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Appendix B

Spill Prevention Control and Countermeasures Plan

Spill Prevention, Control

Control
and Countermeasures Plan
Plan

Hounsfield Wind Farm Project


Jefferson County, New York

Prepared for:

Upstate New York


Power Corporation
950-A Union Road, Suite 20
West Seneca, New York 14224
Prepared by:

URS Corporation - New York


77 Goodell Street
Buffalo, New York 14203-1243

G4144S

October 2009

PROPOSED HOUNSFIELD WIND FARM PROJECT

JEFFERSON COUNTY, NEW YORK

SPILL PREVENTION, CONTROL, AND


COUNTERMEASURES (SPCC) PLAN

40 CFR Parts 110 and 112

October 2009

TABLE OF CONTENTS
Page No.
1.0

GENERAL APPLICABILITY, PURPOSE AND SCOPE OF PLAN...................................1-1

2.0

DEFINITIONS, FACILITY INFORMATION AND PERSONNEL ....................................2-1

3.0

4.0

2.1

Definitions ....................................................................................................................2-1

2.2

Facility Information......................................................................................................2-2

2.3

Owner/Operator Information ........................................................................................2-2

2.4

Oil Stored......................................................................................................................2-3

2.5

Notification of Personnel..............................................................................................2-4

2.6

Designated Facility Personnel ......................................................................................2-4

2.7

List of Regulatory Personnel ........................................................................................2-4

2.8

Response Contractor.....................................................................................................2-4

PLAN APPROVAL AND CERTIFICATION.......................................................................3-1


3.1

Management Approval .................................................................................................3-1

3.2

Certification ..................................................................................................................3-2

SPILL PROTECTION PLAN ................................................................................................4-1


4.1

Prior Spills ....................................................................................................................4-1

4.2

Potential Spills..............................................................................................................4-1

4.3

4.2.1

Construction Phase ..........................................................................................4-2

4.2.2

Operation and Maintenance Phase ..................................................................4-3

Spill Containment/Control Equipment and Structures .................................................4-5


4.3.1

Construction Phase ..........................................................................................4-5

4.3.2

Operation and Maintenance Phase ..................................................................4-6

4.4

Facility Drainage ..........................................................................................................4-7

4.5

Loading/Unloading Procedures ....................................................................................4-7

4.6

Conformance with Applicable State and Local Requirements ...................................4-10

4.7

Tank Containment and Spill Response.......................................................................4-10


4.7.1

Construction Phase ........................................................................................4-10

4.7.2

Operation and Maintenance Phase ................................................................4-11

4.8

Turbine Oil Containment and Spill Response ............................................................4-12

4.9

Transformer Oil Containment and Spill Response .....................................................4-12

4.10 Drum Containment and Spill Response......................................................................4-14


4.10.1 Construction and Start-Up Phase...................................................................4-14

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4.10.2 Operation and Maintenance Phase ................................................................4-14


4.11 Supplemental Spill Prevention Procedures.................................................................4-15
4.11.1 Construction Phase ........................................................................................4-15
4.11.2 Operation and Maintenance Phase ................................................................4-16
4.12 Supplemental Spill Response Procedures...................................................................4-16
4.12.1 Response to a Minor Discharge.....................................................................4-17
4.12.2 Response to a Major Discharge .....................................................................4-18
4.12.3 Waste Disposal ..............................................................................................4-20
4.12.4 Discharge Notification...................................................................................4-20
4.12.5 Clean-Up Contractors and Equipment Suppliers...........................................4-22
4.13 Practicability of Secondary Containment ...................................................................4-22
5.0

6.0

7.0

INSPECTION AND RECORDS............................................................................................5-1


5.1

Construction Phase .......................................................................................................5-1

5.2

Operation and Maintenance Phase................................................................................5-1

PERSONNEL TRAINING AND RECORDS........................................................................6-1


6.1

Construction Phase .......................................................................................................6-1

6.2

Operation and Maintenance Phase................................................................................6-1

SECURITY ............................................................................................................................7-1
7.1

Construction Phase .......................................................................................................7-1

7.2

Operation and Maintenance Phase................................................................................7-1

FIGURES
Figure 1

Site Location Map

Figure 2

Proposed Project Improvement Plan

Figure 3

Layout for Galloo Island Housing, Associated Support Facilities and Spill Route Map

Figure 4

Offloading Facility Layout

Figure 5

Spill Route Map for Typical Inland Wind Turbine

Figure 6

Spill Route Map for Typical Lake Shore Wind Turbine

Figure 7

Fuel Storage and Power Generation Systems

Figure 8

Fuel Storage and Fueling Island for Land Vehicles

Figure 9

Fuel Storage and Fueling Island for Boat Slip

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APPENDICES

Appendix A

Certification of Substantial Harm

Appendix B

Lubrication Specifications for Vestas Model V90-3.0 MW Wind Turbine

Appendix C

Recordkeeping Forms

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1.0

GENERAL APPLICABILITY, PURPOSE AND SCOPE OF PLAN


40 CFR 112.1
This Spill Prevention, Control and Countermeasures (SPCC) Plan has been prepared for the

proposed Hounsfield Wind Farm project located on Galloo Island in the Town of Hounsfield, Jefferson
County, New York (Figure 1). The project is currently being developed by Upstate New York Power
Corporation. The Plan was prepared in accordance with requirements specified by the United States
Environmental Protection Agency (USEPA) under Title 40 Code of Federal Regulations (CFR) Parts
110 and 112. This Plan includes the changes to the SPCC regulations, which were promulgated on July
17, 2002. In addition, requirements of the New York State navigation Law (Article 12) and appropriate
New York State Department of Environmental Conservation (NYSDEC) regulations are
incorporated/cited throughout this plan.
The proposed Hounsfield Wind Farm project or facility is scheduled to be constructed
between 2010 and 2012, and will consist of 84 wind turbines, an electrical substation,
temporary/permanent housing, helipad, slip, concrete batch plant and support buildings. This SPCC Plan
addresses both the construction phase and long-term operation and maintenance (O&M) phase of the
project.
Each wind turbine will have an electrical generating capacity of 3.0 megawatts providing a total
electrical output of 252 megawatts. The wind turbines will be connected together through an electrical
interconnection line that is both aboveground as well as subsurface, which transmits the generated power
to the electrical substation. At the substation, the electricity will be transformed and sold as a
commodity to the power company through an electric transmission line located on the New York State
mainland. Figures 2 and 3 illustrate the facility layout, with the location of the turbines, the electrical
substation, adjacent transmission lines, and elevation contours. Figures 2, 3, 5, and 6 illustrate the site
features adjacent to typical wind farm components, topographic features, and the direction of flow in the
event of an oil spill.

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The proposed facility will have multiple areas of oil storage and use, including electrical
transformer oil, yaw oil, hydraulic oil, gear oil, diesel fuel and drummed or containerized oil. The
majority of oil stored at the wind farm will be stored in the diesel fuel aboveground storages tanks
(ASTs), the primary pad-mounted power transformers in the electrical substation and within each of the
84 wind turbine nacelles. Requirements of 40 CFR Parts 110 and 112 specify that an SPCC Plan be
developed and implemented for facilities with more than 1,320 gallons of oil stored on site in containers
55-gallons in size or larger. Based on this requirement, and the quantities of oil stored/used on-site, the
proposed facility requires an SPCC Plan.
This SPCC Plan describes the equipment, structures, and procedures designed to prevent the
discharge of oil from the proposed facility into or upon the navigable waters of the United States. This
SPCC Plan complies with the provisions of 40 CFR Parts 110 and 112 and has been reviewed and
certified by a Registered Professional Engineer familiar with the site and the SPCC Plan regulatory
requirements. Certification for Applicability of the Substantial Harm Criteria is contained in Appendix
A.
Even though the facilitys total oil capacity will be greater than 42,000 gallons and it will receive
oil over water, the checklist in Appendix A determined that the facility will not require a Facility
Specific Response Plan (40 CFR 112 Appendix F) because of the following:

All but two (2) ASTs are located at least 1.8 miles inland from the slip;

The two (2) ASTs at the slip have an aggregate capacity of 10,000 gallons; and,

The amount of oil transferred over water is less than 5,000 gallons per week.

As required by 40 CFR 112.3(e), this SPCC Plan will be kept on file at the proposed facilitys
O&M building (Figure 3) and will be available for regulatory agency review upon request during normal
working hours. Upon completion of the proposed facility, this Plan will be modified to reflect any
changes between the proposed and actual construction. As required by 40 CFR 112.5, this Plan will also
be reviewed once every five years, and amended within six months of the review, if required. In
addition, this Plan will be amended within six months of any modification of operations conducted at the
proposed facility, if the modification could result in the discharge of oil into or upon the navigable

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waters of the United States. All amendments to this SPCC Plan will be certified by a qualified,
registered, professional engineer.
During construction of this facility, spill prevention/containment measures will be implemented
in accordance with applicable regulations (i.e. New York State Department of Transportation). Spill
response and reporting during construction will be in accordance with Section 4.0 of this Plan.
This is the initial SPCC Plan, so reviews of this plan per 40 CFR Part 112.5 have yet to be
conducted.
This SPCC Plan does not follow the exact order presented in 40 CFR Part 112. Section
headings identify, where appropriate, the relevant section(s) of the SPCC rule. The following table
presents a cross-reference of SPCC Plan sections relative to applicable parts of 40 CFR Part 112.

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SPCC Cross-Reference Table


Provision of 40
CFR Part 112
112.3(d)
112.3(e)
112.5
112.7
112.7
112.7(a)(3)
112.7(a)(4)
112.7(a)(5)
112.7(b)

Plan Section
3.2 Professional Engineer Certification
1.0 Location of SPCC Plan
1.0 Plan Review
3.1 Management Approval
1.0 Cross-Reference with SPCC Rule
1.0, 2.2 through 2-7 General Facility Information
Figures 1-9: Site Plan and Facility Diagrams
4.12.4 Discharge Notification

112.7(c)
112.7(d)
112.7(e)

4.12 Discharge Response


4.2 Potential Discharge Volumes and Direction of Flow
Figures 2, 3, 5 & 6
4.3 through 4.8 & 4.10 Containment and Diversionary Structures
4.13 Practicability of Secondary Containment
5.0 Inspections, Tests, and Records

112.7(f)

6.0 Personnel, Training and Discharge Prevention Procedures

112.7(g)
112.7(h)

7.0 Security
4.5 Tank Truck Loading/Unloading

112.7(i)
112.7(j)
112.8(b)
112.8(c)(1)
112.8(c)(2)

4.7 Brittle Fracture Evaluation


4.6 Conformance with Applicable State and Local Requirements
4.4 Facility Drainage
4.3 & 4.7 Construction
4.3, 4.7, 4.9 & 4.10 Secondary Containment

112.8(c)(3)
112.8(c)(4)
112.8(c)(5)
112.8(c)(6)

4.9 Drainage of Diked Areas


4.7 & 4.10 Corrosion Protection
4.7.2 Partially Buried and Bunkered Storage Tanks
4.7, 4.8, 4.9 & 4.11 Inspection
Appendix C - Facility Inspection Checklists

112.8(c)(7)
112.8(c)(8)
112.8(c)(9)
112.8(c)(10)
112.8(c)(11)
112.8(d)
112.20(e)

4.7 Heating Coils


4.7 & 4.10 Overfill Prevention System
4.7 Effluent Treatment Facilities
4.8 Visible Discharges
4.10 Mobile and Portable Containers
4.5 Transfer Operations, Pumping and In-Plant Processes
Certification of Substantial Harm Determination

Note:

Page
3-2
1-2
1-2
3-1
1-3
1-1, 2-2, 2-3 & 2-4
Figures 1-9
4-21
Appendix C
4-17
4-1
Figures 2, 3, 5 & 6
4-5 to 4-12 & 4-14
4-22
5-1
Appendix C
6-1
Appendix C
7-1
4-7
Appendix C
4-10
4-10
4-7
4-5 & 4-10
4-5, 4-10, 4-12 &
4-14
4-12
4-10 & 4-14
4-12
4-10, 4-12, 4-12 &
4-15
Appendix C
4-10
4-10 & 4-14
4-10
4-12
4-14
4-7
Appendix A

Only selected excerpts of relevant rule text are provided. For a complete list of SPCC
requirements, refer to the full text of 40 CFR Part 112.

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2.0

DEFINITIONS, FACILITY INFORMATION AND PERSONNEL

2.1

Definitions

40 CFR 110, 112.2; 6 NYCRR Part 612.1(c) and New York State Navigation Law, Article 12,
Part 1, 172
Discharge - The spilling, leaking, pumping, pouring, emitting, emptying, dumping, etc., of oil
(except as allowed under a discharge permit); and/or any intentional or unintentional action or omission
resulting in the releasing, spilling, leaking, pumping, pouring, emitting, emptying or dumping of
petroleum into the waters of the state or onto lands from which it might flow or drain into said waters, or
into waters outside the jurisdiction of the state when damage may result to the lands, waters or natural
resources within the jurisdiction of the state.
Facility For the purpose of this SPCC Plan, facility means all of Galloo Island, including its

buildings, structures and any ancillary features (i.e., wind turbines, boat slip, etc.).
Harmful Quantities - Discharge of oil into or upon the navigable waters of the United States or
adjoining shorelines in such quantities that it has been determined may be harmful to public health,
welfare, or the environment of the United States. This would include, but not be limited to, spills that
violate applicable water quality standards or cause a film, sheen upon, or discoloration of the surface of
the water, or cause a sludge or emulsion to be deposited beneath the surface of the water or upon
adjoining shorelines. Also included are spills of polychlorinated biphenyls (PCBs) in any quantity to the
water or discharge of 10 pounds or more to the land.
Navigable Waters - For the purpose of this SPCC Plan, navigable waters include any waters of
the United States as defined in Section 502(7) of the Federal Water Pollution Control Act (i.e. Lake
Ontario).
Oil - Oil of any kind or in any form, including, but not limited to, petroleum, fuel oil, sludge,
synthetic oils, mineral oils, oil refuse, and oil mixed with wastes other than dredged spoil.

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Petroleum - oil or petroleum of any kind and in any form including, but not limited to, oil,
petroleum, fuel oil, oil sludge, oil refuse, oil mixed with other wastes and crude oils, gasoline and
kerosene.
Spill Event - A discharge of oil into or upon the navigable waters of the United States or
adjoining shorelines in harmful quantities, as defined by 40 CFR 110; and/or the discharge has impacted
the land or waters of the State of New York, or is not cleaned up in two hours, or is not under the control
of the facility, or involves more than 5 gallons of oil.

2.2

2.3

Facility Information
Name:

Hounsfield Wind Farm

Type:

Wind Farm Electric Power Generation

Location:

Galloo Island
Town of Hounsfield
Jefferson County, New York
Latitude: 435419.98 N
Longitude: 762452.65 W

Address:

Galloo Island, Hounsfield, New York 13685 (Location of Operations and


Maintenance Building)

Phone:

(315) 221-0893

Owner/Operator Information
The proposed Hounsfield Wind Farm project is being developed and currently owned by Upstate

New York Power Corporation, who has a long-term lease of the property for use as a wind farm.
Upstate New York Power Corporation provides site operations management and O&M services for the
wind farm.

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2.4

Oil Stored
The following table summarizes the oil stored at the proposed facility in containers either with at

least 55-gallon capacity or in equipment. Lubrication specifications for the Vestas wind turbines
planned for use at the site (Model V90-3.0 MW) are presented in Appendix B, including the quantity and
types of oils contained within the turbine equipment.

Summary of Oil Stored On-Site or in Equipment Subject to SPCC Regulations

Container
ID

Typical
Quantity Stored
(gallons)

Container
Description
(Construction
Standard)

Electrical
Substation

5,544 (total)
244 (total)
222 (total)
Estimated to be
48,000 to 60,000

Nacelle Gearbox
Brake System
Yaw Gear
Substation
Transformers

O&M
Building

Estimated 30 55gallon drums

Steel DOT-drums

Generators
at O&M
Facility

10,000
10,000
10,000

Location
84 Turbine
Nacelles

Not
Applicable

001
002
003
004
005
006
007
008
009

Generators
for Concrete
Batch Plant
Fueling
Island for
Vehicles and
Construction
Equipment
Fueling
Island for
Boat Slip
O&M
Facility

Content
Main Bearing Oil
Hydraulic Oil
Yaw Oil
Transformer Oil
Motor oil,
lubricants, and
used oil

Discharge Prevention
& Containment
Internal Collector System
Secondary containment
dike
Spill pallets with built-in
containment capacity.
Building also serves as
containment since there
will be no floor drains.

