIP-08
- Form No. PIP-09
- Form No. PIP-10

(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)

GENERAL INSPECTION REPORT VALVE TEST RECORD


BONDER QUALIFICATION
DAILY FIT-UP INSPECTION REPORT
VISUAL INSPECTION BONDING LAMINATE JOINT
PWHT & HARDNESS TEST RECORD
HYDRO / PNEUMATIC TEST REPORT
PUNCH LIST
INSPECTION FOR ORIFICE FLANGE INSIDE PENETRATION
COATING & WRAPPING HOLIDAY TEST REPORT
DAILY WELDING INSPECTION REPORT

Doc No : RFCC-ITP-PIP -AG-0001


Rev. No : 03
Date

: 25-Apr-2013

Page

: 3 of 3

Doc No : RFCC-ITP-PIP-GRE-0001

INSPECTION & TEST PLAN FOR


FRP/GRE PIPING
No.

B
1

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Rev. No : 03
Date

: 25-Apr-2013

Page

: 1 of 3

Intervention
Verifying Document

Remarks
Sc

Owner

TPI

MIGAS

FRP/GRE PIPING
MRI REPORT

Material receiving Inspection


1.1) receiving Inspection
1.2) Valve hydro and leak test

Annex J piping section 3.9 and API 598

PIP- 01

M
M

W
W

R
W

Bonding Qualification
2.1) Bonding Procedure Qualifiaction

Bonding Procedure Specification

2.2) Bonder Qualification

Training Cert from manufacturer

BPS
PIP-02

M
M

R
W

R
W

PIP-03
PIP-03
PIP-03
PIP-04

M
M
M
M
M

R
SW
SW
SW
SW

SW
SW
SW
SW
SW

M
M
M
M
M
M

W
SW
SW
R
R
SW

SW
SW
R
R
SW
SW

Fabrication and installation


3.1) Confirm for the latest document ( drawing . Etc )
3.2) Cutting End preparation
3.3) laying leveling &alignment of pipe / fitting
3.4) Fit-up and dimensional check
3.5) Bonding of pipe / fittings

WMS / ISOMETRIC DRAWING

Bonding Procedure Specification

Test and Inspection


4.1) Visual Inspection ( inside & out side )
4.2) Barcol Hardness test
4.3) tensil strength
4.4) Glass content Test
4.5) Resin Cup Gel Test
4.6.) Internal Cleaning Inspection

Sc : Sub-Contractor;
M : Execution;

C : Contractor;
y
W : Witness;

WMS / ISOMETRIC DRAWING


ASTM D 2583
ASTM D 2105

PIP-05
Raw material Inspection
Report

ASTM D 2584
WMS
WMS

SW : Spot Witness

R : Review Inspection

H : Hold

Doc No : RFCC-ITP-PIP-GRE-0001

INSPECTION & TEST PLAN FOR


FRP/GRE PIPING
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Piping Pressure test


5.1) Review of hydrostatic test package
5.2) Line Inspection
5.3) Preparation of Punch list
5.4) Hydrostatic Test
5.5) Final line Check
5.6) Field Inspection for line alignment prior to back fill

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

ASME B31.3 / WMS


Isometric drawing

R : Review Inspection

Rev. No : 03
: 25-Apr-2013

Page

: 2 of 3

Intervention
Verifying Document

PIP-06
PIP -07
PIP -07
PIP-06
PIP -07
PIP -07

H : Hold

Date

Remarks

Sc

Owner

TPI

MIGAS

M
M
M
M
M
M

R
W
W
W
W
W

R
SW
W
W
SW
SW

INSPECTION & TEST PLAN FOR


FRP/GRE PIPING
ATTACHMENT. INSPECTION REPORT FORMAT
- Form No. PIP-01
- Form No. PIP-02
- Form No. PIP-03
- Form No. PIP-04
- Form No. PIP-05
- Form No. PIP-06
- Form No. PIP-07
- Form No. PIP-08
- Form No. PIP-09
- Form No. PIP-10

(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)

GENERAL INSPECTION REPORT VALVE TEST RECORD


BONDER QUALIFICATION
DAILY FIT-UP INSPECTION REPORT
VISUAL INSPECTION BONDING LAMINATE JOINT
PWHT & HARDNESS TEST RECORD
HYDRO / PNEUMATIC TEST REPORT
PUNCH LIST
INSPECTION FOR ORIFICE FLANGE INSIDE PENETRATION
COATING & WRAPPING HOLIDAY TEST REPORT
DAILY WELDING INSPECTION REPORT

Doc No : RFCC-ITP-PIP-GRE-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 3 of 3

Doc No : RFCC-ITP-PIP-UG-0001

INSPECTION & TEST PLAN FOR


U/G PIPING
No.

C
1

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Rev. No : 03

: 25-Apr-2013

Page

: 1 of 3

Intervention
Verifying Document

Remarks
Sc

Owner

TPI

MIGAS

SW

M
M

SW
SW

R
SW

M
M
M
M
M
M

W
W
SW
SW
SW
W

W
W
SW
SW
SW
W/SW

W
W
-

W/R

W/R

M
M

W
W

W
W

U/G PIPING
Material
Pipes, Fittings, Flanges, Others

Must meet requirements of piping material specification and spool

Excavation
1) Survey, depth and width of excavation

Specification and Drawing

Receiving Inspection Report

drawings Spec.

2) Sand bedding
3

Date

Welding and installation


1) Procedure Qualification
2) Qualification of welder
3) Electrode & dry condition
4) Pipe laying (Installation)
5) Fit-up
6) Visual inspection for suface defect
(Daily Welding Inspection Report)
7) NDE
- RT, MT, PT, UT (if required)

ASME section IX article II "Welding Procedure Qualifications".


