Draft Syllabus

On

(2th semester)

Mechanic Autotronics
(Automobile Trade)
Under Craftsmen Training Scheme (CTS)

Revised in
2011
By

Government of India

Ministry of Labour & Employment (DGE&T)

Advanced Training Institute
CTI Campus, Guindy, Chennai 600 032

Automobile Trade_ Mechanic Autotronics_2 nd semester

Page 2 of 15

General Information

1
2
3

Name of the Trade

N.C.O. Code No.
Entry Qualification

4
5

Unit size
Duration of Craftsmen
Training

Space requirement

Power requirement

Mechanic Autotronics
Essential : Passed 10th class examination under 10+2
system of education or its equivalent.
16 trainees
6 month 4th semester ( 2 Years Duration)
6 (Sq. Mtrs / Trainee) + Parking area 152 Sq.mtrs
separate
5 kw

Automobile Trade_ Mechanic Autotronics_2 nd semester

Page 3 of 15

List of members attended the Trade Committee Meeting for revision of syllabus for
Automobile Trade under Craftsmen Training Scheme (CTS)
Sl.
No.

Name & Designation

Representing Organisation

Remarks

Shri R. Senthil Kumar, Director

ATI, Chennai

Chairman

Shri S.Harinath Babu, Joint Director of Training

ATI, Chennai

Member

Shri E.Balakrishna, Ex_ Joint Director of Training

NIMI, Chennai

Member

Shri A.Suganthan, Assistant Training Officer

Govt, ITI, Arakkonam

Member

Shri N. Ramesh Kumar, Training Officer

CTI, Chennai

Member

Shri T Nandagopal,

Anna University, Chennai

Member

Shri K. Thaniyarasau, Assistant Training Officer

Govt . ITI, Trichy

Member

Shri P.K. Ramakrishnan Nair

Ram international Industrial

Academy (p) Ltd, Chennai

Member

Shri S.Arul Selvan, Assistant professor

Dept Auto Engg, M.I.T, Anna

University, Chennai.

Member

10

Shri S. Jayaraj, Associate Professor

Dept Auto Engg, M.I.T, Anna

University, Chennai.

Member

11

Shri R. Lakshmanan

Bosch Ltd, Bangalore

Member

12

Shri V.ChandraMohan

NATRIP, Global Automotive

Research centre, Chennai

Member

13

Shri V.Vadivelan

NATRIP, Global Automotive

Research centre, Chennai

Member

14

Shri A.D.Shewale Training Officer

CTI, chennai

Member

15

Shri B. Gridharan

Visa Diesel Service, Chennai

Member

16

Shri K.k.Valasarajan , Vice president

Two Wheeler workshop owners

Association, Chennai

Member

17

Shri Jayapal,

Two Wheeler workshop owners

Association, Chennai

Member

18

Shri V. Vadivelan

Two Wheeler workshop owners

Association, Chennai

Member

19

Shri Syedshwath

Two Wheeler workshop owners

Association, Chennai

Member

20

P. Marveldass, Assistant Director of Training

(Electronics)

ATI, Chennai

Member

21

K. ArulSelvi, Training Officer (Electronics)

ATI, Chennai

Member

22

Shri Gurcharan Singh, Assistant Director of Training

ATI, Ludhiana

Member

23

Shri O.R. Arjun Mohan, Assistant Executive Engineer

Agricultural Engg Dept,Chennai

Member

24

Shri R.Murugesan, Assistant Executive Engineer

Agricultural Engg Dept,Chennai

Member

25

Shri Ramakrishne Gowda, Assistant Director of Training

FTI, Bangalore

Member

26

C.Yuvaraj, Assistant Director of Training

ATI, Chennai

Member

Automobile Trade_ Mechanic Autotronics_2 nd semester

Page 4 of 15

2nd semester
Mechanic Autotronics

Trade

On completion of this module, the trainee should be able to:

Understand the basic working principles of petrol engine and remove petrol engine from vehicle,
dismantle cylinder head, piston connecting rod, crank shaft, cam shaft etc.
Understand the principle of Gasoline fuel system and overhauling carburettors & Engine tuning.
Understand the operating principles and maintenance of automatic transmission gearbox.
Know the Electronic fuel injection (EFI) principle and its components.
Check and replace oil pumps, oil filters, fuel litter.
Identification of Electronic control unit & Troubleshooting.
Test & adjust MPFI pump and petrol nozzle.
Understand the working principle of different type of sensors, Actuators.
Use of diagnostic tools equipment
Understand the operation of an ignition system and carry out repairs and adjustments
Check and replace ignition coil, overhauling Distributor assembly, cleaning and checking spark plug.
Identification and testing of Hall effect sensor, Optical sensor. Tracing and testing of sensor circuits.
Checking a charging system, Removing & replacing an alternator, Replacing an engine drive belt / pu
and their alignments.
Removing starter motor from vehicle, overhauling and testing of starter motor.
Trace the light circuit -test bulbs align head lamps,
Diagnose wiper speed control and park problem, setting blades for correct functioning.
Understand the working principles of a car air- conditioning system
Checking an A/C system, checking a heating system, Inspecting & adjusting an engine drive belt.
Understand the importance of Airbags, Seatbelt, Vehicle safety systems, Crash sensors, Seat belt pretensioners.
Understand the importance of Security systems, Remote control keys, Theft deterrent systems ,Integr
communications, Body controlled lighting systems, Reflective displays
Drive and road test a motor vehicle
Duration

Week
No
1

Trade Theory
Auto Industry in India -History,
leading manufacturers,
development in automobile
industry, trends, new product.

6 Month
Practical
Identification of petrol
Engine components.

Workshop
Calculation and
Science
Statistics- definition,
collecting and sorting
raw data-tally chart.

Engineering Dra

Automobile Trade_ Mechanic Autotronics_2 nd semester

Petrol Engine Basics:

4-stroke spark-ignition enginesBasic 4-stroke principles, 4stroke engine cycle.
2-stroke principles, 2-stroke
engine cycle,
Spark-ignition engine
components- Basic engine
components, 4 & 2-stroke
engine differences, Engine
cams & camshaft, Engine
power transfer, Scavenging,
Counter weights, Piston
components.
Intake & exhaust systems
-Carbureted systems, Electronic
fuel injection systems, Exhaust
systems.
Intake system components,
Air cleaners, Carburetor air
cleaners, EFI air cleaners,
Intake manifolds, Intake air
heating.
Exhaust system componentsDescription and function of
Exhaust manifold, Exhaust
pipe, Extractors, Mufflers,
Catalytic converters, Flexible
connections, Ceramic coatings,
Back-pressure, Electronic
mufflers.
Gasoline Fuel Systems :
Description of Gasoline fuel,
Gasoline fuel characteristics,
Controlling fuel burn,
Stoichiometric ratio, Air
density, Fuel supply system,
Pressure & vacuum
Carburetor operationCarburation,
Carburetor system components,
Carburetor systems, Metering
jets, Accelerating, Carburetor
barrels
Carbureted system components
The carburetor, Mechanical
fuel pumps, Electric fuel
pumps, Tanks & lines, Fuel
lines, Charcoal canister,
Carburetor filters
Electronic Diesel controlElectronic Diesel control
systems, Common Rail Diesel
Injection (CRDI) system,
Hydraulically actuated
electronically controlled unit
injector (HEUI) diesel injection
system. Sensors, actuators and
ECU (Electronic Control Unit)
used in Diesel Engines.

Page 5 of 15

Removing a petrol
engine from a motor
vehicle - dismantling
cylinder head,
decorbonising, checking
valves - cutting valves seats,
replacing worn guides and
weak springs, assembling
valves and cylinder head and
adjusting tappet clearance in
engine.

Constructing
pictograph pie chart,
bar chart,

Practice on Removing
assembling of piston and
connecting rods from
engine
checking
cylinder bore wear for
ovality and taper and
finding next oversizePiston ring, Piston as per
service manual.
Checking & changing an air
filter, Inspection of
Electronic mufflers.

Circle, length of arc,

Timing marks, wheel
revolutions and
distance travelled,
calculation of valve
opening area.

Simple repairs in fuel

feed system
overhauling of fuel
pump, carburetors, fuel
Filters and air cleaners.
Repair to a car
carburetors adjusting
float level and slow
speed adjustments
studying the fuel flow
circuit in carburetor

Units of Heat, Temp,

Pressure and its
conversion.
Basic of calorific value
calculation.
Comparison of various
fuel w.r.to calorific
values. Relevant
combustion equation,
Detonation.