Diesel Fuel

550
6,000
10,000

Steel aboveground
horizontal tank,
dual wall, elevated
on built-in
saddles*.

Gasoline
Diesel Fuel

2,000

Gasoline

8,000

Diesel Fuel

1,200

Waste Oil

* - Complies with NYSDEC PBS regulation 6 NYCRR Part 614.9(a).


** - Complies with NYSDEC PBS regulation 6 NYCRR Part 613.3(c).

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Double walled
construction, liquid level
gauge and interstitial
monitoring**.

2.5

Notification of Personnel
40 CFR 112.7(a)(3)
Notification will be performed in accordance with Section 4.12 of this plan.

2.6

Designated Facility Personnel


40 CFR 112.7(f)(2)
EHS Coordinator and Spill Response Coordinator
Name:
Title:
Phone:

Mr. Thomas L. Hagner


Manager
Office:
(716) 675-0751
Cell:
(716) 863-5331

Alternate Spill Response Coordinator


Name:
Title:
Phone:

2.7

Mr. Kevin J. Shanahan


Project Manager
Office:
(716) 923-1215
Cell:
(716) 480-7352

List of Regulatory Personnel


40 CFR 112.7(a)(3)
National Response Center:
1-800-424-8802
New York State Department of Environmental Conservation
317 Washington Street
Watertown, New York 13601-3787
24-Hour Spill Hotline: 1-800-457-7362

2.8

Response Contractor
Op-Tech
1 Adler Drive
East Syracuse, New York 13057
Phone: (315) 437-2065

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3.0

PLAN APPROVAL AND CERTIFICATION

3.1

Management Approval
40 CFR 112.7

Upstate New York Power Corporation are committed to preventing discharges of oil to navigable
waters and the environment, and to maintaining the highest standards for spill prevention control and
countermeasures through the implementation and regular review and amendment to the SPCC Plan. This
SPCC Plan has the full approval of Upstate New York Power Corporation. Upstate New York Power
Corporation has committed the necessary resources to implement the measures described in this SPCC Plan.
The Spill Response Coordinator is the Designated Person Accountable for Oil Spill Prevention at the
resources to implement this SPCC Plan.

Thomas L. Haqner
(Name)

President
(Title)

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3.2

Certification
40 CFR 112.3(d)

The undersigned Registered Professional Engineer is familiar with the requirements of 40 CFR Part
112 and has reviewed the design of the proposed facility, or has supervised the design team of the proposed

facility by appropriately qualified personnel. The undersigned Registered Professional Engineer attests that
this Spill Prevention, Control, and Countermeasure Plan has been prepared in accordance with good
engineering practice, including consideration of applicable industry standards and the requirements of 40 CFR

Part 112;that procedures for required inspections and testing have been established; and that this SPCC Plan
is adequate for the facility. [40 CFR Part 112.3(d)]
This certification in no way relieves the owner or operator of the facility of hisiher duty to prepare
and fully implement this SPCC Plan in accordance with the requirements of 40 CFR Part 112. This SPCC
Plan is valid only to the extent that the facility owner or operator maintains, tests, and inspects equipment,
containment, and other devices as prescribed in this SPCC Plan.

Name:
Registration Number:
State:
Company:
Phone No. :

Signature:

Jack Wilcox, P.E.

66336

New York

URS Corporation

(716) 856-5636

(h?_ll.n

Date:

I"'

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4.0

SPILL PROTECTION PLAN

4.1

Prior Spills
40 CFR 112.4
At the time of the publication of this plan, the only actions that occurred with regards to the

proposed Hounsfield Wind Farm site were surveying and design related activities. No spills of
reportable quantities of oil, as outlined in the reporting requirements (40 CFR 112.4 and 6 NYCRR Part
613.8), have occurred at this site in the past three (3) years. The proposed Hounsfield Wind Farm will
begin construction in 2010 and begin operation in 2012.

4.2

Potential Spills
40 CFR 112.7(b)
If an oil spill or release occurs at the site, product may reach Lake Ontario (which surrounds the

facility) through the following potential mechanisms:

direct release to surface water;

flow over land;

migration in groundwater;

through the unsaturated subsurface soil or bedrock; or,

through stormwater transport.

The storm water routes described in Section 4.4 of this plan, or groundwater (see Figures 2 and
3).
The table on page 4-3 presents expected volume, discharge rate and general direction of flow in
the event of equipment failure, and means of secondary containment for different parts of the facility
where oil is stored, used, or handled.

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4.2.1

Construction Phase
Initial phase of construction will involve the installation and operation of ASTs #001 - #009

listed in the table shown in Section 2.4 of this plan. Oil spills or leaks at the site during construction of
this facility would most likely occur as a result of four possible events:
1) Fuel tank failure Ruptures in the fuel tanks of construction vehicles (i.e., dump trucks,
front end loaders, cranes, etc.) or ASTs may be the result of defective materials, defective
workmanship, damage from mobile equipment, corrosion, fire, or damage from storms,
tornados, or high winds. The volume of spill at each tank is dependent on that tank (i.e., 5010,000 gallons).
2) Overfill/spills during container loading/unloading operations Oil may be spilled due to
accidents involving containers or temporary fuel tanks (vehicles, generators, etc.). These
accidents typically include overfilling or spills such as punctures, leaks, corrosion, improper
storage, etc. Every effort will be taken during truck unloading activities to prevent damage
to petroleum containers, etc. and thus the creation of spills. Temporary or permanent
containment structures will be provided, as required. These types of spills are often due to
operator error, but sometimes can be the result of defective equipment. These spills are the
most common types of spills, and spill prevention should be emphasized during employee
training.

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Potential Discharge Volumes and Direction of Flow

Potential Event

Maximum
Maximum
volume released discharge
(gallons)
rate

Direction
of Flow

Secondary Containment

Aboveground Bulk Storage Tanks (Storage Tanks #001 - #009)


Failure of aboveground tank (collapse
or puncture below product level)

10,000

Tank overfill

1 to 120

60 gal/min

Pipe failure

1 to 20

60 gal/min

500

1 gal/min

Leaking pipe or valve packing

Gradual to
instantaneous

Double-walled AST
Southeast
to Lake
Ontario

Spill bucket
Land-based spill response
capability (spill kit)

Wind Turbines (Wind Turbine Generators #01 through #84)


Leak or failure of Oil Containment
within Nacelle

66

Gradual to To Lake
instantaneous Ontario

Land-based spill response


capability (spill kit)

Electrical Substation
Leak or failure of Transformer Oil
Containment from Substation
Transformers

Southeast
Estimated to be Gradual to
to Lake
12,000 to 15,000 instantaneous
Ontario

Secondary containment dike

O&M Building
Leak or failure of drum

1 to 55

Gradual to To Lake
instantaneous Ontario

Spill pallets, Secure Building,


Mobile Box Structure

3) Hose failure - A break in piping or a hose will cause the contents to be pumped or drained
onto the ground. This failure can occur as a result of damage to the pipe, hose, defective
connections, or errors by facility personnel.
4) Oil drum/container rupture or puncture - A rupture caused by equipment puncture or
corrosion could release oil to the ground. Leakage due to corrosion or loose fittings may
also occur.
4.2.2

Operation and Maintenance Phase


Oil spills or leaks at the site would most likely occur as a result of four possible events:
1) Turbine failures - Ruptures in container walls, turbine bearing failures, turbine gear oil seal
failure, oil pan housing failures, etc. may be the result of defective materials, defective
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workmanship, damage from mobile equipment, corrosion, fire, or damage from storms,
tornados, or high winds. The volume of spill at each turbine could be 66 gallons (from the
equipment in the nacelle).
2) Fuel tank failure Ruptures in the fuel tanks of service vehicles or ASTs may be the result
of defective materials, defective workmanship, damage from mobile equipment, corrosion,
fire, or damage from storms, tornados, or high winds. The volume of spill at each tank is
dependent on the tank capacity (i.e., 50-10,000 gallons).
3) Overfill/spills during container loading/unloading operations Oil may be spilled due to
accidents involving containers or fuel tanks (i.e., vehicles, generator AST, etc.). These
accidents typically include overfilling or spills such as punctures, leaks, corrosion, improper
storage, etc. Every effort will be taken during truck unloading activities to prevent damage
to petroleum containers, etc. and thus the creation of spills. Temporary or permanent
containment structures will be provided, as required. These types of spills are often due to
operator error, but sometimes can be the result of defective equipment. These spills are the
most common types of spills, and spill prevention should be emphasized during employee
training.
4) Hose failure - A break in piping or a hose will cause the contents to be pumped or drained
into containment areas or onto the ground. This failure can occur as a result of damage to
the pipe, hose, defective connections, or errors by facility personnel.
5) Oil drum/container rupture or puncture - A rupture caused by equipment puncture or
corrosion could release oil to the ground. Leakage due to corrosion or loose fittings may
also occur.
The turbine gearbox and hydraulic station located in the nacelle are not required to have
secondary containment. Any potential releases would be detected visually and corrective action
implemented. In the unlikely event that a turbine had a release of the entire 66 gallons of oil stored in
the equipment, the oil would flow overland for a relatively short distance and would be absorbed into the
soils on site or immediately down gradient of the site (see Spill Route Maps presented as Figures 3, 5,
and 6).
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4.3

Spill Containment/Control Equipment and Structures


40 CFR 112.7(c)
All ASTs to be used at this facility will be constructed of steel, in accordance with industry

specifications as described in Section 2.4 of this plan and in accordance with NYSDEC regulation 6
NYCRR Part 614.9. The design and construction of all bulk storage containers will be compatible with
the characteristics of the oil product they contain, and with temperature and pressure conditions.
AST piping will be made of steel and placed aboveground on appropriate supports designed to
minimize erosion and stress. Supply piping to equipment may be fiberglass or steel and designed in
accordance with industry wide standards.

4.3.1

Construction Phase
If a release of diesel fuel would occur from any of the ASTs listed in Section 2.4 of this plan, the

product would be retained within the annular space between the primary and secondary walls of that
ASTs double walled system.
Service vehicles equipped with spill kits will be present during construction. Additional spill
kits will be positioned adjacent to the ASTs (see Figures 7-9). Each spill kit will be assembled with
equipment that will address the type/quantity of spill that may occur at their location (i.e. Speedi Dry,
booms, etc.). The typical contents of a spill kit adjacent to all ASTs include, but are not limited to the
following:

90-gallon poly over pack drum;

Absorbent booms, pillows and/or pads;

Absorbent granular material (i.e., speedi dri); and,

Safety glasses, gloves.

In addition, special provisions are proposed for addressing potential spills at the slip location. A
CONEX box will be located approximately 30 feet from the shoreline directly northeast of the slip, and
will contain the following spill response equipment:
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SPCC Plan.

500-Foot harbor boom.

100 Petroleum absorbent pads.

500 Foot Petroleum absorbent boom.

4 Mushroom anchors.

4 Boom buoys.

4 55-gallon 1A2 steel drums.

3 12-Foot duck boat with outboard motor and personal floatation devices.

4 Pitch forks.

100 Contractor trash bags.

100 Pair of disposable coveralls or Tyvek suits.

100 Pair of disposable gloves.

Approximately 10 additional spill kits will be stored in the O&M Building. All spill kits will be
inventoried on a monthly basis.
4.3.2

Operation and Maintenance Phase


If a release of fuel would occur from any of the ASTs listed in Section 2.4 of this plan, the

product would be retained within the annular space between the primary and secondary walls of that
ASTs double walled system.
If a release of transformer oil were to occur from the electrical substation transformer, the oil
would be retained in the permanent concrete secondary containment dike designed to contain over 110
percent of the transformer oil.
Spill kits mentioned in Section 4.3.1 of this plan will be positioned adjacent to the ASTs and in
the O&M Building (see Figures 7-9). Each spill kit will be assembled with equipment that will address
the type/quantity of spill that may occur at their location (i.e. Speedi Dry, booms, etc.).

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4.4

Facility Drainage
40 CFR 112.7(c) and 40 CFR 112.8(b)
Storm water flows overland at all locations throughout the wind farm area. The site has no

designated storm water outfalls. Any storm water will travel down from the turbine locations and/or
ASTs towards Lake Ontario or low-lying interior areas, via surficial topography (see Figures 2, 3, 5, and
6).
All proposed ASTs will be of double walled construction, which will protect them from storm
water contact.
Additionally, oil storage at the wind farm includes oil-filled gearboxes and hydraulics located in
the nacelle of each wind turbine. Oil stored within these units will be protected from storm water
contact. However, should a release occur, a maximum of 66 gallons of oil could be carried by storm
water down towards Lake Ontario or low lying interior areas (see Figures 2, 5 & 6).
Another discharge prevention measures will include the use of spill buckets surrounding the fill
ports on the ASTs. The spill buckets will be routinely inspected for liquids and any accumulated water
and oil pumped out.

4.5

Loading/Unloading Procedures

40 CFR 112.7(h) & 40 CFR 112.8(d)


Throughout every phase of this project, oil (i.e., diesel fuel, lube oil, etc.) will be delivered to the
site via trucks (i.e., tanker trucks, box trucks with 55-gallon drums, etc.) on barges. These barges will be
off-loaded at the temporary off-loading facility and/or proposed permanent slip located along the
southeast coast of Galloo Island (see Figures 2 and 4). In addition, ASTs #007 and #008 located at the
boat slip fueling island (see Figure 9) will be used to refuel the motorized watercraft servicing the
facility. Such off-loading/refueling will also be conducted in accordance with U.S. Coast Guard
Regulation 33 CFR 126 (Handling of Dangerous Cargo at Waterfront Facilities).

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Even though oil transfer operations will be conducted between the boat slip fueling island and
watercraft servicing the facility, a Response Plan for Oil Facilities (33 CFR 154 Subpart F) is not
required because of the following:

The amount of oil transferred over water is less than 5,000 gallons per week;

The ASTs at the slip have an aggregate oil capacity of less than 39.75 m3;

Any vessel docking at the slip will have an aggregate oil capacity of less than 39.75 m3; and,

The ASTs at the slip will be resupplied on-shore, via tanker trucks.

All oil suppliers must meet the minimum requirements and regulations for tank truck
loading/unloading established by the U.S. Department of Transportation. Upstate New York Power
Corporation will ensure that oil delivery vendors understand the site layout, know the protocol for
entering the facility and unloading product, and have the necessary equipment to respond to a discharge
from the vehicle or fuel delivery hose. The EHS Coordinator or his/her designee supervises oil
deliveries for all new suppliers, and periodically observes deliveries for existing, approved suppliers. All
unloading of tank vehicles will take place only in the designated unloading areas.
The refueling of land-based mobile construction equipment will be accomplished using a
dedicated fueling truck. Refueling of equipment will, whenever possible, be conducted away from the
proposed in-water slip construction work area and care will be taken to minimize the potential for
petroleum spills.
The refueling of construction equipment situated on barges will be accomplished by manual
pumping product from a double walled petroleum storage tank stationed on the barge and equipped with
secondary containment. It is anticipated that the petroleum storage tank will have a capacity of 1,000- to
2,000-gallons and will be periodically filled at a commercial fueling facility on the New York State
mainland such as at the Port of Oswego.
There will be no refueling of ASTs over water. Product delivery trucks will drive to the AST
location and refuel the AST from land. Secondary containment for the delivery trucks will consist of
spill buckets placed beneath any connections/valves during product transfers. While transferring oil to
and from the ASTs, the vehicle driver or facility personnel will remain with the vehicle at all times while
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fuel is being transferred. Transfer operations will be performed according to the minimum procedures
outlined in following table.

Fuel Transfer Procedures


Stage
Prior to Unloading

Tasks

During Unloading

After Unloading

Visually check all hoses for leaks and wet spots.