ASME section IX article III "Welding Performance Qualifications".
Welding material control procedure
Specification and Drawing
WPS & Specification
Specification and Drawing
ASME Section V & NDE control procedure
Specification and Drawing
Specification and Drawing

Test
1) Punch - list
2) Pressure test ( Hydrostatic or Pneumatic)

Sc : Sub-Contractor;
M : Execution;

C : Contractor;
y
W : Witness;

PIP-10

PIP-07
PIP-06

SW : Spot Witness

R : Review Inspection

H : Hold

Doc No : RFCC-ITP-PIP-UG-0001

INSPECTION & TEST PLAN FOR


U/G PIPING
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Coating & Wrapping


1) Surface cleaning & primer coating
2) Wrapping
3) Holiday detect test

Specification and Drawing


Specification and Drawing

Drainage and Sewer


1) Installation of pipes
2) Slope, elevation, location and alignment of pipes
3) Final Visual Inspection

Specification and Drawing

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

Date

: 25-Apr-2013

Page

: 2 of 3

Intervention
Verifying Document

Remarks

Sc

Owner

TPI

MIGAS

PIP -09

M
M
M

SW
SW
W

SW
SW
W

Third party Report

M
M

SW
SW

SW
SW

PIP-07

M
M
M

W
W
W

SW
SW
W

Specification and Drawing


Manufacturer recommendation

Backfilling
1) Sand backfilling & compaction
2) Soil backfilling & compaction test

Sc : Sub-Contractor;

Rev. No : 03

INSPECTION & TEST PLAN FOR


U/G PIPING
ATTACHMENT. INSPECTION REPORT FORMAT
- Form No. PIP-01
- Form No. PIP-02
- Form No. PIP-03
- Form No. PIP-04
- Form No. PIP-05
- Form No. PIP-06
- Form No. PIP-07
- Form No. PIP-08
- Form No. PIP-09
- Form No. PIP-10

(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)

GENERAL INSPECTION REPORT VALVE TEST RECORD


BONDER QUALIFICATION
DAILY FIT-UP INSPECTION REPORT
VISUAL INSPECTION BONDING LAMINATE JOINT
PWHT & HARDNESS TEST RECORD
HYDRO / PNEUMATIC TEST REPORT
PUNCH LIST
INSPECTION FOR ORIFICE FLANGE INSIDE PENETRATION
COATING & WRAPPING HOLIDAY TEST REPORT
DAILY WELDING INSPECTION REPORT

Doc No : RFCC-ITP-PIP-UG-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 3 of 3

RESID FLUID CATALYTIC


CRACKING (RFCC) PROJECT
PT. PERTAMINA (PERSERO)
SITE INSPECTION AND TEST PLAN

X.

Doc.No. :

RFCC-C-QC-PR-002
Rev. No. : 3

Appendix - 1

ELECTRICAL WORK

Doc No : RFCC-ITP-E-0001

INSPECTION & TEST PLAN FOR


ELECTRICAL WORK
No.

Description of Inspection

Date

: 25-Apr-2013

Page

: 1 of 13

Intervention
Verifying Document

Remarks
Sc

Owner

TPI

MIGAS

MRI report

SW

Calibration Certification

Test report*

Transformers / Neutral Grounding Resistance


2.1) Mechanical damage for transformer/ Correct Sat on Foundation

RFCC-ITP-E-0001-01

SW

2.2) Circuit connection tightness

RFCC-ITP-E-0001-01

SW

RFCC-ITP-E-0001-01

SW

RFCC-ITP-E-0001-01

SW

RFCC-ITP-E-0001-01

SW

RFCC-ITP-E-0001-01

SW

Material Receiving

1.1) Calribration of Electrical Device


1.2) Testing of the Electrical Device
2

Reference
(Code/Std/Spec./Proc.)

Rev. No : 03

2.3) Equipment grounding connection

Field Material and Equipment


Control
Procedure(RFCC-C-CS-PR-011)
Applicable Code, Standard and
Specification

RFCC-C-EL-SP-005

RFCC-C-EL-SP-006

2.4) Tap setting/Expansion Tanks (if required)

RFCC-C-EL-SP-007
RFCC-C-EL-SP-019

2.5) Verify oil level correct/ Pressure Device (Buckholz if required)


2.6) Insulation Oil leaks

Applicable drawings

Note :1. Electrical device shall be tested in accordance with the related IEC standard and manufacture's test procedure.
Sc : Sub-Contractor;
C : Contractor;
y
M : Execution;
W : Witness;
SW : Spot Witness
R : Review Inspection
H : Hold

Each delivery

completrion
of installation

INSPECTION & TEST PLAN FOR


ELECTRICAL WORK
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Rev. No : 03
Date

: 25-Apr-2013

Page

: 2 of 13

Intervention
Verifying Document

Remarks

Sc

Owner

TPI

MIGAS

2.7) Bushing (signs of physical damage, clean)

RFCC-ITP-E-0001-01

SW

2.8) Transformer primary & secondary insulation test

RFCC-ITP-E-0001-01

SW

RFCC-ITP-E-000101(A)

SW

2.9) NGR (Neutral Grounding Resistance)

Doc No : RFCC-ITP-E-0001

Motors

completrion
of installation

3.1) Mechanical damage / Classification for Area

RFCC-ITP-E-0001-02

3.2) Tightness of T/B

SW

RFCC-ITP-E-0001-02

SW

RFCC-ITP-E-0001-02

SW

RFCC-ITP-E-0001-02

SW

RFCC-ITP-E-0001-02
RFCC-C-EL-SP-003

3.3) Cable termination

RFCC-G-EL-SP-004
RFCC-C-EL-SP-019

3.4) Insulation resistance of winding

Applicable drawings

3.5) Rotation check (motor only)

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


ELECTRICAL WORK
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Rev. No : 03
Date

