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Course Content
General INTRRODUCTION
1.
2.
3.
4.
5.
6.
7.
8.
9.
Construction Procedures
Pole Foundation Preparation
Pole Erection (Pole setting)
Pole top Configuration
4.1 Accessory Fittings
Stringing of conductor
Guy wiring and Support Installation
Some OH tools and material List
Distribution Transformer Erection and accessory fitting
Conductors and insulators
1
Rural Electrification program
General Introduction
Generally, distribution system is a branch of electrical engineering that deals
M
3%
In order to determine the route along which the overhead line is to be laid or
constructed, Surveying work should be carried out on the route. survey the
route and clear the right of way. The important points to be considered during
surveying activity are:
i) The route of the line shall be the shortest practicable distance from
the available road. And this will facilitate the delivery of materials as
well as the construction and maintenance activities on the line.
ii) Local authorities shall be consulted before deciding the route to
avoid legal disputes.
iii) Select the route and plot it on a map (If the surveying is performed
manually, plan of the area )
iv) Conduct a walkover survey to determine the topography of the area
and any obstacles along the route sould be indicated on the sketch.
v) And this is followed by detailed survey data from which the quantity
of the materials needed could be estimated.
While selecting the line route the following areas shall be avoided as much as
possible:
4
Rural Electrification program
Annex:1
Annex:2
10
3.1 Dead man method:- Procedure:a. the pole to be lifted Should lay down near the pole pit on steeper
topography along the route.
b. At least 3 guy ropes and 1 winch or Tri fore lifting rope should be tied
properly to the pole to be lifted.
c. The nylon ropes should be arranged 1 in direct opposite to the lifting
machines location.
d. The two other guy ropes then arranged at 182 0 to each other.
e. A skid board should be placed inside the pit in opposite of pole lay.
f. And the pole is moved till it resets against the board.
g. The pole is then raised slowly and the dead-man is moved forward; until it
can be replaced with a 3m ladder. The lifting of pole is continued till the
butt of the pole reaches the pit bottom. The ladder is now removed and the
side guys are tightened and the back guy slackened till the pole is pushed
up to the vertical position.
h. The pole is then carefully plumbed with the help of guy ropes. Finally, the
WINCH OR TIRFOR
3RD ROPE
or (fork lifting tong)
Guide bar (it can be wooden or steel bar)
Dead man
2nd ROPE
1ST ROpE
When the pole reaches the vertical position, it shall be plumbed and adjusted by
means of guy rope or fiber or nylon rope diameter 16mm so that the pole comes
in complete alignment and is in plumb.
The minimum butt diameter shall be at least 185mm.
The minimum top pole diameter for 15 kV line shall be 130mm
The span for 0.4 kV line shall be 30m and 50m for 15 kV line.
The diameter of the pit hole shall be 2 times the diameter of the pole butt
3.3 Safety precautions during pole erection:
Check whether your erection tools are in good situation.
Check your man power availability
Check whether you properly collect the necessary tools and materials.
Check whether your crew erected the pole before or not. Then explain for any
doughty how to proceed the pole erection to your
3.4 Preparing the pole for erection: by moving the pole to pole pit in its correct
position and smoothen the pole butt if the pole is wooden pole. Arranging the guide
bars properly in pole pit.
Moreover, check all the necessary pole erection materials and position them
properly.
set the pole following the above procedure
check for vertical alignment with the help of plumb line at 2 points that
are 90 degree apart to each other.
do this procedure up to the completion of back filling.
3.5 Equipment or tools used during back filling
Necessary tools for back filling are:
Spade (Shovel)
Craw bar
Stumper
Back filling Should start by refilling at least 1/3 of the excavated soil before
stamping. If small stones are available it shall be used at the bottom and the surface
of the pole pit. Back filling must be done so that the amount of soil around the pole
above the ground level is as a small mound.
3
4 Pole
top configuration
4.1
5 Sringing of conductor
raised to level
of cross arms.