Free hand sketchi

valve Operating
mechanisms,
Free hand sketchi
Carburetor,
Block diagram of
Petrol fuel feed sy

Alternate Fuel
Systems:- Bio-diesel
fuel,
Importance of
Alternative fuelsEthanol, Methanol,
Liquefied Petroleum
Gas Compressed
Natural Gas, Liquefied
Natural Gas, Fuel

Sketching of Fuel
supply High Press
system.
Control unit
ingoing/outgoing
information diagr

Practice in engine tune

up in a vehicle testing
vacuum and
compression of engine,
adjusting tappets setting
ignition timing and
adjusting carburetor
For slow speeds.
Identification of EDC
components, sensors,
Testing of sensors and
actuators.

arithmetic mean, the

median, and the
mode.

Calculation of piston,
Engine displacement.
Swept volume,
clearance volume, total
volume, Compression
ratio Check your
results
by looking in the
manufacturers manual.

Make a simple sk
in plan view of a
engine FWD vehi
Label the main
components:
engine, clutch,
gearbox, drive sha
driving, wheels,
radiator, fuel tank

.
A free hand sketc
of 2 stroke and 4
engines.

Free hand sketchi

Intake system and
exhaust system,
Air cleaners.

Automobile Trade_ Mechanic Autotronics_2 nd semester

7-8

Steering, suspension and

Brakes:Electric power assisted
steering, Basic electric power
steering operation
Electronic adjustable-rate shock
absorbers, Electric brakes,
Electro hydraulic braking
(EHB), ABS brake system,
Antilock braking system
operation, Principles of ABS
braking, ABS master cylinder,
Hydraulic control unit, Wheel
speed sensors, ABS with EBD
electronic control unit.
Automatic TransmissionsTorque converters
Torque converter principles,
drive plate, Converter
operation, Torque
multiplication, Fluid flow, Heat
exchanger, Lock-up converters,
clutches
Planetary gearing-Planetary
gears, Simple planetary gear
sets, Compound planetary gear
sets, Automatic transmission
brake bands, Multi-disc
clutches,
Electronic control
transmission -Electronic
control Unit, Fully
hydraulically controlled
transmission, Electronic shift
programs, Manual selection
Layout & operation for
P,R,N&D (1st & 2nd)
Selector positions, Planetary
gear set, High range power
flow, Low range power flow
Servos & clutches-Rear servo,
Front servo, One way clutch,
Multi-plate front clutch, Clutch
pack, Rear clutch.
Hydraulic system & controlsHydraulic system components,
Spool valves, Regulating or
flow control valves, Control
valves, Orifices
Valve types & functions Basic
valve action, Regulator &
control valves, Shift &
governor valves
Pressure regulation-The
primary regulating valve, Line
pressure variation, Modulator
valve pressure, The governor,
Governor pressure, Kickdown
pressure.

Page 6 of 15

Inspection of power steering

control module circuit.
Checking & adjusting power
steering fluid, Pressure
testing a power steering
system, Flushing a power
steering system.
Identification of ABS
components, checking of
ABS warning lamp.

cells, solar, Hybrid

system.
Definition of
longitudinal vibration,
Transverse vibration
and torsional
vibrations.
Simple problem on
frequency of
Transverse vibration
and torsional
vibrations.

Identification of Automatic
transmission components

Properties of
transmission fluid.

Checking automatic
transmission fluid, Changing
transmission fluid & filter.

Gear ratio calculation

for Automatic
transmission.

Drawing of schem
diagram of ABS
hydraulic
circuit/control mo
assembly

Free hand sketch

Torque converter

Lay out for

gearbox, Selector
positions, Planeta
gear set, High ran
power flow, Low
power flow

Automobile Trade_ Mechanic Autotronics_2 nd semester

8-9

10-11

12

13

Flow control-Gear position 1,

1-2 shift valve, 2-3 shift valve
assembly, The servo orifice
control valve, 3-2 kick down
Continuously variable
transmission (C.V.T.)
Continuously variable
transmission, Drive or reverse,
The steel belt, Secondary pulley
shaft.
Introduction to Electronic fuel
injection (EFI) fuel supply
system , Basic EFI principles,
Air supply, Air volume, Multipoint injection systems
(MPI/MPFI), Simultaneous
injection, Efficient combustion
EFI fuel supply system components
Fuel pumps, Fuel filters, Tanks
& lines, Fuel lines, Fuel rail,
Fuel pressure regulator,
Injectors, Tachometric relay,
Thermotime switch, EFI
sensors, Potentiometer,
Auxiliary air valves, Idle speed
control devices, Inertia sensors

Page 7 of 15

Practice on Cleaning fuel

tank, checking for leaks in
Fuel tank.
Identification of various
components of MPFI
system.
Testing of MPFI
components and replacement
if necessary.
Check delivery from fuel
Pump.
Replacing a fuel filter.

