Square and Round Concrete Piles

PRESTRESSED CONCRETE PILE NOTES:
DESIGN SPECIFICATIONS:
Florida Department of Transportation (FDOT) "Structures Design Guidelines", current
edition.
0.7L
0.3L
L
American Association of State Highway and Transportation Officials (AASHTO) "LRFD Bridge
Design Specifications", current edition.
Pick-up Point
L
0.58L
0.21L
Tie Down and
0.21L
Support Points
2-POINT SUPPORT
1-POINT PICK-UP
SPIRAL TIES:
Each wrap of spirals shall be tied to at least two corner strands.
One turn required for
spiral splices.
CONCRETE CLASS:
Concrete for all piles shall be Class V (Special) except designated High Moment Capacity Piles
0.21L
0.58L
0.21L
(Index 20631) shall be Class VI.
Concrete for the High Capacity Collar Splice shall be Class V (Special).
Pick-up Points
0.145L
0.355L
0.355L
0.145L Tie Down and

Support Points
2-POINT PICK-UP
See "GENERAL NOTES" in Structures Plans for any specific locations where the use of
Silica Fume is required.
3-POINT SUPPORT
CONCRETE STRENGTH:
The pile cylinder strength shall be 6,000 psi minimum at 28 days and 4,000 psi minimum at
0.145L
0.355L
time of transfer of the Prestressing Force. The cylinder strength for designated High Moment
0.145L
0.355L
Capacity Piles (Index 20631) shall be 8,500 psi minimum at 28 days and 6,500 psi minimum at
time of transfer of the Prestressing Force.
Pick-up Points
SPLICE BONDING MATERIAL:
0.107L
0.262L
0.262L
0.262L
0.107L
Tie Down and
C:
\d\projects\standards\structures\current\ready4release\2012book_draft\20600-1of1.
dgn
Support Points
3-POINT PICK-UP
4-POINT SUPPORT
PILE PICK-UP DETAILS
STORAGE AND TRANSPORTATION SUPPORT DETAILS
The material to fill dowel holes and form the joint between pile sections shall be a Type B
Epoxy Compound in accordance with Specification Section 926 and shall be contained on the
Qualified Products List (QPL). Use Epoxy Bonding Compound or Epoxy Mortar as recommended
by the Manufacturer. For Epoxy Mortar only use sand or other filler material supplied by
the manufacturer and in the proportions recommended.
PICK-UP POINTS:
Piles shall be marked at the pick-up points to indicate proper points for attaching handling
lines.
REINFORCING STEEL:
All reinforcing steel shall be Grade 60, except that spiral ties shall be manufactured from
TABLE OF MAXIMUM PILE PICK-UP AND SUPPORT LENGTHS

D = Square Pile Size (inches)
Maximum
Pile
Required Storage and
cold-drawn steel wire meeting the requirements of ASTM A82.
PRESTRESSING STEEL:
Transportation Detail
Pick-Up Detail
12
14
18
20
24
30
48
52
59
62
68
87
2, 3, or 4 point
1 Point
69
75
85
89
98
124
2, 3, or 4 point
2 Point
CORROSION PROTECTION OF EXPOSED STRANDS:

For all piles having ends exposed to the environment and not embedded under final
conditions, protect the strands as follows: Prior to shipment, cut strands at appropiate end(s)
back to a minmum depth of 1 inch below the concrete surface and patch with a Type F epoxy
Length
(Feet)
Prestressing steel shall be seven-wire strand, Grade 270, Low-Relaxation Strand (LRS).
99
107
121
128
140
178
3 or 4 point
3 Point
compound meeting the requirements of Specification Section 926.
3"
Max.
rd960rh
1" Rad. or
3
4"
Chamfer (Typ.)
1
4"
1
4"
Max.
Max.
3"
Cover
Spiral Ties W4.0 (30" Piles)

W3.4 (All others)
TYPICAL PILE SHAPE
DETAIL SHOWING
FOR MOLD FORMS
TYPICAL COVER
LAST
REVISION
01/01/12
REVISIO N
12/30/2011
8:
24:
59 AM
Cover
1
4"
Max.
1
4"
DESCRIPTION:
INDEX
FDOT DESIGN STANDARDS
NOTES AND DETAILS FOR SQUARE PRESTRESSED
FY 2012/2013
CONCRETE PILES
NO.
20600
SHEET
NO.
1. For Sections D-D, E-E, & F-F see Index Nos. 20612, 20614, 20618, 20620, 20624 or 20630 for applicable
2.
" (appl
i
concrete pile size and Pile Splice Reinforcement Details.
Prestressing strands, spiral ties and/or reinforcement are not shown for clarity.
3. In cases where pile splices are desired due to length limitations in shipping and/or handling, the "Drivable
Preplanned Prestressed Precast Splice Detail" shall be used. Mechanical Pile Splices contained on the
Qualified Products List (QPL) may also be used.
b"(
final thickness)
NOTES:
Form to retain
4. When preformed dowel holes are utilized, the 1" spiral tie pitch shall be continued to 4-0" below the head
epoxy compound
of the pile, See Index Nos. 20618, 20620 & 20624. Preformed holes shall utilize either removable preforming
Full epoxy compound joint
material or stay-in-place corrugated galvanized steel ducts. Stay-in-place ducts shall be fabricated from
Gasket
galvanized sheet steel meeting the requirements of ASTM A653, Coating Designation G90, 26 gauge. Ducts
shall be 2" diameter with a minimum corrugation (rib) height of 0.12 in. Ducts shall be fabricated with either
welded or interlocked seams. Galvanizing of welded seams will not be required.
DETAIL A
1" Cover
Build-up section
Splice or
Dowel extension
No chamfer,
flat surface required
No. 10
Dowels
"
E
Full epoxy compound
Detail A
Preformed holes,
Epoxy compound
Plus 2"
See
Dowel Extension
joint
Driven prestressed pile
Detail A
4
-0"
See
Dowels
10
-6"
21
-0" M inim um Splice Section
Splice section
10
-6"
No. 10
to fill hole with