: 25-Apr-2013

Page

: 3 of 13

Intervention
Verifying Document

Remarks

Sc

Owner

TPI

MIGAS

3.6) Ground

RFCC-ITP-E-0001-02

SW

3.7) Space heater operation (if required)

RFCC-ITP-E-0001-02

SW

3.8) Megger Test

RFCC-ITP-E-0001-02

SW

RFCC-ITP-E-000102(A)

SW

3.9) Motor Solo Run

Doc No : RFCC-ITP-E-0001

(1) Completion
of each

Switch gear/MCC

4.1) Mechanical damage

RFCC-ITP-E-0001-03

SW

RFCC-ITP-E-0001-03

SW

RFCC-ITP-E-0001-03

SW

RFCC-ITP-E-0001-03

SW

RFCC-C-EL-SP-009

4.2) Alignment for leveling and bolting

RFCC-C-EL-SP-010
RFCC-G-EL-SP-004

4.3) Insulation resistance for bus bar

RFCC-C-EL-SP-019
RFCC-C-EL-SP-020

4.4) Verify labeling

Applicable drawings

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

unit
installation
(2) Refer to the
vendor
document for
SWGR
installation of
MCC
&
other
accessories

INSPECTION & TEST PLAN FOR


ELECTRICAL WORK
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-E-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 4 of 13

Intervention
Verifying Document

Remarks

Sc

Owner

TPI

MIGAS

4.5) Opening hole plugged

RFCC-ITP-E-0001-03

SW

4.6) Bus tightness test

RFCC-ITP-E-0001-03

SW

4.7) Manual operation of selector switch

RFCC-ITP-E-0001-03

SW

4.8) Grounding

RFCC-ITP-E-0001-03

SW

4.9) Cleaning

RFCC-ITP-E-0001-03

SW

Completion of
each
unit
installation

Grounding system

5.1) Installation of ground rod and test well

RFCC-C-EL-SP-019

RFCC-ITP-E-0001-04

SW

RFCC-ITP-E-0001-04

SW

RFCC-ITP-E-0001-04

SW

RFCC-C-EL-SP-018

5.2) Size & location

RFCC-C-EL-SP-015
Applicable drawings

5.3) Bonding/grounding connection

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


ELECTRICAL WORK
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-E-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 5 of 13

Intervention
Verifying Document

Remarks

Sc

Owner

TPI

MIGAS

5.4) Grounding resistance

RFCC-ITP-E-0001-04

SW

5.5) Visual check

RFCC-ITP-E-0001-04

SW

Completion of
installation

Completion of
each
system
installation

Cable

RFCC-ITP-E-000105/05(A)

SW

RFCC-ITP-E-000105/05(A)

SW

RFCC-ITP-E-000105/05(A)

W/SW

6.4) Continuity check

RFCC-ITP-E-000105/05(A)

SW

6.5) Insulation check

RFCC-ITP-E-000105/05(A)

W/SW

6.6) Identification

RFCC-ITP-E-000105/05(A)

SW

6.1) Cable gland & shroud

6.2) Correct Gland Classification for Area

RFCC-C-EL-SP-015
RFCC-C-EL-SP-018

6.3) Termination

RFCC-C-EL-SP-019
Applicable drawings

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

W for HV and
MV,
I for LV

W for HV and
MV,
I for LV

INSPECTION & TEST PLAN FOR


ELECTRICAL WORK
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-E-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 6 of 13

Intervention
Verifying Document

Remarks

Sc

Owner

TPI

MIGAS

6.7) Correct Segregation

RFCC-ITP-E-000105/05(A)

SW

6.8) Megger Test

RFCC-ITP-E-000105/05(A)

SW

Completion of
each
system
installation

Lighting/receptacle system

7.1) Mechanical connection & junction box

RFCC-ITP-E-0001-06

SW

RFCC-ITP-E-0001-06

SW

RFCC-ITP-E-0001-06

SW

RFCC-ITP-E-0001-06

SW

7.5) Voltage/watt.

RFCC-ITP-E-0001-06

SW

7.6) Number of lighting fixture

RFCC-ITP-E-0001-06

SW

7.2) Classification for Area


RFCC-C-EL-SP-002

7.3) Cable identification and tightness (main)

RFCC-C-EL-SP-018
RFCC-C-EL-SP-019

7.4) Circuit identification and tightness

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

Applicable drawings

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


ELECTRICAL WORK
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-E-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 7 of 13

Intervention
Verifying Document

Remarks

Sc

Owner

TPI

MIGAS

7.7) Switching Sequence

RFCC-ITP-E-0001-06

SW

7.8) Opening hole plug

RFCC-ITP-E-0001-06

SW

7.9) Insulation resistance of circuit connection

RFCC-ITP-E-0001-06

SW

7.10) Load current

RFCC-ITP-E-0001-06

SW

Completion of
each
system
installation

L.V Panel/local control station/Junction Box

8.1) Mechanical damage / Classification for Area

RFCC-ITP-E-0001-07

SW

RFCC-ITP-E-0001-07

SW

RFCC-ITP-E-0001-07

SW

RFCC-ITP-E-0001-07

SW

RFCC-C-EL-SP-011

8.2) Nameplate/identification details

RFCC-C-EL-SP-019
RFCC-C-EL-SP-018

8.3) Cable connection and termination

Applicable drawings

8.4) Grounding

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


ELECTRICAL WORK
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-E-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 8 of 13

Intervention
Verifying Document

Sc

Owner

TPI

MIGAS

8.5) Tightness of circuit connection

RFCC-ITP-E-0001-07

SW

8.6) Cable and wire marking

RFCC-ITP-E-0001-07

SW

8.7) Cleaning

RFCC-ITP-E-0001-07

SW

Completion of
each
system
installation

Unbreakble Power Supply(UPS) and Battery

9.1) AC/DC distribution board


9.1.1) Check labelling, earthing , no mechanical damage

RFCC-C-EL-SP-013

RFCC-ITP-E-0001-08

SW

RFCC-ITP-E-0001-08

SW

RFCC-ITP-E-0001-08

SW

SW

RFCC-C-EL-SP-019

9.1.2) Test Insulation resistance test

RFCC-C-EL-SP-008
Applicable drawings

9.2) Rectifier

RFCC-ITP-E-0001-08

9.2.1) Alarm function test(AC failure, rectifier failure, earth fault, fuse failure,
etc)

RFCC-ITP-E-0001-08

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

Remarks

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


ELECTRICAL WORK
No.