Pit
Con. Drum
Pipe hole
5.1 Conductor size for MV and LV lines:- the factors governing the selection
of conductor materials are:
low Resistivity,
high tensile strength,
low cost and Ampacity and easy to install. The following crosssections and type of conductor are recommended for MV
distribution network:
q
AAC 50
AAC 95
For LV distribution network the following cross-sections and type of conductors are
recommended:
q
AAC 25
AAC 50
AAC 95
checked if any nails or sharp metallic parts are on the inside of the reel heads so as
to prevent damage to the conductor during unreeling. The conductor should be run
out of the drum from the top ( and not the bottom) in order to avoid damage owing to
chafing (wearing down). The easiest way is to dig a pit roughly equal to the
dimension of the of the conductor drum shown in the fig. below.
A pipe (or a crowbar) is placed in the central hole of the drum, which is then rolled in
the pit as shown in the figure. However, this type of puling is allowed when there is
no drum-jacks at the site. As the conductor rolls out, it is passed through gloved
hands and examined for defects and damaged by feel. When defect is found, rolling
should be stopped and the faulty section should be either cut out or repaired.
5.3 Equipment used during drum rotation: the equipment used during drum
rotation are:
Drum jack
Drum shaft
Drum stand
Rope and extorters etc.
5.4 Equipment used on the stringing work: the equipment used on the stringing
work are:
Wire strainer
Pulleys
wire grip,
socks for pulling,
dynamometer, craw bars, puling rope, etc.
Aluminum tools for copper wires, the tools shall be clean properly with special
brushes.
5.7 Sagging of conductors: the sagging of different type and size of conductors
shall be done according to the standard sag table. The maximum conductor forces
caused by conductors during sagging are presented in the sag and tension
5.8 Clipping work: It is fixing conductor with its insulator support and releasing the
pulleys for the next pulling span
5.9 Street lighting
5.9.1 General purpose of street lighting
Good street lighting, reduces road accidents, discourages crime, keeps
community 'alive' after dark by extending the shopping and entertainment
5.9.3 Equipment and materials used in street lighting: To install the streetlight
the following materials and accessories are needed.
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
q
5.9.4 Connection type: the type of connection depends on the amount of light
units needed. Moreover, the amount of load needed for all lighting points on the
street.
There are of two types of connections we have:
1. single phase
2. 3- phase
For example, the luminaries type shall be double-tube fluorescent lamps with light
out-put of 2350lm
5.9.5 Mounting Height of Luminary
The height from the mid-point of fluorescent lamp up to the surface level of the
street shall be 6m. Refer to drawing given to you as hand out.
5.9.5.1 Distance Between Light-points
The light-points shall be spaced not more than 60m. (Normal spacing for
standard lamps 'discharge lamps' is not more than of ten times the height of
luminaries)
5.9.5.2 Vertical Angle of the Light-point
The incidence angle on the center of the street surface measured to vertical
shall be 300. drawing given to you as hand out.
6.
Guy Wiring.
To maintain a pole in its vertical and horizontal alignment or to make it in plumb, the
terminal pole must be held in a manner not to be tilted. Providing a stay or guy
wiring on the terminal poles at:
I.
II.
Angle poles
III.
T-off point
IV.
V.
As safe guard against this contingency, every tenth pole in a straight run of 15
kV line shall be provided with two wind guys (or stays) on either side of the
pole in transverse of the route.
6.1 Guy wire: it is stranded galvanized steel .
The stay wire, which shall be used for both 15/33/19 and 0.4 kV line construction,
has to fulfill the following mechanical requirements:
Diameter = 8mm
Ultimate breaking strength =
27.2 kN
10
6.4
Head guy
Span guy
Strut guy.
12
Terminal ( or dead end) Guy: it is the last pole of an overhead line and it
should be guyed against the pull of line conductors.