dowels in place
" Drilled or
preformed holes
(see Splice Details)
4-2" long, in driven

pile (see Note No. 4)
Dowel extension
Dowel extension
Detail A
10
-6"
See
Dowels
2
-6" (
Typ.
)
Splice section
Build-up
2
-6" (
Typ.
)
Full length of
No. 10
Dowel extension
21
-0" M inim um Splice Section
4
-0" M inim um , 21
-0" M axim um Pile Build-up
No. 10 Dowels
8:
25:
00 AM
rd960rh
Pile Build-up
C:
dgn
at End
Auxiliary reinforcing
steel cast with pile.
See Section F-F.
TYPICAL SPLICE
LAST
REVISION
01/01/12
REVISIO N
12/30/2011
BEFORE BONDING
NONDRIVABLE UNFORESEEN
DRIVABLE UNFORESEEN
DRIVABLE PREPLANNED
REINFORCED PRECAST
PRESTRESSED PRECAST
PRESTRESSED PRECAST
PILE BUILD-UP DETAIL
PILE SPLICE DETAIL
PILE SPLICE DETAIL
DESCRIPTION:
INDEX

FY 2012/2013
SQUARE PRESTRESSED CONCRETE PILE SPLICES
NO.
20601
SHEET
NO.
Provide one (1)
" vent hole
(near Pile) on two (2) opp

Antenna (centered
faces of pile
over Top Gauge)

Prestressing Strands
(Strand pattern varies)
Tip of
Head
Pile
of Pile
Void (Typical for 30"
Tip Gauge
and larger piles)

D
D/2
Top Gauge
2D Min.
2D Min.
1-0"
2D
ELEVATION
Antenna
Attach Tip Gauge extension cable

to underside of strand one down
10"
from top corner strand using nylon
wire ties every 6 Ft. maximum.
3"
D/2
3" Cover
(Typ.)
Void
Tip Gauge
Top Gauge
ANTENNA TOP VIEW
SECTION A-A
Face of
(Strand Pattern with odd number of strands per face)
Concrete
D/2
"
Antenna
Dataport Interface
SECTION B-B
Attach Tip Gauge extension cable
(Showing Voided Pile,
to underside of strand one down
Solid Pile Similar)
Cable (to radio
Bottom surfaces of enclosure to
module assembly)
be epoxy coated just prior to

concrete casting per manufacturers
from top corner strand using nylon
installation procedures.
wire ties every 6 Ft. maximum.

D
C:
dgn
ANTENNA SIDE VIEW
ANTENNA END VIEW
D/2
rd960rh
3" Cover
(Typ.)
NOTE:
Provide EDC Instrumentation in square
8:
25:
00 AM
prestressed concrete piles (18" and larger)

Tip Gauge
in accordance with Specification Section 455
Top Gauge
for bridge foundations.
SECTION A-A
LAST
REVISION
01/01/12
REVISIO N
12/30/2011
(Strand Pattern with even number of strands per face)
DESCRIPTION:
INDEX
EDC INSTRUMENTATION FOR
FY 2012/2013
SQUARE PRESTRESSED CONCRETE PILES
NO.
20602
SHEET
NO.
W3.4 Spiral Ties @
12"
114"
114"
6" pitch, full length
A
16 Turns @ 3" Pitch
16 Turns @ 3" Pitch
1
4"
1"
1"
3" Cover
3"
3"
12"
Spacing
Spiral Tie
5 Turns @ 1" Pitch

6" Pitch
1
4"
5 Turns @ 1" Pitch
3
4"
W3.4 Spiral Ties
(Typ.)
4 ~ No. 10
4 ~ No. 6 Bars
Dowels
(Full Length)
x 3" Chamfer (Typ.)
SECTION D-D
A
(See Nondrivable Unforeseen Reinforced Precast Pile Splice Detail)
W3.4
12"
ELEVATION
114"
Spiral Ties
1
4"
3" Cover
C:
dgn
12"
1
4"
114"
(Typ.)
4 ~ No. 10
Prestressing
Dowels
Strands
SECTION E-E
ALTERNATE STRAND PATTERNS
(See Drivable Unforeseen Prestressed Precast Pile Splice Detail)

4 ~ 0.6" , Grade 270 LRS, at 44 kips
8 ~ b" (Special), Grade 270 LRS, at 25 kips
12"
8 ~ b" , Grade 270 LRS, at 24 kips

8 ~ " , Grade 270 LRS, at 23
PILE SPLICE REINFORCEMENT DETAILS
12 ~ " , Grade 270 LRS, at 16
12"
3" Cover
NOTES:
(Typ.)
1. Work this Index with Index No. 20600 - Notes and Details for
W3.4
Square Prestressed Concrete Piles and Index No. 20601 - Square

Spiral Ties
Prestressed Concrete Pile Splices.

