Beruflich Dokumente
Kultur Dokumente
YD51332
YD
2011/07/01
The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should carry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins Engines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1.
Introduction
Pg. 4
2.
Pg. 4
3.
Engine Breakdown
Pg. 5
4.
Symbol Descriptions
Pg. 9
5.
Pg. 11
6.
Parts Index
Pg. 166
Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
Engine Breakdown
Section
Page
Section
Page
Long Engine
ACEY3749
11
37
Long Engine
ACEY8126
13
39
Short Engine
ACEY8126
15
Atomisers
AFHY4448
41
Cylinder Block
ACHY0417
17
Control Unit
AFHY4448
43
Cylinder Block
ACHY0417
19
Control Unit
AFHY4448
45
21
Pick-Up Sensor
AFHY4448
47
23
49
Cylinder Head
ACHY0417
25
51
Rocker Shaft
ACHY0417
27
Flywheel Housing
CDH00892
53
29
55
33
Starter Motor
EDH00936
57
35
Fan Drive
FBH00364
59
61
Page 5
Engine Breakdown
Section
Page
Section
Page
63
89
65
Alternator
NDHY2930
91
67
93
69
95
71
97
75
Pulleys
NDHY2930
99
Blanking Plates
QDHY1165
101
77
Blanking Plugs
QDHY1165
103
79
Turbocharger
SBHY1596
105
81
Feed Pipes
SBHY1596
107
83
Leak-Off Pipes
SBHY1596
109
Fan
MDH01320
85
Induction Manifold
SBHY1596
111
87
113
Page 6
Engine Breakdown
Section
Page
Section
Page
115
Engine Lifting
XBH00356
141
Exhaust Manifold
SBHY1596
117
143
Air Filters
SDH00427
119
Engine Mounts
ZCHY1236
145
Air Filters
SDH00427
121
Heater/Starter Switch
ZEH01325
147
123
149
Pipework
SDH00427
125
151
Lift Pump
VBHY2235
127
153
Fuel Filter
VBHY2235
129
155
131
157
133
159
135
161
137
163
139
165
Page 7
Engine Breakdown
Page 8
Description
Alternative
Order
Remanufactured Part
Number of Teeth
Thickness
Bottom
Top
Left Hand
Right Hand
Cylinder Number
Page 9
Long Engine
Plate A
ACEY3749
21820214
Page 10
Long Engine
Plate A
ACEY3749
Item
1
2
3
4
5
6
7
8
9
Part No.
YDL3749R
YD39861
ZZ80228R
ZZ90057
3716C522
4142A171
4142X021
4145H079
31416307
References
Qty.
1
1
1
1
1
1
1
1
1
Description
ENGINE - EXCHANGE
SHORT ENGINE - ASSEMBLY
CYLINDER HEAD KIT - EXCH
ROCKER SHAFT ASSEMBLY
TIMING CASE
TIMING COVER
CYLINDER HEAD COVER
SUMP
CAMSHAFT
Notes
(A)
Footnotes
(A)
Page 11
Long Engine
Plate A
ACEY8126
Long Engine
Kit Moteur Long
Satz - Langer Motor
Kit Mot Completo
Equipo De Motor Largo
Page 12
Long Engine
Plate A
ACEY8126
Item
Part No.
1 U5MK8126
2
YD39861
3
ZZ80228
4
U5MK0385
5
U5LB1168
6
3688C003
7
3681M005
8
3681P029
9
U5MK0633
Service Options
3
ZZ80228P
References
B U786029J
G
Qty.
Description
Notes
1
1
1
1
1
1
1
1
1
Footnotes
(A)
Page 13
Short Engine
Plate A
ACEY8126
Short Engine
Moteur Court
Kurzer Motor
Motore Corto
Motor Corto
Page 14
Short Engine
Plate A
ACEY8126
Item
Part No.
YD39861
2
ZZ50296
3
ZZ90229
4
4181A026
5
4115C314
6
2418F703
7
ZZ50309
8
ZZ90229
9
10
4181A026
11
4115C314
12
2418F703
Service Options
2
2
9
9
9
9
9
9
References
B U786029J
R a.
G
R a.
R a.
P
ZZ50296P
ZZ50296R
U5LF0019
U5LF0020
U5LF0021
U5LF0022
U5LF0023
U5LF0024
Qty.
Description
1
1
6
6
1
1
1
6
6
6
1
1
1
6
6
6
6
6
6
1
1
1
1
Notes
(A)
GRADE J
(B,C,D)
GRADE J
GRADE .F
GRADE .G
GRADE .H
GRADE .J
GRADE .K
GRADE .L
History
a.