Verify that sufficient volume (ullage) is available in the storage tank or
truck.
Lock in the closed position all drainage valves of the secondary
containment structure.
Secure the tank vehicle with wheel chocks and interlocks.
Ensure that the vehicles parking brakes are set.
Verify proper alignment of valves and proper functioning of the
pumping system.
If filling a tank truck, inspect the lowermost drain and all outlets.
Establish adequate bonding/grounding prior to connecting to the fuel
transfer point.
Turn off cell phone.
Driver must stay with the vehicle at all times during loading/unloading
activities.
Periodically inspect all systems, hoses and connections.
When loading, keep internal and external valves on the receiving tank
open along with the pressure relief valves.
When making a connection, shut off the vehicle engine. When
transferring Class 3 materials, shut off the vehicle engine unless it is
used to operate a pump.
Maintain communication with the pumping and receiving stations.
Monitor the liquid level in the receiving tank to prevent overflow.
Monitor flow meters to determine rate of flow.
When topping off the tank, reduce flow rate to prevent overflow.
Make sure the transfer operation is completed.
Close all tank and loading valves before disconnecting.
Securely close all vehicle internal, external, and dome cover valves
before disconnecting.
Secure all hatches.
Disconnect grounding/bonding wires.
Make sure the hoses are drained to remove the remaining oil before
moving them away from the connection. Use a drip pan.
Cap the end of the hose and other connecting devices before moving
them to prevent uncontrolled leakage.
Remove wheel chocks and interlocks.
Inspect the lowermost drain and all outlets on tank truck prior to
departure. If necessary, tighten, adjust, or replace caps, valves, or other
equipment to prevent oil leaking while in transit.

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All oil transfer operations will be conducted in accordance with applicable local, state and
federal regulations/guidelines,
4.6

Conformance with Applicable State and Local Requirements


40 CFR 112.7(j)
ASTs #001 through #009 (see Section 2.4) will be registered with the NYSDEC in accordance

with their Petroleum Bulk Storage (PBS) regulations. These ASTs will meet the requirements of 6
NYCRR 614.9(a) and will be inspected monthly, per 6 NYCRR 613.6(a).

4.7

Tank Containment and Spill Response


40 CFR 112.7(c) and 40 CFR 112.8(c)
To satisfy 40 CFR 112.8(c)(8), all ASTs will be equipped with a direct-reading level gauge, and

facility personnel will be present throughout the filling operations to monitor the product level in the
tanks.

4.7.1

Construction Phase
There are no field-constructed tanks at the facility; all tanks will be shop-built. The shell

thickness of all of the steel ASTs will be less than one-half inch. As discussed in the American
Petroleum Institute (API) Standard 653 Tank Inspection, Repair, Alteration, and Reconstruction (API653), brittle fracture is not a concern for tanks that have a shell thickness of less than one-half inch.
Therefore, brittle fracture evaluation per 40 CFR 112.7(i) is not required.
The ASTs will be of double-walled steel construction and provide intrinsic secondary
containment for 110 percent of the tank capacities. Since the secondary containment is not open to
precipitation, the volumes are sufficient to fully contain the product in the event of a leak from the
primary container. The interstitial space between the primary and secondary containers is inspected on a
monthly basis to detect any leak of product from the primary container.

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There will be no corrosion protection system, per 40 CFR 112.8(c)(4).


There will be no tank heating coils, per 40 CFR 112.8(c)(7).
No effluent treatment systems, per 40 CFR 112.8(c)(9), will be installed at the facility.
In addition, spill kits will be deployed on an as-needed basis.

4.7.2

Operation and Maintenance Phase


The quantity of diesel fuel required during the O&M phase of the project will be significantly

reduced. The power generation system will only be required in the event of a power outage since
electric power will likely be provided by the wind farm or directly from the tie-in to the grid. In
addition, the requirement to heat the temporary housing will be greatly reduced or eliminated.
There are no field-constructed tanks at the facility; all tanks will be shop-built. The shell
thickness of all of the steel ASTs will be less than one-half inch. As discussed in the American
Petroleum Institute (API) Standard 653 Tank Inspection, Repair, Alteration, and Reconstruction (API653), brittle fracture is not a concern for tanks that have a shell thickness of less than one-half inch.
Therefore, brittle fracture evaluation per 40 CFR 112.7(i) is not required.
The ASTs will be of double-walled steel construction and provide intrinsic secondary
containment for 110 percent of the tank capacities. Since the secondary containment is not open to
precipitation, the volumes are sufficient to fully contain the product in the event of a leak from the
primary container. The interstitial space between the primary and secondary containers is inspected on a
monthly basis to detect any leak of product from the primary container.
There will be no corrosion protection system, per 40 CFR 112.8(c)(4).
There will be no tank heating coils, per 40 CFR 112.8(c)(7).
No effluent treatment systems, per 40 CFR 112.8(c)(9), will be installed at the facility.
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There will not be any partially buried or bunkered storage tanks, per 40 CFR 112.8(c)(5).
In addition, spill kits will be deployed on an as-needed basis.

4.8

Turbine Oil Containment and Spill Response


40 CFR 112.7(c)
1) The proposed wind farm will have 84 wind turbines, each of which will contain
approximately 66 gallons of gear oil, along with yaw and hydraulic oil. The turbines have
internal collection systems that are designed to prevent leaks from spreading outside their
nacelles. They are also located on concrete pads allowing visual inspection. Each turbine
will be inspected from the ground on a weekly basis. In addition, routine O&M activities
are conducted on turbine equipment every six months at which time gear oil, hydraulic oil
and yaw oil are topped off or changed out. Additional O&M work completed at this time
would include lubrication and filter change outs. The equipment will be inspected at that
time and documented on inspection forms similar to those contained in Appendix C. A spill
kit, stored at the O&M Building, will be used in the event of any leak or spill.
2) Personnel who observe visible oil leaks, which result in a loss of oil from the turbine gear
box, hydraulic system, or leaking fittings large enough to cause an accumulation of oil on
the concrete pad, surrounding soil, or on the turbine tower, shall notify the EHS Coordinator
or designee. The EHS Coordinator or designee will ensure the turbine will be promptly
repaired. If the leak is not repairable, the turbine will be removed from service until such
time the oil leak can be repaired or the malfunctioning parts can be replaced.
3) Spill kits will be deployed on an as-needed basis.

4.9

Transformer Oil Containment and Spill Response


40 CFR 112.7(c)
1) The electrical substation facility will be equipped with four pad-mounted electrical
transformers containing an estimated 12,000 to 15,000-gallons of transformer oil each
(48,000 to 60,000-gallons total). These transformers will be equipped with a concrete
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secondary containment structure designed to contain 110% of the entire contents of a single
transformer in case of a failure. The transformers will be formally inspected monthly, and
these inspections will be documented on the inspection forms contained in Appendix C. In
addition to the formal monthly inspections, informal inspections are also performed during
the course of each week as part of the routine operations of the site. Based on O&M
employee schedules and routine maintenance, any leaks from the equipment should be
observed within 48 hours (during the work week) to 72 hours (during the weekend) of
occurrence.
2) Each wind turbine will have its own step up dry-type transformer located within the rear
portion of the turbine nacelle. These transformers are not subject to 40 CFR 110 and 40
CFR 112 since they do not contain transformer oils.
3) Personnel who observe oil leaks, which result in a loss of oil from transformer puncture,
leakage, electrical failure, leaking fittings, or acts of god, large enough to cause an
accumulation of oil in the concrete secondary containment structure shall notify the EHS
Coordinator or designee. The EHS Coordinator or designee will ensure the transformer is
promptly repaired. If the leak is not repairable, the transformer contents will be transferred
to a temporary storage tank and the transformer repaired or replaced.
4) Dikes surrounding the transformers will be drained monthly, or immediately after a
significant rain event.
5) Each transformer will have a gauge indicating the level of dielectric fluid within it.
6) Spill kits will be deployed on an as-needed basis.

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4.10

Drum Containment and Spill Response

40 CFR 112.7(c)
4.10.1 Construction and Start-Up Phase
1) If 55-gallon drums of oil are used during facility construction and start-up, they will be
stored on-site, on secondary containment structures. Unused/used oil will be stored in 5gallon plastic containers, which are exempt from SPCC regulations, or in 55-gallon drums
stored on secondary containment structure. Such practices are also designed to prevent
drum corrosion by limiting drum/container contact with the ground. Used oil may also be
temporarily stored in 55-gallon drums during the construction and start-up phase, on
secondary containment structures prior to proper disposal.
2) Personnel who observe oil leaks that result in a loss of oil from drum puncture, leakage,
improper drum storage, or leaking fittings and large enough to cause an accumulation of oil
on the floor or in the secondary containment structure shall notify the EHS Coordinator or
designee. The EHS Coordinator or designee will ensure that the drum will be promptly
repaired. If the leak is not repairable, the drum contents should be transferred to another
drum or an over-pack drum may be used to contain the leaking drum. In addition, spill kits
will be deployed on an as-needed basis.

4.10.2 Operation and Maintenance Phase


1) The proposed facility will store its 55-gallon oil drums on secondary containment structures
within the facilitys O&M Building. Containers of oil that are less than 55-gallons (i.e., 5gallon plastic buckets) will also be stored within the O&M Building, on secondary
containment structures adjacent to the aforementioned 55-gallon drums. Such practices are
also designed to prevent drum corrosion by limiting drum/container contact with the
ground.
2) Personnel who observe oil leaks that result in a loss of oil from drum puncture, leakage,
improper drum storage, or leaking fittings and large enough to cause an accumulation of oil
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on the floor or in the secondary containment structure shall notify the EHS Coordinator or
designee. The EHS Coordinator or designee will ensure that the drum will be promptly
repaired. If the leak is not repairable, the drum contents should be transferred to another
drum or an over-pack drum may be used to contain the leaking drum. In addition, spill kits
will be deployed on an as-needed basis.
4.11

Supplemental Spill Prevention Procedures

4.11.1 Construction Phase


Spill prevention procedures include routine maintenance of construction equipment and storage
units and frequent inspections by construction personnel.
Construction personnel will inspect drum/container storage areas at least once a week, and
construction vehicles daily, and record noticeable changes or conditions. Key personnel will be familiar
with and instructed to follow this SPCC plan. The construction project will have a program in place to
improve maintenance and/or operating procedures through employee suggestions and management
advice.
Other discharge prevention measures at the Hounsfield Wind Farm are noted below.

Spill buckets will surround the fill ports on the ASTs. The spill buckets will be routinely
inspected for liquids and any accumulated water and oil pumped out.

Construction vehicles and equipment will be inspected for evidence of oil leakage. Any
vehicles or equipment that are leaking oil will be repaired and the impacted soils
containerized and properly disposed of.

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4.11.2 Operation and Maintenance Phase


Spill prevention procedures include routine maintenance of proposed facility equipment and
storage units and frequent inspections by facility personnel. Facility personnel will inspect ASTs,
containment areas, drum/container storage areas, transformers, and turbines at least once a week and
record noticeable changes or conditions. Key personnel will be familiar with and instructed to follow
this SPCC plan. The proposed facility has a program in place to improve maintenance and/or operating
procedures through employee suggestions and management advice.

4.12

Supplemental Spill Response Procedures


40 CFR 112.7(a)(5)
This sub-section describes the response and clean-up procedures in the event of any oil

discharge. The uncontrolled discharge of oil to groundwater, surface water, or soil is prohibited by New
York State laws. Immediate action must be taken to control, contain, and recover discharged product.
In general, the following steps will be taken:

Eliminate potential spark sources;

If possible and safe to do so, identify and shut down the source of the discharge to stop the
flow;

Contain the discharge with absorbents, berms, fences, trenches, sandbags, or other material;

Contact the Spill Response Coordinator or his/her alternate;

Contact regulatory authorities and the response organization; and

Collect and dispose of recovered products according to appropriate regulations.

For the purpose of establishing appropriate response procedures, this SPCC Plan classifies
discharges as either minor or major, depending on the volume and characteristics of the material
released.
A list of Emergency Contacts is provided in Section 2.6 of this plan. The list is also posted at
prominent locations throughout the facility. A list of discharge response materials that will be kept at the
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facility is included in Appendix C.


During the construction phase, on-site equipment (i.e., excavators, backhoe/loaders, dump truck,
etc.) will be utilized at spill sites on an as-needed basis.
During the operation phase, site specific backhoe/loaders and dump trucks will be utilized at
spill sites on an as-needed basis.

4.12.1 Response to a Minor Discharge


A minor discharge is defined as one that poses no significant harm (or threat) to human health
and safety or to the environment. Minor discharges are those where:

The quantity of product discharged is less than 5 gallons;

The product is contained under the control of the spiller;

The product has not and will not reach the States water or any land;

Clean-up of the spilled product was completed within 2 hours of discovery;

There is little risk to human health or safety; and

There is little risk of fire or explosion.

Minor discharges can usually be cleaned up by O&M personnel. The following guidelines
apply:

Immediately notify the Spill Response Coordinator.

Under the direction of the Spill Response Coordinator, contain the discharge with discharge
response materials and equipment. Place discharge debris in properly labeled waste
containers.

The Spill Response Coordinator will complete the discharge notification form (Appendix C)
and attach a copy to this SPCC Plan.

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4.12.2 Response to a Major Discharge

A major discharge is defined as any discharge other than minor (see Section 4.12.1 of
this plan).

In the event of a major discharge, the following guidelines apply:

All workers must immediately evacuate the discharge site via the designated exit routes and
move to the designated staging areas at a safe distance from the discharge. Exit routes are
included on the facility diagram and posted in the O&M Building that contains the spill
response equipment.

If the Spill Response Coordinator is not present at the facility, the senior on-site person will
notify the Spill Response Coordinator of the discharge and has authority to initiate
notification and response. Certain notifications are dependent on the circumstances and
type of discharge. For example, if oil reaches a sanitary sewer, the publicly owned
treatment works (POTW) should be notified immediately. A discharge that threatens Lake
Ontario may require immediate notification to the Coast Guard National Response Center
(800-424-8802).

The Spill Response Coordinator (or senior on-site person) must call for medical assistance if
workers are injured.

The Spill Response Coordinator (or senior on-site person) must notify the Fire Department
or Police Department (911).

The Spill Response Coordinator (or senior on-site person) must call the spill response and
clean-up contractors listed in Section 2.8 of this plan.

The Spill Response Coordinator (or senior on-site person) must immediately contact the
NYSDEC (800-457-7362).

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The Spill Response Coordinator (or senior on-site person) must record the call on the
Discharge Notification form in Appendix C and attach a copy to this SPCC Plan.

The Spill Response Coordinator (or senior on-site person) coordinates clean-up and obtains
assistance from a clean-up contractor or other response organization as necessary.

If the Spill Response Coordinator is not available at the time of the discharge, then the next
highest person in seniority assumes responsibility for coordinating response activities.
Due to the remote nature of the facility, removal and segregation of the media impacted by a
major discharge will commence immediately upon discovery by on-site personnel, using equipment cited
in Section 4.12 of this plan. Once the impacted media is removed and isolated, confirmatory sampling of
the adjacent in-situ media will be conducted to verify that no more media needs to be removed. These
clean-up procedures will be conducted under the supervision of the Spill Response Coordinator (or
senior on-site person), in accordance with NYSDEC Spill Technology and Remediation Series (STARS)
Memo #1 (Petroleum-Contaminated Soil Guidance Policy). The spill response and clean-up contractors
listed in Section 2.8 of this plan will take over the above-mentioned remedial operations upon arrival to
the site.
Once these clean-up procedures have been completed to the satisfactory of the NYSDEC, a spill
clean-up report will be issued to the NYSDEC detailing the events that occurred following the discovery
of the major discharge. This report will include, but not be limited to the following:

Notification information cited in Section 4.12.4 of this plan;

Waste information (i.e., quantity, containerization type, disposal confirmation, etc.); and,

Confirmatory sampling details/results.

In addition, data generated during these clean-up procedures (i.e., analytical data, GPS
coordinates, etc.) will be made available to the NYSDEC in ESRI GIS format.

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4.12.3 Waste Disposal


Wastes resulting from a minor discharge response will be containerized in impervious bags,
drums, or buckets. The Spill Response Coordinator will characterize the waste for proper disposal and
ensure that it is removed from the facility by a licensed waste hauler within two months. Wastes
resulting from a major discharge response will be removed and disposed of by a clean-up contractor.