2. Any of the given Alternate Strand Patterns may be utilized.
See Alternate
The strands shall be located as follows:

Place one strand at each corner and place the remaining
Strand Patterns
strands equally spaced between the corner strands.
SECTION A-A
The total strand pattern shall be concentric with the nominal
LAST
REVISION
01/01/12
REVISIO N
12/30/2011
8:
25:
01 AM
rd960rh
concrete section of the pile.
DESCRIPTION:
INDEX

FY 2012/2013
12" SQUARE PRESTRESSED CONCRETE PILE
NO.
20612
SHEET
NO.
W3.4 Spiral Ties @
14"
134"
Spiral Tie
1"
6" Pitch
16 Turns @ 3" Pitch
5 Turns @ 1" Pitch

16 Turns @ 3" Pitch
134"
5 Turns @ 1" Pitch
134"
1"
3"
134"
3"
14"
Spacing
3" Cover
(Typ.)
4 ~ No. 10
4 ~ No. 8 Bars
Dowels
(Full Length)
W3.4 Spiral Ties
3
4"
x 3" Chamfer (Typ.)
SECTION D-D
(See Nondrivable Unforeseen Reinforced Precast Splice Detail)
W3.4
14"
ELEVATION
3
4"
3
4"
Spiral Ties
134"
C:
dgn
134"
14"
3" Cover
(Typ.)
4 ~ No. 10
Prestressing
Dowels
Strands
SECTION E-E
(See Drivable Unforeseen Prestressed Precast Splice Detail)

8 ~ 0.6" , Grade 270 LRS, at 33 kips
14"
8 ~ 12" (Special), Grade 270 LRS, at 31 kips

8 ~ 12" , Grade 270 LRS, at 31 kips
12 ~ 716" , Grade 270 LRS, at 21 kips

14"
3" Cover
16 ~ 38" , Grade 270 LRS, at 16 kips
(Typ.)
NOTES:
W3.4
Spiral Ties

See Alternate
Strand Patterns
SECTION A-A
LAST
REVISION
01/01/12
REVISIO N
12/30/2011
8:
25:
02 AM
rd960rh
DESCRIPTION:
INDEX

FY 2012/2013
NO.
20614
SHEET
NO.
312"
1
2"
1
2"
W3.4 Spiral Ties @

5 Turns @ 1" Pitch **
1"
6" Pitch
16 Turns @ 3" Pitch
16 Turns @ 3" Pitch
Spacing
1"
3" Cover
(Typ.)
3"
512"
3"
1
2"
512"
Spiral Tie
5 Turns @ 1" Pitch
8 ~ No. 10
4 ~ No. 8 Bars
Dowels
(Full Length)
W3.4 Spiral Ties
3
4"
x 3" Chamfer (Typ.)
SECTION D-D
(See Nondrivable Unforeseen Reinforced Precast Splice Detail)
ELEVATION
312"
512"
512"
512"
1
2"
3" Cover
(Typ.)
C:
dgn
W3.4
Spiral Ties
** See Note No. 4 on Index No. 20601
512"
8 ~ No. 10
12 ~
1
2"
16 ~
1
2"
Strands
12 ~ 0.6" , Grade 270 LRS, at 35 kips

18"
Prestressing
Dowels
(Special), Grade 270 LRS, at 34 kips

, Grade 270 LRS, at 26 kips
SECTION E-E
(See Drivable Prestressed Precast Splice Detail)
20 ~ 716" , Grade 270 LRS, at 21 kips

3" Cover
2"
24 ~ 38" , Grade 270 LRS, at 17 kips
18"
(Typ.)
7"
7"
W3.4
W3.4
Spiral Ties
Spiral Ties
7"
3" Cover
(Typ.)
2"
See Alternate
Strand Patterns
SECTION A-A
7"
8 ~ No. 9 Bars
(10-6" long)
(shift as required
rd960rh
to clear strands)
8 ~ No. 10
Dowels
NOTES:
Prestressing
Strands
SECTION F-F
8:
25:
03 AM

(See Drivable Preplanned Splice Detail)


12/30/2011
LAST
REVISION
01/01/12
REVISIO N
DESCRIPTION:
INDEX

FY 2012/2013
NO.
20618
SHEET
NO.
512"
412"
412"
512"
W3.4 Spiral Ties @

5 Turns @ 1" Pitch

1"
6" Pitch
16 Turns @ 3" Pitch
16 Turns @ 3" Pitch
Spacing
1"
412" 412" 512"
Spiral Tie
3" Cover
(Typ.)
3"
512"
3"
8 ~ No. 10
4 ~ No. 8 Bars
Dowels
(Full length)
W3.4 Spiral Ties
3
4"
SECTION D-D
x 3" Chamfer (Typ.)
ELEVATION
512"
412"
412"
512"
W3.4
Spiral Ties
512"
3" Cover
512"
C:
dgn
412" 412"
(Typ.)