10

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-E-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 9 of 13

Intervention
Verifying Document

Sc

Owner

TPI

MIGAS

9.3) Inverter

RFCC-ITP-E-0001-08

9.3.1) Inverter output voltage & frequency

RFCC-ITP-E-0001-08

SW

9.3.2) Auto change-over

RFCC-ITP-E-0001-08

SW

9.3.3) Alarm function test(low,high DC/AC input, fuse failure, inverter failure,
etc)

RFCC-ITP-E-0001-08

SW

9.4) Battery Inspection check list

RFCC-ITP-E-0001-08

SW

Completion of
each
system
installation

Telephone & paging system

10.1) ID tag/nameplate

RFCC-ITP-E-0001-09

SW

RFCC-ITP-E-0001-09

SW

10.3) Cable connection & termination

RFCC-ITP-E-0001-09

SW

10.4) Mechanical damage

RFCC-ITP-E-0001-09

SW

RFCC-G-EL-SP-016

10.2) Location

Applicable drawings

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

Remarks

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


ELECTRICAL WORK
No.

11

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-E-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 10 of 13

Intervention
Verifying Document

Sc

Owner

TPI

MIGAS

10.5) Correct type & identification

RFCC-ITP-E-0001-09

SW

10.6) Function Test

RFCC-ITP-E-0001-09

SW

Remarks

Completion of
each
system
installation

Fire alarm system

11.1) ID tag/nameplate

RFCC-ITP-E-0001-09

SW

RFCC-ITP-E-0001-09

SW

RFCC-ITP-E-0001-09

SW

11.4) Mechanical damage

RFCC-ITP-E-0001-09

SW

11.5) Correct type

RFCC-ITP-E-0001-09

SW

11.6) Function Test

RFCC-ITP-E-0001-09

SW

11.2) Location
RFCC-C-EL-SP-019

11.3) Cable connection & termination

RFCC-C-EL-SP-015
Applicable drawings

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


ELECTRICAL WORK
No.

12

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-E-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 11 of 13

Intervention
Verifying Document

Sc

Owner

TPI

MIGAS

Remarks

(1) Completion
of each

Generator

12.1) Equipment check(Oil level, space heater, grounding, busduct, surge


arrester)

RFCC-ITP-E-0001-13

SW

12.2) Insulation resistance test

RFCC-ITP-E-0001-13

SW

RFCC-ITP-E-0001-13

SW

RFCC-ITP-E-0001-13

SW

RFCC-ITP-E-0001-13

SW

12.3) Earthing check

RFCC-G-EL-SP-001
RFCC-C-EL-SP-019

12.4) Checks in full load condition


Vibration check
Measurement of noise levels

RFCC-C-EL-SP-020
Applicable drawings

Bearing temperature
Direction of rotation
Starting and no load current
12.5) Generator load trials

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

unit
installation
(2) Refer to the
vendor
document for
Generator
installation of
DEG
&
other
accessories

INSPECTION & TEST PLAN FOR


ELECTRICAL WORK
No.

13

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-E-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 12 of 13

Intervention
Verifying Document

Sc

Owner

TPI

MIGAS

RFCC-ITP-E-0001-10

SW

RFCC-ITP-E-000110(A)

SW

13.3) High voltage cable

RFCC-ITP-E-0001-11

13.4) Other minor items

RFCC-ITP-E-0001-12

SW

Electrical Bulk Items


13.1) Cable Trays

RFCC-C-EL-SP-015
RFCC-C-EL-SP-018

13.2) Cable conduits

RFCC-C-EL-SP-019
Applicable drawings

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

Remarks

INSPECTION & TEST PLAN FOR


ELECTRICAL WORK

Doc No : RFCC-ITP-E-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 13 of 13

ATTACHMENT. INSPECTION REPORT FORMAT


- Form No. EL-01

(Rev.0)

INSPECTION FOR TRANSFORMER

- Form No. EL-01(A)

(Rev.0)

INSPECTION FOR NGR(NEUTRAL GROUNDING RESISTANCE)

- Form No. EL-02


- Form No. EL-02(A)
- Form No. EL-03
- Form No. EL-04
- Form No. EL-05
- Form No. EL-05(A)
- Form No. EL-06

(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)

INSPECTION FOR MOTOR

- Form No. EL-07

(Rev.0)

INSPECTION FOR L.V. PANEL/ LOCAL STATION / JUNCTION BOX

- Form No.EL-08

(Rev.0)

INSPECTION FOR UNBREAKABLE POWER SUPPLY(UPS) AND BATTERY

- Form No. EL-09

(Rev.0)

INSPECTION FOR TELEPHONE / PAGING / FIRE ALARM SYSTEM

- Form No. EL-10


- Form No. EL-10(A)
- Form No. EL-11
- Form No. EL-12
- Form No. EL-13

(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)

FIELD INSTALLATION CHECK LIST CABLE TRAYS

MOTOR SOLO RUN TEST


INSPECTION FOR SWITCHGEAR
INSPECTION FOR GROUNDING SYSTEM
INSPECTION FOR CABLE TEST (POWER CABLE)
INSPECTION FOR CABLE TEST (CONTROL CABLE)
INSPECTION FOR LIGHTING / RECEPTACLE SYSTEM

FIELD INSTALLATION CHECK LIST CABLE CONDUITS


ELECTRIC TEST REPORT OF HIGH VOLTAGE CABLE
GENERAL INSPECTION REPORT
INSPECTION FOR GENERATOR

RESID FLUID CATALYTIC


CRACKING (RFCC) PROJECT
PT. PERTAMINA (PERSERO)
SITE INSPECTION AND TEST PLAN

XI.