4.12.4 Discharge Notification

40 CFR 112(a)(4)
If petroleum impacts soil or water, or the spill is not cleaned up in two hours, or is not under the
control of the facility, or involves more than 5 gallons of oil, the Spill Response Coordinator will call the
NYSDEC (800-457-7362).
Any size discharge (i.e., one that creates a sheen, emulsion, or sludge) that affects or threatens to
affect navigable waters or adjoining shorelines must be reported immediately to the National Response
Center (1-800-424-8802). The Center is staffed 24 hours a day.
A summary sheet is incorporated into the Discharge Notification Form (Appendix C) to
facilitate reporting. The person reporting the discharge must provide the following information:

Name, location, organization, and telephone number;

Name and address of the party responsible for the incident;

Date and time of the incident;

Location of the incident (GPS Coordinates);

Source and cause of the release or discharge;

Types of material(s) released or discharged;

Quantity of materials released or discharged;

Danger or threat posed by the release or discharge;

Number and types of injuries (if any);

Media affected or threatened by the discharge (i.e., water, land, air);


4-20

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11/6/2009, 3:18 PM

Weather conditions at the incident location; and

Any other information that may help emergency personnel respond to the incident.

Contact information for reporting a discharge to the appropriate authorities is listed in Section
2.7 of this Plan and is also posted in prominent locations throughout the facility (e.g., in the O&M
Building, etc.).
In addition to the above reporting, 40 CFR Part 112.4 requires that information be submitted to
the USEPA Regional Administrator and the appropriate state agency in charge of oil pollution control
activities (see contact information in Section 2.7) whenever the facility discharges (as defined in 40 CFR
Part 112.1(b)) more than 1,000 gallons of oil in a single event, or discharges (as defined in 40 CFR Part
112.1(b)) more than 42 gallons of oil in each of two discharge incidents within a 12-month period. The
following information must be submitted to the USEPA Regional Administrator and to NYSDEC within
60 days:

Name of the facility;

Name of the owner/operator;

Location of the facility;

Maximum storage or handling capacity and normal daily throughput;

Corrective action and countermeasures taken, including a description of equipment repairs


and replacements;

Description of facility, including maps, flow diagrams, and topographical maps;

Cause of the discharge(s) to navigable waters and adjoining shorelines, including a failure
analysis of the system and subsystem in which the failure occurred;

Additional preventive measures taken or contemplated to minimize possibility of


recurrence; and

Other pertinent information requested by the Regional Administrator.

A standard report for submitting the information to the USEPA Regional Administrator and to
NYSDEC is included in Appendix C of this Plan.

4-21
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4.12.5 Clean-Up Contractors and Equipment Suppliers


Contact information for specialized spill response and clean-up contractors is provided in
Section 2.8 of this Plan. These contractors have the necessary equipment to respond to a discharge of oil
that affects neighboring bodies of water (i.e., streams, creeks, lakes, etc.), including floating booms and
oil skimmers.
Spill kits are located inside the O&M Building. Once assembled, the inventory of response
supplies and equipment will be documented in the spill response kit inspection checklist located in
Appendix C of this Plan. The inventory will be verified on a monthly basis. Additional supplies and
equipment may be ordered from the following sources:

4.13

Dival Safety

(800) 343-1354

Grainger

(585) 427-8570

Practicability of Secondary Containment


40 CFR 112.7(d)
The ASTs will be designed to contain 110% secondary containment in accordance with

application state and federal regulations. In addition, where required by regulations, all AST piping will
have secondary containment. Drums and pails will be staged on secondary containment structures.
The wind turbine generators are not required to have secondary containment; however, they do
have internal collection systems that are designed to prevent leaks from spreading outside their nacelles.
They are also located on concrete pads allowing visual inspection. Each turbine will be inspected from
the ground on a weekly basis. In addition, routine O&M activities are conducted on turbine equipment
every six months at which time gear oil, hydraulic oil and yaw oil are topped off or changed out.
Additional O&M work completed at this time would include lubrication and filter change outs. The
equipment will be inspected at that time and documented on inspection forms similar to those contained
in Appendix C. A spill kit, stored at the O&M Building, will be used in the event of any leak or spill.

4-22
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5.0

INSPECTION AND RECORDS


40 CFR 112.7(e)

5.1

Construction Phase
Construction personnel will regularly inspect all oil storage areas during the construction of the

facility. In addition, the supervisory personnel will conduct routine inspections of all generators,
construction vehicles, and the surrounding areas, noting the condition of vehicle tanks, drum storage, and
generators. Examples of inspection forms are provided in Appendix C. The inspection procedures and a
record of the inspections, signed by the EHS Coordinator or designee or inspector, will be maintained in
the construction records in the on-site construction trailer or O&M Building. These records will be
maintained for a period of three years.

5.2

Operation and Maintenance Phase


Facility O&M personnel will regularly inspect all oil storage areas during normal facility

operations. In addition, the supervisory personnel conduct routine inspections of all turbines, ASTs, the
O&M Building, the electrical substation, and the surrounding areas, noting the condition of transformers,
associated containment structures, drum storage, and turbines. Examples of inspection forms are
provided in Appendix C. The inspection procedures and a record of the inspections, signed by the EHS
Coordinator or designee or inspector, will be maintained in the facility records in the O&M Building.
These records will be maintained for a period of three years.

5-1
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6.0

PERSONNEL TRAINING AND RECORDS


40 CFR 112.7(f)

6.1

Construction Phase
The EHS Coordinator should ensure that all construction personnel are familiar with proper

operation and maintenance of equipment to prevent discharges of oil. All personnel should be familiar
with applicable pollution control laws, regulations, and rules. The EHS Coordinator will schedule
periodic spill prevention briefings at intervals frequent enough to assure adequate understanding of this
SPCC Plan. These training sessions will include descriptions of known spill events or failures,
malfunctioning components, and recently developed precautionary measures.
Records of the briefings and discharge prevention training will be kept on the form shown in
Appendix C and maintained with this SPCC Plan for a period of three years.

6.2

Operation and Maintenance Phase


The EHS Coordinator will ensure that all personnel are familiar with proper operation and

maintenance of equipment to prevent discharges of oil. All personnel will be familiar with applicable
pollution control laws, regulations, and rules. The EHS Coordinator will schedule periodic spill
prevention briefings at intervals frequent enough to assure adequate understanding of the SPCC Plan.
These training sessions will include descriptions of known spill events or failures, malfunctioning
components, and recently developed precautionary measures.
Records of the briefings and discharge prevention training will be kept on the form shown in
Appendix C and maintained with the SPCC Plan for a period of three years.

6-1
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7.0

SECURITY
40 CFR 112.7(g)
Since both the temporary off-loading facility and proposed permanent slip (see Section 4.5) are

subject to U.S. Coast Guard Regulation 33 CFR 105 (Maritime Security: Facilities), the following will
be conducted prior to the start of the project:

A Facility Security Assessment, per 33 CFR 105 Subpart C, will be conducted;

Security measures will be established to address the findings of the aforementioned


assessment and pursuant to 33 CFR 105 Subpart B; and,

If required, a Facility Security Plan will be generated in accordance with 33 CFR 105
Subpart D.

7.1

Construction Phase
At the end of each day, to the extent possible, construction vehicles will be parked in a central

staging area. This staging area will be equipped with sufficient lighting to conduct inspections and, if
necessary, any required clean-up operations.
The secondary containers used for drum storage, cited in Section 4.10 of this plan, will be in
mobile box structures, with lockable doors.
All ASTs will be protected via temporary barriers that are capable of stopping typical
construction vehicles. All AST fill ports will be locked, and controls for the fuel pumps associated with
these ASTs (if any) will be protected via lockout/tag out procedures.

7.2

Operation and Maintenance Phase

The Proposed Hounsfield Wind Farm will operate 24 hours a day, seven days a week. Wind
farm operations personnel will be on-site 24 hours a day, seven days a week. The O&M Building is

7-1
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locked when staff is not present. In addition, the access door to each turbine will be locked unless
undergoing inspection or maintenance activities. The electrical substation will be surrounded by a chain
link fence with a locked gate. Visitors are registered and escorted through the project site, unless the
Operations Supervisor or designee waives the escort requirement, such as routine maintenance
personnel, landowner guests, etc. Individuals in vehicular traffic granted entry into the wind farm area
are warned verbally or by appropriate signs to ensure vehicles do not endanger oil-related equipment.
The O&M Building and electrical substation will be equipped with sufficient lighting to conduct
inspections and if necessary, any required clean-up operations.
All ASTs will be protected via concrete bollards that are capable of stopping typical service
vehicles. All AST fill ports will be locked, and controls for the fuel pumps associated with these ASTs
(if any) will be protected via lockout/tag out procedures.

7-2
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11/6/2009, 3:18 PM

FIGURES

SITE
LOCATION
Lake Ontario

St Lawrence
County

Fort
Fort Drum
Drum

11

Jefferson
County
11

CA

NA
ITE
D
DS A
TA
TE
S

GALLOO
ISLAND

81

UN

Lewis
County

J:\11175332.00000\DB\GIS\SITE LOCATION.mxd 11/3/2008 11:01:11 AM Lumb, M

LAKE ONTARIO

Oswego
County

Oneida
County
Wayne
County

Cayuga
County

Onondaga
County

481

Syracuse

10

Madison
County

SITE LOCATION MAP


HOUNSFIELD WIND FARM
JEFFERSON COUNTY, NEW YORK

Madison
County

10 Miles

FIGURE 1

LEGEND

L+m NP

W I
W mMTION
TAX IP. NO. -1-4

WIND TURBINE GENERATOR

METEOROLOGICAL TOWER

(
. ........... . . . .
I

'.

.I..

--------

APPROXIMATE WETLAND LOCATION

100' NYSDEC WELAND BUFFER


ELEVATION CONTOUR
ACCESS ROAD WITH ADJACENT
ELECTRICAL COLLECION SYSTEM

LAKE ONTARIO

LAKE ONTARIO

w+mN I P

CMAkVtwH
TAX D. NO. w
1
C
d
C
T
A
J
Iw El ME5

SCALE IN FEET

OFF1 OADlNG FACll mFS I AYOV[

CQNCFPTUAI

.. -

--

-,

. . . . .

4
-

SCALE

PROPOSED PERMANENT SUP


AND TEMPOWRY O F W I N G
FACILTY LOCATION

IN FEET

--

.-

.5

<\

,
..,
. -.
- <

---..

NOTES:
1. GROUNDSURFACE TOPOGRAPHY FROM 2008
BASE MAPPING.
2. BATHYMETRY FROM GEOPHYSICAL SURVEY
PERFORMED BY OCEAN SURVEYS, INC.
AUGUST 2008.

0
- O
SCALE IN FEET

HOUNSFIELD WIND FARM


0FFLOADlNG FACl LlTY LAYOUT

LEGEND
EXISTING ELEVATION CONTOUR (FT.)

URS

FIGURE 4

100'

WTG

100'

w
SCALE IN FEET

>
>
>
>

a.wL

LEGEND
WlND TURBINE GENEMTOR
FLOW DIRECTION OF OIL IN
M E M N T OF A RELEASE

UPSTATE NEW YORK

HOUNSFIELD WlND FARM

II

POWER CORPORATION

URS Cornoration

SPILL ROUTE MAP FOR TYPICAL


INLAND WIND TURBINE

,.

77 Goodell S t m t . ~ h a l o ,N.Y. 14203


(71 6)856-5636
(716)856-2545 fox

>
>

>

DATE:

OCTOBER 2009

FIGURE 5

loo'

LO

100'

6 Rm
m

W G

SCALE IN FED

LEGEND
WlND TURBINE GENERATOR
FLOW DIRECTION OF OIL IN
THE EVENT OF A RELEASE

UPSTATE NEW YORK

HOUNSFIELD WlND FARM

POWER CORPORATION

SPILL ROUTE MAP FOR TYPICAL


LAKE SHORE WIND TURBINE

Cornoration

,, -Urul
S t m t , ~ u h o l o , N.Y. 14203
(71 6)a56-5636
- (71 6)856-2545 fax

DATE:

OCTOBER 2009

FIGURE 6

\
\

\
\
\
\

UNDERGROUND POWER FEED


FOR FUEL STORAGE

FUELING
DISPENSERS
(GASBOY OR
APPROVED EQUAL

COVERED CREW
BOAT ALCOVE

CARD READER
(E.J. WARD OR
APPROVED EQUAL)

FUELING ISLAND
CANOPY (FASHION
CANOPY OR
APPROVED EQUAL)

2,000 GALLON
GASOLINE ABOVE
GROUND STORAGE
TANK (CONVAULT OR
APPROVED EQUAL) -

I
W

,
i
,

(3

I
I
I

I
I

SPILL KIT

I
I
I
I
I
I

>
>
>
1

,---+-II

I
II
I

I
I

SCALE: 1 " = 30'

>
?
>1

>
L
2

3
>
I
>

?
4I
I

HOUNSFIELD WIND FARM

CLIENT:

UPSTATE NEW YORK


POWER CORPORATION

URS Corporation
77 Goodell Street. Bu falo. N.Y. 14203
- (71 6)856-2545 fax
(71 6)856-5636

FUEL STORAGE AND


FUELING ISLAND FOR BOAT SLIP
DATE:

OCTOBER 2009

FIGURE 9

APPENDIX A
CERTIFICATION OF SUBSTANTIAL HARM

CERTIFICATION OF THE APPLICABILITY OF THE


SUBSTANTIAL HARM CRITERIA CHECKLIST

Facility Name:

Proposed Hounsfield Wind Farm

Facility Address:

Galloo Island, Hounsfield, New York

1. Does the facility transfer oil over water to or from vessels and does the facility have a total oil
storage capacity greater than or equal to 42,000 gallons?
YES

NO

2. Does the facility have a total oil storage capacity greater than or equal to 1 million gallons and does
the facility lack secondary containment that is sufficiently large to contain the capacity of the largest
aboveground oil storage tank plus sufficient freeboard to allow for precipitation within any
aboveground oil storage tank area?
YES

NO

3. Does the facility have a total oil storage capacity greater than or equal to 1 million gallons and is the
facility located at a distance (as calculated using the formula in Attachment C-III, Appendix C, 40
CFR 112 or a comparable formula1) such that a discharge from the facility could cause injury to fish,
wildlife and sensitive environments? For further description of fish and wildlife and sensitive
environments, see Appendices I, II, and III to the DOC/NOAAs Guidance for Facility and Vessel
Response Environments (Section 10, Appendix E, 40 CFR 112 for availability) and the applicable
Area Contingency Plan.
YES

NO

4. Does the facility have a total oil storage capacity greater than or equal to 1 million gallons and is the
facility located at a distance (as calculated using the appropriate formula (Attachment C-III,
Appendix C, 40 CFR 112 or a comparable formula1) such that a discharge from the facility would
shut down a public drinking water intake2?
YES

NO

5. Does the facility have a total oil storage capacity greater than or equal to 1 million gallons and
has the facility experienced a reportable oil spill in an amount greater than or equal to 10,000
gallons within the last 5 years?
YES

NO

CERTIFICATION
I certify under penalty of law that I have personally examined and am familiar with the
information submitted in this document, and that based on my inquiry of those individuals responsible
for obtaining this information, I believe that the submitted information is true, accurate, and complete.
Signature

Title

Name (Please type or print)

Date

1
2

If a comparable formula is used, documentation of the reliability and analytical soundness of


the comparable formula must be attached to this form.
For the purposes of 40 CFR Part 112, public drinking water intakes are analogous to public
water systems as described at 40 CFR 143.2c.

APPENDIX B
LUBRICATION SPECIFICATIONS FOR
VESTAS MODEL V90-3.0 MW WIND TURBINE

Class I

TSD 4000258-01 EN

2004-10-07

General Specification

V82-1.65 MW MK II

NM82/1650 Vers. 2

Vestas Wind Systems A/S Alsvej 21 8900 Randers Denmark www.vestas.com

Printout from Extranet & CD will not be Updated Automatically

TSD 4000258-01 EN
Issued by: Technology, Documentation
Type: Technical Sales Document

General Specification
V82-1.65 MW MK II
NM82/1650 vers.2

Date: 2004-10-11
Class: I
Page 2 of 14

Illustration

Radius 41 m

100 m
109.5 m
111 m
119 m
121 m
Hub
height
59 m
68.5 m
70 m
78 m
80 m

Vestas Wind Systems A/S Alsvej 21 8900 Randers Denmark www.vestas.com

Printout from Extranet & CD will not be Updated Automatically

TSD 4000258-01 EN
Issued by: Technology, Documentation
Type: Technical Sales Document

50 Hz
1650 kW
82 m
5281 m2
59 m, 68.5 m, 70 m,
78 m
14.4 rpm

Hub height. IEC IIb


Rotational speed

60 Hz UL
1650 kW
82 m
5281 m2

70 m, 78 m.