12 ~ 0.6" , Grade 270 LRS, at 42 kips
20"
8 ~ No. 10
Prestressing
Dowels
Strands
16 ~ b" (Special), Grade 270 LRS, at 31 kips

16 ~ b" , Grade 270 LRS, at 31 kips
SECTION E-E
(See Drivable Prestressed Precast Pile Splice Detail)
24 ~ " , Grade 270 LRS, at 21

278"
20"
3" Cover
718"
718"
(Typ.)
W3.4
Spiral Ties
278"
Spiral Ties
See Alternate
718"
W3.4
3" Cover
(Typ.)
Strand Patterns
"
8 ~ No. 10 Bars
(10-6" long)
(shift as required
SECTION A-A
rd960rh
to clear strands)
NOTES:
8:
25:
04 AM
8 ~ No. 10
Prestressing
Dowels
Strands
SECTION F-F
(See Drivable Preplanned Pile Splice Detail)


12/30/2011
LAST
REVISION
01/01/12
REVISIO N
DESCRIPTION:
INDEX

FY 2012/2013
NO.
20620
SHEET
NO.
2"
1
2"
1
2"
1
2"
1
2"
W3.4 Spiral Ties @
6" Pitch
16 Turns @ 3" Pitch
1"
2"
16 Turns @ 3" Pitch
1"
Spacing
3" Cover
512" 412"
3"
412"
5 Turns @ 1" Pitch

Spiral Tie
512"
(Typ.)
12 ~ No. 10
4 ~ No. 8 Bars
Dowels
(Full length)
3"
W3.4 Spiral Ties
3
4"
SECTION D-D
2"
x 3" Chamfer (Typ.)

512" 412"
412"
512"
W3.4
ELEVATION
512" 412"
C:
dgn
2"
412"
512"
Spiral Ties

24"
3" Cover
(Typ.)
12 ~ No. 10
Prestressing
Dowels
Strands
16 ~ 0.6" , Grade 270 LRS, at 44 kips

24 ~ 12" , Grade 270 LRS, at 31 kips
SECTION E-E
W3.4
3" Cover
8"
4"
4"
8"
Spiral Ties
24"
(Typ.)
12 ~ No. 10 Bars
(10-6" long)
8"
W3.4
Spiral Ties
(Shift as required
4"
to clear strands)
4"
See Alternate
Strand Patterns
3" Cover
rd960rh
NOTES:
8:
25:
04 AM
(Typ.)
8"
SECTION A-A
12 ~ No. 10
Prestressing
Dowels
Strands
SECTION F-F

12/30/2011
LAST
REVISION
01/01/12
REVISIO N
DESCRIPTION:
INDEX

FY 2012/2013
NO.
20624
SHEET
NO.
16 Turns @ 2" Pitch
1"
4"
512"
512"
4"
512"
512"
4" Pitch
16 Turns @ 2" Pitch
Spiral Tie 1"
512"
4 Turns @ 112" Pitch
4 Turns @ 112" Pitch
Spacing
W4.0 Spiral Ties

@ 6" pitch, full
4"
4 ~ No. 8 Bars 6-0" long

Conical End Fitting (Typ.)
(see Section C-C)
length
Head & Tip
512"
3"
512"
2" Hole,
2"
3" Cover
Hole
Head
4 ~ No. 8 Bars
12 ~ No. 10
Dowels
3"
Tip
512"
4"
(Typ.)
(Full length)
SECTION D-D
1" x 1" Chamfer or

x
3
4"
Chamfer
W4.0 Spiral Ties
3
4"
(Ties not shown in Elevation)

8"
8"
512"
512"
4"
512"
11-0" Solid Section
W4.0
Spiral Ties
4"
11-0" Solid Section
4"
Chamfer
3"
10 Diagonal Ties @ 6"
512"
x 3"
512"
3
4"
2" Hole,
512"
ELEVATION
30"
8"
** W4.0 Diagonal Ties
Void
6" ctrs. (See Detail)
512"
18"
W4.0
W4.0
135
Spiral Ties
2" Hole
8"
**
Dowels
934"
No. 8 Bars
SECTION E-E
DETAIL
W4.0
Spiral Ties
678"
(Typ.)
Prestressing Strands, see

Alternate Strand Patterns
** Omit 4 ~ No. 8 Bars and Diagonal Ties

in pre-planned mechanical splice.
SECTION B-B
SECTION C-C
(See Pile Splice Reinforcement Details)
(See Pile Splice Reinforcement Details)
3" Cover
(Typ.)
2" Hole,
Head & Tip
1
1
678" 3 4"3 4"
Alternate Strand Patterns
7
8"
7
8"
W4.0 DIAGONAL TIE
3" Cover
1
1
678" 3 4" 3 4" 678"
478"
(6-0" long)
(Typ.)
Prestressing Strands, see
Strands
3" Cover
Prestressing
12 ~ No. 10
4
"
30"
30"
8"
Spiral Ties
4"
8"
(Typ.)
Head & Tip
512"
30"
"
4
C:
dgn
3" Cover
12 ~ No. 10 Bars
NOTES:
rd960rh
Voids between segments of spliced piles shall be connected by 2" hole(s).