1
3
8
29
YD39861
ZZ90230
ZZ90230
YD39865
B U786029J
A U786030J
(A)
(E)
Footnotes
(A)
(B)
ENSURE THE CORRECT PISTON HEIGHT GRADE IS FITTED. REFER TO WORKSHOP MANUAL:TDP0191 1301
(C)
THE HEIGHT GRADE OF THE PISTON IS IDENTIFIED BY AN ALPHA CHARACTER STAMPED ON THE TOP OF THE
PISTON.
(D)
(E)
Page 15
Cylinder Block
Plate c
ACHY0417
26
30
14
31
17
16
12
11
15
10
13
2
3
25
5
24
18
20
6
28
27
29
Page 16
21
22
23
19
1
Cylinder Block
Plate c
ACHY0417
Item
Part No.
1 ZZ50296
2
3
4
3135X063
5
33142111
6
32166329
7
32418122
8
31134165
9
0650710
10
32418122
11
3774A004
12
2485A204
13
32417134
14
32418122
15
32416119
16
32168212
17
2415D108
18
3861A027
19
4138A017
20
21
22
23
24
3271H004
25
2116087
26
29990001
27
2182110
28
0920469
29
3211A005
30
3627P043
31
2311D039
Service Options
1
1
4
4
ZZ50296P
ZZ50296R
3135X062
3135X065
3135X066
24
3271H005
References
G
F ZZ50296
F ZZ50296
P
A 01/08/2001
F
F
F
F
P
J
J
J
J
J
4138A017
4138A017
4138A017
4138A017
(+)0.010"
(+)0.25MM
(+)0.020"
(+)0.50MM
(+) 1.33MM
Qty.
Description
Notes
1
1
2
6
14
14
5
1
3
3
6
1
1
1
1
1
1
6
6
1
1
1
1
1
1
2
6
6
2
1
2
1
1
6
6
SLIP FIT
(B)
LINER - OVERSIZE
(C)
SHAFT
(D,E)
STD
(A)
Footnotes
(A)
LOCATING DOWELS
(B)
SLIP FIT
(C)
PRESS FIT
(D)
(E)
Page 17
Cylinder Block
Plate A
ACHY0417
1
2
Page 18
Cylinder Block
Plate A
ACHY0417
Item
Part No.
1
2
3
4
2418F701
3211C002
2116081
References
A U764752H
F 2418F701
A U764752H
Qty.
1
1
10
2
Description
SEAL - REOS HOUSING
REAR OIL SEAL
METRIC BOLT
DOWEL
Notes
(A)
Footnotes
(A)
Page 19
Plate A
ACHY0417
11
14
13
10
12
18
16
19
17
2
4
5
7
15
3
Page 20
Plate A
ACHY0417
Item
Part No.
ZZ90229
2
3
4
5
6
7
8
U5MB0030
U5ME0035
31137551
31137561
0500012
ZZ90146
9
10
11
3112E005
12
32186142
13
3246A001
14 4181A026
15 3117C061
16 U5LF0019
17
18
19
2721332
Service Options
3
3
3
4
4
4
5
6
16
16
16
16
16
U5MB0030A
U5MB0030C
U5MB0030B
U5ME0035B
U5ME0035A
U5ME0035C
31137312
31137322
U5LF0020
U5LF0022
U5LF0023
U5LF0024
U5LF0021
References
A
R
R
F
P
P
P
P
U801518J
a.
b.
ZZ90229
B
B
F
F
14/08/2002
U801517J
ZZ90146
ZZ90146
F U5LF0019
F U5LF0019
J
J
J
J
J
J
J
J
(-)0.25MM
(-)0.75MM
(-)0.50MM
(-)0.50MM
(-) 0.25MM
(-)0.75MM
(+)0.007"
(+)0.007"
Qty.
Description
Notes
CRANKSHAFT KIT
(A)
1
1
1
2
2
1
6
CRANKSHAFT
MAIN BEARING KIT
BIG END BEARING KIT
THRUST WASHER
THRUST WASHER
WOODRUFF KEY
CON ROD ASSEMBLY
1
1
1
2
2
6
1
6
1
1
1
CON ROD
BEARING CAP
SMALL END BUSH
CON ROD BOLT
DOWEL
PISTON RING KIT
CRANKSHAFT GEAR
PISTON KIT
PISTON
GUDGEON PIN
CIRCLIP
1
1
1
1
1
1
2
2
6
6
6
6
6
GRADE .G
GRADE .J
GRADE .K
GRADE .L
GRADE .H
(B)
GRADE .F
(B)
(B)
(B)
History
a.
