Beruflich Dokumente
Kultur Dokumente
2013
Mining Forum 19 - 22, 2013, Ica, Mastering Safety and Productivity in Underground Mining, Greg Hughes, Sandvik Mining
Quien soy
27 aos
Ingeniero en minas titulado en Camborne School of Mines en
Inglaterra
Aprox. 2 aos de experiencia en produccin en minas en Chile,
Zambia y Inglaterra
4 aos en Sandvik dedicado especialmente a minera de vetas
angostas y otros mtodos como ingeniero de aplicaciones y
tambin especialista de aplicacin
Surfista, motociclista y mas que nada amante de comida y
cerveza Peruana !
Mining Forum 19 - 22, 2013, Ica, Mastering Safety and Productivity in Underground Mining, Greg Hughes, Sandvik Mining
Objetivo de la presentacin
Cambiar la mentalidad !
Mining Forum 19 - 22, 2013, Ica, Mastering Safety and Productivity in Underground Mining, Greg Hughes, Sandvik Mining
Estudios realizados
Estudios :
Candelaria
Colossus
EcoOro
IRL
Goldcorp
Etc
Contractores:
Zublin (Candelaria)
Mining Forum 19 - 22, 2013, Ica, Mastering Safety and Productivity in Underground Mining, Greg Hughes, Sandvik Mining
Mining Forum 19 - 22, 2013, Ica, Mastering Safety and Productivity in Underground Mining, Greg Hughes, Sandvik Mining
De repente hay curvas muy cerrados en la rampa donde los camiones tenan que parar y dar marcha atrs.
Eso da tiempo perdido y des-continuidad a la operacin. Las tolvas tocaran a las cajas durante los giros.
La carga de camin con LHD viene hecha mediante una plataforma y una gran sobre-excavacin un
construccin no necesario con camiones de bajo perfil.
Amortiguadores
Suspensin de los asientos
Transmisiones
Daos a las tolvas
Mining Forum 19 - 22, 2013, Ica, Mastering Safety and Productivity in Underground Mining, Greg Hughes, Sandvik Mining
Plataforma no necesario con camiones de bajo perfil - ahorros en el construccin de puntos de carguo.
Mining Forum 19 - 22, 2013, Ica, Mastering Safety and Productivity in Underground Mining, Greg Hughes, Sandvik Mining
Mining Forum 19 - 22, 2013, Ica, Mastering Safety and Productivity in Underground Mining, Greg Hughes, Sandvik Mining
Simulacin (a escala) del TH550 haciendo la curva donde los Mercedes-Benz tenan que parar,
dar marcha atrs y tocaran la tolva en la caja. No habra ningunas de estas problemas con los
TH550.
TH550
Mining Forum 19 - 22, 2013, Ica, Mastering Safety and Productivity in Underground Mining, Greg Hughes, Sandvik Mining
XC5
XC6
TH550
XC7
XC8
Mining Forum 19 - 22, 2013, Ica, Mastering Safety and Productivity in Underground Mining, Greg Hughes, Sandvik Mining
433.2
421.2
4 33 .2
4 21 .2
Mining Forum 19 - 22, 2013, Ica, Mastering Safety and Productivity in Underground Mining, Greg Hughes, Sandvik Mining
8
46
6
46
6
8
Shift schedule
Number of shifts per day
Times per shift
Shift time
Shift Start
Operation
Lunch
Operation
Operational Interferences
Shift end
Shift total hours
Effective hours per shift
2
12 hr
1.5
3.5
1.0
3.0
2.0
1.0
12.0
6.5
Haulage route
Underground distance
@ Gradient
Rolling Resistance
Surface distance
@ Gradient
Rolling Resistance
Total distance
hr
hr
hr
hr
hr
hr
hr
hr
30
360 days
Material characteristics
Fragmentation:
Bank density:
Swell factor
Broken density
SL Stoping
6,400 tpd
Altitude
Average mine working altitude
4.5 m
4.0 m
Mining Forum 19 - 22, 2013, Ica, Mastering Safety and Productivity in Underground Mining, Greg Hughes, Sandvik Mining
3
3.4 t/m
1.4
3
2.4 t/m
3,300
9%
2%
200
5%
2%
3,500
m
10
2
m
10
2
m
300 m
30
267 t/hr
492 t/effective hr
55
45
27
15
Other
Electric price
Fuel price
0.1 US$/kW
0.6 US$/l
Mining Forum 19 - 22, 2013, Ica, Mastering Safety and Productivity in Underground Mining, Greg Hughes, Sandvik Mining
