4WAYHACKSAWMACHINE

ProjectGuide:Prof.RavirajGohil
Preparedby :MahetaBhargav
Prof.MayurChotaliya
GadhiyaHiren
DattaniHardik
MakadiyaYash
GojiyaRamshi

(126030319052)
(126030319004)
(126030319005)
(126030319006)
(116030319007)

Semester

th

:D.E.5 Mechanical

CONTENT
I
n
t
r
o
d
u
c
t
i
o

o
f

h
a
c
k
s
a
w


m
a
c
h
i
n
e

H
i
s
t
o

r
y

o
f

h
a
c
k
s
a
w

Mai Constructio
n n

of
part hacksaw
s ofmachine
hac Working
ksa
principle
w
of 4 way
Typ
hacksaw
es
machine
of
hac Assembly
ksa of 4 way
w
mac hacksaw
hin machine
e Component

isadva
A ntages
d and
v applic
a ation
n Featur
t es
a C
g o
e n
s c
, l
u
d s

INTRODUCTIONOFHACKSAWMACHINE
Thisprojectisaboutcuttingthe
wood, metal, pipe, angle,
channel, flat plates, rods and
suchotherthings.Thisproject
isverymuchusefulandeasyto
installbyuser.
We are renowned fabricators
ofacomprehensivearrayof
Hacksaw Machine that is

availableinvariousmodels.

Highly operative & rapid in

theirresponse,thesehacksaw
machinesareconfiguredwith
theaidofmoderntechnology.
We also offer hacksaw
machine as per the
specifications laid by our
clients.

HISTORYOFHACKSAW
George N. Clemson, a
While sawsfounder of Clemson
for cuttingBros., Inc of
metal hadMiddletown, New
been in usedYork,USA,.
for many
Clemson conducted
years,
tests which involved
significant

the
improvements changing
in longevitydimensions, shapes of
andefficiencyteeth,stylesofset,and
weremade invariableheattreatments
the 1880s byofblades.

Clemson
manufacturinghacksaw
claimed
blades sold under the
enormous
trade name Star Hack
improvements Saw.
to the cuttingIn 1898, Clemson was
ability ofgranted US Patent
blades and601947, which details
built a majorvarious improvements
industrial
inthehacksaw.
operation

MAINPARTSOFHACKSAW
The

typical
hacksaw machine
consists Four
parts:

(1)
(2)
(3)
(4)

HacksawBlade
Base
Frame
Wingnut

TYPESOFHACKSAWMACHINE
6.

1.

2.

3.

4.

5.

Four Way Hacksaw

Machine
Light Duty Hacksaw
7.
Machine
Hydraulic Hacksaw
8.
Machine
Power Hacksaw
9.
Machine
10.
Circular

Band
HacksawMachine

Horizontal Swing
Type Bandsaw
Machine
StandTypeCircular
HacksawMachine
Band Hacksaw
Machine
JigsawMachine
Universal Type
Circular Hacksaw
Machine

HACKSAWMACHINE

CONSTRUCTIONOFHACKSAWMACHINE

hydraulically lifted out of

Bed: The bed is available as acontactwithworkplaceonthe
single piece casting. It has wideforwardstrokeup.
rigidcastingforthecollectionofThe Drive: The drive is
coolant,swarfandalsohousesthe
attachedthroughVPulleyswith
Vbeltdevice.
provisiontoadjustthecomplete
SawFrame:Therigidsawframetension of the VBelts. The
ensuresasquare&parallel cut&shafts are fitted with ball
the cut takes place on thebearings and taper and ball
backwardpullstroke.Topreventbearingstoeliminatefriction.
the wear of the blade, it is

Speed:Specificspeedshavebeenprovidedfordifferentkind
ofmetalsinordertomakeitsuitable.Highspeedformetals
likemildsteel,brass,copperetcandlowspeedforcastiron.
FeedSaw:Twoleversareprovidedtohydraulicallycontrol
theFeedSawatthedashpot.Onecontrolstherateoffeedand
theotherenablesthebowslidetoberaisedorloweredand
afterthecompletionofthecut,themotorgetsautomatically
switchedoff.
Vice:Theviceisrigidconstruction.Ithastwojaws,onejaw
remainsfixedandtheotherisadjustedaccordingtothesizeof
thematerialtobecut.