20 ~ 0.6" , Grade 270 LRS, at 41 kips
(shift as required
to clear strands)
2. Any of the given Alternate Strand Patterns may be utilized. The strands shall be located as follows:
Place one strand at each corner and place the remaining strands equally spaced between the corner
28 ~ 12" , Grade 270 LRS, at 29 kips
strands. The total strand pattern shall be concentric with the nominal concrete section of the pile.
3. CONTRACTOR OPTION: The 30" pile may be cast SOLID by omitting the 18" void and the 2"
vent hole. In this event, the Contractor shall submit calculations for approval and a
8:
25:
05 AM
7
8"
(10-6" long)
1. Venting shall be provided by the use of a 1" PVC conduit through a substructure cap or column.
proposed strand configuration that provide net prestressing after losses equal to 1000 psi. Alternate
Prestressing
12 ~ No. 10
Dowels
Strands
SECTION F-F
configurations for the Diagonal Ties, to maintain the position of the 4 ~ No. 8 Bars, may be approved
PILE SPLICE DETAILS
by the Engineer.
4. Work this Index with Index No. 20600 - Notes and Details for Square Prestressed Concrete Piles
LAST
REVISION
01/01/12
REVISIO N
12/30/2011
and Index No. 20601 - Square Prestressed Concrete Pile Splices.
DESCRIPTION:
INDEX

FY 2012/2013
NO.
20630
SHEET
NO.
4 Turns @ 1b " Pitch
8 Turns @ 1" Pitch

4" Pitch
16 Turns @ 2" Pitch
1"
8"
20 Turns @ 1b " Pitch
30"
8"
1" Spiral Tie

Spacing
long (see Section C-C)
" x
4"
11"
4"
5b " Dowel Spacing (Typ.)

**
" Chamfer
No. 8 Bars (Typ.)
1" x 1" Chamfer or
"
Conical End Fitting (Typ.)
5b "
4 ~ No. 8 Bars 6-0"
18" Void
W4.0 Spiral Ties
10 ~ No. 8 Bars
Tip
Head
1b Turns
at Head
Section only
" Chamfer
18" Void
3" Cover (Typ.)
(See Note 1)
10 Diagonal Ties @ 6" (Ties not shown in Elevation)
Prestressing Strands
" x
36 ~ No. 8 Bars
30" Sq. Pile
2" Hole in Splice
Pile Collar
"
1" x 1" Chamfer or
equally spaced (
Typ.
)
at 3" pitch
3"
8 ~ No. 10
W4.0 Spiral Ties
Dowels
11-0"
8"
11-0" Solid Section
SECTION D-D
30"
ELEVATION
Diagonal Ties in pre-planned
Pile Extension
mechanical splice.
(see Note 1)
Per This Index
Pile Cut Off Elevation

W4.0
18"
Full epoxy compound
Form to retain
Gasket
epoxy compound
(Typ.)
3" Cover
DETAIL A
(Typ.)
Bottom of
Pile &
Strands (Typ.)
Pile Cap
SECTION A-A
Prestressing
30"
(as required)
Pile &
Strands (Typ.)
Concrete
8"
135
Bottom of Seal
SECTION B-B
8"
(See Note 2)
**
W4.0 Diagonal Ties
4
"
Prestressing
"
Plug Form
6" ctrs. (See Detail)
STRAND PATTERN
SECTION THROUGH PILE AT PILE CAP
W4.0 DIAGONAL TIE

DETAIL
28 ~ 0.6" , Grade 270 LRS, at 29.5 kips
W4.0
Pile Collar
W4.0 Spiral
Ties (3" Pitch)
4
-0"
30"
3" Cover
8
-0"
Spiral Ties
36 ~ No. 8 Bars
" Full epoxy

compound joint
4
-0"
W4.0
10
-6"
joint
(See Detail A)
D
8 ~ No. 10 Dowels
10
-6"
30"
only)
(
4
-0" M in.
)
Pile Em bedm ent
Void
P
Splice section
Spiral Ties
(Splice Section
2" Hole
"
4
(Drill & Epoxy)
18" Void
30" Sq. Prestressed
30"
8"
**
1. Venting shall be provided by the use of a 1" PVC conduit through a substructure cap or column.
Concrete Pile Roughen

surface to
7"
NOTES:
1
-0"
Spiral Ties
8"
C:
dgn
30"
3"
1" Hole
rd960rh
SECTION THRU PILE COLLAR
** Omit 4 ~ No. 8 Bars and
Voids between segments of spliced piles shall be connected by 2" hole(s).