Angels & rotation

Type of angels, adding
and subtracting angle,
Examples of angles in
automotive work
Type of triangle,
Pythagorass theorem

Introduction to EFI Engine

Management - EFI operation
Modes of EFI, Electronic fuel
injection, Idle speed control
systems, Feedback & looping,
Cold start systems, Air
measurement, Air-flow
monitoring, Variable intake
manifold system, Electrical
functions, EFI wiring diagram
Electronic control unit - ECU
EFI system ECU, Electronic
control unit settings, Engine
speed limiting, Malfunction
indicator lamp

Identification of
Electronic control
Unit.
Set up for testing,
Testing of Electronic
Control Circuit.
Fault finding in
Electronic circuit
and remedies

Binary system, Most

significant Bit (MSB),
Least significant Bit
(LSB), hexadecimal,
converting base 10
numbers to binary,
uses of binary numbers
in vehicle systems .
Binary codes-ASCII

Sketching of vario
Electronic device
in motor
vehicle.

EFI sensors- Intake

Temperature sensor, Mass
airflow sensor, Manifold
absolute pressure sensor, Air
vortex sensor, Fuel system
sensor, Throttle position sensor,
Exhaust gas oxygen sensor,
Crank angle sensor, Hall effect
voltage sensor
Ignition principles and
Faradays laws, Primary and
secondary winding of
transformer, Ignition
components, Spark plugs,
Spark plug components,
Vacuum & centrifugal units,
Plug firing voltage,

Identification of various
sensors installed in engine &
its mounting.

Directed numbersAddition, subtraction,

multiplication and
Division.
Active sensors, Passive
sensors.

Free hand sketchi

sensors.
Free hand cut sec
view of petrol noz

Algebra- Multiplying
two binomial
expressions
in brackets,
Algebraic
expressions and
simplification,
finding the

Free hand sketchi

Transformer wind
Ignition circuit of
vehicle,
Sketching various
of spark plugs.

Checking instruments &

Gauges on dash board.
Rectify replace defective
gauges.
Check and
replace ignition
coil,
overhauling
Distributor
Assembly.
Diagnosis- Possible causes
and remedy for Engine

TrignometeryUsing scientific
calculator to find the
value of sin, cos,
tangent with examples
in automotive
application,

Block diagram of
MPFI system.

International stan
and norms for tes
of MPFI.

Free hand sketchi

wiring diagram of
MPFI system

Free hand sketchi

symbols used in
vehicle electrical
systems.

Free hand sketchi

wiring diagram of
system

Automobile Trade_ Mechanic Autotronics_2 nd semester

Page 8 of 15

Contact breaker system, ballast

resistor coil, Dwell angle,
Spark timing.

cranks, but will not or hard

to start, Poor fuel economy
or engine performance.

value of the unknown

quantity.

14

Battery power source,

Description and function of
Capacitor/condenser,
Distributors, Distributor types,
High-tension leads, Advance &
retard mechanisms.

Checking ignition timing,

Checking & changing a
spark plug, Removing &
replacing contact points

Calculation of time
constant for
capacitance circuit.
Calculation relating to
capacitor in series and
parallel.

Sketching of batte
and assorted
capacitor/condens

15

Induction , Inductive system

operation, Induction wiring,
Hall effect sensors, Hall effect
operation, Optical type sensors
Distributor less ignition
systems, Insulated coils,
Distributor less ignition system
timing

Identification and testing of

Hall effect sensor, Optical
sensor. Tracing and testing
of sensor circuits.

Calculation of time
constant for inductive
circuit.

Sketching of sens
symbols, sketchin
Hall effect sensor
Optical sensor.