59 m, 70 m, 80 m

14.4 rpm

14.4 rpm

50Hz
EN-GJS-400-18U-LT
RAL 7035
Acc. to DS EN ISO 12944:C5 I

60Hz
EN-GJS-400-18U-LT
RAL 7035
Acc. to DS EN ISO 12944:C5 I

50Hz
3 pieces
61.8 m/s
5

60Hz
3 pieces
61.8 m/s
5

3447 mm

3447 mm

5.0 %

5.0 %

Active Stall
Upwind

Active Stall
Upwind

Rotor
Number of blades
Tip speed (synchronous)
Rotor shaft tilt
Eccentricity
(tower center to hub center)
Solidity (Total blade area/rotor
area)
Power regulation
Rotor orientation

60 Hz
1650 kW
82 m
5281 m2

Nacelle Base Frame


Material
Standard colour
Corrosion class, outside

Date: 2004-10-11
Class: I
Page 3 of 14

Main Data
Nominal Power
Rotor diameter
Swept area

General Specification
V82-1.65 MW MK II
NM82/1650 vers.2

Blades
50Hz
60Hz
AL 40
AL 40
40 m
40 m
Carbon/wood/glass/epoxy
Carbon/wood/glass/epoxy
RAL 7035
RAL 7035
Class 2: (30-70%) in accordance
Class 2: (30-70%) in accordance
Gloss
with (1), to be measured acc. to
with (1), to be measured acc. to
DS/ISO2813
DS/ISO2813
Type of rotor air brake
Full blade
Full blade
Blade profiles

FFA -W3, NACA 63.4

FFA - W3, NACA 63.4


Twist
20
20
Largest chord
3.08 m
3.08 m
Blade area (projected)
86 m2
86 m2
Note! (1) Technical Criteria for Danish Approval Scheme for Wind Turbines
Type description
Blade length
Material
Standard colour

Vestas Wind Systems A/S Alsvej 21 8900 Randers Denmark www.vestas.com

Printout from Extranet & CD will not be Updated Automatically

TSD 4000258-01 EN
Issued by: Technology, Documentation
Type: Technical Sales Document

50Hz
Forged shaft and flange
34CrNiMo6 + QT
Acc. to DS EN ISO 12944:C2

60Hz
Forged shaft and flange
34CrNiMo6 + QT
Acc. to DS EN ISO 12944:C2

50Hz
Spherical roller bearing
1 piece
Oil pump

60Hz
Spherical roller bearing
1 piece
Oil pump

50Hz
Flange bearing
EN-GJS-400-18U-LT

60Hz
Flange bearing
EN-GJS-400-18U-LT

50 Hz
1. step planet, 2. step helical
Cast
1:70.2
1800 kW
SF > 1.6

60Hz
1. step planet, 2. step helical
Cast
1:84.3
1800 kW
SF > 1.6

SH > 1.25

SH > 1.25

SS > 1.3
Labyrinth
App. 250 l

SS > 1.3
Labyrinth
App. 250 l

Gearbox
Type description
Gear house material
Ratio
Mechanical power
Bending strength acc. to ISO 6336
Surface durability acc. to ISO
6336
Scuffing safety acc. to DNV 41.2
Shaft seals
Oil sump

11

60Hz
Spherical
EN-GJS-400-18U-LT
Acc. to DS EN ISO 12944:C5 I

Main Bearing Housing


Type description
Material

10

50Hz
Spherical
EN-GJS-400-18U-LT
Acc. to DS EN ISO 12944:C5 I

Main Bearing
Type description
Number of
Lubrication

60 Hz
Ball bearing
3 pcs.

Main shaft
Type description
Material
Corrosion class

50 Hz
Ball bearing
3 pcs.

Hub
Type description
Material
Corrosion class, outside

Date: 2004-10-11
Class: I
Page 4 of 14

Blade bearing
Type description
Number of bearings

General Specification
V82-1.65 MW MK II
NM82/1650 vers.2

Cartridge Gear Heater - for Arctic Version only


Rating
Number of

50 Hz
800 W/ pcs.
4 pieces

60 Hz
800 W/ pcs.
4 pieces

Vestas Wind Systems A/S Alsvej 21 8900 Randers Denmark www.vestas.com

Printout from Extranet & CD will not be Updated Automatically

TSD 4000258-01 EN
Issued by: Technology, Documentation
Type: Technical Sales Document

12

50 Hz
1 x 230 V

60Hz
3 x 480 V

50 Hz
46.2 kW

60 Hz
46.2 kW

60Hz
3 x 600 V
20 kW
2 pieces

Mechanical Shaft Brake


50 Hz
Active Brake
Steel, mounted on high speed
shaft
2 piece

Brake disc
Number of calipers

60Hz
Active Brake
Steel, mounted on high speed
shaft
2 piece

Hydraulic Power Unit for Mechanical Shaft Brake


Voltage
Working pressure range
Oil capacity

20

60 Hz
37.5 kW

50 Hz
3 x 690 V
20 kW
2 pieces

Type description

19

50 Hz
37.5 kW

Electrical Nacelle Heater - for Arctic Version only


Voltage
Power
Number of heaters

18

60 Hz
41.3 kW

Water Cooler/ Radiator


Cooling capacity

17

50 Hz
41.3 kW

Water Pump
Voltage

16

60Hz
3 x 480 V

Oil Cooler
Cooling capacity

15

50 Hz
3 x 690 V

Heat Exchange Unit (Water/Oil)


Cooling capacity

14

Date: 2004-10-11
Class: I
Page 5 of 14

Oil pump
Voltage

13

General Specification
V82-1.65 MW MK II
NM82/1650 vers.2

50 Hz
3 x 690 V
140-150 bar
11 l

60Hz
3 x 480 V
140-150 bar
11 l

50 Hz
Flexible coupling, constant rpm

60Hz
Flexible coupling, constant rpm

Coupling
Type description

Vestas Wind Systems A/S Alsvej 21 8900 Randers Denmark www.vestas.com

Printout from Extranet & CD will not be Updated Automatically

TSD 4000258-01 EN
Issued by: Technology, Documentation
Type: Technical Sales Document

21

General Specification
V82-1.65 MW MK II
NM82/1650 vers.2

Date: 2004-10-11
Class: I
Page 6 of 14

Generator
Type description
Rated power
Apparent power
Rated current
Max power at Class F

PN
SN
IN
PFma

50 Hz
1 speed generator, water cooled
1650 kW
1805 kVA
1510 A

60 Hz
1 speed generator, water cooled
1650 kW
1808 kVA
1740 A

1815 kW

1815 kW

1661 A
400 A

1914 A
430 A

QN

731 kvar

740 kvar

Q0

478 kvar

447 kvar

P
n0
nN
sN
UN
F

6
1000 rpm
1012 rpm
1.20 %
3 x 690 V
50 Hz

IP54

6
1200 rpm
1214 rpm
1.17 %
3 x 600 V
60 Hz

IP54

F/B

F/B

Max current at Class F


No load current
Reactive power consumption
at rated power
(tolerance. acc to IEC 60034
1)
Reactive power consumption
at no load (tolerance. acc to
IEC 60034-1)
Number of poles
Synchronous rotation speed
Rotation speed at rated power
Slip at rated power
Voltage
Frequency
Coupling
Enclosure
Insulation class/ Temperature
increase
22

IFmax
I0

Yaw System Ball Bearing Slewing Ring


Type description

23

50 Hz
Planetary gear motor
app. 1:1687
3 x 690 V
920 rpm
6 pieces

60 Hz
Planetary gear motor
app. 1:1687
3 x 480 V
1140 rpm
6 pieces

50 Hz
Hydraulic disc brake
6 pieces

60 Hz
Hydraulic disc brake
6 pieces

50 Hz
3 x 400/ 3x 690 V
140-150 bar
App. 10 l.

60 Hz
3 x 480 V
140-150 bar
App. 10 l.

Yaw System Yaw Brake


Type Description
Number of Yaw Friction Units

25

60 Hz
Ball bearing, internal gearing

Yaw System Yaw Gear and Motors


Type description
Gear ratio of yaw gear unit
Voltage
Rotational speed at full load
Number of yaw gears

24

50 Hz
Ball bearing, internal gearing

Hydraulic Power Unit for Yaw Brake


Voltage
Working pressure range
Oil capacity

Vestas Wind Systems A/S Alsvej 21 8900 Randers Denmark www.vestas.com

Printout from Extranet & CD will not be Updated Automatically

TSD 4000258-01 EN
Issued by: Technology, Documentation
Type: Technical Sales Document

26

Access conditions

60 Hz
Conical, tubular
Welded steel plate
Acc. to DS EN ISO 12944: C5 I
RAL 7035
Internal, safety harness, ladder
cage

50 Hz
3 x 690 V
50 Hz
Soft with thyristors
IEC

60 Hz
3 x 600 V
60 Hz
Soft with thyristors
UL

50 Hz
+10 % (60 sec.)
-10 % (60 sec.)
+12.5 % (0.1 sec.)
-15 % (0.1 sec.)
+1 Hz (0.2 sec.)
- 2 Hz (0.2 sec.)
15 % (60 sec.) phase to ground
2 % (60 sec.) phase to ground
25 kA at 690V
Max 1% of any single harmonic
Max 3% total harmonic distortion

Solidly grounded wye at


secondary (690 V) side of
transformer

60Hz
+10 % (60 sec.)
-10 % (60 sec.)
+12.5 % (0.1 sec.)
-15 % (0.1 sec.)
+1 Hz (0.2 sec.)
- 2 Hz (0.2 sec.)
15 % (60 sec.) phase to ground
2 % (60 sec.) phase to ground
30 kA at 600V
Max 1% of any single harmonic
Max 3% total harmonic distortion

Solidly grounded wye at


secondary (600 V) side of
transformer

Electrical Grid Requirements


Max. voltage
Min. voltage
Max. voltage
Min. voltage
High frequency
Low frequency
Maximum asymmetri current
Maximum asymmetri voltage
Maximum short circuit current
Single harmonic
Total harmonic distortion
Connection

29

50 Hz
Conical, tubular
Welded steel plate
Acc. to DS EN ISO 12944: C5 I
RAL 7035
Internal, safety harness, ladder
cage

Wind Turbine Main Panel/ Control panel/ phase comp. panel


Voltage
Frequency
Cut-in system
Design Standard

28

Date: 2004-10-11
Class: I
Page 7 of 14

Tower
Type Description
Material
Corrosion class, outside
Colour

27

General Specification
V82-1.65 MW MK II
NM82/1650 vers.2

Integrated Grid Connection System, IGC System, Transformer in tower - Optional


(IGC is not delivered in the US)
Power Transformer incl. Metal Enclosure
50 Hz
60 Hz
Type description
Cast Resin (dry type)
Cast Resin (dry type)
Apparent power
1800 kVA
1800 kVA
Primary voltage
10 24 kV+/- 2 x 2.5 %
10 24 kV+/- 2 x 2.5 %
Secondary voltage
0.690 kV
0.600 kV
Frequency
50 Hz
60 Hz
Dyn, Solidly grounded wye at 690 Dyn, Solidly grounded wye at 600
Coupling group
V
V
Switch gear
Type description
Gas insulated SF6 ring main unit
Gas insulated SF6 ring main unit
Nominal voltage
24 kV
24 kV
Frequency
50 Hz
60 Hz

Vestas Wind Systems A/S Alsvej 21 8900 Randers Denmark www.vestas.com

Printout from Extranet & CD will not be Updated Automatically

TSD 4000258-01 EN
Issued by: Technology, Documentation
Type: Technical Sales Document

31

Date: 2004-10-11
Class: I
Page 9 of 14

Climate and Site Conditions regarding structural design


Design life time
Temperature interval for operation
Temperature interval for structure
A-factor
Form factor, c
Annual average wind speed
Wind shear
Extreme wind speed
Survival wind speed
Automatic stop limit
Re-cut in
Characteristic turbulence intensity
acc. to IEC 61400-1 (15 m/s)
Air density
Maximum in-flow angle

32

General Specification
V82-1.65 MW MK II
NM82/1650 vers.2

50 Hz IEC IIb
20 years
See specifications below
See specifications below
9.59 m/s
2.0
8.5 m/s
0.20
42.5 m/s (10 min. average)
59.5 m/s (3 sec. average)
20 m/s (10 min. average)
18 m/s (10 min. average)
16% (including wind farm
turbulence)
1.225 kg/m3
8

60 Hz IEC IIb
20 years
See specifications below
See specifications below
9.59 m/s
2.0
8.5 m/s
0.20
42.5 m/s (10 min. average)
59.5 m/s (3 sec. average)
20 m/s (10 min. average)
18 m/s (10 min. average)
16% (including wind farm
turbulence)
1.225 kg/m3
8

Specific Climate and Site Conditions


Standard (only 50
Hz)

Tropical -20 to +40C


(50 + 60 Hz)

Arctic (50 + 60 Hz)

Temperature interval for


-20 to +30C
-20 to +35C (+40C)
-30 to +30C
operation1,2,3
Temperature interval for structure -20 to +50C
-20 to +50C
-40 to +50C
1
Note! For Tropical! Rated power is reduced to 1500 kW for temperature between +35C and +40C.
2
Note! No operation if temperature is below -10C in control panel or gear oil sump. Heating systems are
optional.
3
Note! If the windturbine is placed more than 1000m above sea level, a higher temperature rise than usual
might occur in the generator, the transformer and other electrical components. In this case a periodic
reduction of rated power might occur, even if the ambient temperature is within specified limits. Furthermore
increased risk of icing up occur at sites more than 1000m above sea level.
33

Conditions for Power Curve (at hub height)


Air density
Wind shear
Turbulence intensity
Blades
Ice/snow on blades
Leading Edge
Rain
Terrain
Inflow angle
Grid frequency
Verification acc. to

50 Hz
1.225 kg/m3
0.12-0.16
11-16 %
Clean
No
No damage
No
IEC 61400-12
02
50 0.5
IEC 61400-12

60Hz
1.225 kg/m3
0.12-0.16
11-16 %
Clean
No
No damage
No
IEC 61400-12
02
600.5 Hz
IEC 61400-12

Vestas Wind Systems A/S Alsvej 21 8900 Randers Denmark www.vestas.com

Printout from Extranet & CD will not be Updated Automatically

Class 1
Item no. 950010.R1
2004-03-02

General Specification
V90 3.0 MW
60 Hz
Variable Speed Turbine

WWW.VESTAS.COM

Vestas Wind Systems A/S


Smed Soerensens Vej 5
DK-6950 Ringkoebing

10e

Item no.: 950010.R1


Issued by: R&D department

General Specification for V90 3.0 MW


60 Hz Variable Speed Turbine

Date:
Class:
Type:

2004-03-02
I
Man.

Contents .........................................................................................................................................Page
1.

General Description.................................................................................................................... 3
1.1
1.2
1.3
1.4
1.5
1.6

2.

Main Data................................................................................................................................... 11
2.1
2.2
2.3

3.

Power Curve, Calculated ..................................................................................................................11


Annual Production V90-3.0MW.........................................................................................................17
Noise curves V90-3.0 MW ................................................................................................................18

Micro Siting and Network Connection.................................................................................... 21


3.1
3.2
3.3

4.

Nacelle Description .............................................................................................................................3


Rotor V90 ............................................................................................................................................6
Control and Regulation .......................................................................................................................7
Monitoring............................................................................................................................................9
Lightning Protection ..........................................................................................................................10
Service ..............................................................................................................................................10

Siting in Wind Farms .........................................................................................................................21


Terrain Conditions.............................................................................................................................21
Connection to the Electrical Power Grid ...........................................................................................21

General Ambient Design Criteria ............................................................................................ 22


4.1
4.2

General Conditions ...........................................................................................................................22


Wind Conditions ................................................................................................................................22

5.