2. After the pile is driven and cut to grade, the top 8-0" of the 18" Void shall be filled with concrete.
No. 8 Bars
(6-0" long)
18" Void
1b " (Typ.)
Pile per
Prior to filling the top 8-0" of the 18" Void with concrete, strip the cardboard form material from the void.
A stay-in-place corrugated thin wall galvanized pipe may be used to form the void in lieu of the cardboard form
8:
25:
06 AM
" amplitude
within limits of collar.
3" Cover
material.
(Typ.)
for as substructure concrete.
this Index
8"
30"
8"
The concrete fill material shall be of the same type and strength as called for in the pile cap and paid
3. Collar concrete shall reach a strength of 6,000 psi before pile driving is resumed.
4. Work this Index with Index No. 20600 - Notes and Details for Square Prestressed Concrete Piles.
Prestressing
12/30/2011
Strands (Typ.)
Pile &
CAPACITY 30" SQUARE PRESTRESSED PILE

-PILE SPLICE DETAIL-
LAST
01/01/12
REVISIO N
SECTION C-C
REVISION
DETAIL OF PILE COLLAR FOR HIGH MOMENT
DESCRIPTION:
INDEX
HIGH MOMENT CAPACITY 30" SQUARE
FY 2012/2013
PRESTRESSED CONCRETE PILE
NO.
20631
SHEET
NO.
1"
Spiral Tie
1"
2" Pitch
1"
2" Pitch
2" Pitch
1"
Spacing
Epoxy Grout @
Provide one (1) 3
Joints (Typ.)
opposite faces of pile (Typ. each Pile Section)
" vent hole (@ Pile) on tw
Tip
Head
3-0" (Typ.)
4-0" Minimum Bottom Section
16-0" Minimum Intermediate Sections as required
16-0" Minimum Top Section
ELEVATION
C:
dgn
NOTES
Florida Department of Transportation (FDOT) "Structures Design Guidelines", Current Edition.
American Association of State Highway and Transportation Officials (AASHTO) "LRFD Bridge Design Specifications",
0.58L
0.21L
0.21L
Current Edition.
Tie Down and

Support Points
SPIRAL TIES:
2-POINT SUPPORT
One full
wrap of spirals is required at both the head and tip of pile.
One half turn required for spiral splices.
CONCRETE CLASS:
0.7L
0.3L
Concrete for all piles shall be Class V (Special). Concrete for pile splices shall be Class IV. See "GENERAL NOTES"
in Structures Plans for any specific locations where the use of Silica Fume is required.
CONCRETE STRENGTH:
Pick-up
The cylinder strength shall be 6,000 psi minimum at time of transfer of the Prestressing Force.
Point
L
0.145L
0.355L
0.145L Tie Down and
0.355L
The material to form the joint between pile sections shall be a Type B Epoxy Compound in accordance with Section 926
Support Points
1-POINT PICK-UP
0.21L
0.58L
of the Specifications. The bonding agent used on internal pile surfaces shall be a Type A Epoxy Compound in accordance
3-POINT SUPPORT
with Section 926 of the Specifications. Epoxy Compounds used shall be contained on the Qualified Products List (QPL).
Use Epoxy Bonding Compound or Epoxy Mortar as recommended by the Manufacturer. For Epoxy Mortar only use sand
0.21L
or other filler material supplied by the manufacturer and in the proportions recommended.
PICK-UP POINTS:
Piles shall be marked at the pick-up points to indicate proper points for attaching handling lines.
Pick-up
REINFORCING STEEL:
Points
0.107L
0.262L
0.262L
0.262L
0.107L Tie Down and
All reinforcing steel shall be Grade 60, except that smooth steel wire (W11 spiral ties and longitudinal spacers and W20
Support Points
ties) shall be manufactured from cold drawn steel wire meeting the requirements of ASTM A82.
PRESTRESSING STEEL:
2-POINT PICK-UP
4-POINT SUPPORT
Prestressing tendons shall be made up of two seven-wire strands. Prestressing strands shall be b" (Special),
Grade 270 low relaxation, at 33.8 kips.
PILE DRIVING AFTER SPLICING:
Pile splices shall reach a minimum strength of 5500 psi before driving is resumed.
TABLE OF MAXIMUM PILE PICK-UP AND

rd960rh
SUPPORT LENGTHS
Maximum Pile Length

Pick-Up
Detail
119
2, 3, or 4 point
1 Point
170
2, 3, or 4 point
2 Point
LAST
REVISION
01/01/12
REVISIO N
12/30/2011
8:
25:
07 AM
(Feet)
DESCRIPTION:
INDEX
54" PRECAST/POST-TENSIONED CONCRETE
FY 2012/2013
CYLINDER PILE
NO.
20654
SHEET
NO.
Spliced Precast/Post-Tensioned Pile Section
1
-0"
A
1-0" Void, open top and bottom
to allow through venting of sections
54"
54"
4 ~ Longitudinal Spacers
4 ~ Longitudinal Spacer Bars
(No. 3 Bars or W11 wire) for
(No. 3 Bars or W11 wire) for
Spiral Ties @ Equal Spaces
Spiral Ties @ Equal Spaces
W11 Wire Spiral Ties
Roughen inside surface

10
-6"
of 54"
Pile to
"
amplitude for Spliced
24 ~ No. 11 Bars
Pile Section
@ Equal Spaces
1-0" Min.
Lap Splice
7 "
3
1-0" Void
d
i
Vo
W11 Spiral
Wire Ties
Cast in
Place Plug
Closed No. 4 Bars or W20
No. 4 Bars or
W20 Wire Ties
Wire Ties @ 1-0" (Typ.)