Simulacin 1
SANDVIK LH410 & SANDVIK TH550
Equipment selection
Model
Theoretical capacity
Fill Factor
Real capacity
Theoretical N of passes
Real N of passes
Cycle time
Production per LHD
Fleet required
LH410
4.6
85%
9.5
5.35
5
9.96
286.0
3
m3
t
min
tph
LHDs
87%
80%
60%
10.0 h/day
639 ton/h effective
60
2.5%
38
38
30
14
1.99
3
7%
7
14
m
s
s
s
s
min
Equipment selection
Type of truck
Maximum capacity
Theoretical capacity
Fill Factor
Real capacity
Loaded capacity
Box size (choose larger)
Work distance
Average velocity
Cycle time
Production per truck
Fleet required
Total production per daily hours
TH550
50
22
95%
50.8
47.5
19.6
3,500
17.1
36.8
77.4
7
292.72
90%
80%
75%
13.0 h/day
Transport Velocity
Velocity limits within the mine
Average Velocity Underground
Average Velocity Surface
Average Velocity
25.0
18.4
15.7
17.1
Workers
Workers per shift
Absence
Mining Forum 19 - 22, 2013, Ica, Mastering Safety and Productivity in Underground Mining, Greg Hughes, Sandvik
Mining
Total of workers per day
Total of workers per month
9.96
17
23.05
3.0
30
36.79
7
7%
15
30
km/h
km/h
km/h
km/h
min
sec
min
min
sec
min
t
m3
t
t
m3
m
km/h
min
tph
trucks
tph
Simulacin 2
SANDVIK LH517 & SANDVIK TH550
Equipment selection
Model
Theoretical capacity
Fill Factor
Real capacity
Theoretical N of passes
Real N of passes
Cycle time
Production per LHD
Fleet required
LH517
7.6
85%
15.7
3.24
3
6.51
433.5
2
m3
t
min
tph
LHDs
87%
80%
60%
10.0 h/day
639 ton/h effective
60
2.5%
45
41
30
15
2.17
2
7%
5
10
m
s
s
s
s
min
Equipment selection
Type of truck
Maximum capacity
Theoretical capacity
Fill Factor
Real capacity
Loaded capacity
Box size (choose larger)
Work distance
Average velocity
Cycle time
Production per truck
Fleet required
Total production per daily hours
TH550
50
22
95%
50.8
47.1
19.4
3,500
17.1
33.3
84.7
6
274.43
90%
80%
75%
13.0 h/day
Transport Velocity
Velocity limits within the mine
Average Velocity Underground
Average Velocity Surface
Average Velocity
25.0
18.4
15.7
17.1
Workers
Workers per shift
Mining Forum 19 - 22, 2013, Ica, Mastering Safety and Productivity in Underground Mining, Greg Hughes, Sandvik Mining
Absence
Total of workers per day
Total of workers per month
6.51
17
23.05
3.0
30
33.34
6
7%
13
26
km/h
km/h
km/h
km/h
min
sec
min
min
sec
min
t
m3
t
t
m3
m
km/h
min
tph
trucks
tph
Simulacin 3
SANDVIK LH621 & SANDVIK TH550
Equipment selection
Model
Theoretical capacity
Fill Factor
Real capacity
Theoretical N of passes
Real N of passes
Cycle time
Production per LHD
Fleet required
Operating parametres (LHD)
Physical availability
Operational utilisation
Effective utilisation
Effective work hours
Effective required tonnage
Cycle times (LHD)
Average tramming distance
Gradient
Load time
Tramming time
Manoeuver time
Dump time
Cycle time
Workers
Workers per shift
Absence
Total of workers per day
Total of workers per month
LH621
9.8
85%
20.2
2.28
2
4.55
533.5
2
m3
t
min
tph
LHDs
87%
80%
60%
10.0 h/day
639 ton/h effective
60
2.5%
50
42
30
15
2.28
2
7%
5
10
m
s
s
s
s
min
Equipment selection
Type of truck
Maximum capacity
Theoretical capacity
Fill Factor
Real capacity
Loaded capacity
Box size (choose larger)
Work distance
Average velocity
Cycle time
Production per truck
Fleet required
Total production per daily hours
TH550
50
20
95%
46.1
40.5
16.7
3,500
17.1
31.4
77.4
7
292.47
90%
80%
75%
13.0 h/day
Transport Velocity
Velocity limits within the mine
Average Velocity Underground
Average Velocity Surface
Average Velocity
25.0
18.4
15.7
17.1
Workers
Workers per shift
Absence
Mining Forum 19 - 22, 2013, Ica, Mastering Safety and Productivity in Underground Mining, Greg Hughes, Sandvik Mining