1
ZZ90230
A U801518J
CRANKSHAFT ASSEMBLY
(A)
ZZ90230
U5ME0014
A U801518J
P
1
1
CRANKSHAFT ASSEMBLY
BIG END BEARING KIT
(A)
b.
Footnotes
(A)
(B)
Page 21
Plate C
A U801518J C PPL032567
ACHY0417
Page 22
Plate C
A U801518J C PPL032567
Item
Part No.
1
2
3
4
4115C314
ACHY0417
References
F 4115C314
3112A005
3212V003
Qty.
6
1
1
2
Description
CON ROD ASSEMBLY
CON ROD
SMALL END BUSH
CON ROD BOLT
Notes
GRADE J
(A)
Footnotes
(A)
Page 23
Cylinder Head
Plate A
ACHY0417
31
19
32
18
11
10
9
33
23
17
30
22
16
15
14
7
6
24
13
29
26
25
20
21
Page 24
12
27
28
Cylinder Head
Plate A
ACHY0417
Item
1
Part No.
ZZ80228
2
3324E002
3
3314A121
4
3142L072
5
3343F041
6
33415118
7
33817117
8
31745122
9
31744133
10
33424107
11
33173108
12
3142A051
13
3343J021
14
33415118
15
33817117
16
31745122
17
31744133
18
33424107
19
33173108
20
0650710
21
32417156
22
3212P002
23
2431A054
24
0650540
25
29990001
26 3681H208
27 2431154
28
29
30
31 32166222
32 32166219
33 32166221
Service Options
1
References
C ZZ80188
C ZZ80171
D LBH
D LBH
ZZ80228P
Qty.
Description
6
6
6
6
6
6
6
6
6
12
6
6
6
6
6
6
6
12
3
6
1
6
1
2
1
1
1
1
6
2
12
18
INSERT
INSERT
INTAKE VALVE
VALVE GUIDE
VALVE SPRING WASHER
SEAL - VALVE STEM
VALVE SPRING OUTER
VALVE SPRING INNER
CAP
VALVE COLLET
EXHAUST VALVE
VALVE GUIDE
VALVE SPRING WASHER
SEAL - VALVE STEM
VALVE SPRING OUTER
VALVE SPRING INNER
CAP
VALVE COLLET
PLUG
PLUG
PLUG
PLUG
PLUG
DOWEL
GASKET - CYLINDER HEAD
PLUG
COVER
JOINT
SCREW
SCREW
SCREW
SCREW
Notes
(A)
(A)
(B)
(C)
Footnotes
(A)
SERVICED IN PAIRS
(B)
LOCATING DOWELS
(C)
Page 25
Rocker Shaft
Plate A
ACHY0417
2
4 3
13
20
10
11
10
5 6
8 17
12
11
10
19
9
11
10
16
9
18
11
11
10
21
15 6 5
10
11
9
Page 26
14
22
17
9
Rocker Shaft
Plate A
ACHY0417
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Part No.
ZZ90057
U7LR0003
References
C ZZ90040
F U7LR0003
0650507
0170151
33117434
31744123
31743108
3818X901
4115R305
4115R306
3775E012
2233022
33811113
32114145
0576052
3311K015
2313H331
2318A605
2314J607
31434307
3142U031
C 2314J608
C 31434163
Qty.
1
1
1
2
2
2
4
2
6
6
6
1
1
1
12
12
2
4
4
2
12
12
Description
Notes
Page 27
Plate A
ACHY0417
14
17
30
12
16
18
15
20
19
10 11
4
5
13
25
27
28
29
34
33
32
Page 28
26
24 23
21
31
Plate A
ACHY0417
Item
Part No.
1
2
3
4
5
6
7
3716C522
3681P009
4111A013
0050345
33426161
2314J011
3272A033
8
9
10
11
12
13
14
4111A008
2511437
2722A206
33123125
2314H003
2314H004
4112K051
15
0500012
16 2116053
17 3112X011
18 3117L023
19 2314J606
20 3321A003
21 4142A143
22
23
24
2418F436
25 3681P019
26 2314H004
27 2314H005
28 2314H013
29 2314F036
30 2487A018
31 2314H034
32 4152A002
33
34
2415A093
Service Options
2
References
R f.
P
R c.
R e.
R a.
R a.
R b.
C 3117L021
F 4142A143
C 3753R111
F 4152A002
21826405
Qty.