1b " Min.
3" Min.
Cover (Typ.)
Full Epoxy Compound
3" Min.
Cover (Typ.)
Cover (Typ.)
C:
dgn
Joint around cylinder pile

wall only (See Detail "A")
24 ~ 1
" Formed Holes
24 ~ 1
for Tendons @ Equal Spaces
" Formed Holes
for Tendons @ Equal Spaces
1" Formed Hole (1 tendon per h

2 ~ b" (Spec.) strands per tendon
24 ~ No. 11 Bars
shown as ( ); Grout per Specification 938)
SECTION B-B
" (appl
Inside Pile Wall

Full epoxy
compound joint
Clean inside surface of 54" Pile
3" M in. Cover
with a high pressure water blast

(3000 psi Min.) and apply bonding
Temporary Blocking
agent for Driven Prestressed Pile
Form to retain
b"(
final thickness)
10
-6"
Driven Precast/Post-Tensioned Pile
SECTION A-A
epoxy compound
Gasket
Form to retain
epoxy compound
Outside Pile Wall

rd960rh
2
-0"
Concrete Seal
8:
25:
08 AM
DETAIL "A"
12/30/2011
DRIVABLE UNFORESEEN FIELD SPLICE DETAIL
LAST
REVISION
01/01/12
REVISIO N
(Cast-In-Place Plug)
DESCRIPTION:
INDEX
54" PRECAST/POST-TENSIONED CONCRETE
FY 2012/2013
CYLINDER PILE
NO.
20654
SHEET
NO.
Spiral Tie
1"
24 Turns
42 Turns @ 2" Pitch
4" Pitch
@ 1.5" Pitch
Spacing
42 Turns @ 2" Pitch

* Provide one (1) 3b "
Provide one (1) 3b " vent hole
24 Turns
1"
@ 1.5" Pitch
vent
hole (@ Pile) on two
(@ Pile) on one (1) face of
opposite faces of pile (Typ.)
Head or
Head
Tip
or Tip
3b " Vent Holes at
*The 45" Void in the pile shall be positively vented to water

or air after the final pile installation.
If the
3b "
vents
14-10"
10-2"
Head and Tip of Pile
are included in the pile cut-off section, then venting shall
ELEVATION
be provided by the use of a 1" PVC conduit through the

substructure cap or column.
L
C:
dgn
NOTES
0.58L
0.21L
0.21L
Tie Down and
Florida Department of Transportation (FDOT) "Structures Design Guidelines", Current Edition.
Support Points
American Association of State Highway and Transportation Officials (AASHTO) "LRFD Bridge Design Specifications",
2-POINT SUPPORT
Current Edition.
SPIRAL TIES:
0.7L
0.3L
One full
wrap of spirals is required at both the head and tip of pile.
One half turn required for spiral splices.
CONCRETE CLASS:
Concrete for all piles shall be Class V (Special). Concrete for pile splices shall be Class IV. See "GENERAL NOTES"
Pick-up
in Structures Plans for any specific locations where the use of Silica Fume is required.
Point
L
0.145L
0.355L
0.145L Tie Down and
0.355L
CONCRETE STRENGTH:
The cylinder strength shall be 4,000 psi minimum at time of transfer of the Prestressing Force.
Support Points
1-POINT PICK-UP
3-POINT SUPPORT
The material to form the joint between pile sections shall be a Type B Epoxy Compound in accordance with Specification
0.21L
0.58L
Section 926. The bonding agent used on internal pile surfaces shall be a Type A Epoxy Compound in accordance
0.21L
with Specification Section 926. Epoxy Compounds used shall be contained on the Qualified Products List (QPL).
Use Epoxy Bonding Compound or Epoxy Mortar as recommended by the Manufacturer. For Epoxy Mortar only use sand
Pick-up
or other filler material supplied by the manufacturer and in the proportions recommended.
Points
0.107L
0.262L
0.262L
0.262L
0.107L
Tie Down and

