MALAYSIA MARINE AND HEAVY ENGINEERING SDN BHD MISC FSO ORKID PROJECT MANUFACTURING DATA RECORDS PIPING COMPLETION CERTIFICATE VOL. NO 5 BOOKNO : — 250F52 DISCIPLINE PIPING DESCRIPTION: _ MANUFACTURING DATA RECORDS jrme BOILER FEED WATER SYSTEM DATE PRESENTED FOR SIGN OFF 2-Dec-08 Certification : This is to certify that the above documents have been Reviewed & Accepted Reviewed & Accepted with comments (Required for submission) Reviewed & Accepted with comments (Not required for submission) Comment PREPARED BY2,,| VERIFIED BY, ‘ACCEPTED BY COMPANY Po ames SIGNATURE, Spe cece PRINT NAME ALYAZIS ABD. AZIZ DATE caft2 fog ORY- & “BFW- O00 |wu. mrge “sees fo —ENERG Y System Description : STEAM GENERATION & DISTRIBUTION SYSTEM |Sub-system Description : BOILER FEED WATER SYSTEM |System/Sub-system No.: 14.0/14.6 FSO ORKID PROJECT JOB NO.: 20062102 MANUFACTURING DATA RECORDS INDEX CHAPTER DOCUMENT DESCRIPTION APP | N/A ol TEST PACKAGE JY 02 WELD SUMMARY SHEET vY 03 DESTRUCTIVE TEST (NDT) REPORT vY 04 VISUAL INSPECTION REPORT wf 05 FIT-UP INSPECTION REPORT Uv 06 SURVEY & MISC. INSPECTION REPORT uv Note: APP : Applicalbe N/A : Not Applicable One - p - BFS - congou Mise ‘=~ MM HE fi ENERGY wu FSO ORKID PROJECT JOB NO.: 20062102 Chapter 01 TEST PACKAGE ORK -— - BFS - C008TALISMAN ENERGY FSO ORKID PROJECT JOB NO.: 20062102 MANUFACTURING DATA RECORDS System Description : STEAM GENERATION AND DISTRIBUTION SYSTEM |Sub-system Description : BOILER FEED WATER SYSTEM |System/Sub-system No.: 14.0/14.6 INDEX z TEST PACK NO. LINE DESCRIPTION APP| N/A & 1 |2102-TP-FDW-001 | Feed water line from engine room to deck boilers v OR -P - BRU - aocg Note: APP : Applicalbe N/A : Not ApplicablepitR 079 Rev. a © \\ Test Pack No.: 2102-TP-FDW-001 TALISMAN , HE PROJECT : FSO ORKID JOB NO 20062102 CLIENT —: MISC TEST PACKS (Feed Water Line to Deck Boiler) Area : E/R to Deck boiler (On board Test) TEST PRESSURE : 40.5 Kg/em? @ 576.4 Psig TEST MEDIUM : WATER Hl AiR [| — TRocen (_] HOLDING TIME 24.0 hour ATTACHMENT Tick (¥) Included NIA 1.0. Inspection Test Records 1.1. Pre Test Check List ( mcp-A-ORKID.027 Rev. A) 1.2. Flushing Certificate ( mcp-aA-oRK1D-028 Rev. A) [ 1.3. Hydrotest Record ( McD-GA-ORKID-029 Rev. A) 1.4 Hydrotest Reinstatement (1co-a-onkio-030 Rev. A) 4.5 Service/Leak Test Records coaxonansine.A) 1.6 Pickling Certificate ( mco-aA-oRKI0-032 Rev. A) 20 ing Schematics d 3.0 Piping Isometrics ~ 4,0. Traceability Record 5.0 Calibration Certs, Charts, Gauges, etc 6.0 Punch Lists WITNESSED / FLUSHING HYDROTEST REINSTATEMENT | SERVICE/LEAKTEST IREVIEWED APPROVED| COMPLETED COMPLETED COMPLETED ‘ 7 lMMHE REP. _ [PRINT NAME wea [SIGNATURE / DATE. : JcLient REP. PRINT NAME we ISIGNATURE / DATE. ICLASS REP. |PRINT NAME NA ISIGNATURE / DATE. Front index test pack Rev. A ‘QA DEPARTMENT mere 7PIPING INSPECTION TEST RECORD PITR 073 REV. A Sheet 1 of 1 Project No. : 20062102 Installation: FSO ORKID PAKMA. Isometric No. PROJECT OKD-RP- -FWS-016 Title: PRE-TEST CHECK LIST AREA: El IR to Deck Boller P & ID No.: 102-MP-DC-100 | Line No. ‘System/Subsystem No. Test Pach 2102-TP-FDW.