16

Charging system, Alternator

principles , Alternating current ,
Alternator components ,
Rectification , Phase winding
connections , Rotor circuit ,
Voltage regulation , System
operating voltage, High voltage
charging systems
Rotor, Stator, Alternator end
frames, Slip ring & brush
assembly. , Rectifier assembly,
Alternator cooling fan.
Starting system, Starter motor
principles, Starter motor
construction, Starter magnet
types, Starter motor
engagement, Commutation,
Switching, solenoid
construction.
Checking a starting system,
Jump-starting a vehicle

Checking a charging system

for the cause of undercharge,
No charge, and over charge
conditions. Removing &
replacing an alternator,
Inspecting & adjusting an
engine drive belt, Replacing
an engine drive belt / pulleys
/ Tesnionsers and their
alignments.

Lenzs law, simple

calculation of back
emf.

Sketching of Expl
view of alternato

Perform starter motor

current draw test, Perform
starter voltage drop test, test
starter motor relay, solenoid
switch, connectors and
wires.
Removing starter motor
from vehicle ,
overhauling and testing
Of starter motor.
Differentiate between
electrical and mechanical
problems that cause slow
crank and no crank.
Growler testing for rotors.
Trace the light circuit test bulbs align head
lamps,
replacing fuses
testing the tail and brake
lights in vehicle.
Checking & changing an
exterior light bulb,
Checking incorrect turn
signal or hazard light

Permanent magnet,
The magnetic effect of
an electric current,

Sketching of Expl
view of starter mo

Direction of the
magnetic field
due to an electric
current in a
straight conductor,

Sketching of start
motor circuit alon
with symbols in it

17

18-19

Lighting system, Lamps/light

bulbs, Lamp/light bulb
information, LED lighting
Stop lights, Reverse lights,
Indicators, Headlights, High
intensity discharge (HID)
lights,
Driving lights, Fog lights,

Sketching of Char
circuit along with
symbols in it.

Magnetic field caused

by a coil of wire.

Graph-scales, variables
coordinates, straight
line graphs
Geometry and
trigonometry:Angles- angular
measurements, the
radian.

Sketching of
1. Head lamp,
& Tail light ci
2. Interior lightin
circuit
3. Hazard light a
turn light
4. Horn & Wiper
circuit

Automobile Trade_ Mechanic Autotronics_2 nd semester

Cornering lights, Smart lighting

Park & tail light circuits,
Headlight & dip circuits,
Circuit diagrams, Networking
& multiplexing

20

Heating Ventilation Air

Conditioning (HVAC)
legislation, Vehicle heating,
ventilation & cooling systems,
Basic air-conditioning
principles, Air-conditioning
capacity, Air-conditioning
refrigerant, Humidity

21-22

Description and function of

Fixed orifice, Control devices,
Thermostatic expansion valve
system, Thermal expansion
valves, Air-conditioning
compressors, Condensers &
evaporators, Receiver drier,
Lines & hoses, TX valve
construction, Temperature
monitoring thermostat,
Refrigerants, Pressure switches,
Heating elements
Air-conditioning ECU,
Ambient air temperature
sensor, Servo motors, Electric
servo motors, Automatic

operation.
Checking & changing a
headlight bulb, Aiming
headlights.
Identify system voltage and
safety precaution associated
with high intensity discharge
light. Removing an electrical
horn from vehicle assembling the horn and
adjusting the horn for
correct sound, tuning
double horn, repairing of
horn relay and horn
switches.
Removing a wiper motor
dismantling, cleaning,
inspecting, and repairing
electrical wiper motors,
assembling and fitting,
Diagnose wiper speed
control and park problem.
setting blades for correct
functioning.
Trace the wiring circuit
of traffic signal flashers
light circuit-tracing
defects in the flasher
circuits, replacing fuse
bulb.
Removing, dismantling
magnetos adjusting gap
in points-testing
magnetos.
Identification of Air
conditioning components,
Performance test on A/c
unit,
Checking Charged state of
refrigerant, Inspecting &
adjusting an engine drive
belt, Replacing an engine
drive belt.
Checking a heating system,
Compressor rotation test, air
Gap check,
Refrigerant recovery
evacuating charging of A/c
system.
Replenishing compressor oil
level
Trouble diagnose and
remedy for
No cooling or warm air,
Cool air comes out only
intermittently,
Insufficient cooling,
Abnormal noise from
compressor, Magnetic
clutch, condenser,

Page 9 of 15

Definition Absolute
humidity, Boiling
point, Heat transfer,
convection,
conduction, radiation,
Latent heat of
vaporization, super
heat, the effect of
pressure on boiling or
condensation.
Properties of
refrigerants, refrigerant
oil,
Fluorinated
refrigerants,
Refrigeration process
pressure/enthalpy
diagram.