Coolant: A coolant tank is enclosed within the base of

machineswithconstantspeedtosupplycontinuouscoolingto
thesawblade.
Electricals:APushbuttonstarterisfittedwithanadjustable
tripmechanismthathelpsinstoppingthemachinesoonwhen
thebladeisclearfromtheworkatextracost.

WORKINGPRINCIPLEOF4WAY
hacksaw machine is very
HACKSAW
simple. first of all the
hacksawmachineisputon
MACHINE
4 way hacksaw
machine is work on
principle of GNOM
ENGINE

OR
ROTORY

IC
ENGINE the rotary
motion of shaft is to
be convert into the
reciprocating motion
ofhacksawframe.
Working principle of

ground and after that the

whatever metal , wood,
pvc,iscutisfixedonvice
at required length, after
that the electric motor is
connectwithelectricity.
Now start the electric
motor so due to that the
shaftofmotorandhollow
discwillberotateandalso
rotate the eccentric centre
andlinkconnecttoit.Due

torotationoflinksthe
hacksaw frame will
be reciprocate on the

metalandcuttingofmetal
isdone.

ASSEMBLYOF4WAYHACKSAWMACHINE
Forassemblyof4wayhacksawmachinefirstofallonbase
plate electric motor is mount vertically, hollow disc having
internalcircleradiusissameastheradiusofshaftofmotoris
fitonshaftandalsothedischaveeccentriccentre,metalbaris
weldattheeccentriccentre.
Thelinksoneendisconnectwiththeendofhacksawframe
and second end is connect with the metal bar of eccentric
centre.
Thebuckletypeelementsareconnectattheendofhacksaw
frameandlinkisconnectinthisbuckle,pipeprovidesupport
tothehacksawframe,thepipeisconnecttothebase.Viceis

alsofitonpipeandwhichalsoconnectwiththebase.

4WAYHACKSAWMACHINE

COMPONENTS
Hacksaw
frame
Hacksaw
blade
Electric
motor
Disc
Baseframe
Connectin
g rods

Vice
C
a
b
l
e

B
u
c

k
l
e

Metal
pipe

ADVANTAGES,DISADVANTAGES&
e
APPLICATION
the

Advantages:

wo

Weig

rk

ht of

of

machi

lab

ne is

or.

less.

Easy to make
because of simple
construction. High

It
reduc

productionrate.
Costisless.
Easy maintenance and

maintenance cost is
less. It resist all
atmosphericeffects.

Disadvantages:
Timeconsumemore.
Speedvariationisrequiredforcuttingthedifferentmetal.
Applications:
engineeringindustry
construction
industryWorkshop

FEATURES
P
o
w
e
r

e
f
f
i

c
i
e

n
c
y
H
i
g
h

p
r
o
d
u
c
t
i
v
i
t

Superb
performan
ce
High
operatio
nal
fluency
Sturdy
and
robust
design

CONCLUSION
hacksaw
After machine will
study work, and
ing knowing the
this constructionand
repor howmechanism
t wework in the
have machine. We
know learnt how the
that theoretical
how design

is
the 4possible in
way

practi butthismachine
cal. cutthefourpart
Other at a time, this
hacks hacksaw
aw machine has
mach lighter weight
ine iscompare to
only other machine.
cut The cost of
one machine is less
part and easy to
at
operate so it
one affordable for
time allindustry.

FUTURESCOPE

hacksaw machine
In theon basis of this
th
report.
6
semest Wetrytochange
er wethe speed of
will
make motor for cutting
the
the different
workin metal at various
g
modal speed if it
of
possible.

THANKYOU