Doc.No. :

RFCC-C-QC-PR-002
Rev. No. : 3

Appendix - 1

INSTRUMENTATION

INSPECTION & TEST PLAN FOR


INSTRUMENT
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Material Receiving
1.1) Calibration of Testing Device

Doc No : RFCC-ITP-I-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 1 of 9

Intervention
Verifying Document

Remarks
Sc

Owner

TPI

MIGAS

P.O. Specification / Vendor Data &


Certificate

Receiving Insp. Report


or Manufacture Certif.

Field Material and Equipment Control

Calibration Certificate

PRP-ITP-I-0001-01
PRP-ITP-I-0001-01
PRP-ITP-I-0001-01
PRP-ITP-I-0001-01
PRP-ITP-I-0001-01
PRP-ITP-I-0001-01
PRP-ITP-I-0001-01
PRP-ITP-I-0001-01

M
M
M
M
M
M
M
M

W
W
W
W
W
W
W
W

R
R
R
R
R
R
R
R

PRP-ITP-I-0001-02
PRP-ITP-I-0001-02
PRP-ITP-I-0001-02
PRP-ITP-I-0001-02

M
M
M
M

W
W
W
W

R
R
R
R

Each Delivery

Procedure(RFCC-C-CS-PR-011)
Applicable Code, Standard and
Specification

Installation Inspection Report for Cable Trays


2.1) Conformance to Specification and DWG.
2.2) EMpansion joints properly installed
2.3) Support installation & Bolt Security
2.4) No sharp edges to cut cable
2.5) No obstruction for pulling of cable
2.6) All bonding jumpers installed
2.7) Tray cover (if required)
2.8) Cable Tray Separate (if required)

RFCC-C-INSP_002_
Instrumentation Packaged Units
RFCC-C-IN-SP001_Instrumentation
RFCC-C-INSP_001_
Instrumentation

Instrument cable
3.1) Cable Specification (Type / Size)
3.2) Continuity
3.3) Insulation resistance (Lowest Value)
3.4) Identification (Cable Type Mark / Cable Tag No.)

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

Each Cable
Tray

Each Cable
RFCC-C-INSP_002_
Instrumentation Packaged Units
RFCC-C-INSP_001_
Instrumentation

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


INSTRUMENT
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-I-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 2 of 9

Intervention
Verifying Document

Remarks

Sc

Owner

TPI

MIGAS

Installation Inspection Report for Field Instrument


4.1) Mechanical damage and contamination

PRP-ITP-I-0001-02

4.2) Instrument installed correctly

PRP-ITP-I-0001-02

4.3) Instrument identification (Tag name plate)

PRP-ITP-I-0001-02

4.4) Cable test completed

PRP-ITP-I-0001-02

4.5) Cable & cable gland install and termination

RFCC-C-INSP_002_
Instrumentation Packaged Units

PRP-ITP-I-0001-02

4.6) Flow direction and accessibility

RFCC-C-INSP_001_

PRP-ITP-I-0001-02

4.7) Air and Impulse test completed

PRP-ITP-I-0001-02

4.8) Tube tightness / Appearance

PRP-ITP-I-0001-02

4.9) Condition of Stanchion and Support

PRP-ITP-I-0001-02

4.10) Open hole plugged

PRP-ITP-I-0001-02

4.11) Sunshade installed correctly

PRP-ITP-I-0001-02

4.12) Calibration check completed

PRP-ITP-I-0001-02

Instrumentation

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

Each
Instrument

INSPECTION & TEST PLAN FOR


INSTRUMENT
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-I-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 3 of 9

Intervention
Verifying Document

Remarks

Sc

Owner

TPI

MIGAS

Each Panel

Instrument panel/junction box


5.1) Mechanical Damage

PRP-ITP-I-0001-04

5.2) Tightness of bolts & nuts

PRP-ITP-I-0001-04

5.3) Level & alignment

PRP-ITP-I-0001-04

PRP-ITP-I-0001-04

PRP-ITP-I-0001-04

PRP-ITP-I-0001-04

PRP-ITP-I-0001-04

PRP-ITP-I-0001-04

PRP-ITP-I-0001-04

5.10) Cable gland install correct

PRP-ITP-I-0001-04

5.11) Cable termination complete

PRP-ITP-I-0001-04

5.12) Wire marker installed properly

PRP-ITP-I-0001-04

5.4) Panel / JB location correctly


RFCC-C-INSP_002_
Instrumentation Packaged Units

5.5) Name plate installed properly

RFCC-C-INSP_001_

5.6) Touch-up paint carried out

Instrumentation
RFCC-G-IN-SP-005_

5.7) Cleaning

Machine MonitoringSystem
RFCC-G-IN-SP-007

5.8) Earthing / Bonding

Distributed Control System


RFCC-G-IN-SP-008

5.9) Locking system correct

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

Emergency Shutdown System

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


INSTRUMENT
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-I-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 4 of 9

Intervention
Verifying Document

Remarks

Sc

Owner

TPI

MIGAS

5.13) Cable marker installed properly

PRP-ITP-I-0001-04

5.14) Sunshade Installed Correctly (If required)