Sketching of Air
conditioning syste
using an expansio
valve and orifice

Drawing of A/c w
circuit motor vehi

Sketching of TX v
construction.

Sketching of bloc
diagram of AC
compressor.

Automobile Trade_ Mechanic Autotronics_2 nd semester

23

climate control sensors,

Evaporator temperature sensor,
Blower speed control,
Ventilation systems.

evaporator, Blower motor.

Description and function of

Airbags, Seatbelt, Vehicle
safety systems, Crash sensors,
Seat belt pre-tensioners, Tire
pressure monitoring systems

Carrying out a visual

inspection, Inspecting under
body components,
Measuring a wheelbase,
Checking windshield washer
liquid, Checking & replacing
wiper blades, Checking a
security system, Checking
door hinges,

Security systems, Remote

control keys, Theft deterrent
systems
Integrated communications,
Body controlled lighting
systems, Proximity sensors,
Reflective displays

24

25-26

Global positioning satellites,

Triangulation/trilateration,
Satellite navigation, Telematics.
Locating vehicle information,
Obtaining & interpreting scan
tool data, Using a repair
manual, Using a shop manual,
Using an owner's manual,
Using a labor guide, Using a
parts program, Using a service
information program
Revision & Test

Page 10 of 15

Air bag safety and

service warnings.

Drawing of Autom
door lock system
circuit.

Drawing of powe
window system ci

Diagnose automatic seat

belt systems, Checking
interior trim, Checking
driver's seat fabric, Vehicle
valet service, Routine
vehicle checks
-do-

Applied workshop
Problems calculation
Fuel average, gear
ratios.

Free hand
sketching of
different traffic
signals.

Automobile Trade_ Mechanic Autotronics_2nd semester

Page 11 of 15

Second semester
List of Tools and Equipments for the trade of
Mechanic Autotronics
Sl.No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

Item with specification

Trainees Tool kit
Steel rule 15 cm inch and metric
Steel rule 30 cm inch and metric
Steel measuring tape 10 meter in a case
Try Square 10 cm Blade
Calipers outside 15 cm spring
Caliper inside 15 cm Spring
Dividers 15 cm Spring
Safety glasses
Scriber 15 cm
Knife double Blade Electrician
Wire insulation Stripper for shinning conductors from 0.4mm to 4mm
Electrician testing Pencil (Line / Neon tester)
Electrician Screw Driver 250mm
Centre punch 10 cm.
Chisel cold flat 20 mm x 150 mm
Hammer ball peen 0.5 kg with handle
Screw driver 20cm.X 9mm. Blade
Screw driver 30 cm. X 9 mm. Blade
Spanner D.E. set of 12 pieces (6mm to 32mm)
Pliers combination 20 cm.
Pliers side cutting 15 cm
Pliers round nose 15 cm
Pliers flat nose 15 cm
Hands file 20 cm. Second cut flat
Hand file 20 cm. Second cut half-round
Hand file 20 cm. smooth triangular
Hand file 30 cm. bastard
Hand file 30 cm. round bastard
File card or cleaner
Wire cutter and stripper
Steel tool box with lock and key (folding type) 400x200x150 mm
Tools Instruments and General Shop outfits
Outside micrometer 0 to 25 mm
Outside micrometer 25 to 50 mm
Outside micrometer 50 to 75 mm