Type Approvals......................................................................................................................... 23

6.

Options ...................................................................................................................................... 23
6.1
6.2
6.3
6.4
6.5
6.6

7.

Power Quality....................................................................................................................................23
Medium Voltage Switch Gear............................................................................................................23
Remote Control and Monitoring VestasOnlineTM ...........................................................................24
Obstruction Light ...............................................................................................................................24
Service lift inside the tower ...............................................................................................................24
Wind turbine color .............................................................................................................................25

Technical Specifications & Diagrams..................................................................................... 25


7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
7.10
7.11
7.12
7.13
7.14
7.15
7.16
7.17
7.18

Rotor..................................................................................................................................................25
Hub....................................................................................................................................................25
Blades ...............................................................................................................................................25
Bearings ............................................................................................................................................25
Sensors .............................................................................................................................................25
Generator ..........................................................................................................................................26
Transformer.......................................................................................................................................27
Switch Gear Electrical Characteristics ..............................................................................................27
Yaw System ......................................................................................................................................28
Yaw Gears.........................................................................................................................................28
Gearbox.............................................................................................................................................28
Parking Brake....................................................................................................................................28
Hydraulics..........................................................................................................................................28
Cooling System .................................................................................................................................28
Nacelle Bedplate ...............................................................................................................................29
Nacelle ..............................................................................................................................................29
Tower ................................................................................................................................................29
Weight and Dimensions ....................................................................................................................29

8.

General Reservations, Notes and Disclaimers ...................................................................... 31

9.

Performance Note..................................................................................................................... 31

Page:

2 of 31

Item no.: 950010.R1

General Specification for V90 3.0 MW

Issued by: R&D department

1.

60 Hz Variable Speed Turbine

Date:
Class:
Type:

2004-03-02
I
Man.

General Description
The VESTAS V90 3.0 MW is a pitch regulated upwind wind turbine with active
yaw and a three-blade rotor.
The VESTAS V90 3.0 MW has a rotor diameter of 90 m with a generator rated at
3.0 MW.
The turbine utilises the OptiTip and the variable speed concepts. With these features rated power will be maintained even in high wind speeds, regardless of air
temperature and air density, and the wind turbine is able to operate the rotor at
variable speed (RPM). At low wind speeds the OptiTip system and
variable speed operation maximise the power output by giving the optimal RPM
and pitch angle, which also minimises the sound emission from the turbine.

1.1

Nacelle Description

Fig. 1

V90 3.0 MW Nacelle

The nacelle cover is made of fibreglass. An opening in the floor provides access to
the nacelle from the tower.
The roof section is equipped with skylights, which can be opened to access the
roof and the wind sensors.
Wind sensors are mounted on the nacelle roof. Aviation lights, if any, are also
placed on top of the nacelle.

Page:

3 of 31

Item no.: 950010.R1

General Specification for V90 3.0 MW

Issued by: R&D department

1.1.1

60 Hz Variable Speed Turbine

Date:
Class:
Type:

2004-03-02
I
Man.

Machine Foundation (the Bedplate)


The front of the nacelle bedplate is the foundation for the drive train, that transmits
forces and torque from the rotor to the tower, through the yaw system. The front of
the nacelle bedplate is made of cast steel. The nacelle cover is mounted on the
nacelle bedplate.
The nacelle bedplate is in two parts and consists of a cast iron part and a girder
structure.
The cast iron part serves as the foundation of the main gear and the generator.
The bottom surface is machined and connected to the yaw bearing. The crane
beams are attached to the top structure. The lower beams of the girder structure
are connected at the rear end. The rear part of the bedplate serves as the foundation for controller panels, cooling system and transformer.
The four yaw-gears are bolted to nacelle bedplate.
The nacelle houses the internal 800 kg SWL service crane. The crane is a single
system chain hoist. If any heavier parts need service, the service crane can be
upgraded to 1600/10000 kg SWL.
The upgraded crane is able to lift and lower large elements such as parts of the
gearbox and the generator.

1.1.2

Gearbox
The main gear transmits the torque from the rotor to the generator.
The gear unit is a combination of a 2-stage planetary gear and a 1-stage helical
gear. The gear housing is bolted to the bedplate. The low speed input shaft is
bolted directly to the hub without the use of a traditional main shaft.
The gearbox lubrication system is a forced feed system without the use of an integrated oil sump.

1.1.3

Yaw System
The yaw bearing system is a plain bearing system with built-in friction. The system
enables the nacelle to rotate on top of the tower. The system transmits the forces
from the turbine-rotor/nacelle to the tower.
Four electrical yaw gears with motor brakes rotate the nacelle.

1.1.4

The Brake System


The turbine brakes by full-feathering of the rotor blades. The individual pitch cylinders ensure triple braking safety.
Furthermore, a hydraulic system supplies pressure to a disc brake located on the
main gear high-speed shaft. The disc brake system consists of 3 hydraulic brake
callipers.
The disc brake is considered as the parking brake.

Page:

4 of 31

Item no.: 950010.R1


Issued by: R&D department

1.1.5

General Specification for V90 3.0 MW


60 Hz Variable Speed Turbine

Date:
Class:
Type:

2004-03-02
I
Man.

Generator
The generator is an asynchronous 4-pole generator with a wound rotor.
Variable speed allows varying the rotor speed within a wide speed range. This reduces power fluctuations in the power grid system as well as minimises the loads
on vital parts of the turbine. Furthermore, the variable speed system optimises the
power production, especially at low wind speeds. Variable speed technology enables control of the turbine reactive power factor between 0.96 inductive and 0.98
capacitive measured on the low voltage side.
The generator is water-cooled.

1.1.6

Transformer
The step up transformer is located in a separate compartment to the rear of the
nacelle. The transformer is a three phase dry-type cast resin transformer specially
designed for wind turbine applications.
The windings are delta connected on the medium voltage-side unless otherwise
specified. The windings are connected in star on the low voltage-side (1000 V and
400 V). The 1000 V and 400 V systems in the nacelle are a TN-system, where the
star point is connected to ground.
Surge arresters are mounted on the medium voltage (primary) side of the transformer.
The output voltages available are in 0.5 kV steps from 10 to 34.5 kV where
36kV(Um) is the highest equipment peak voltage.
The transformer room is equipped with arc detection sensors.

1.1.7

The Cooling and Air-conditioning System


If the inside air temperature of the nacelle exceeds a certain level, flap valves will
open to the outside. A fan engine will draw in outside air for cooling the nacelle air.
Gear lubrication oil, generator cooling water and the variable speed unit are cooled
from a separate air intake, using separate water/air cooling systems. Water coolers are thermally insulated from other parts of the nacelle.
A separate fan cools the transformer.
The heat exchanger system is mounted in a separate compartment in the upper
rear section of the nacelle.

Page:

5 of 31

Item no.: 950010.R1

General Specification for V90 3.0 MW

Issued by: R&D department

1.2

Rotor V90

1.2.1

Hub / Nose Cone

60 Hz Variable Speed Turbine

Date:
Class:
Type:

2004-03-02
I
Man.

The hub is mounted directly onto the gearbox, thereby eliminating the main shaft
traditionally used to transmit the wind power to the generator through the gearbox.

1.2.2

Pitch Regulation
The V90 is equipped with a microprocessor controlled pitch control system called
OptiTip.Based on the prevailing wind conditions, the blades are continuously positioned to the optimum pitch angle.
The pitch mechanism is placed in the hub. Changes of the blade pitch angle are
made by hydraulic cylinders, which are able to rotate the blade 95. Every single
blade has its own hydraulic pitch cylinder.

1.2.3

Hydraulics
A hydraulic system produces hydraulic pressure for the pitch systems in the hub.
In case of grid failure or leakage, a backup accumulator system provides sufficient
pressure to pitch the blades and stop the turbine.
A collector system prevents oil leaks, if any, from spreading outside the hub.

1.2.4

Blades
The blades are made of fibre glass reinforced epoxy and carbon fibres. Each
blade consists of an inner beam encircled by two shells. The blades are designed
for optimised output and minimised noise and light reflection. The V90 blade design minimizes the mechanical loads applied to the turbine.
The blade bearing is a double raced 4-point ball bearing bolted to the blade hub.
Each blade has a lightning protection system consisting of lightning receptors on
the blade tip and a copper wire conductor inside the blade.

Page:

6 of 31

Item no.: 950010.R1


Issued by: R&D department

General Specification for V90 3.0 MW


60 Hz Variable Speed Turbine

1.3

Control and Regulation

1.3.1

Variable Speed Description

Date:
Class:
Type:

2004-03-02
I
Man.

Variable speed ensures a steady and stable electric power production from the
turbine.
The variable speed system consists of an asynchronous generator with wound rotor, slip rings and power converter. A power converter is connected to the rotor to
control the generator at variable speed. In supersynchronous operation due to
wind gusts, the excess rotor energy is dissipated in a chopper resistor.
The variable speed and the OptiTip system ensure energy optimisation, low noise
operation and reduction of loads on all vital components.
The system controls the current in the rotor circuit of the generator. This gives precise control of the reactive power, and gives a smooth connection sequence when
the generator is connected to the grid.
The reactive power control is as default set at 0 KVAr export/ import at 1000 V.

1.3.2

Vestas Multi Processor Controller


All functions of the wind turbine are monitored and controlled by microprocessor
based control units called VMP (Vestas Multi Processor).
The VMP controller consists of several individual sub controller systems. Each
system has separate operation tasks and communicate via an optical-based network (ArcNet).
The controller enclosures are located in the bottom of the tower, in the nacelle and
in the hub.
The operating system is VxWorks, which fulfils the demands for stability, flexibility
and security that are expected in a modern, intelligent wind turbine.
Digital and analogue Input/Output functions in the turbine are interfaced via the
use of distributed units communicating on the CAN-open protocol.
The VMP-controller is equipped with a battery backup system.
The VMP controller serves the following functions:
Monitoring and supervision of the operation.
Synchronising the generator to the grid during the connection sequence, in order to limit the in rush current.
Operating of the turbine during various fault situations.
Automatic yawing of the nacelle in accordance to the wind direction.
OptiTip -Controlling the blade pitch.
Reactive power control and variable speed.
Noise emission control.
Monitoring of ambient conditions (wind, temperature, etc).
Monitoring of the grid.
Page:

7 of 31

Item no.: 950010.R1


Issued by: R&D department

General Specification for V90 3.0 MW


60 Hz Variable Speed Turbine

Date:
Class:
Type:

2004-03-02
I
Man.

Monitoring and logging of lightning strikes.


Supervising of the smoke detection system.
De-rating in case of critical high temperatures.
1.3.2.1

Active Damping of Tower Oscillations


In the nacelle two accelerometers are mounted for monitoring longitudinal and
transverse oscillations. Such oscillations can in certain situations be introduced
when the rotational frequency of the rotor is close to the natural inherent frequency
(natural oscillation) of the tower, but also high wind speeds in combination with
high turbulence may cause tower oscillations.
If the oscillations exceed a certain limit, the system will bring the turbine back to
normal operating conditions.
To avoid stopping the turbine, tower oscillations are damped by changing the rotational frequency of the rotor and by pitching the blades.
To damp longitudinal oscillations the blades are pitched synchronously. Transverse oscillations are damped by individual pitch.
The turbine is only stopped if the active damping is not successful.

1.3.2.2

Active Damping of Drive Train Torsional Oscillations on Variable Speed


Controlled Turbines
Oscillations that may occur on the drive train can be monitored by measuring the
number of revolutions and can be damped via an active control of the generator.
If the oscillations exceed a certain limit, the system is activated in order to stop further escalation of the drive train oscillations.

Page:

8 of 31

Item no.: 950010.R1

General Specification for V90 3.0 MW

Issued by: R&D department

1.4

Monitoring

1.4.1

Sensors

60 Hz Variable Speed Turbine

Date:
Class:
Type:

2004-03-02
I
Man.

Data for controlling the turbine and the energy production is received from different
sensors:
Weather conditions: Wind direction, wind speed and temperature.
Machine conditions: Temperatures, oil level and pressure, cooling water level,
vibrations.
Rotor activity: Speed and pitch position.
Construction: Vibrations, lightning detectors.
Grid connection: Active power, reactive power, voltage, current, frequency,
Cos.

1.4.2

Sensor Features

1.4.2.1

Ultrasonic Wind Sensors


The nacelle is equipped with two redundant ultrasonic wind sensors in order to increase the reliability and accuracy of the wind measurements. The wind sensors
measure the wind direction and wind speed.
The sensor is self-testing, and if the sensor signal is defective, the turbine will be
brought to a safe condition.
To improve performance during icy conditions the sensors are equipped with a
heating element.
The sensors are located on top of the nacelle and are protected against lightning
strikes.

1.4.2.2

Smoke Detectors
The tower and nacelle are equipped with optical smoke sensors. If smoke is detected an alarm is sent via the RCS (Remote Control System) and the main
switcher is activated. The detectors are self-controlling. If a detector becomes defective, a warning is sent via the RCS.

1.4.2.3

Lightning Detectors
Lightning detectors are located in each rotor blade.

1.4.2.4

Accelerometers
Accelerometers register the movements of the tower top. The registrations are intelligent-controlled by the VMP and used to remove unfavourable movements and
vibrations.

1.4.2.5

GPS (Real Time Clock)


The GPS is primarily used to synchronise the turbine clock. The GPS accuracy is
within 1 second. Via this system it is possible to compare the various log observations with other turbines within the same area/site. E.g. fluctuations in the power,
grid or lightning activity.
Page:

9 of 31

Item no.: 950010.R1


Issued by: R&D department

General Specification for V90 3.0 MW


60 Hz Variable Speed Turbine

Date:
Class:
Type:

2004-03-02
I
Man.

1.4.2.6

Arc Protection
The transformer and the low voltage switchboards are protected by an arc protection system. In case of an electrical arc, the system will instantly open the main
breaker downstream from the turbine.

1.5

Lightning Protection
The V90 Wind Turbine is equipped with Vestas Lightning Protection, which protects the entire turbine from the tip of the blades to the foundation. The system enables the lightning current to by-pass all vital components within the blade, nacelle
and tower without causing damage. As an extra safety precaution, the control units
and processors in the nacelle are protected by an efficient shielding system.
The lightning protection is designed according to IEC 61024 Lightning Protection of Wind Turbine Generators.
Lightning detectors are mounted on all three rotor blades. Data from the detectors
are logged and enable the operator to identify which one of the blades that were
hit, the exact time of the stroke, and how powerful the lightning was.
These data are very useful for making a remote estimate of possible damage to
the turbine and the need for inspection.

1.6

Service
Service interval: 12 months

1.6.1

Lubrication of Components
Blade bearings: Automatic lubrication from an electrically driven unit. Re-fill
every 12 months.
Generator bearings: Automatically lubricated via the gear oil system.
Gearbox: The oil is collected in a tank. From the collection tank the oil is
pumped to a heat exchanger and back to the gearbox. The pumps distribute the
oil to the gear wheels and bearings.
Yaw gear: lubrication in sealed oil bath, which is inspected every 12 months.
Hydraulic system: The oil level is inspected every 12 months.

Page: 10 of 31

Item no.: 950010.R1


Issued by: R&D department

General Specification for V90 3.0 MW


60 Hz Variable Speed Turbine

3.

Micro Siting and Network Connection

3.1

Siting in Wind Farms

Date:
Class:
Type:

2004-03-02
I
Man.

Often wind turbines are placed in wind farms where park introduced turbulence
must be taken into account.
If the wind conditions of Section 4.2 and uniform wind rose apply, then the wind
turbines can be sited in a wind farm with a distance of at least 5 rotor diameters
(450 m) between the wind turbines.
If the wind turbines are placed in one row with the wind conditions of Section 4.2
and a uniform wind rose, then distance between the wind turbines should be at
least 4 rotor diameters (360 m).
With above in mind, it is recommended that Vestas participate in the micro siting
evaluation of the wind turbine.