PRP-ITP-I-0001-04

Each Header

Installation Inspection for Instrument Air piping


6.1) Correct Line Size

CS-001-05

PRP-ITP-I-0001-05

PRP-ITP-I-0001-05

PRP-ITP-I-0001-05

6.5) Line identification

PRP-ITP-I-0001-05

6.6) Physical damage

PRP-ITP-I-0001-05

6.7) Instrument Air Piping Length

PRP-ITP-I-0001-05

6.8) Leak Testing

PRP-ITP-I-0001-05

6.9) Blow down

PRP-ITP-I-0001-05

6.2) Correct Material


6.3) Isolation valve installation
RFCC-C-IN-SP-003 Analyzer

6.4) Line supported correctly

RFCC-C-IN-SP-004 Analyzer
House

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


INSTRUMENT
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Pressure test report for impulse line


7.1) Block valve correctly installed

Doc No : RFCC-ITP-I-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 5 of 9

Intervention
Verifying Document

Remarks

Sc

Owner

TPI

MIGAS

RFCC-C-INSP_002_
Instrumentation Packaged Units

PRP-ITP-I-0001-05

RFCC-C-INSP_001_

PRP-ITP-I-0001-05

7.3) Slope & support correctly installed

PRP-ITP-I-0001-05

7.4) Leak Test

PRP-ITP-I-0001-05

7.2) Blow clean for tube

Each Impulse
Line

Instrumentation

Calibration for binary instrument


8.1) Set Point / Reset

Each Binary
Instrument

RFCC-C-IN-SP-003 Analyzer

8.2) Output
9

Calibration for Analog Instrument


9.1) Standard input (0,25,50,75,100%)

PRP-ITP-I-0001-08

PRP-ITP-I-0001-08

Each Analog
Instrument

RFCC-C-IN-SP-003 Analyzer

9.2) Output and Reading Local Electronic Display


10

Each Control
Valve

Calibration report for control valves / Each control valve


On/Off Valve and Motor Operation Valves
10.1) Body size / rating

PRP-ITP-I-0001-09

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


INSTRUMENT
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-I-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 6 of 9

Intervention
Verifying Document

Remarks

Sc

Owner

TPI

MIGAS

10.2) Trim size / type

PRP-ITP-I-0001-09

10.3) Body / Trim Materials

PRP-ITP-I-0001-09

10.4) Air failure position

PRP-ITP-I-0001-09

10.5) Pneumatic / electrical connection

PRP-ITP-I-0001-09

PRP-ITP-I-0001-09

10.7) Valve CV

PRP-ITP-I-0001-09

10.8) Positioner

PRP-ITP-I-0001-09

10.9) Hand wheel location

PRP-ITP-I-0001-09

10.10) Other accessories

PRP-ITP-I-0001-09

10.11) Solenoid valve / Function Test of 24 V.DC.for PRP-ITP-I-0001-09


M H R Operate MOV

PRP-ITP-I-0001-09

10.6) Travel direction indication

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

RFCC-C-INSP_002_
Instrumentation Packaged Units

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


INSTRUMENT
No.

11

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Calibration for Temperqture Transmitter


11.1) Input

RFCC-C-INSP_001_

Doc No : RFCC-ITP-I-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 7 of 9

Intervention
Verifying Document

Sc

Owner

TPI

MIGAS

PRP-ITP-I-0001-10

PRP-ITP-I-0001-10

PRP-ITP-I-0001-11

PRP-ITP-I-0001-11

Instrumentation

11.2) Output
12

Calibration for Safety/Relief Valve


12.1) Popping Test

RFCC-C-INSP_001_

Remarks

Each Thermo
Couple
Instrument

Each Safety
relief valve

Instrumentation

12.2) Calibration
13

Inspection report for orifice plate


13.1) O.D/I.D dimension check

PRP-ITP-I-0001-12

13.2) Thickness check

PRP-ITP-I-0001-12

Instrument loop test


14.1) Calibration complete
14.2) Instrument / tubing installation and leak test completed
14.3) Cable test complete
14.4) Satisfy test equipment provide
14.5) Loop diagram attached
14.6) Input
14.7) Output

PRP-ITP-I-0001-13
PRP-ITP-I-0001-13
PRP-ITP-I-0001-13
PRP-ITP-I-0001-13
PRP-ITP-I-0001-13
PRP-ITP-I-0001-13
PRP-ITP-I-0001-13

M
M
M
M
M
M
M

W
W
W
W
W
W
W

R
R
R
R
R
W
W

RFCC-C-INSP_001_

Each Orifice
Plate

Instrumentation

14

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

Each Loop
RFCC-G-IN-SP-010 Operator
Training Simulator Specification

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


INSTRUMENT
No.

15

16

17

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Earthing System
15.1) Installation of earthing bar
15.2) Correct wire size
15.3) Bonding / grounding connection
15.4) Grounding resistance
15.5) Visual check

RFCC-C-INSP_001_
Instrumentation

Installation Inspection Report for Fire & Gas


16.1) Mechanical Damage
16.2) Location, Elevation Corred
16.3) Nameplate
16.4) Cable Connection
16.5) Test Tubing Installation (If required)

RFCC-C-IN-SP-009 Fire and Gas


Detection System

Field Installation Inspection Check List for Cable Conduits


17.1) Conformance to Specification and Dwg.
(Size, Location, Materials)
17.2) Support Installation & Bolt Security
17.3) No Sharp Edges to Cut Cable
17.4) No Obstruction to Pulling of Cable