Qty
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
16+1
1
1
1

Automobile Trade_ Mechanic Autotronics_2 nd semester

35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88

Outside micrometer 75 to 100 mm

Internal micrometer 5 to 30 mm
Depth micrometer 0-25mm
Thread Micrometer 0-25mm
Adjustable micrometer sprit level to measure flatness, indication and taper with
prismatic measuring base
Vernier caliper A 200 with inside and depth measurement
Direct reading vernier caliper B 300 (direct reading with dial)
Vernier depth Gauge 0-150 mm
Vernier height gauge 500 mm
Telescope gauge
Dial gauge type 1 Gr. A (complete with clamping devices and stand)
Surface gauge with dial test indicator plunger type i.e. 0.01 mm
Cylinder bore gauge capacity 20 to 160 mm
Compression testing gauge suitable for petrol engine.
Vacuum gauge to read 0 to 760 mm of Hg.
Marking Material (Consumable)
Marking out table 90X60X90 cm.
CI surface plate 400 x 400 mm with stand and cover
Steel rule 15 cm inch and metric
Steel rule 30 cm inch and metric
Steel measuring tape 10 meter in a case
Try Square 10 cm Blade
Engineers square 15 cm. Blade
Calipers outside 15 cm spring
Caliper inside 15 cm Spring
Calipers 15 cm Hermaphrodite
Dividers 15 cm Spring
Scriber 15 cm
Scriber with scribing black universal
Punch Letter 4mm
Chisels cross cut 200 mm X 6mm
Chisel 10 cm flat
Ball Peen Hammer 0.75 Kg
Hammer copper 1 Kg with handle
Hammer Mallet
Hammer Plastic
Hammer ball peen 0.25 kg with handle
Philips Screw Driver set of 5 pieces (100 mm to 300 mm)
Insulated Screw driver 30 cm x 9mm blade
Insulated Screw driver 20 cm x 9mm blade
Electric testing screw driver
Allen Key set of 12 pieces (2mm to 14mm)
Hand vice 37 mm
Work bench 250 x 120 x 60 cm with 4 vices 12cm Jaw
Magnifying glass 75mm
V Block 75 x 38 mm pair with Clamps
Clamps C 100mm
Clamps C 150mm
Clamps C 200mm
Spanner D.E. set of 12 pieces (6mm to 32mm)
Spanner, adjustable 15cm.
Spark plug spanner 14mm x 18mm x Size
Spanners socket with speed handle, T-bar, ratchet and universal upto 32 mm set
of 28 pieces with box
Adjustable spanner (pipe wrench 350 mm)

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2 set
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2 sets
2
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1
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Spanner, ring set of 12 metric sizes 6 to 32 mm.

Spanner T. flocks for screwing up and up-screwing inaccessible positions
Spanner Clyburn 15 cm
Magneto spanner set with 8 spanners
Spirit level 2V 250, 05 metre
Angle plate size 200x100x200mm
Angle plate adjustable 250x150x175
Pliers combination 20 cm.
Pliers side cutting 15 cm
Pliers round nose 15 cm
Pliers flat nose 15 cm
Vice grip pliers
Circlip pliers Expanding and contracting type 15cm and 20cm each
Grip Wrench 200mm
Torque wrenches 5-35 Nm, 12-68 Nm & 50-225 Nm
Workshop plain goggles
Air impact wrench
Air ratchet
Air chisel
Air blow gun
Car Jet washer
Pipe flaring tool
Pipe cutting tool
Universal puller for removing pulleys, bearings
Cleaning tray 45x30 cm.
Cleaning tray- Aluminum 45 x 30 cm
Stud extractor set of 3
Stud remover with socket handle
Chemical compound for fasteners (Consumable)

118
119
120
121

Paraffin pressure Gun

Grease Gun
Hacksaw frame adjustable 20-30 cm
Hacksaw blade (consumable)

122
123
124
125
126
127
128
129
130
131
132
133

Flat File 35 cm bastard

Flat File 25 cm second cut
File flat 20 cm bastard
Files assorted sizes and types including safe edge file (20 Nos)
Drill Twist (assorted) (Consumables)
Drill twist 1.5 mm to 15 mm (various sizes) by 0.5 mm
Drill point angle gauge
Set of stock and dies - UNC, UNF and metric
Taps and wrenches - UNC, UNF and metric
Taps and Dies complete sets (5 types)
Hand reamers adjustable 10.5 to 11.25 mm, 11.25 to 12.75 mm, 12.75 to 14.25
mm and 14.25 to 15.75 mm
Lapping abrasives (consumable)

134
135
136

Oil can 0.5/0.25 liter capacity

Oil Stone 15 cm x 5 cm x 2.5 cm
Different type gasket material (consumable)

137

Different type of oil seal (consumable)

138
139
140
141

Sheet Metal Gauge

Feeler gauge 20 blades (metric)
Straight edge gauge 2 ft.
Straight edge gauge 4 ft.