3.2

Terrain Conditions
If the terrain is outside the below listed rules or the terrain otherwise seems complex, particular considerations may be necessary and Vestas must be contacted.
Within a radius of 100 meters from the turbine, max. slope of 10
Within a radius of 100 to 500 meters from the turbine, max. slope of 15
Within a radius of 500 to 2000 meters radius from turbine, max. slope of 20

3.3

Connection to the Electrical Power Grid


The transformer in the nacelle is manufactured to meet the nominal voltage of the
interconnection grid (see Section 7.7 for acceptable grid voltage range without further transformation). The voltage of the medium voltage grid must be within +5/5% of nominal voltage. Steady variations within +2/-3 Hz (60 Hz) are acceptable.
Intermittent or rapid grid frequency fluctuations may cause serious damage to the
turbine.
Averaged over the wind turbines lifetime, grid failure must not occur more than
once a week (e.g. maximum of 52 occurrences within a year).
A ground connection of maximum 10 must be present.
The customers grounding system must be designed for local soil conditions. The
resistance to neutral ground must be in accordance with the requirements of the
local authorities.
NB: When ordering, please provide VESTAS with precise information about grid
voltage in order to facilitate specification of the transformers nominal voltage and
winding connection (delta connection on the medium voltage winding is supplied
as default, unless otherwise specified). As an option, VESTAS offers medium voltage switchgear.

Page: 21 of 31

Item no.: 950010.R1

General Specification for V90 3.0 MW

Issued by: R&D department

60 Hz Variable Speed Turbine

4.

General Ambient Design Criteria

4.1

General Conditions

Date:
Class:
Type:

2004-03-02
I
Man.

The wind turbine is designed for operation in ambient temperatures ranging from
-20C to +40C. All components including liquids, oil etc. are designed to survive
temperatures as low as -40C. Special precautions must be taken outside these
temperatures. If the temperature inside the nacelle exceeds 50C, the turbine is
paused.
The relative humidity can be 100 % (max. 10 % of the lifetime). Corrosion protection according to ISO 12944-2 or corrosion class C5M (outside) and C3 to C4 (inside). All corrosion protections are designed for long lifetime (more than 15 years).
See special differentiation on tower in section 7.17 Tower.

4.2

Wind Conditions
The wind conditions can be described by a Weibull distribution where the annual
average wind speed and a shape parameter describe the wind distribution. Further
the wind climate can be described by maximum wind speeds and the turbulence.
Turbulence is a factor to describe short-term wind variations/fluctuations. Below is
listed the design conditions assumed for the operating environment for the Vestas
V90-3.0 MW, 60 Hz wind turbine.

Standard
Average wind speed
C-parameter
Turbulence I15*)
Max average wind **)
Max wind gust ***)

IEC IIA
8.5 m/s
2
18%
42.5 m/s
59.5 m/s

*) The turbulence is wind dependent and varies from 34.1 16.1% at wind speeds
between 4 - 25 m/s. At 15 m/s the turbulence is 18%
**) 10 min., 50 years mean wind speed
***) 3 sec., 50 years gust wind speed
Wind speed and turbulence refer to hub height.
The above listed wind conditions are design parameters as is the cut out wind
speed. Other parameters can also influence the turbine lifetime and the following
values should not be exceeded.

Max wind gust acceleration


Cut out Wind Speed
Restart Wind Speed

10 m/s2
25 m/s
20 m/s

Page: 22 of 31

Item no.: 950010.R1

General Specification for V90 3.0 MW

Issued by: R&D department

5.

60 Hz Variable Speed Turbine

Date:
Class:
Type:

2004-03-02
I
Man.

Type Approvals
The V90 3.0 MW wind turbine will be type approved in accordance with:

IEC WT01
DS472
NVN 11400-0
DIBt Richtlinie fr Windkraftanlagen
SITAC

6.

Options

6.1

Power Quality
The turbine is optionally equipped with a three-phase voltage- and currentmeasuring module.
The instrument transformers are located on the medium-voltage side, which afford
the possibility to compensate the reactive power consumption in transformer and
connection cables.
Based on measurements the following will be calculated:
RMS active power
RMS reactive power
Phase angle (Cos Phi)
Frequency
Asymmetric ampere/voltage
From these calculations statistics are made on the power quality.

6.2

Medium Voltage Switch Gear


The purpose of the switch gear is to protect the turbine against over current, short
circuit and ground faults. The switchgear consists of a gas-tight tank containing
SF6 gas, a load-interrupter switch and a resettable fault interrupter, with visible
open gaps (where required), integral visible grounds and a microprocessor-based
overcurrent control. The load-breaker is also a 3-positioned breaker, which can
earth the transformer cable through the circuit breaker. Load-interrupter switch
terminals are equipped with bushings rated 600 amperes continuous, and faultinterrupter terminals that are equipped with bushing wells rated 200 amperes continuous or bushings rated 600 amperes continuous (as specified) to provide for elbow connection. Manual operating mechanisms and viewing windows are located
to protect operating personnel from the bushings and bushing wells while performing any routine operations. A motor-operator is available for remote tripping of the
switchgear, by the VMP controller, arc detector, smoke detector or manually from
the nacelle.
Loop in and - out option is available.
Page: 23 of 31

Item no.: 950010.R1


Issued by: R&D department

6.3

General Specification for V90 3.0 MW


60 Hz Variable Speed Turbine

Date:
Class:
Type:

2004-03-02
I
Man.

Remote Control and Monitoring VestasOnlineTM


The VestasOnline product family is the new generation of remote monitoring
and control solutions from Vestas. It is based on field experience from the proven
Vestas Remote Panel for Windows (WRPWin) and Vestas Graphical Control and
Supervision (VGCS) programs. VestasOnline consists of three separate product packages:
VestasOnline Standard - designed for control and monitoring of single wind
turbines and smaller wind power plants, typically consisting of up to 20 wind turbines.
VestasOnline Professional - designed for wind power plants that require additional functionality and flexibility as it includes a professional SQL database with
capacity to store several years of wind power plant data. In addition,
VestasOnline Professional also integrates and controls other wind power plant
equipment such as substations, grid measurement stations, meteorological equipment and PLC systems. VestasOnline Professional is the recommended solution for single wind power plants consisting of up to 250 wind turbines.
VestasOnline Enterprise - is the high-end member of the product family. It
contains all the features of VestasOnline Professional plus additional advanced
software options for monitoring and managing multiple wind power plants.
VestasOnline Enterprise is the recommended solution for wind power plants
consisting of up to 2000 wind turbines as well as for wind power plants with the
highest demand for system availability.

6.4

Obstruction Light
At customers request, Vestas is capable of delivering optional obstruction lighting
for the V90 turbine. The turbine will be equipped with 2 obstruction lights on the
nacelle, placed in such a manner that at least one light will always be visible.
The following standard integrated aviation light options are available:
1. Low intensity. Red 10-200 cd.
2. Medium intensity. Red/white/dual 200-2000 cd.
3. Medium intensity. Red/white/dual 2000 - 20000 cd.
The options are designed according to the ICAO- and the FAA codes.
When using obstruction light delivered by Vestas, a range of additional features
are offered: Remote monitoring of light function, supervision of remaining lifetime,
alarm if a lamp failure occurs and intensity control according to weather visibility
and UPS. When installed in a wind farm, the obstruction light flash can be synchronized throughout the whole wind farm.

6.5

Service lift inside the tower


The turbine can be delivered with a UL/CSA approved service lift inside the tower.
Page: 24 of 31

Item no.: 950010.R1

General Specification for V90 3.0 MW

Issued by: R&D department

6.6

60 Hz Variable Speed Turbine

Date:
Class:
Type:

2004-03-02
I
Man.

Wind turbine color


Ral 9010 (white) and Ral 7035 (light grey) is available.

7.

Technical Specifications & Diagrams

7.1

Rotor
Diameter:
Swept area:
Speed, nominal power:
rotor:
Rotational direction:
Orientation:
Tilt:
Blade coning:
Number of blades:
Aerodynamic brakes:

7.2

Hub
Type:
Material:
Weight:

7.3

Airfoil shells bonded to supporting beam


Fibreglass reinforced epoxy and carbon fibres
Steel root inserts
RIS P + FFA-W3
44 m
3.512 m
0.391 m
17.5

Bearings
Type:

7.5

Sensors

7.5.1

Lightning Detector
Appellation:
Signal:

7.5.2

SG Cast Iron
GJS-400-18U-LT
8500 kg

Blades
Principle:
Material:
Blade connection:
Air foils:
Length:
Chord at blade root:
Chord at blade tip:
Twist (blade root/blade tip):

7.4

90 m
6362 m2
16.1 RPM Speed, Dynamic operation range
9.9 - 18.4 RPM
Clockwise (front view)
Upwind
6
4
3
Full feathering

4-point ball bearing

Lightning detector
Optical Analogue

Wind Sensor
Appellation:
Signal:

Ultrasonic wind sensor, (2 units)


RS485/optical
Page: 25 of 31

Item no.: 950010.R1

General Specification for V90 3.0 MW

Issued by: R&D department

60 Hz Variable Speed Turbine

Accuracy:

7.5.3

+/- 0.1 m/s, less than 5 m/s


+/- 2 %, more than 5 m/s

Smoke detector
Digital 24 V

Movements and Vibrations


Appellation:
Signal:

7.6

2004-03-02
I
Man.

Smoke
Appellation:
Signal:

7.5.4

Date:
Class:
Type:

Accelerometer, tower
RS485

Generator
Rated power:
Type:
Voltage:
Frequency:
No. of poles:
Class of protection:
Rated speed:
Rated power factor,
default at 1000 V:
Power factor range at
1000 V:

Generator 60 Hz
3.0 MW
Asynchronous with wound rotor,
slip rings and VCRS
1000 VAC
60 Hz
4
IP54
1758
1.0
0.98CAP - 0.96IND

Page: 26 of 31

Item no.: 950010.R1


Issued by: R&D department

7.7

60 Hz Variable Speed Turbine

2004-03-02
I
Man.

Transformer
Type:
Rated Power:
High voltage:
Frequency:
Vector group:
HV Tappings:

Cast resin
3160 kVA
10 34.5 kV
60 Hz
Dyn
2 x 2.5%

Low voltage:
Power at 1000 V:

1000 V
3326 kVA

Low voltage:
Power at 400 V:

400 V
168 kVA

7.8

Switch Gear Electrical Characteristics

7.8.1

Feeder Function
Rated voltage [kV] (Max. system voltage)
Rated current [A]
Short time withstand current (1 or 3 s) [kA]
Insulation level:
Power frequency (1 min) [kV]
Lightning impulse [kVpeak]
Making capacity [kApeak]
Breaking capacity:
Mainly active current [A]

7.8.2

Date:
Class:
Type:

General Specification for V90 3.0 MW

27
600
25

38
600
25

50
125
40

50
150
40

600

600

Circuit Breaker Function


Rated voltage [kV] (Max. system voltage)
Rated current [A]
Short time withstand current ( 1 or 3 s) [kA]
Insulation level:
Power frequency (1 min) [kV]
Lightning impulse [kVpeak]
Making capacity [kApeak]
Breaking capacity [kA]

27
600
25

38
600
25

50
125
40
25

50
150
40
25

Page: 27 of 31

Item no.: 950010.R1

General Specification for V90 3.0 MW

Issued by: R&D department

7.9

PZ.I.4420.2802.10
MPM 030
Separate hydraulic pump unit

Hydraulics
Pressure:
Placement:

7.14

2 planetary stage + 1 helical stage


EF901AE55-K1
461 mm
1:109.0 (60 Hz)

Parking Brake
Type:
Brake Pad type:
Supply:

7.13

4-step planetary gear with motor brake


2.2 kW, 4 pole, asynchronous

Gearbox
Type:
Type no.:
Shaft distance:
Ratio:

7.12

Plain bearing system with built-in friction


Forged yaw ring heat-treated. Plain bearings PETP
<0.5/sec

Yaw Gears
Type:
Motor:

7.11

2004-03-02
I
Man.

Yaw System
Type:
Material:
Yawing speed:

7.10

60 Hz Variable Speed Turbine

Date:
Class:
Type:

250 bar
The complete hydraulic system is mounted in the hub.

Cooling System
Gear oil cooling:

2 water/air cooling units located above the transformer


room. Connected to the oil/water heat exchanger located
by the gear oil tank.

Generator cooling:
Water-cooling:
Transformer cooling:

2 water/air coolers located above the transformer room.


Coupled on generator cooler.
Cooling air is blown through the windings from the bottom
of the transformer.

Nacelle cooling:

Cooling of the nacelle is done by leading air through the


glassfibre floor behind the tower. Outgoing air is led
through a fan to the transformer room and is later blown out
at the rear end of the nacelle. The air intake is controlled by
a flap valve, which opens when the nacelle temperature reaches a certain level.

Page: 28 of 31

Item no.: 950010.R1

General Specification for V90 3.0 MW


60 Hz Variable Speed Turbine

Issued by: R&D department

7.15

Weight:
Rear part:

Spheroidal graphite iron GJS-400-18U-LT


Foundation for gear, generator, yaw bedding, crane-girders
and rear foundation.
8500 kg
Welded gratings integrated with crane girders.
Foundation for electrical panels, transformer and cooling
room.

Nacelle
Material:

7.17

2004-03-02
I
Man.

Nacelle Bedplate
Front part:

7.16

Date:
Class:
Type:

Fibreglass

Tower
Type:
Material:
Surface treatment:
Corosion class, outside:
Corosion class, inside:
Top diameter for all towers:
Bottom diameter for all towers:
3-parted, modular tower
3-parted, modular tower

Conical tubular
S355
Painted
C4 (ISO 12944-2)/offshore C5-M
C3 (ISO 12944-2)/offshore C4
2.3 m
3.98 m
Hub Height
65 m
80 m

The exact hub height listed includes 0.55 m distance from the foundation section
to the ground level and 2.0 m distance from the tower top flange to the hub center.

7.18

Weight and Dimensions

7.18.1

Nacelle
Including hub and nose cone:
Length:
13.25 m
Width:
3.6 m
Height:
4.05 m
Weight app.
88000 kg +/- 3000 kg
Without hub and nose cone:
Length:
9.65 m
Width:
3.6 m
Height:
4.05 m
Weight app.:
68000 kg +/- 2000 kg

Page: 29 of 31

Item no.: 950010.R1

General Specification for V90 3.0 MW


60 Hz Variable Speed Turbine

Issued by: R&D department

7.18.2

2004-03-02
I
Man.

Gearbox
Length:
Diameter:
Weight max.:

7.18.3

Date:
Class:
Type:

2100 mm
2600 mm
23000 kg

Generator
Length max.: 2800 mm
Diameter max.: 1100 mm
Weight max:
8500 kg

7.18.4

Transformer
Length:
Width:
Height:
Weight max.:

7.18.5

2340 mm
1090 mm
2150 mm
8000 kg

Rotor Blades
Length:
44 m
Weight .: 6600 kg/pcs +/- 400 kg.

7.18.6

Switch Gear, Feeder Function (Option)


Rated voltage [kV]
Width [mm]
Height [mm]
Depth [mm]
Weight [kg]

7.18.7

24
370
1400
850
135

36
420
1800
850
140

Switch Gear, Circuit Breaker Function (Option)


Rated voltage [Kv]
Width [mm]
Height [mm]
Depth [mm]
Weight [kg]

24
480
1400
850
218

36
600
1800
850
238

Page: 30 of 31

Item no.: 950010.R1


Issued by: R&D department

8.

General Specification for V90 3.0 MW


60 Hz Variable Speed Turbine

Date:
Class:
Type:

2004-03-02
I
Man.

General Reservations, Notes and Disclaimers

All data are valid at sea level (=1.225 kg/m3).

Periodic operational disturbances and generator power de-rating may be caused by combination of high winds, low voltage or high temperature.

Vestas recommends that the electrical grid be as close to nominal as possible with little
variation in frequency.

A certain time allowance for turbine warm-up must be expected following grid dropout
and/or periods of very low ambient temperature.

If the wind turbine is sited at elevations greater than 1000 m (3300 ft) above sea level, a
higher than usual temperature rise may occur in electrical components. In such cases, a
periodic power reduction from rated electrical output may occur. This may occur even
when the ambient temperature remains within specified limits.

Furthermore, sites situated at greater than 1000 m (3300 ft.) above sea level usually experience an increased risk of icing in most climates.

Because of continuous development and product upgrade, Vestas reserves the right to
change or alter these specifications at any time.