Stay
Stay
pole
pole
Guy at branch tap-off: when a branch line is tapped off from a main line
unbalanced sides pull is produced on the pole. A guy, to counteract the
unbalanced pull, is erected on the pole as shown in fig. below
Branched line
13
The following figure shows the detailed mechanical stresses that a stay
wiring effect on angle pole. The standard stay inclination, which is applicable
on construction of overhead distribution are ratios of, 1:1, 2:1, and 2.5:1
F
F
a
a/2.5
a/2
a
In order to determine the size of a guy wire, if the pull P on the pole is given then
the tension in the guy wire, T may be found if angle is known. Because, P/ =
sin . Thus T = P/sin ; having calculated T, it is possible to determine the size of
a guy wire by referring to tables.
P
* Force on guy
14
7.
Overhead distribution work needs the skill of selecting proper materials and
equipment or tools for proper work activities carried on the site work. The selection
fail will result to time , labor, wastage. So, this may affect the cost of construction.
This is usually could be the responsibility of the assigned site engineers,
supervisors, foremen or the like.
7.1
Materials
Clamps,
Insulated wires,
Stay wires,
Insulators,
Lamps,
Photo cells,
Cables,
Hooks,
Energy meters, -
Contactors,
Mid-span joints,
Earthing rod,
Armor tape,
Pin, Insulating
Socket eye,
Collar,
Pole shoes,
Winches,
Plum bob,
Nylon rope,
Earthing set,
Stamper, Fork
Sprit level,
Hydrolic or Mechanical press machines, Wire grip, Electrician tool kit, Meggar
insulation tester, Earth resistance tester, and First aid kit. etc
A. Aluminum
Conductor
light. The conductivity of aluminum is about 66% of that of copper. The average ultimate breaking
strength of stranded aluminum is about 65% of that of copper. AAC stranded conductors are mainly
used on low voltage and medium voltage distribution lines employing relatively short
spans of up
to
of 30 and 50mt respectively. The current carrying capacities of AAC are listed in
table below.
AAC 25
AAC 50
AAC 95
Actual
Number of
Calculate
Weight
cross-
strands pcs.
d tensile
Kg/km
section
strength
mm2
kN
24.25
4.17
66
49.48
7.94
135
93.27
19
15.68
256
Nominal
Short
DC
current A
circuit
resistance at
capacity
200C
kA
ohm/km
section
mm2
AAC 25
AAC 50
AAC 95
145
2.13
1.180
225
4.25
0.579
340
8.10
0.309
16
All aluminum conductors (AAC) are being manufactured in India and being
increasingly used in future in place of ACSR because of the following
advantages:
1. higher conductivity (i.e. lower losses.)
2. less corrosion problems
3. lower weight (about 20%) which means easier
handing and lower stress on the pole
4. easier to make joint. Not steel core which has to be
joined separately.
Nominal copper
equivalent, mm2
1.
Area of complete
Current
conductor in mm2
carrying
capacity, Amp
A. Solid copper
17
Cu 6
Cu 10
10
10
Cu 16
16
16
Cu 25
25
25
Cu 25
25
25
Cu 35
35
35
Cu 70
70
70
Colibri
10
18.61
Rondine
16
19.58
Ferenjello
25
46.25
Corvo
35
65.03
Pernice
70
128.73
AAC 25
25
24.25
AAC 50
50
48.36
AAC 95
95
93.27
B. Stranded copper
C. Stranded ACSR
D. Stranded AAC
60
85
115
150
150
175
280
100
135
280
200
340
145
225
340
B. Insulators
Insulators must be capable of supporting the conductor under various loading
conditions. Moreover, voltage flashover must be prevented under the worst weather
and pollution situations with leakage currents kept to negligible proportion.
Characteristics difference:
( Glasses shutters, Porcelain may be chipped or cracked)
Reduced weight
No shuttering or cracking
operated) CBs
v A switch is a switching device capable of making, carrying and breaking
currents under normal circuit conditions, and which may include specified
operating overload conditions and can also carry for a specified time currents
under specified abnormal circuit conditions.
v A switch Fuse is switch in which one or more poles have a fuse in series in a
composite unite, so that high fault currents are cleared by rupturing. Hence, they
need replacement before the circuit made back into operation. Example: HRC
fuses.
v
20
22
23
24
25
26
27
28
29