Description
1
1
1
2
1
3
1
TIMING CASE
GASKET - TIMING CASE
IDLER GEAR
IDLER GEAR BUSH
HUB
SCREW
PLATE
1
1
1
1
8
4
1
IDLER GEAR
BUSH
CIRCLIP
WASHER
SCREW
SCREW
CAMSHAFT
1
1
1
1
1
1
1
1
1
1
1
1
6
6
4
1
2
1
1
1
WOODRUFF KEY
DOWEL
THRUST WASHER
CAMSHAFT GEAR
SCREW
WASHER
TIMINGGEAR COVER
TIMINGGEAR COVER
TIMINGGEAR COVER
SEAL - FRONT END OIL
GASKET - TIMING COVER
SCREW
SCREW
SCREW
SCREW
PLUG
SCREW
INSPECTION COVER
VALVE COVER
SEAL - O RING
1
1
CAMSHAFT
WOODRUFF KEY
Notes
(A)
(B)
(C)
History
a.
14
14
31416307
0500012
b.
17
33153121
THRUST PLATE
3241A025
PLATE
C 31416305
c.
7
(D)
Page 29
Plate A
ACHY0417
14
17
30
12
16
18
15
20
19
10 11
4
5
13
25
27
28
29
34
33
32
Page 30
26
24 23
21
31
Plate A
ACHY0417
Item
d.
Part No.
References
Qty.
Description
B U891998S
3781N013
3781N005
2314F003
1
1
2
SHIELD
DAMPER
SCREW
3241A021
PLATE
3716C242
TIMING CASE
Notes
e.
f.
C 3716C033
C 3716C032
Footnotes
(A)
(B)
(C)
(D)
Page 31
Plate A
ACHY0417
16
14
13
11
12
15
26
2
3
7
6
27
10
1
30
29
28
23
22
25
18
19
20
21
Page 32
17
24
32
31
Plate A
ACHY0417
Item
Part No.
1
2
3
4
5
6
7
8
9
10
12
14
16
17
18
19
20
21
22
23
24
25
4132F057
2314H004
2314H002
4138A033
References
F REF.4
32712726
31744151
32712111
2721130
2314K161
3571C045
2314H004
2314H004
C 3572V012
Qty.
1
2
1
1
1
1
1
1
1
2
1
2
2
6
1
1
1
1
6
6
1
1
Description
OIL PUMP
SCREW
SCREW
RELIEF VALVE
VALVE
PLUNGER
SPRING
SEAT
CIRCLIP
SCREW
PIPE - OIL
SCREW
SCREW
VALVE
BOLT
BALL
PLUNGER
SPRING
JET
DOWEL
PLUG
WASHER
Notes
(A)
(B)
(B)
(B)
(B)
(B)
(B)
(B)
(B)
(B)
Footnotes
(A)
(B)
Page 33
Plate A
AFHY4448
4
5
Page 34
Plate A
AFHY4448
Item
Part No.
1
2
3
4
5
6
7
2313M059
2318A603
3117L052
2318A108
K134AF01
2314C034
2415D051
References
Qty.
3
3
1
1
1
1
1
Description
Notes
STUD
NUT
FUEL INJECTION PUMP GEAR
NUT
WASHER
SCREW
WASHER
Page 35
Plate A
AFHY4448
Page 36
Plate A
AFHY4448
Item
Part No.
2643D644
References
Qty.
1
Description
Notes
Page 37
Plate A
AFHY4448
6
5
4
1
8
7
9
10
Page 38
Plate A
AFHY4448
Item
Part No.
1
2
3
4
5
6
7
8
9
10
3525A081
3525A082
3525A083
3525A084
3525A085
3525A086
2646E006
2646E007
2646E009
2646E010
References
Qty.
1
1
1
1
1
1
1
1
1
1
Description
Notes
Page 39
Atomisers
Plate A
AFHY4448
Page 40
Atomisers
Plate A
AFHY4448
Item
Part No.
1
2
3
4
5
6
2645A060
2645A302
2645A621
0921173
33813129
3311A043
7
8
3662K002
2314H006
References
R a.
R b.
Qty.
Description
6
1
1
6
6
6
INJECTOR
HOLDER
INJECTOR NOZZLE
INJECTOR WASHER
SPACER
SEAL - INJECTOR
6
12
CLAMP
SCREW
Notes
History
a.
6
3311A042
SEAL
33813131
SEAL
b.
Page 41
Control Unit
Plate A
AFHY4448
Page 42
Control Unit
Plate A
AFHY4448
Item
Part No.
1
2
3
4
U5MK0669
References
F U5MK0669
2311E027
2415H507
Qty.