All listed start/stop parameters (e.g. wind speeds and temperatures) are equipped with
hysteresis control. This can, in certain borderline situations, result in turbine stops even
though the ambient conditions are within the listed operation parameters.

9.

Performance Note

THE PERFORMANCE OF THE VESTAS V90-3.0 MW WIND TURBINES CAN AND WILL
VARY DEPENDING ON NUMEROUS VARIABLES, MANY OF WHICH ARE CONSIDERED
AS PART OF THE PERFORMANCE MEASUREMENT STANDARD SET FORTH IN THESE
GENERAL SPECIFICATIONS. MANY OF THESE VARIABLES INCLUDING, BUT NOT
LIMITED TO, SITE LOCATION, INSTALLATION, TURBINE CONDITION, TURBINE
MAINTENANCE AND ENVIRONMENTAL/CLIMATIC CONDITIONS ARE BEYOND THE
CONTROL OF VESTAS. UNLESS OTHERVISE CONTRACTUALLY AGREED IN WRITING,
ALL PERFORMANCE SPECIFICATIONS SET FORTH IN THESE GENERAL
SPECIFICATIONS INCLUDING, BUT NOT LIMITED TO, POWER CURVES, ANNUAL
PRODUCTIONS AND NOISE EMISSIONS SHOULD BE USED FOR GUIDEANCE ONLY,
AND NOT AS A PREDICTOR OR GUARANTEE OF FUTURE PERFORMANCE. FOR
ADDITIONAL INFORMATION REGARDING THE INSTALLATION, MAINTENANCE AND
PERFORMANCE OF THE VESTAS V903.0 MW WIND TURBINES, PLEASE CONTACT
VESTAS DIRECTLY.

Page: 31 of 31

V100-2.75 & 3.0 MW

The future for low wind sites

Knowing the winds


The V100 knows which way the wind blows, and is designed
to follow it. A significant advance in wind turbine efficiency,
OptiSpeed* allows the rotor speed to vary within a range
of approximately 60 per cent in relation to nominal rpm.
This means that with OptiSpeed, the rotor speed can vary
by as much as 30 per cent above and below synchronous
speed. This means a five per cent improvement in the
annual energy production.
But that is not all, OptiSpeed technology provides several
other advantages. For instance, the variable rotor speed
reduces wear and tear on gearbox, blades and the tower
itself. As an added benefit, the lower speed of rotation
means an overall reduction in sound levels. Finally,
OptiSpeed technology supplies better quality power to
the grid, with rapid synchronisation, reduced harmonic
distortion and less flicker.

Blade technology
The 49-metre rotor blades of the V100 have a newly de
veloped blade profile with improved aerodynamics. A new
plane shape and a curved back edge improve energy gene
ration, while simultaneously making the leading edge of the
blade profile less sensitive to dirt and maintaining a favourable geometrical relationship between successive airfoil
thicknesses.
This translates into to an increase in output and a decrease
in load transfers which results in an improved bottom
line.

* Vestas OptiSpeed is not available in the USA and Canada.

Easy service and maintenance


Vestas is constantly working to reducing the need for service
and maintenance of its wind turbines and, at the same
time, to ensure that service visits can be performed as
effortlessly as possible. In the V100 turbine, access has be
come easier and the working areas have been expanded.
The arrangement of tower and nacelle components has
also been optimised to facilitate service procedures.
Together with a series of new features ranging from auto
matic blade-bearing lubrication to an oil-lubricated yaw
system, this means considerable savings in turbine downtime
and personnel costs. In fact, as a result of these improve
ments, the V100 only needs one service visit per year.

Proven performance
Wind power plants require substantial investments, and
the process can be very complex. To assist in the evaluation
and purchasing process, Vestas has identified four factors
that are critical to wind turbine quality: energy production,
operational availability, power quality and sound level.
We spend months testing and documenting these perfor
mance areas for all Vestas turbines. When we are finally
satisfied, we ask an independent testing organisation to
verify the results a practice we call Proven Performance.
At Vestas we do not just talk about quality. We prove it.

Technical specifications

17
16
14
6
10
5

13
11

8
7
9

12

15

Oil cooler

Service crane

11

Mechanical disc brake

16

Pitch cylinder

Water cooler for generator

OptiSpeed generator

12

Machine foundation

17

Hub controller

High voltage transformer

Composite disc coupling

13

Blade bearing

Ultrasonic wind sensors

Yaw gears

14

Blade hub

VMP-Top controller
with converter

Gearbox

15

Blade

10

Wind

Rotor

Speed (m/s)

30
25
20
15
10

Time

Diameter:
Area swept:
Nominal revolutions:
Operational interval:
Number of blades:
Power regulation:
Air brake:

100 m
7,850 m2
13.4 rpm
7.2-15.3 rpm
3
Pitch/OptiSpeed
Full blade pitch by
3 separate pitch cylinders

Tower
Pitch

Hub height:

80 m, 100 m

Angle (degrees)

30
25

Operational data

20
15
10
5
0

Time

Cut-in wind speed:


Nominal wind speed:
Cut-out wind speed:

IEC IIA:
2.75 MW
4 m/s
15 m/s
25 m/s

IEC IIIA:
3.0 MW
4 m/s
16 m/s
25 m/s

IEC IIA:
Asynchronous
with OptiSpeed
2.75 MW
50 Hz
1000 V

IEC IIIA:
Asynchronous
with OptiSpeed
3.0 MW
50 Hz
1000 V

Generator
Generator
Speed (rpm)

1900

Type:
Nominal output:
Operational data:

1700

1500

1300

1100

900

Time

Gearbox
Type:

Two planetary and one helical stage

Control
Output
3500

Type:

Power (kW)

3000
2500
2000

Microprocessor-based control of all the


turbine functions with the option of
remote monitoring and control. Output
regulation and optimisation via OptiSpeed
and OptiTip pitch regulation.

1500
1000

Time

OptiSpeed allows the rotor speed to vary within a


range of approximately 60 per cent in relation to
nominal rpm. Thus with OptiSpeed, the rotor speed
can vary by as much as 30 per cent above and below
synchronous speed. This minimises both unwanted
fluctuations in the output to the grid supply and the
loads on the vital parts of the construction.

Weight
Hub height:
Tower:
Nacelle:
Rotor:
Total:

IEC IIA:

IEC IIIA:

80 m
156 t
66 t
42 t
264 t

100 m
236 t
66 t
42 t
344 t

t = metric tonnes

All specifications subject to change without notice.

The future for low wind sites

With the new V100-2.75 & 3.0 MW Vestas is focusing on


highly efficient onshore turbines for sites with low to medium
wind speeds. The V100 turbine represents a further develop
ment of the V90-3.0 MW turbine that has already proven
its worth. Differences from the V90 include longer rotor
blades and another gear ratio for optimising power output
in areas with low winds.
The numerous innovations introduced with the V90 turbine
are of course also to be found in the V100 including the
individual pitch system that allows precise, individual ad
justment of the angle of each rotor blade in relation to the
prevailing wind conditions. This innovative pitch system

reduces the loads on the vital components and thus improves


the overall economy.
From materials and production, through transportation, to
the actual erection of the turbine, weight is one of the most
critical cost factors. Over the years, Vestas has succeeded in
reducing weight appreciably in almost all areas of its tur
bines. This tradition has been continued in the V100, which
is designed for optimal load distribution, has lighter blades
and features an innovative nacelle design with a built-in trans
port system. As a result, the V100 is easier to transport than
any other turbine in this class.

Vestas Wind Systems A/S

To see a complete list of our


sales and service units, visit
www.vestas.com

12/04

Alsvej 21
8900 Randers
Denmark
Tel. +45 97 30 00 00
Fax +45 97 30 00 01
vestas@vestas.com
www.vestas.com

APPENDIX C
RECORDKEEPING FORMS
Discharge Notification Form
Agency Notification Standard Report
Record of Annual Discharge Prevention Briefings and Training
Storage Area Inspection Log Sheet
Aboveground Tank Inspection Log Sheet
Spill Response Kit Inspection Checklist

DISCHARGE NOTIFICATION FORM


Part A: Discharge Information
General information when reporting a spill to outside authorities:
Name:
Hounsfield Wind Farm
Address:
Galloo Island
Hounsfield, NY 13685
Telephone:
(315) 221-0893
Owner/Operator:
Upstate New York Power Corporation
950-A Union Road, Suite 20
West Seneca, NY 14224-3454
Primary Contact:
Thomas L. Hagner, Spill Response Coordinator
Work:
(716) 675-0751
Cell (24 hrs):
(716) 863-5331
Type of oil:

Discharge Date and Time:

Quantity released:

Discovery Date and Time:

Quantity released to a waterbody:

Discharge Duration:

Location/Source:
GPS Coordinates
Actions taken to stop, remove, and mitigate impacts of the discharge:

Affected media:
G air
G water
G soil
Notification person:

G storm water sewer/POTW


G dike/berm/oil-water separator
G other: _________________________
Telephone contact:
Business:
24-hr:

Nature of discharges, environmental/health effects, and damages:

Injuries, fatalities or evacuation required?

Part B: Notification Checklist


Date and time

Name of person receiving call

Discharge in any amount


Thomas L. Hagner, Spill Response Coordinator
(716) 675-0751 / (716) 863-5331
Discharge in amount exceeding 5 gallons and not affecting a waterbody or groundwater
Local Fire Department
Fire Chief: John Taylor
(315) 938-5688 or 911
New York State Department of Environmental
Conservation
(800) 457-7362 or (518) 457-7362
Discharge in any amount and affecting (or threatening to affect) a waterbody
Local Fire Department
Fire Chief: John Taylor
(315) 938-5688 or 911
New York State Department of Environmental
Conservation
(800) 457-7362 or (518) 457-7362
National Response Center
(800) 424-8802
Op-Tech
(315) 437-2065

AGENCY NOTIFICATION STANDARD REPORT


Information contained in this report, and any supporting documentation, must be submitted to the USEPA
Region 2 Regional Administrator, and to the NYSDEC, within 60 days of the qualifying discharge incident.

Facility:

Hounsfield Wind Farm

Owner/operator:

Upstate New York Power Corporation


950-A Union Road, Suite 20
West Seneca, NY 14224-3454

Name of person filing report:


Location:

Galloo Island
Hounsfield, NY 13685

Maximum storage capacity:

125,000 gallons

Daily throughput:

<600 gallons

Nature of qualifying incident(s):

Discharge to navigable waters or adjoining shorelines exceeding 1,000 gallons


Second discharge exceeding 42 gallons within a 12-month period.

Description of facility (attach maps, flow diagrams, and topographical maps):


The Hounsfield Wind Farm handles, stores and uses petroleum products in the form of diesel fuel,
transformer oil, lubricants, and used oil. The transformer oil is stored in four power transformers, and the
lubricants are stored within the wind turbines and in the O&M Building. Petroleum fuel is stored in
aboveground storage tanks (ASTs) located at Operation and Maintenance (O&M) portion of the facility and
boat slip. No other refueling is done at the facility. Drums and other break-bulk containers (containers
with capacities of less than 110 gallons) are stored in the O&M Building located at the O&M portion of
facility.
The Hounsfield Wind Farm is located on Galloo Island in the town of Hounsfield, New York. The site is
comprised of approximately 2,200 acres of land and is bordered on all sides by Lake Ontario.
Site improvements include 84 wind turbines, helipad, meteorological towers, a temporary concrete batch
plant, off-loading facilities (permanent/temporary), O&M structures, housing and an electrical substation.

Agency Notification Standard Report (contd)


Cause of the discharge(s), including a failure analysis of the system and subsystems in which the
failure occurred:

Corrective actions and countermeasures taken, including a description of equipment repairs and
replacements:

Additional preventive measures taken or contemplated to minimize possibility of recurrence:

Other pertinent information:

RECORD OF ANNUAL DISCHARGE PREVENTION


BRIEFINGS AND TRAINING
Briefings will be scheduled and conducted by the Resident Engineer for operating personnel at regular
intervals to ensure adequate understanding of the SPCC Plan. The briefings will also highlight and describe
known discharge events or failures, malfunctioning components, and recently implemented precautionary
measures and best practices. Personnel will also be instructed in operation and maintenance of equipment to
prevent the discharge of oil, and in applicable pollution laws, rules, and regulations. Facility operators and
other personnel will have an opportunity during the briefings to share recommendations concerning health,
safety, and environmental issues encountered during facility operations.
Date

Subjects Covered

Employees in Attendance

Instructor(s)

STORAGE AREA INSPECTION LOG SHEET

Location (Building Number or Map Reference Code):


Inspected by:

Title:

Signature:

Date of Inspection:
Drums

1.
2.
3.
4.
5.

Any evidence of faulty seals or missing plugs?


Any labels missing?
Any evidence of corrosion, cracks, or bulges?
Any drums inadequately secured from tipping or rolling?
Any evidence of spills or leaks?

Yes
Yes
Yes
Yes
Yes

No
No
No
No
No

Yes
Yes
Yes
Yes

No
No
No
No

Yes
Yes

No
No

Transformers and Wind Turbines


6. Any evidence of transformer overheating or malfunction?
7. Any labels missing?
8. Any evidence of transformer corrosion, cracks, or bulges?
9. Any evidence of turbine hydraulic/gear/yaw oil or transformer oil
spills or leaks?
Indoor Containment Area
10. Any spills or leaks?
11. Excessive debris accumulation?

For any items above which "Yes" was checked, please complete the back of this form.

STORAGE AREA INSPECTION LOG SHEET


Inspection
Item No.
from List

Describe
Condition

Describe Corrective Action


Needed

Person Responsible
for Correction Action

Date
Responsible
Person
Notified

Date
Corrective
Action
Completed

ABOVEGROUND TANK INSPECTION LOG SHEET


(IF AND WHEN NEEDED)

Tank Identification
Number:
Inspected by:

Signature:

Title:
Date of Inspection:

Day:

Night:

Weather:

Clear

Rain

Snow

Temperature:

< 0F

0 - 32F

33 - 80F

Tank Heated:

Yes

No

Tank Insulated:
Tank Inspection

1. Drip Marks
2. Discoloration of tank wall.
3. Puddles of material stored in tank.
4. Corrosion
5. Localized dead vegetation.
6. Tank foundation cracks or discoloration.
7. Foundation settling or gaps between tank and foundation.
8. Foundation damage caused by vegetation roots.
9. Evidence of product seepage at valves, fittings, or piping.
10. Piping corrosion or deflection of pipe between supports.
11. Drain valves unlocked or line caps missing.
12.Other problems
Secondary Containment Inspection
11. Condition of containment - any cracks or erosion damage.
12. Excessive rain water in containment.
13. Open or damaged containment drainage valves.
14. Any discoloration or presence of free product.
15. Presence of debris.
16. Any evidence of stressed vegetation.
17. Lighting inadequate.

> 80F
Yes

No

Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes

No
No
No
No
No
No
No
No
No
No
No
No

Yes
Yes
Yes
Yes
Yes
Yes
Yes

No
No
No
No
No
No
No

N/A
N/A

For any items above which "Yes" was checked, please complete the back of this form.

ABOVEGROUND TANK INSPECTION LOG SHEET


(IF AND WHEN NEEDED)
Inspection
Item No.
from List

Describe
Condition

Describe Corrective Action


Needed

Person Responsible for


Correction Action

Date
Responsible
Person
Notified

Date
Corrective
Action
Completed

SPILL RESPONSE KIT INSPECTION CHECKLIST

Location (Building Number or Map Reference Code):


Inspected by:

Title:

Signature:

Date of Inspection:

1. Is the spill kit label missing?


2. Is the spill kit hard to find?
3. Is the spill kit missing:
Gloves?
Goggles?
Absorbent material?

4. Is the spill kit open?

Yes
Yes

No
No

Yes

No

Yes

No

Yes
Yes

No
No

# if no

For any items above which "Yes" was checked, please complete the back of this form.

SPILL RESPONSE KIT INSPECTION LOG


Equipment
Description

Describe Discrepancy
Between Equipment List
and Actual Equipment
at this Location

Describe Corrective Action


Needed
(Specify Replacement Date if
Shelf Life will be exceeded by
next Inspection Date)

Person Responsible
for Correction Action

Date Responsible
Person Notified

Date
Corrective
Action
Completed

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