Total of workers per day
Total of workers per month
4.55
17
23.05
3.0
30
31.38
7
7%
15
30
km/h
km/h
km/h
km/h
min
sec
min
min
sec
min
t
m3
t
t
m3
m
km/h
min
tph
trucks
tph
Simulacin 4
SANDVIK LH517 & SANDVIK TH660
Equipment selection
Model
Theoretical capacity
Fill Factor
Real capacity
Theoretical N of passes
Real N of passes
Cycle time
Production per LHD
Fleet required
Operating parametres (LHD)
Physical availability
Operational utilisation
Effective utilisation
Effective work hours
Effective required tonnage
Cycle times (LHD)
Average tramming distance
Gradient
Load time
Tramming time
Manoeuver time
Dump time
Cycle time
Workers
Workers per shift
Absence
Total of workers per day
Total of workers per month
LH517
7
85%
14.5
4.15
4
8.69
399.2
2
m3
t
min
tph
LHDs
87%
80%
60%
10.0 h/day
639 ton/h effective
60
2.5%
45
41
30
15
2.17
2
7%
5
10
m
s
s
s
s
min
Equipment selection
Type of truck
Maximum capacity
Theoretical capacity
Fill Factor
Real capacity
Loaded capacity
Box size (choose larger)
Work distance
Average velocity
Cycle time
Production per truck
Fleet required
Total production per daily hours
TH660
60
32
95%
73.8
57.8
23.8
3,500
17.1
35.8
96.8
6
313.72
t
m3
t
t
m3
m
km/h
min
tph
trucks
tph
90%
80%
75%
13.0 h/day
Transport Velocity
Velocity limits within the mine
Average Velocity Underground
Average Velocity Surface
Average Velocity
25.0
18.4
15.7
17.1
Workers
Workers per shift
Mining Forum 19 - 22, 2013, Ica, Mastering Safety and Productivity in Underground Mining, Greg Hughes, Sandvik Mining
Absence
Total of workers per day
Total of workers per month
8.69
16
23.36
3.0
30
35.82
6
7%
13
26
km/h
km/h
km/h
km/h
min
sec
min
min
sec
min
Simulacin 5
SANDVIK LH621 & SANDVIK TH660
Equipment selection
Model
Theoretical capacity
Fill Factor
Real capacity
Theoretical N of passes
Real N of passes
Cycle time
Production per LHD
Fleet required
LH621
9.8
85%
20.2
2.97
3
6.83
533.5
2
m3
t
min
tph
LHDs
87%
80%
60%
10.0 h/day
639 ton/h effective
60
2.5%
50
42
30
15
2.28
2
7%
5
10
m
s
s
s
s
min
Equipment selection
Type of truck
Maximum capacity
Theoretical capacity
Fill Factor
Real capacity
Loaded capacity
Box size (choose larger)
Work distance
Average velocity
Cycle time
Production per truck
Fleet required
Total production per daily hours
TH660
60
32
95%
73.8
60.7
25.0
3,500
17.1
34.0
107.2
5
289.55
90%
80%
75%
13.0 h/day
Transport Velocity
Velocity limits within the mine
Average Velocity Underground
Average Velocity Surface
Average Velocity
25.0
18.4
15.7
17.1
Workers
Workers per shift
Absence
Mining Forum 19 - 22, 2013, Ica, Mastering Safety and Productivity in Underground Mining, Greg Hughes, Sandvik Mining
Total of workers per day
Total of workers per month
6.83
16
23.36
3.0
30
33.96
5
7%
11
22
km/h
km/h
km/h
km/h
min
sec
min
min
sec
min
t
m3
t
t
m3
m
km/h
min
tph
trucks
tph
Simulacin 6
SANDVIK LH410 & MERCEDES BENZ Actros 4143
Equipment selection
Model
Theoretical capacity
Fill Factor
Real capacity
Theoretical N of passes
Real N of passes
Cycle time
Production per LHD
Fleet required
Operating parametres (LHD)
Physical availability
Operational utilisation
Effective utilisation
Effective work hours
Effective required tonnage
Cycle times (LHD)
Average tramming distance
Gradient
Load time
Tramming time
Manoeuver time
Dump time
Cycle time
Workers
Workers per shift
Absence
Total of workers per day
Total of workers per month
LH410
4
85%
8.3
3.35
3
5.98
248.7
3
Equipment selection
Type of truck
Maximum capacity
Theoretical capacity
Fill Factor
Real capacity
Loaded capacity
Box size (choose larger)
Work distance
Average velocity
Cycle time
Production per truck
Fleet required