1
1
1
4
Description
Notes
Page 43
Control Unit
Plate B
AFHY4448
2
4
3
6
Page 44
Control Unit
Plate B
AFHY4448
Item
1
2
3
4
5
6
Part No.
References
U5MK0653
2900A001
2900A003
2900A009
2900A011
F U5MK0653
Qty.
1
1
1
12
8
1
Description
Notes
CONNECTION KIT
ELECTRICAL CONNECTOR
WEDGE
PIN
PIN
LEAFLET
Page 45
Pick-Up Sensor
Plate A
AFHY4448
Page 46
Pick-Up Sensor
Plate A
AFHY4448
Item
Part No.
1
2
2868A006
33534129
References
Qty.
1
1
Description
Notes
SPEED SENSOR
ADAPTOR
Page 47
B U886679P
AFHY4448
Page 48
Plate A
Plate A
B U886679P
Item
1
Part No.
2431131
AFHY4448
References
Qty.
1
Description
Notes
PLUG
Page 49
Plate A
AFHY4448
4
2
Page 50
Plate A
AFHY4448
Item
Part No.
1
2
3
4
3558X021
3218R039
3355E005
2411D007
References
Qty.
1
5
1
12
Description
Notes
Page 51
Flywheel Housing
Plate A
CDH00892
Page 52
Flywheel Housing
Plate A
CDH00892
Item
Part No.
1
2
3
4
5
36843154
3713A081
0350025
2314J004
2314J603
References
R a.
Qty.
Description
1
1
2
6
2
SEAL
FLYWHEEL HOUSING
DOWEL
SCREW
SCREW
1
1
1
2
3
FLYWHEEL HOUSING
PLUG
PLATE
SCREW
PLUG
Notes
History
a.
2
3713M049
2487A452
36212132
2314H102
2487204
C 2314H101
Page 53
Plate B
DDH00889
2
1
Page 54
Plate B
DDH00889
Item
Part No.
1
2
3
4
5
4111D128
References
F 4111D128
31162121
0096803
33117127
Qty.
1
1
1
10
10
Description
Notes
FLYWHEEL ASSEMBLY
FLYWHEEL
STARTER RING GEAR
SCREW
WASHER
Page 55
Starter Motor
Plate A
C EDH00527
EDH00936
Page 56
Starter Motor
Plate A
C EDH00527
Item
Part No.
1
2
3
2873K632
2313C078
2318A604
EDH00936
References
R a.
Qty.
Description
1
3
3
STARTER MOTOR
STUD
NUT
STARTER MOTOR
Notes
History
a.
1
2873K621
Page 57
Fan Drive
Plate C
FBH00364
2
4
Page 58
Fan Drive
Plate C
FBH00364
Item
Part No.
1
2
3
4
5
6
7
4113H074
References
F 4113H074
F 4113H074
F 4113H074
2314J015
2614B660
3115C113
R a.
Qty.
Description
1
1
1
1
4
1
1
BELT
Notes
(A)
History
a.
6
2614B658
(A)
Footnotes
(A)
SERVICED IN PAIRS
Page 59
Plate L
GBH01780
23
21
22
20
19
3
13
14
27
28
24
18
8
7
10
9
12
11
26
16
25
17
Page 60
15
Plate L
GBH01780
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
3787H403
3681M005
3627P043
2311D039
2314H034
33134113
2314H020
33134113
2314H020
33134113
2314H004
33134113
32186405
0920156
3577A125
33812116
3178C074
3575K015
3683H005
2314H004
2314H002
2318A603
T406330
25
26
27
28
2487096
2415715
33534131
0920156
References
A U764752H
F 3577A125
R c.
R a.
R b.
Qty.
Description
1
1
1
2
2
2
4
4
2
2
20
20
1
1
1
1
1
1
1
1
2
1
1
1
SUMP
GASKET - SUMP
BRIDGE PIECE
SCREW
SCREW
WASHER
SCREW
WASHER
SCREW
WASHER
SCREW
WASHER
PLUG
WASHER
TUBE ASSEMBLY
TUBE
OLIVE
DIPSTICK
PIPE - OIL SUCTION
GASKET
SCREW
SCREW
NUT
PLUG
1
1
1
1
PLUG
SEAL - O RING
ADAPTOR
WASHER
Notes
History
a.
24
2487A018
PLUG
b.
24
2431A016
PLUG
c.
19
3575K006
OIL PIPE
Page 61
Plate Z
GBH01780
Page 62
Plate Z
GBH01780
Item
Part No.
1
2
3
3641A005
2314H003
0920433
References
Qty.