Support Points
2-POINT PICK-UP
PICK-UP POINTS:
Piles shall be marked at the pick-up points to indicate proper points for attaching handling lines.
REINFORCING STEEL:
4-POINT SUPPORT
All reinforcing steel shall be Grade 60, except that smooth steel wire (W11 spiral ties and W20 ties) shall be manufactured
from cold drawn steel wire meeting the requirements of ASTM A82.
PRESTRESSING STEEL:
Prestressing steel shall be 0.6" seven-wire strand, Grade 270 low relaxation, at 44.0 kips.
PILE DRIVING AFTER SPLICING:
Pile splices shall reach a minimum strength of 5500 psi before driving is resumed.
TABLE OF MAXIMUM PILE PICK-UP AND

rd960rh
SUPPORT LENGTHS
Maximum Pile Length

Pick-Up
Detail
122
2, 3, or 4 point
1 Point
174
2, 3, or 4 point
2 Point
LAST
REVISION
01/01/12
REVISIO N
12/30/2011
8:
25:
09 AM
(Feet)
DESCRIPTION:
INDEX

FY 2012/2013
60" PRESTRESSED CONCRETE CYLINDER PILE
NO.
20660
SHEET
NO.
1
-0"
Spliced Prestressed Pile Section
60"
60"
1-0" Void, open top and bottom
to allow through venting of sections
W11 Wire
W11 Wire
Spiral Ties
Spiral Ties
24 ~ No. 11 Bars
1-0" Min.
@ Equal Spaces
Lap Splice
Roughen inside surface
10
-6"
of 60"
Pile to
"
amplitude for Spliced
45"
1-0" Void
d
i
Vo
Pile Section
No. 4 Bars or
2" Min.
W20 Wire Ties
Cover (Typ.)
Closed No. 4 Bars or W20 Wire
3" Min.
Ties @ 1-0" (Typ.)

Cover (Typ.)
Full Epoxy Compound
3" Min.
Cast in
Place Plug
Cover (Typ.)
36 ~ 0.6" Strands
36 ~ 0.6" Strands
@ Equal Spaces
@ Equal Spaces
C:
dgn
Joint around cylinder pile

wall only (See Detail "A")
SECTION B-B
24 ~ No. 11 Bars
" (appl
Inside Pile Wall
compound joint
10
-6"
Driven Prestressed Pile
Full epoxy
b"(
final thickness)
SECTION A-A
Temporary Blocking
Form to retain
epoxy compound
Gasket
Clean inside surface of 60" Pile

3" M in. Cover
Form to retain
epoxy compound
with a high pressure water blast

(3000 psi Min.) and apply bonding
agent for Driven Prestressed Pile
Outside Pile Wall
DETAIL "A"
8:
25:
10 AM
rd960rh
2
-0"
Concrete Seal
12/30/2011
DRIVABLE UNFORESEEN FIELD SPLICE DETAIL
LAST
REVISION
01/01/12
REVISIO N
(Cast in Place Plug)
DESCRIPTION:
INDEX

FY 2012/2013
60" PRESTRESSED CONCRETE CYLINDER PILE
NO.
20660
SHEET
NO.

Square and Round Concrete Piles

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PRESTRESSED CONCRETE PILE NOTES:

Tie Down and

One turn required for

(Index 20631) shall be Class VI.

0.145L Tie Down and

Tie Down and

PILE PICK-UP DETAILS

STORAGE AND TRANSPORTATION SUPPORT DETAILS

TABLE OF MAXIMUM PILE PICK-UP AND SUPPORT LENGTHS

Required Storage and

cold-drawn steel wire meeting the requirements of ASTM A82.

CORROSION PROTECTION OF EXPOSED STRANDS:

compound meeting the requirements of Specification Section 926.

Spiral Ties W4.0 (30" Piles)

TYPICAL PILE SHAPE

FOR MOLD FORMS

FDOT DESIGN STANDARDS

NOTES AND DETAILS FOR SQUARE PRESTRESSED

concrete pile size and Pile Splice Reinforcement Details.

to fill hole with

4-2" long, in driven

Driven prestressed pile

Driven prestressed pile

Driven prestressed pile

PILE BUILD-UP DETAIL

PILE SPLICE DETAIL

PILE SPLICE DETAIL

FDOT DESIGN STANDARDS

SQUARE PRESTRESSED CONCRETE PILE SPLICES

Provide one (1)

" vent hole

(near Pile) on two (2) opp

over Top Gauge)

(Strand pattern varies)

Void (Typical for 30"

and larger piles)

Attach Tip Gauge extension cable

from top corner strand using nylon

wire ties every 6 Ft. maximum.

ANTENNA TOP VIEW

(Strand Pattern with odd number of strands per face)

(Showing Voided Pile,

to underside of strand one down

Solid Pile Similar)

Cable (to radio

Bottom surfaces of enclosure to

be epoxy coated just prior to

from top corner strand using nylon

wire ties every 6 Ft. maximum.

ANTENNA SIDE VIEW

ANTENNA END VIEW

prestressed concrete piles (18" and larger)

in accordance with Specification Section 455

for bridge foundations.

(Strand Pattern with even number of strands per face)

FDOT DESIGN STANDARDS

EDC INSTRUMENTATION FOR

SQUARE PRESTRESSED CONCRETE PILES

W3.4 Spiral Ties @

6" pitch, full length

16 Turns @ 3" Pitch

5 Turns @ 1" Pitch

5 Turns @ 1" Pitch

W3.4 Spiral Ties