Beruflich Dokumente
Kultur Dokumente
On
(2nd semester)
Revised in
2011
By
Government of India
1
2
3
4
5
Unit size
Duration of
Craftsmen Training
6
7
Space requirement
Power requirement
Page 2 of 13
General Information
Page 3 of 13
List of members attended the Trade Committee Meeting for revision of syllabus for
Automobile Trade under Craftsmen Training Scheme (CTS)
Sl.
No.
Representing Organisation
Remarks
ATI, Chennai
Chairman
ATI, Chennai
Member
NIMI, Chennai
Member
Member
CTI, Chennai
Member
Shri T Nandagopal,
Member
Member
Member
Member
10
Shri R. Lakshmanan
Member
11
Member
12
Shri V.ChandraMohan
Member
13
Shri V.Vadivelan
Member
14
CTI, chennai
Member
15
Shri B. Gridharan
Member
16
Member
17
Shri Jayapal,
Member
18
Shri V. Vadivelan
Member
19
Shri Syedshwath
Member
20
ATI, Chennai
Member
21
ATI, Chennai
Member
22
ATI, Ludhiana
Member
23
Member
24
Member
Page 4 of 13
25
FTI, Bangalore
Member
26
ATI, Chennai
Member
2nd semester
Pump Operator Cum Mechanic
Know the different type of keyways, preparing keys to fit into keyways.
Identifying, selecting, use of different types of ropes.
Use of different types lifting tackles both mechanical and hydraulic.
Removal of bearings from s h a f t s & housing by using pullers.
Dismantling and assembling of reciprocating pumps, rotary pumps, centrifugal pumps,
Identifying and rectifying defects of pump sets.
Practice on preventive & scheduled maintenance of pump sets.
Building up of electrical series, parallel and combination of series & parallel circuits.
Identifying of A.C motors, their testing.
Trouble shooting for diesel engines & its component and their repairing
Duration
6 Month
Week
Trade Theory
NO.
1
Types of key and key ways, their uses
and applications. Preparation of keys,
allowable tolerance, clearances. Key
fitting procedure-methods. Procedure
for removing keys. Types & uses of
key pullers.
Practical
Page 5 of 13
Familiarization
with
plain/journal
bearings,
anti-friction
bearings
used
on
machine
assembly.
Workshop calculation
and science
Trigonometric system
of measurement of
angle, trigonometric
ration, relation and
formulae. Calculation
on height and
distance calculation
of lapses.
Friction, co-efficient
of friction, angle of
friction, laws of
friction-definition,
explanation &
application
Engineering Dra
Views of simple
hollow and solid
bodies with
dimensions. Use
different types o
lines and symbo
drawings.
Use of drawing
instruments, T-s
and drawing boa
Use of different
of scales in inch
and millimeters
Lettering numbe
alphabet
Explanation of s
Orthographic
projection-lst an
Gravity,
acceleration due
to gravity, weight,
centre of gravitydefinition,
explanation
examples and
calculation.
Explanation of s
orthographic
projection 3rd an
Simple isometri
drawings, isome
views of simple
objects, such as
square, rectangle
cubes, rectangul
blocks etc.
Free hand sketch
assembly of pull
Free hand sketch
of bearing with
dimensions from
sample
Specification
&
selection
for
appropriate
use.
Use
of
manufacturers catalogues.
Mounting of bearing on shafts
and in housing with proper
fit & axis alignment.
Use of proper tools.
Removal of bearings
from s h a f t s & housing
by using pullers.
Cleaning up & removing
old metal form bearing
and replacing with new
metal. Checking of shafts
for alignment with dial
indicator.
Identification of different
pumps, its components,
prime movers. Practice on
operational safety.
Dismantling of
reciprocating pumpsvalves, pistons, cranks,
seals etc. for inspection,
repair & replacement.
Cleaning of parts &
assembling. Installing of
reciprocating pumps.
Dismantling of rotary
pumps- impeller, shaft,
bearing etc, for inspection,
Repair & replacement.
Cleaning of parts and
assembling. Checking for
alignment, clearance, etc.,
Priming technique and its
application. Installing,
operating & testing of
rotary pumps.
Servicing of pumps and
valves of general purpose
and of corrosive fluids.
Selection of gasket, packing
& gland materials, marking
& cutting off gasket as per
shape & profile. Using
Page 6 of 13
Newtons law of
motion definition
explanation and
related shop problem.
Liquids
properties, units
of measurement
and related
friction.
Measuring of
suction head &
delivery head and
effects of
atmospheric
pressure on them.
Related shop
problem.
Calculation on
repairing and
installation of
rotary pumps.