1
1
1
Description
Notes
BRACKET
SCREW
WASHER
Page 63
Plate A
HBH01970
14
15
10
12
13
16
3
11 9
Page 64
Plate A
HBH01970
Item
Part No.
1
2
3
4
4142X021
33881125
21825196
3617A001
3683H006
6
7
8
9
10
11
12
13
14
15
16
2314H003
3573A006
2485A013
3571C014
36833148
2314H003
3274A003
33817135
3781A003
2415731
0920009
References
B
B
B
B
1ML02905
U741030G
1ML02905
U741030G
Qty.
Description
1
1
2
1
GASKET
2
1
1
1
1
2
4
4
1
1
4
SCREW
PIPE - BREATHER
PLUG
OIL PIPE
GASKET
SCREW
NUT
SEAL
CAP
SEAL - O RING
WASHER
Notes
(A)
Footnotes
(A)
Page 65
Plate K
HBH01970
8
9
10
11
12
5
6
3
1
2
Page 66
Plate K
HBH01970
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
4142X021
References
F 4142X021
3687A508
3681C003
4142X099
2415A131
4133J008
F 4133J008
3771K005
2415H493
F 4133J008
2415731
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
Description
Notes
Page 67
A U741031G
Plate X
HBH01970
1
2
4
Page 68
Plate X
A U741031G
Item
Part No.
1
2
3
4
4148K002
HBH01970
References
F 4148K002
2415B121
2314H003
Qty.
1
1
1
2
Description
Notes
BLANKING PLATE
BLANKING PLATE
SEAL - O RING
SCREW
Page 69
Plate A
JBH00933
35
6
34
10
9
16
17
20
22
19
23
48
14
18
15
47
49
21
11
46
13
50
51
27
25
24
45
26
28
60
12
52
37
36
31
40
43
38
41
30
29
4
42
59
44
57
39
53
54
33
32
58
55
56
Page 70
Plate A
JBH00933
Item
Part No.
References
4134E031
C 3773P172
C 3773P171
2
2
3
4
5
6
7
7
8
9
9
10
11
12
13
14
15
16
17
18
19
20
20
21
21
22
23
24
25
26
33554128
33286139
2654403
3687W003
2314J003
2486A972
2415B436
2415H031
2415B402
3771X113
3771X151
3684R011
2314H005
2314K159
2314H012
2313M060
2318A603
2313M064
2318A603
2318A603
4138A035
3218V004
3218V005
3251A001
3212V001
31744151
3342A303
2725108
2411A024
2483A007
27
28
3686A511
2314K159
28
29
30
30
31
31
36
37
38
39
41
42
2314H010
3686A507
2314H019
2314H004
2314H015
2314H004
3623H006
3686A507
3766P092
3686T004
2314J007
2314J003
B U647520C
B
B
C
B
C
B
C
B
B
B
B
B
B
C
B
C
C
B
C
C
B
U647520C
U647520C
3771X112
U647520C
3684R004
U647520C
2314H009
U647520C
U647520C
U647520C
U647520C
U647520C
U647520C
4135A015
U647520C
3587T003
3588H003
U647520C
2314H009
2314H003
U647520C
C 2314H011
C 2314H010
Qty.
Description
Notes
(A)
2
2
2
1
5
1
2
2
4
1
1
1
8
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
CONNECTION
CONNECTION
OIL FILTER
GASKET - OIL FILTER HEAD
SCREW
OIL COOLER
SEAL - O RING
SEAL - O RING
SEAL - O RING
HOUSING
HOUSING
GASKET - OIL COOLER
SCREW
SCREW
SCREW
STUD
NUT
STUD
NUT
NUT
RELIEF VALVE
CAP
CAP
ROD
SCREW
SPRING
PLUNGER
CIRCLIP
WASHER
OIL PIPE
(B)
(C)
(H)
(G)
(J)
1
3
GASKET
SCREW
(K)
3
1
1
1
2
2
1
1
1
1
1
3
SCREW
GASKET
SCREW
SCREW
SCREW
SCREW
SPACER
GASKET
ADAPTOR
GASKET - OIL FILTER HEAD
SCREW
SCREW
(D)
(E)
(F)
(A,E)
(A,F)
(G)
(H)
(I)
(H)
(I)
(L)
(A,M)
(A,K)
(L)
(A,K)
(L)
(A,M)
Page 71
Plate A
JBH00933
35
6
34
10
9
16
17
20
22
19
23
48
14
18
15
47
49
21
11
46
13
50
51
27
25
24
45
26
28
60
12
52
37
36
31
40
43
38
41
30
29
4
42
59
44
57
39
53
54
33
32
58
55
56
Page 72
Plate A
JBH00933
Item
Part No.