-001 No. IG) 1 _| Check pipework against P&ID's & Isometrics. n_| va 2__| Check all welding & welded attachments are complete & NDT cleared. | n | ma 3 | Check that branch connections are correct to branch connection table in (> N | ova Piping Material Spec. Check sealant on screwed connections is as per specification y Gia Check that any necessary hydrotest temporaries have been installed. N Ol on [ne Check that all relief valves, bursting discs, orifice plates, check valves , control valves, strainers & specified instrumentation are removed. ) 7 _ | Check that all orifice tapings have been seal welded & that unused tapped holes have been plugged and seal welded. Te 8 | Check that all sprinkler heads, rosettes & nozzles have been removed & connections plugged. 8 | Contr correct flow direction trough al tems w [we 10 _| Check betiows for correct instalation » |Gadl M1 Check that all pipe supports are completely installed as per drawings. N nl 12 Check that gags on spring supports are in position. N ola 13 | Allin-line valves to be fully open for filling & testing with the exception of ball N nla valves (to be half open during testina) GEER = Ae ‘Operational Flow Medium : Feed Water Design Pressure : 27 Kglem2 Duration of test: 1.0 Hrs. Test Pressure: 40.5 kgicm2 @ 576.4 Psig Design temperature Deg C ‘Test temperature Test Medium : WATER Deg C. Remarker PunchList YIN |.[A B ‘Attached Completed by | Approved by 3 Party inspection ae Rpeeccees | aryaris a. ano nz! Signature Ah ngewe mn Print name = OFS Date 22] ot Job 33-04-06 Sheet 1 of 1PIPING INSPECTION TEST RECORD Sheet 1 of 1 PITR 074 REV. A Project No. : 20062102 Installation: FSO ORKID PROJECT System/Subsystem No. Tile: FLUSHING CERTIFICATE ‘AREA E/R to Deck Boilers PR&ID.No. Test Pack No 2102-TP-FWD-001 Flushing medium: AIR Flushing velocity requird: 7 KG/GM2 Flushing duration: 30 MINUTES Operational flow medium: STEAM Method Used Isometric No. Line Nos. Remarks ‘OKD-RP-FWS-01601 SP-FWSA, 2,3, 4,5, 67,8, 22, 23. OKD-RP-FWS-016-04 ‘SP-FWS-1ADD, 2ADD, 3ADD, 4ADD, 5ADD, SP-FWS-GADDA, BADD, 7ADD, 7ADDA, | (102-mp-580201 REV. 4) REMARKS: NEUMATIC FLUSHING (AIRBLOW) UNTIL DRY ‘Completed by ‘Approved by ‘Accepted by | 3” Party Inspection Client Company ‘Signature mn 5 NA Print name Date 96, 09-08 Sheet 1 of 1 OA = B= BFW oxyPIPING INSPECTION TEST RECORD PITR O75 REV.A | Sheet Toff Project No. : 20062102 | Installation: FSO ORKID PROJECT SYS / SUB SYSTEM No. TITLE HYDROTEST RECORD AREA: EIR to Deck Boiler P & LD. No. : 102-MP-DC-100 TEST PACK No. : 2102-TP-FDW-001 DESIGN PRESSURE : 27 kg/em2 TEST PRESSURE :40.5 kg/em2 DESIGN TEMPERATURE : TEST TEMPERATURE : DATE OF TEST: TEST MEDIUM : WATER PRE - TEST INSPECTION CARRIED OUT @\_N PRESSURE/TEMPERATURE CHARTS VERIFIED AND ATTACHED @I_N CALIBRATION CERTS. ATTACHED @{|N PREIPOST TEST FLUSHING COMPLETE Y |[_N INSTRUMENTS REMOVED @iN TEST TEMPORARIES INSTALLED e N DURATION OF TEST : 1.0 Hrs. RECORDER SERIAL No. ; G 9304744 / PR-28 GAUGE SERIAL No. :s 22971, 38995 CALIBRATION / DATES OF EXPIRY DATES TEST 19/09/08, 25/03/08, sopsb5| ‘sofitles TSOMETRICS USED IN HYDROTEST TEST TSOMETRIC NUMBER TINE NUMBER ISOMETRIC NUMBER TINE NUMBER OKD-RP-FWS-01601 SP-FWS+,2,3,4,5,6,7, 8,22, : SP-FWS-28, OKD-RP-FWS-016.04 SP-FWS-1ADD, 2ADD, 3ADD, SP-FWS-4ADD, SADD, SADDA, : SP-FWS-6ADD, 7ADD, TADDA EXCEPTIONS 7 COMMENTS Completed By | Approved By Accertad By oe Company Fitesceen ABD AZZ PN RSION OW, Signature Ae ong, Print name Ba Pte Date a3. 