Pressure measuring
instruments- Brief
description and
method to read. Flow
measuring
instruments- brief
description and
Drawing section
views of geomet
solids hollows w
dimensions.
10
11
12
13
14
15
&
16
17
Page 7 of 13
Different type of
seal materials and
its application.
Calculation on the
cost of installation
and repairing of
stationary &
coupled pumps.
Views of simple
and hollow bodi
by section plane
-do-
Calculation on the
cost of installation
and repairing of
centrifugal
pumps.
Dismantling identifying of
parts, finding out defects,
repairing, and replacement
of components, cleaning,
assembling, installing and
testing of submersible
pumps. Finding out &
rectifying faults developed
during operation.
Identifying and rectifying
defects of pump sets.
Practice on preventive &
scheduled maintenance of
pump sets.
Calculation on the
cost of installation
and repairing of
Submersible pump.
Concept of
condition
monitoring
system.
Prepare a schedu
maintenance cha
Definition and
explanation of
matter molecule,
atom, electron and
flow of electric
current,
conductors,
insulators and
semi conductors.
Views of simple
and hollow bodi
by section plane
Drawing of elec
symbol as per
IS:1248
18
19
20
21
-Do-
Principle of Compression-ignition
engine, Spark Ignition Engine,
differentiate between 4-stroke and 2
stroke, C.I engine and S.I Engine, Otto
cycle and Diesel cycle.
Different type of starting and stopping
method of Diesel Engine.
Engine output; Power range
Page 8 of 13
Definition,
application &
calculation on ohms
law, series, parallel
and combination
circuits.
Electrical- Serie
parallel and
combination circ
with BIS symbo
Definition and
explanation of work,
power, energy. Simple
calculation to
determine electrical
power of electrical
appliance and energy
consumed by an
electrical circuit for a
definite period of
time and different
loading.
Magnets Properties,
types, molecular
theory and method to
induce magnetic
properties.
Electromagnetic
induction and electro
magnet.
Electrical circ
diagram
connecting A
motors.
Calculation of Horse
Power IHP, FHP and
applied shop problem
Electrical circui
connecting watt
& Energy meter
Reading of the c
diagram of elect
circuits.
22
2324
2526
Page 9 of 13
Exercises on blu
print reading.
Reading, interpr
& practicing
engineering draw
for identification
surfaces & edge
finish tolerance
allowance, study
assembly drawin
pumps.
Page 10 of 13
Second semester
List of Tools and Equipments for the trade of
Pump Operator cum Mechanic
Sl.No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
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20
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24
25
26
27
28
29
30
Quantity
16+1
16+1
16+1
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16+1
16+1
16+1
16+1
16+1
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16+1
16+1
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74
75
76
Megger 500 V
Digital Tonge Tester 0-20 A AC
Single Phase 220 V Capacitor type AC Meter squirrel gage Induction
motor
Three Phase 50 Hz, 5 HP AC squirrel gage induction motor with star
delta starter
DC Ohmmeter 0 to 300 Ohms, mid scales at 20 Ohms
Electric Soldering Iron 230 V 60 watts 230 V 25 watts
Copper bit soldering iron 0.25 Kg
Thimbles of different sizes
Wire Gauge (metric)
Hand operated crimping tool (i) for crimping up to 4mm and (ii) for
crimping up to 10mm
Hand rubber gloves tested for 5000 V
Holders, lamp teakwood boards, plug sockets, solders, flux wires and
cables batteries round consumable blocks and other consumables as
required
Multimeter digital
Scientific Calculator
Hydrometer
High rate discharge tester (cell tester)
Bradawl
Rawl plug tool & kit
Masonary bit (Assorted up to 12 mm)
Hand key way broacher
Page 11 of 13
2
1
2
1
2
2
2
As required
2
2
2
2
2
2
2
1
1 set
2
1 each
1
2
2
2
2
2
2
2
1
1
1
2 each
5
2
2
2
5 pair
As required
2
1
2
2
2
2set
2sets
1
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
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94
95
96
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102
103
104
105
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107
108
109
110
111
112
113
114
115
116
117
118
119
Page 12 of 13
1 each
2
2
2
2
1
2
2
2
2
2
1 set
1
1
1
1
1
1 set
1
1
1
1
1
1
2
5
5
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1 each
1
1
Sl.
No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10
11
12
13
14
15
Page 13 of 13
As required
1 each
As required
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Quantity
As required
As required
As required
1 No.
2 Nos. to accommodate 20 lockers
2 Nos.
As required
1 No.
As required
As required.
1 no
As required
4 No
1 No
1 No