45
60
2483A006
1861135
References
B U647520C
Qty.
1
1
Description
OIL PIPE
LOCTITE
Notes
(J)
Footnotes
(A)
(B)
(C)
(D)
(E)
(F)
(G)
(H)
(I)
(J)
(K)
(L)
(M)
Page 73
Plate V
JBH00933
13
12
11
4
3
10
2
8
1
Page 74
Plate V
JBH00933
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
2483A032
2483A033
3751K121
2418F603
2486A990
2486A993
3688X008
2318A603
3684N028
2314H002
2314H002
2415D002
2415D002
References
A U647521C
A
A
A
A
A
A
A
U786029J
U647521C
U647521C
U647521C
U786029J
U786029J
U786029J
Qty.
1
1
4
2
1
1
2
4
1
11
3
13
3
Description
Notes
PIPE - COOLANT
PIPE - COOLANT
FLANGE
SEAL - O RING
HOUSING
OIL COOLER
SEAL - O RING
NUT
GASKET - OIL COOLER
SCREW
SCREW
WASHER
WASHER
Page 75
Plate A
KBHY0626
2
3
4
5
6
7
8
Page 76
Plate A
KBHY0626
Item
Part No.
1
2
3
4
5
6
7
8
3115T111
3321A009
3311X002
2417711
32418313
2415638
2314J602
32186137
References
Qty.
1
1
1
1
1
1
8
3
Description
Notes
CRANKSHAFT PULLEY
DAMPER
SPACER
RING
THRUST PLATE
SEAL - O RING
SCREW
BOLT
Page 77
Plate B
LBH01967
15
16
3
1
4
11
8
10
5
6
14
13
12
14
Page 78
Plate B
LBH01967
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Part No.
3771K121
3685F005
2431154
2314H015
2314H008
2314J013
2485613
4133L012
2415A076
4148K011
2314H004
U5MH0050
0180067
3623K007
3687M018
References
Qty.
1
1
2
1
2
2
2
1
1
1
2
1
1
1
1
1
Description
Notes
THERMOSTAT HOUSING
GASKET - THERMOSTAT HSG
PLUG
SCREW
SCREW
SCREW
THERMOSTAT
CONNECTION
SEAL - O RING
PLUG
SCREW
HOSE KIT
HOSE
CLIP
PLATE
GASKET
Page 79
Plate AC
LBH01967
11
13
12
3
5
6
7
14
Page 80
10
Plate AC
LBH01967
Item
Part No.
1 U5MW0160
2
3
4
2415B155
5
6
7
8
9
2415B152
9
2415H494
10 2314H006
11 2314N043
12 2314H006
13 2314H015
14 U7LW0151
Service Options
1
References
F REF.1
F REF.14
F REF.14
F REF.14
F REF.1
U5MW0160R
Qty.
Description
1
1
1
1
1
1
1
1
1
1
1
3
1
1
X
WATER PUMP
BODY
SHAFT
SEAL - O RING
SEAL
IMPELLER
COVER
WATER PUMP GEAR
O RING
SEAL - O RING
SCREW
SCREW
SCREW
SCREW
REPAIR KIT - WATER PUMP
Notes
(A)
(A)
(A)
Footnotes
(A)
Page 81
Plate A
LDH00519
20
19
12
10
11
21
5
7
3
1
2
14
15
24
26
13
32
30
22
23
29
31
27
17
18
Page 82
16
28
25
Plate A
LDH00519
Item
Part No.
9
11
12
13
14
15
3684A004
2314H008
2314H010
4133L011
3687W017
References
C 3771K044
F REF.13
C 3684A004
Qty.
1
1
3
1
1
1
Description
GASKET - THERMOSTAT HSG
SCREW
SCREW
CONNECTION
CONNECTION
SEAL - WATER OUTLET
Notes
(A)
(B)
(C)
Footnotes
(A)
(B)
(C)
Page 83
Fan
Plate A
MDH01320
2
3
Page 84
Fan
Plate A
MDH01320
Item
Part No.
1
2
3
4
2485C527
2313H242
2318D208
3748W251
References
Qty.
1
4
4
1
Description
Notes
FAN
STUD
NUT
EXTENSION
Page 85
Plate A
B U856358N
NDH01961
19
15
20
11
17
12
16
27
13
18
14
26
9
24
25
10
6
21
4
22
Page 86
23
Plate A
B U856358N
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
16
17
18
19
20
21
22
24
25
26
27
3115A041
3827H021
2314J003
3822A021
2314H013
2314H003
2314H006
2318D208
2314H008
2318D208
3861A013
2314H008
2314H017
2314H004
0920497
2314J004
2318D240
0920497
2314H005
2314J004
2614B658
2131A008
2131A008
2131A010
NDH01961
References
C
C
C
C
2314H005
2318A663
2314H007
2318A663
C 2314J003
C 2318A664
Qty.