04-08 Bd 4-06 Sheet-t-of 1PIPING CONSTRUCTION CHECKLIST PITRO76REV.A | Sheet 40f1 Beojest iad Installation: FSOORKID PROJECT | RomeMicNo® Tite: HYDROTEST REINSTATEMENT AREA: E/R to Deck Boiler PETD. No. 102 WP-DCAOO Syaen/Subayen No.7 Tine Nos BW NO; TOR WP-SS0BOT-T-AR Teat Pack Nor 2102-TP-FWD-001 Tem Daserition of Check 1 | Check tat hashing & hydrostatic testing have been salisfactony competed & we recorded, 2 ‘Check that all pipe cleaning and pickliag has been satisfactorily completed & na recorded. 3__| Check drying of lines is complete & accepted, nla ‘4 Check all test temporarios have been emmoved ia 5_| Check that ho correct bots & gaskets are insaled at all mechanical ons Wa 6 | Check mechanical joints are torqued to torque schedule values. va) 7 | Check all sprinkler heads & deluge nozzles insaled. | Check that al reli valves have been correctly installed, Ma 9 | Check that ll themowels & disconnected instrumentation have been renslated 40 | Check that buesting-diees- orice prates;cheel-valves, globe valves, sirainers-& control valvea have been installed in the correct flow orientation. 11_| Check valve spindle is lubricated and handwheel/ lever operates over full range. 412 _| Check valve tag no. is correct to P&ID and.anyre jeckine duvioe TSEC: 143, | Check that spectacle blinds are in the correct flow position as indicated on the P&ID. 14 | Check that gags on spring supports have been removed. 15 _| Check that all pump suction strainers have been correctly installed.” REE] < RRO EK -ARERIS iz|z|z| z jele| = lelelelz\2l2l2| = 16_[ Check lines have been released to painting, heat tracing or insulation department. REMARKS: * Commissioning witness point PunchList YIN x B Attached | Completed by ‘Approved by Accepted by [3% Party Inspection ‘Company aap A Signature wh Print name Date Sheet 1 of 1g oe ] wor] oye & furs rou0s } | a esse fa || sy ts ea _ : oa i ae aa oF | STE] turng| EEF | exowtz | 9800] ] ore pxrarang 1x0 van] Yo | orasptosnrsiana i . 7 € Fapaaon| served 920d | yg sxe] tet | xe sre 001 = of mag weds gevo) oe ove 6 so vant earns ioe wet | ae el |: to oxtaorsat jegaresoo wera] eerie} & [one t= aoa ont mn waar oe oa pele sewal | eee | ‘ — [Taran a aes 328 | aot see] tees | sor te oF et i - coran yore il oe sen: 7 bse ‘E0sanqa) ‘zouvaosTa ‘precg to| ss ae goa” | osueta ae on-se] | oot and UEEVA Osad {XA ‘Fa793 73] tesa we: ont siuorg) NO ste] — pesqe) YO STe a0 Bae mas ae a oan aoe oy aa : eon : tana] oi a cu Re} | saucoaser | = 6 eno base Pesed! suerte is : meas & wed 238 says] F | penne Bee | soz exe] yTpts foe ste 4 mint eee tn ee = : ozqses suas ¢zea0 | Se - St (oree pani $04 Tee = Pyoon) sacoasst s3o~anusy ‘aoituosra passe we besa 9503) sents seems |e: = | ese” | sien earl FuvsaT3| teas 6 woe 5rP lyoz sx oy Wr . saya pre ‘ \ one = | sy | weet jenee wre nme 5p cetesur| 4 