Total production per daily hours
m3
t
min
tph
LHDs
87%
80%
60%
10.0 h/day
639 ton/h effective
60
2.5%
38
38
30
14
1.99
3
7%
7
14
m
s
s
s
s
min
MB Actros 4143
26
12
95%
27.7
24.8
10.2
3,500
17.1
34.6
43.0
12
278.66
90%
80%
75%
13.0 h/day
Transport Velocity
Velocity limits within the mine
Average Velocity Underground
Average Velocity Surface
Average Velocity
25.0
18.4
15.7
17.1
Workers
Workers per shift
Absence
Mining Forum 19 - 22, 2013, Ica, Mastering Safety and Productivity in Underground Mining, Greg Hughes, Sandvik Mining
Total of workers per day
Total of workers per month
5.98
30
24.59
3.0
30
34.56
12
7%
26
52
km/h
km/h
km/h
km/h
min
sec
min
min
sec
min
t
m3
t
t
m3
m
km/h
min
tph
trucks
tph
Simulacin 7
VOLVO L210F & MERCEDES BENZ Actros 4143
Equipment selection
Model
Theoretical capacity
Fill Factor
Real capacity
Theoretical N of passes
Real N of passes
Cycle time
Production per LHD
Fleet required
Volvo L120F
3.0
85%
6.2
4.20
4
7.12
208.7
4
m3
t
min
tph
FELs
87%
80%
60%
10.0 h/day
639 ton/h effective
60
2.5%
30
35
30
12
1.78
4
7%
9
18
m
s
s
s
s
min
Equipment selection
Type of truck
Maximum capacity
Theoretical capacity
Fill Factor
Real capacity
Loaded capacity
Box size (choose larger)
Work distance
Average velocity
Cycle time
Production per truck
Fleet required
Total production per daily hours
MB Actros 4143
26
12
95%
27.7
24.8
10.2
3,500
17.1
35.7
41.6
12
269.72
90%
80%
75%
13.0 h/day
Transport Velocity
Velocity limits within the mine
Average Velocity Underground
Average Velocity Surface
Average Velocity
25.0
18.4
15.7
17.1
Workers
Workers per shift
Absence
Mining Forum 19 - 22, 2013, Ica, Mastering Safety and Productivity in Underground Mining, Greg Hughes, Sandvik Mining
Total of workers per day
Total of workers per month
7.12
30
24.59
3.0
30
35.71
12
7%
26
52
km/h
km/h
km/h
km/h
min
sec
min
min
sec
min
t
m3
t
t
m3
m
km/h
min
tph
trucks
tph
3 LH410
7 TH550
US$/t
US$/t
US$/t
2 LH517
6 TH550
US$/t
US$/t
US$/t
2 LH621
7 TH550
US$/t
US$/t
US$/t
2 LH517
6 TH660
US$/t
US$/t
US$/t
2 LH621
5 TH660
US$/t
US$/t
US$/t
3 LH410
12 MB Actros 4143
US$/t
US$/t
US$/t
4 Volvo L120F
12 MB Actros 4143
US$/t
US$/t
US$/t
Costos operacionales y inversiones son solo estimaciones referenciales con el objeto de comparar alternativas de manejo materiales. Estas figuras estn sujeto a variacin.
Mining Forum 19 - 22, 2013, Ica, Mastering Safety and Productivity in Underground Mining, Greg Hughes, Sandvik Mining
Year 0
879,750
879,750
87,975
967,725
INVESTMENT
Fleet Downpayment (15%)
Leasing (85% fleet price)
Operating Cost
Total
Contingencies 10%
Gran total
Year 0
771,300
771,300
77,130
848,430
Year 0
978,152
978,152
97,815
1,075,967
DR = 10%
1,778,667
14,169,405
15,948,072
1,594,807
17,542,879
14,169,405
14,169,405
1,416,940
15,586,345
1,559,404
10,949,610
12,509,014
1,250,901
13,759,916
1,559,404
10,949,610
12,509,014
1,250,901
13,759,916
DR = 10%
1,559,404
10,949,610
12,509,014
1,250,901
13,759,916
10,949,610
10,949,610
1,094,961
12,044,571
1,977,616
13,683,722
15,661,338
1,566,134
17,227,472
DR = 10%
Year 5
10,949,610
10,949,610
1,094,961
12,044,571
10
14,169,405
14,169,405
1,416,940
15,586,345
10
INVESTMENT
Fleet Downpayment (15%)
Leasing (85% fleet price)
Operating Cost
Total
Contingencies 10%
Gran total
1,778,667
14,169,405
15,948,072
1,594,807
17,542,879
Year 5
1,977,616
13,683,722
15,661,338
1,566,134
17,227,472
13,683,722
13,683,722
1,368,372
15,052,094
Year 5
13,683,722
13,683,722
1,368,372
15,052,094
10
Costos operacionales y figuras VAC son solo estimaciones referenciales con el objeto de comparar alternativas de manejo materiales. Estas figuras estn sujeto a variacin.