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

Doc No : RFCC-ITP-I-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 8 of 9

Intervention
Verifying Document

Sc

Owner

TPI

MIGAS

PRP-ITP-I-0001-14
PRP-ITP-I-0001-14
PRP-ITP-I-0001-14
PRP-ITP-I-0001-14
PRP-ITP-I-0001-14

M
M
M
M
M

W
W
W
W
W

R
R
R
W
R

PRP-ITP-I-0001-15
PRP-ITP-I-0001-15
PRP-ITP-I-0001-15
PRP-ITP-I-0001-15
PRP-ITP-I-0001-15

M
M
M
M
M

W
W
W
W
W

R
R
R
R
R

PRP-ITP-I-0001-16

PRP-ITP-I-0001-16
PRP-ITP-I-0001-16
PRP-ITP-I-0001-16

M
M
M

W
W
W

R
R
R

RFCC-C-INSP_001_
Instrumentation

R : Review Inspection

H : Hold

Remarks

Each Earthing
System

Each Area
Installation

INSPECTION & TEST PLAN FOR


INSTRUMENT

Doc No : RFCC-ITP-I-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 9 of 9

ATTACHMENT. INSPECTION REPORT FORMAT


- Form No. IN-01
- Form No. IN-02
- Form No. IN-03
- Form No. IN-04
- Form No. IN-05
- Form No. IN-06
- Form No. IN-07
- Form No. IN-08
- Form No. IN-09
- Form No. IN-10
- Form No. IN-11
- Form No. IN-12
- Form No. IN-13
- Form No. IN-14
- Form No. IN-15
- Form No. IN-16

(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)
(Rev.0)

INSTALLATION INSPECTION REPORT FOR CABLE TRAY


INSPECTION REPORT FOR INSTRUMENT CABLE
INSTALLATION INSPECTION REPORT FOR FIELD INSTRUMENT
INSPECTION REPORT FOR INSTRUMENT PANEL / JUNCTION BOX
INSTALLATION INSPECTION FOR INSTRUMENT AIR PIPING
PRESSURE TEST REPORT FOR IMPULSE LINE
CALIBRATION REPORT FOR BINARY INSTRUMENT
CALIBRATION REPORT FOR ANALOG INSTRUMENT
CALIBRATION REPORT FOR CONTROL VALVES / ON/OFF VALVE / MOTOR OPERATION VALVE
CALIBRATION REPORT FOR TEMPERATURE TRANSMITTER
CALIBRATION REPORT FOR SAFETY / RELIEF VALVE
INSPECTION REPORT FOR ORIFICE PLATE
INSPECTION LOOP TEST REPORT
INSPECTION FOR EARTH SYSTEM
INSTALLATION INSPECTION REPORT FOR FIRE & GAS
INSTALLATION INSPECTION REPORT FOR CABLE CONDUITS

RESID FLUID CATALYTIC


CRACKING (RFCC) PROJECT
PT. PERTAMINA (PERSERO)
SITE INSPECTION AND TEST PLAN

XII.

PAINTING

Doc.No. :

RFCC-C-QC-PR-002
Rev. No. : 3

Appendix - 1

INSPECTION & TEST PLAN FOR


PAINTING
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-PA-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 1 of 3

Intervention
Verifying Document

Remarks
Sc

Owner

TPI

MIGAS

Check of Material
- Brands
- Colour Code
- Material Specification
- Terms Validity

As per Specification

PTG-01

Surface Condition

As per Specification

PTG-01

SW

SW

a) Surface Preparation Condition


- Humidity, Any moisture, Blasting abrasive, Surface temperature,
Air for lasting
b) Visual Check of Surface, Preparation
c) Surface Profile of Surface preparation

Painting Weather Condition


- Wind, Rain, Temperature & Humidity

As per Specification

PTG-01

SW

Check of Each Layer (Wet Film Thickness, Interval, and Number of Layer) As per Specification

PTG-01

SW

Sc : Sub-Contractor;
M : Execution;

C : Contractor;
y
W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


PAINTING
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Doc No : RFCC-ITP-PA-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 2 of 3

Intervention
Verifying Document

Remarks

Sc

Owner

TPI

MIGAS

Check of Total Dry Film Thick.

As per Specification

PTG-01

SW

SW

Final Visual Check

As per Specification

PTG-01

SW

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

INSPECTION & TEST PLAN FOR


PAINTING
ATTACHMENT. INSPECTION REPORT FORMAT
- Form No. PTG-01
- Form No. PTG-02

(Rev.0)
(Rev.0)

PAINTING INSPECTION REPORT


INSPECTION REPORT INTERNAL COATING FOR PIPING

Doc No : RFCC-ITP-PA-0001
Rev. No : 03
Date

: 25-Apr-2013

Page

: 3 of 3

RESID FLUID CATALYTIC


CRACKING (RFCC) PROJECT
PT. PERTAMINA (PERSERO)
SITE INSPECTION AND TEST PLAN

XIII.

Doc.No. :

RFCC-C-QC-PR-002
Rev. No. : 3

Appendix - 1

INSULATION & FIREPROOFING

Doc No : RFCC-ITP-PA-0001

INSPECTION & TEST PLAN FOR


INSULATION
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Rev. No : 0
Date

: 08-July-2013

Page

: 1 of 7

Inspection for
Report Form. No

Remarks
Sc

Owner

TPI

MIGAS

SW

SW

a) Check the completion of welding, hydro testing and assembly

SW

SW

b) Surface cleaning and touch up painting

SW

SW

c) Insulation material form & thickness

SW

SW

d) Extend of Insulation

SW

SW

e) Insulation support ring (Vertical Only)

SW

SW

f) Cool down system installation (Fiber optic Cable-by instrument)

SW

SW

INSULATION

Material Verification

Project Specification

a) Verify the material/Size/Quantity & Physical Properties

P.O.Spec. / Vendor Documents Field Material Control


Procedure

Manufacturer's
Certificate and Field
Receiving Report

b) Check the damage


2
2-1

Piping Insulation
Pre-Insulation Check

Applicable drawing & Specification

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

PA-01

H : Hold

Doc No : RFCC-ITP-PA-0001

INSPECTION & TEST PLAN FOR


INSULATION
No.