ate nae — {aaeF eae) iia rere ‘ 2 a oS Fy can fe (eed eee ees a eee cee nee epee emegenee rent ee cee aS _— SnrNOILVOOT fT: WAISAS (e-3i0- — « 10CO8S =dp — a7: ON ONIMVEG * ORK -P ~ BFW > SaTT ene Se ace 984: 103°OUd B/S GIIOONd HOT NOLiz 'Sd008 NOLLWDO7 SINBLSAS ON ONIMVEG, ORE “PRES NOILO3¢ Cope 200%: ON'gOP Nid B/S O3300ue 1H:fi MALAYSIA MARINE AND HAEVY ENGINEERING SDN. BHD. _" " "INSTRUMENT CALIBRATION PRESSURE GAUGE & RECORDER [BASIC DATA PROJECT. FPSO ORKID [GLiENT wise Systew [RYOROTEST LOCATION INSTRUMENT LAB [TAG NO. PR-28 8 [DESCRIPTION AU MANUFACTURER, ITT BARTON TYPEISIZE PRESSURE RECORDER AND TEMPERATURE ‘MODEL NO. BE SERIAL NO. ce ea0a7as INPUT RANGE 0702500 PSIG ELEMENT TYPE BOURDON TUBE ¢ [VALIDITY CALIBRATION DATE RECOMMENDED DUE DATE > [CADBRATION RESET RISING ERROR FALLING ERROR REMARK INPUT [RANGE % OUTPUT| FS.% | INPUT [RANGE % OUTPUT| FS.% 0 0%, ° 00 o O%, o 00 eas | 26% | 62s oo | es | ase | ee oo 1250 [50% | 1250 | 00 | 1250 | so% | 1250 | 00 sers_[ vex _[ 1075 | 00 | tes | vox | 1075 | 00 2500 | 100% | 2600 | 00 | 2600 | 100% | 2500 | 00 & [FESTEGUPMENTIMNETIOD BUDENBERG DEAD WEIGHT TESTER SERIAL NUMBER 23176/360 TEMPERATURE CALIBRATOR AMETEK JOFRA CTC 140A SIN. 620918-00254 HECHEOINITNESS! E, REPRESENTATIVE Mann, [MME GG. INSPECTOR [CLIENT REPRESENTATIVE Es ORK -P - BEW ~ C018% Ar a F Re ~ ~ ee a — 3 > b 2 o v ‘ ‘ bs i"| Te 5 4 ak ~ MALAYSIA MARINE AND. HEAVY ENGINEERING SDN. BHD. MME : INSTRUMENT CALIBRATION PRESSURE GAUGE & RECORDER So . { iinmcal ‘A [BASIC DATA ee Soo PROJECT FPSO RUBY | | IGLIENT ais | system YDROTEST LOCATION INSTRUMENT LAB TAG NO. NIA 7 B [DESCRIPTION = a ~ j | { MANUFACTURER UNIJIN TYPE SIZE ‘PRESSURE GAUGES MODEL No. NA ( SERIAL NO. sma71 INPUT RANGE 070 80 KGFIGN | ELEMENT TYPE BOURDON TUBE } - x | o VALORES CALIBRATION DATE | RECOMMENDED DUE DATE © [CALIBRATION RESULT, z RISING ERROR FALLIN ERO} a R REMARK INPUT [RANGE @] OUTPUT) F.S.% | INPUT [RANGE @ OUTPUT] FS. % o | o% | 0 ooo | 0 | -o% | 0 0.00 7 126 | 26% [ 25 | 000 | 128 | 25% | wa] 000 25 | 50% | 25 0.00 | 25 | 50% | 28 2.00 a7s_|_75% | 375 | 000 | 375 ,| 75% | 78 | 0.00 30 | 100% | 60 00 | 50 | 100% | 80 0.00 E (eSTEGUEMENTNETO: pss ee ae BUDENBERG DEAD WEIGHT TESTER SERIAL NUMBER 23176/380 CALIBRATED BY : MOHD FARIGIAN MUSTAPHA are: 25/082008 HECKEDIWITNESSED BY | IAM. REPRESENTATIVE M.M.HE. O.©. INSPECTOR CLIENT REPRESENTATIVE ORK - PBF ~ OOISPC-4 [PETRONAS : RYOROTEST | [INSTRUMENT LAB. IPs MANUFACTURER UNUIN TYPE / SIZE, PRESSURE GAUGE 4” MODEL NO, =NA ‘SERIAL NO. 28995 | INPUT RANGE 0°70 150 KGFICM | . ELEMENT TYPE : BOURDON TUBE CALIBRATION DATE 30/05/2008 RECOMMENDED DUE DATE —_: 30/11/2008 RISNG ERROR FALLING ERROR REMARK INPUT [RANGE %| OuTPUT| F.S.% | INPUT [RANGE %[ OUTPUT] F.S. % o | % | © ooo | o | om | o 0.00 ws | 2% | 376 | 000 | as | 25% | a5 | 000 75 | 80% | 75 000 | 75 | 50% | 75 0.00 7 vi25 | re | 128 | 000 | 1125 | rem | 126 | 000 150 | 100% | 150] 000 | 150 | 100% | 150 0.00 © BUDENBERG DEAD WEIGHT TESTER SERIAL NUMBER 23176/380 CALIBRATED BY : MOHD FARIKHAN MUSTAPHA MMHE, REPRESENTATIVE MMHE. OC. 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