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2
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2
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1 each
17
1
1
1
1
1
1
1
1
4
4
2 sets
1
As
required
2
2
2
As
required
4
4
4
2 set
10 Nos
4
1
2 sets
2 sets
1 set
2sets
As
required
2
1
As
required
As
required
2
2
1
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193

Thread pitch gauge metric, BSX, BSF, MC, MF & SAE

Ladle 150mm Dia
Blow Lamp 1 litre
Crow bar 910 x25mm
Voltmeter 50V/DC
Ammeter 300A/ 60A DC with external shunt
DC Ohmmeter 0 to 300 Ohms, mid scales at 20 Ohms
Electric Soldering Iron 230 V 60 watts 230 V 25 watts
Copper bit soldering iron 0.25 Kg
Thimbles of different sizes
Wire Gauge (metric)
Hand operated crimping tool (i) for crimping up to 4mm and (ii) for crimping
up to 10mm
Hand rubber gloves tested for 5000 V
Holders, lamp teakwood boards, plug sockets, solders, flux wires and cables
batteries round consumable blocks and other consumables as required
Multimeter digital
Growler
Scientific Calculator
Hydrometer
High rate discharge tester (cell tester)
Spray Gun (Painting) 500ml
General Installation/ Machineries
Carburetor Solex, Mikuny for dismantling and assembling
Carburetor repair tool kit
Demonstration board of 2W Ignition system, ignition coil
Demonstration board of electronic Ignition system, ignition coil
Spark Plug cleaning and testing equipment
Starter motor axial type, pre-engagement type & Coaxial type
Distributor Duel advance type, reluctance type
Tester sparking plug NEON Type
Alternator assembly used for LMV
Starter motor assembly used for LMV
Electronic engine control module
Working Condition of Petrol MPFI Engine Assembly with fault simulation
board
MPFI petrol engine with swiveling stand along with special tools for
dismantling and assembling
Demonstration board of MPFI system
Motor vehicle CRDI
Ultrasonic Injection cleaning equipment
Fuel feed pump
Multi-point fuel injection pump
Petrol nozzle
Air conditioning trainer kit
Air conditioning service Unit (Car)
Working Model of power windows
Petrol Engine(2-stroke) Motor Cycle/Scooter along with special tools and
accessories
Cut model of 4 stroke Petrol engine on stand
Cut model of 2 stroke Petrol engine on stand
Mechanical Hoist/Plate Form Type
Multi scan tool /ECU diagnostics kit
Four stroke petrol engine with CNG setup-working condition
AC alternator slip ring puller
Functional/experiment model of different type of sensors.
Executive Auto Electrical tool kit
Auto Electrical test bench

Page 14 of 15

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1
2
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5
5
1
2 each
5
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5
2
5 pair
As
required
5
1
1
2
1
1
1 each
1
1
1
1
1each
1 each
1
2
2
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
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1 set
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Sl.
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2.
3.
4.
5.
6.
7.
8.
9.
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Cut section Model of Mock layout of a motor car electrical system working
model
Car stereo
Battery 12V (Lead acid & Alkaline )
Battery charger 6V 24 V
Electrical horn ( different types )
Wiper motor assembly
Anti theft device
Horn and Horn relay
Air conditioned MPFI vehicle with accessories
5 Point relays
4 Point relays
Air bag simulator
Driving Simulator
Trolley type portable air compressor single cylinder with 45 liters capacity Air
tank, along with accessories & with working pressure 6.5 kg/sq cm
Grinding machine (general purpose) D.E. pedestal with 300 mm dia wheels
rough and smooth
Portable electric drill Machine
Spring tension tester
Automatic transmission Gear box
Class Room/ Workshop Furniture
Suitable class room furniture
Suitable Work Tables with vices
Stools
Discussion Table
Tool Cabinet
Trainees locker
Fire Extinguishers, first- aid box
Book shelf (glass panel)
Storage Rack
Storage shelf
LCD projector
Multimedia CD for Automotive application
Desktop computer and related MS office software
Online UPS 2KVA
Laser printer

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Quantity
As required
As required
17 Nos.
1 No.
2 Nos.
2 Nos. to accommodate 20 lockers
As required
1 No.
As required
As required.
1 no
As required
4 No
1 No
1 No