Mining Forum 19 - 22, 2013, Ica, Mastering Safety and Productivity in Underground Mining, Greg Hughes, Sandvik Mining
Year 0
955,800
955,800
95,580
1,051,380
INVESTMENT
Fleet Downpayment (15%)
Leasing (85% fleet price)
Operating Cost
Total
Contingencies 10%
Gran total
Year 0
938,402
938,402
93,840
1,032,242
1,932,424
13,875,685
15,808,109
1,580,811
17,388,920
DR = 10%
1,932,424
13,875,685
15,808,109
1,580,811
17,388,920
13,875,685
13,875,685
1,387,568
15,263,253
1,897,250
10,621,104
12,518,354
1,251,835
13,770,189
DR = 10%
13,875,685
13,875,685
1,387,568
15,263,253
10
Year 5
1,897,250
10,621,104
12,518,354
1,251,835
13,770,189
10,621,104
10,621,104
1,062,110
11,683,215
Year 5
10,621,104
10,621,104
1,062,110
11,683,215
10
Costos operacionales y figuras VAC son solo estimaciones referenciales con el objeto de comparar alternativas de manejo materiales. Estas figuras estn sujeto a variacin.
Mining Forum 19 - 22, 2013, Ica, Mastering Safety and Productivity in Underground Mining, Greg Hughes, Sandvik Mining
INVESTMENT
Fleet Downpayment (15%)
Leasing (85% fleet price)
Operating Cost
Total
Contingencies 10%
Gran total
Year 0
466,500
466,500
46,650
513,150
INVESTMENT
Fleet Downpayment (15%)
Leasing (85% fleet price)
Operating Cost
Total
Contingencies 10%
Gran total
Year 0
382,000
382,000
38,200
420,200
943,164
19,234,795
20,177,959
2,017,796
22,195,755
DR = 10%
943,164
19,234,795
20,177,959
2,017,796
22,195,755
19,234,795
19,234,795
1,923,480
21,158,275
772,323
18,866,727
19,639,050
1,963,905
21,602,955
DR = 10%
19,234,795
19,234,795
1,923,480
21,158,275
10
Year 5
772,323
18,866,727
19,639,050
1,963,905
21,602,955
18,866,727
18,866,727
1,886,673
20,753,400
Year 5
18,866,727
18,866,727
1,886,673
20,753,400
10
Costos operacionales y figuras VAC son solo estimaciones referenciales con el objeto de comparar alternativas de manejo materiales. Estas figuras estn sujeto a variacin.
Mining Forum 19 - 22, 2013, Ica, Mastering Safety and Productivity in Underground Mining, Greg Hughes, Sandvik Mining
Resumen y Recomendaciones
ALTERNATIVAS DE CARGUIO Y TRANSPORTE
SANDVIK LH410 & SANDVIK TH550
SANDVIK LH517 & SANDVIK TH550
TH550
SANDVIK LH621 & SANDVIK TH550
TH660
ACTUAL
VAC
33,276,764
26,050,967
32,608,244
EUR
EUR
EUR
RANK
5
2
3
32,933,214
25,968,025
EUR
EUR
4
1
42,500,284
41,409,491
EUR
EUR
7
6
Figuras VAC son solo estimaciones referenciales con el objeto de comparar alternativas de manejo materiales. Estas figuras estn sujeto a variacin.
Mining Forum 19 - 22, 2013, Ica, Mastering Safety and Productivity in Underground Mining, Greg Hughes, Sandvik Mining
Se vea una enorme diferencia de ahorro entre la situacin actual y la propuesta de circa 16 MEUR en
5 aos (equivalente a aprox. 38% menor costo del sistema actual).
Tcnicamente las 2 mejoras alternativas son apropiados y recomendados por este trabajo, son
tecnologas hechas para las condiciones ms exigentes en la minera subterrnea. Las 2 flotas
funcionaran sin problemas en las condiciones requeridas:
Al final, no hay mucha diferencia de ahorro entre la opcin TH550 y TH660. La decisin final sera
de preferencia e impresin.
Mining Forum 19 - 22, 2013, Ica, Mastering Safety and Productivity in Underground Mining, Greg Hughes, Sandvik Mining
Muchas gracias!
Greg Hughes
Mining Forum 19 - 22, 2013, Ica, Mastering Safety and Productivity in Underground Mining, Greg Hughes, Sandvik Mining