2-2

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Rev. No : 0

Verifying Document

Date

: 08-July-2013

Page

: 2 of 7

Intervention

Remarks

Sc

Owner

TPI

MIGAS

a) Anti-abrasive coating

SW

SW

b) Joint staggered & fit up

SW

SW

c) Insulation Segments
(Approx 8" for 2' Long, Approx, 12" for 3' Long)

SW

SW

d) SUS band interval for outer layer


(SUS304,Min.0.5t x 12 mm, 230mm centers)

SW

SW

e) Joint Sealant
(Outer layer only,wet film thickness App 3.5mm)

SW

SW

f) Expansion/Construction Joint

SW

SW

g) Primary vapor barrier w/ Glass cloth


(Dry film thickness 3.0mm)

SW

SW

h) Vapor stop ( Pipe Suports, Valves & Flanges)

SW

SW

Insulation

Appicable drawing & Specification

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

PA-01

H : Hold

Doc No : RFCC-ITP-PA-0001

INSPECTION & TEST PLAN FOR


INSULATION
No.
2-3

2-4
3
3-1

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Rev. No : 0

Report Form. No

Date

: 08-July-2013

Page

: 3 of 7

Inspection for
Sc

Owner

TPI

MIGAS

a) Jacketing installation
(Longitudinal overlaps-Min.50mm & 90 or 150 positions
for horizontal)
(Circumferential overlaps-Min.50mm)
b) Jacket band interval
( 0,4mm t x 13mm w, Max.300mm centers)

SW

SW

SW

SW

c) Metal Sealant
(White color/ Min.4mm dry thickness)

SW

SW

d) Flange & Valve Box Installation

SW

SW

Final Inspection

a) Surface cleaning and touch painting

SW

SW

b) check the completion of installation,


Assembly and final inspection

SW

c) Insulation material form & thickness

SW

SW

d) Extend of Insulation

SW

e) Insulation support ring

SW

Jacketing

PA-01

Applicable drawing & Specification

Equipment Insulation
Pre-insulation check

PA-02

Applicable drawing & Specification

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

M : Execution;

W : Witness;

I : Spot Witness

R : Review Inspection

H : Hold

Remarks

Doc No : RFCC-ITP-PA-0001

INSPECTION & TEST PLAN FOR


INSULATION
No.

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Rev. No : 0

Report Form. No

: 08-July-2013

Page

: 4 of 7

Inspection for
Owner
TPI

Sc

SW

SW

SW

b) Joint staggered & fit up

SW

SW

c) Insulation Segments
(Approx8" for 2' Long, Approx,12" for 3' Long)

SW

SW

d) SUS band interval for outer layer


(SUS304,Min.0.5t x 19mm,300mm centers)

SW

SW

e) Joint sealant
(Outer layer only, wet film thickness App 3.5mm)

SW

SW

f) Expansion/Construction Joint

SW

SW

g) Primary vapor barrier w/ Glass cloth


(Dry film thickness 3.0mm)

SW

SW

h) Vapor stop (Supports, Valves & Flanges)

SW

SW

f) Cool down system installation


(Fiber optic cable-by instrument)
3-2

Date

Insulation
a) Anti-Abrasive coating

Applicable drawing & Specification

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

MIGAS

PA-02

H : Hold

Remarks

Doc No : RFCC-ITP-PA-0001

INSPECTION & TEST PLAN FOR


INSULATION
No.
3-3

3-4

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Rev. No : 0

Report Form. No

Date

: 08-July-2013

Page

: 5 of 7

Inspection for
Owner
TPI

Sc

a) Jacketing Installation
(Laps-Min.50mm for flat jacketing)

SW

SW

b) Jacket band interval max (300mm centers)


(0.4mm t x 13mm w, up to 750mm O/D)
(0.5mm t x 19 mm W,OVER 750MM O/D & larger

SW

SW

c) Metal Sealant
(White color/Min.4mm dry thickness)

SW

SW

d) Manhole box installation

SW

SW

Final Inspection

Jacketing

Applicable drawing & Specification

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

MIGAS

PA-02

H : Hold

Remarks

Doc No : RFCC-ITP-PA-0001

INSPECTION & TEST PLAN FOR


FIREPROOFING
No.
4

4-1

Reference
(Code/Std/Spec./Proc.)

Description of Inspection

Rev. No : 0

Report Form. No

Date

: 08-July-2013

Page

: 6 of 7

Inspection for
Sc

Owner

TPI

SW

SW

MIGAS

FIREPROOFING
Material Verification

Project Specification

Manufacturer's
certificate and field
receiving Report

a) Verify the material / Size/ Quantity & Physical properties


P.O Spec/Vendor Documents Field Material Control
Procedure

b) Check the damage and on specification


4-2

Fireproofing
(Equipment, Structure, Piperack & Suport)

Applicable drawing & Specification

4-3

Surface Cleaning & Preparation

PA-03

SW

SW

4-4

Dimension Inspection

PA-03

SW

SW

4-5

Final Inspection

PA-03

4-6

Fireproofing Sample Test

PA-03

Once per week

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

SW : Spot Witness

R : Review Inspection

H : Hold

Remarks

Doc No : RFCC-ITP-PA-0001

INSPECTION & TEST PLAN FOR


FIREPROOFING

Rev. No : 0

ATTACHMENT. INSPECTION REPORT FORMAT


- Form No. PA-01
- Form No. PA-02
- Form No. PA-03

Sc : Sub-Contractor;

C : Contractor;

M : Execution;

W : Witness;

(Rev.0)
(Rev.0)
(Rev.0)

INSULATION INSPECTION REPORT FOR PIPING & EQUIPMENT

SW : Spot Witness

R : Review Inspection

INSULATION INSPECTION REPORT FOR EQUIPMENT


FIREPROOFING SAMPLE TEST REPORT

H : Hold

Date

: 08-July-2013

Page

: 7 of 7

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