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
Description
ALTERNATOR PULLEY
BRACKET
SCREW
BRACKET
SCREW
SCREW
SCREW
NUT
SCREW
NUT
BRACKET
SCREW
SCREW
SCREW
WASHER
SCREW
NUT
WASHER
SCREW
SCREW
BELT
WASHER
WASHER
WASHER
Notes
(A)
(B)
(C)
(D)
(E)
(F)
(G)
Footnotes
(A)
(B)
(C)
(D)
(E)
(F)
(G)
SERVICED IN PAIRS
Page 87
Plate C
B U856358N
NDH01961
3
7
11
6
2
15
14
9
13
8
12
5
10
Page 88
Plate C
B U856358N
Item
Part No.
1 2871A141
2
28710252
3
28710355
4
28710254
5
28710255
6
7
8
28710258
8
28710353
9
28710259
10
28710260
14
15
11
28710261
12
28710364
13
Service Options
1
NDH01961
References
G
C 28710253
F REF.5
F REF.1
F REF.10
F REF.10
2871A141R
Qty.
Description
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
ALTERNATOR
REGULATOR
RECTIFIER
BRACKET
ROTOR - ELECTRIC REPAIR
BEARING
COVER
STATOR
STATOR
BOLT KIT
SUNDRY KIT
NUT
WASHER
TERMINAL KIT
FAN
PULLEY
ALTERNATOR
Notes
(A)
(B)
(C)
Footnotes
(A)
(B)
(C)
NOT PART OF ALTERNATOR ASSEMBLY - REFER TO PLATE "B" FOR PULLEY PART NUMBER
Page 89
Alternator
A U856359N C NDHY2916
Plate A
NDHY2930
Page 90
Alternator
Plate A
A U856359N C NDHY2916
Item
Part No.
2871A306
NDHY2930
References
R a.
Qty.
Description
Notes
ALTERNATOR
(A)
ALTERNATOR
(A)
History
a.
1
2871A301
Footnotes
(A)
Page 91
Plate A
A U856359N C NDHY2916
NDHY2930
5
4
8
6
9
7
14
13
12
10
11
Page 92
Plate A
A U856359N C NDHY2916
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
3828D019
2314H007
2314H008
2131A008
2318D208
3641V014
2314H013
2314H002
2314J003
3615A015
2314J603
3312K305
2314H004
2131A008
NDHY2930
References
Qty.
1
1
1
2
2
1
2
3
1
1
1
1
1
1
Description
Notes
ALTERNATOR BRACKET
SCREW
SCREW
WASHER
NUT
ALTERNATOR BRACKET
SCREW
SCREW
SCREW
LEVER
SCREW
SPACER
SCREW
WASHER
Page 93
Plate B
A U856359N C NDHY2916
NDHY2930
Page 94
Plate B
A U856359N C NDHY2916
Item
Part No.
1
2
2314H005
2314H013
NDHY2930
References
Qty.
2
1
Description
Notes
SCREW
SCREW
Page 95
Plate C
A U856359N C NDHY2916
NDHY2930
Page 96
Plate C
A U856359N C NDHY2916
Item
Part No.
2314J004
NDHY2930
References
Qty.
2
Description
Notes
SCREW
Page 97
Pulleys
Plate A
A U856359N C NDHY2916
Page 98
NDHY2930
Pulleys
Plate A
A U856359N C NDHY2916
Item
Part No.
3115A049
NDHY2930
References
Qty.
1
Description
Notes
Page 99
Blanking Plates
Plate A
QDHY1165
5
1
3
4
Page 100
Blanking Plates
Plate A
QDHY1165
Item
Part No.
1
2
3
4
5
6
4148K016
2415H549
2314J002
2314H032
2314J004
References
R a.
F 4148K016
Qty.
Description
1
1
1
1
5
1
PLATE
BLANKING PLATE
SEAL - O RING
SCREW
SCREW
SCREW
1
1
BLANKING PLATE
SEAL - O RING
Notes
History
a.
1
4148K006
2415H503
Page 101
Blanking Plugs
Plate A
QDHY1165
2
1
Page 102
Blanking Plugs
Plate A
QDHY1165
Item
Part No.
1
2
3
2314C049
2415D053
0650586
References
Qty.
1
1
1
Description
SCREW
WASHER
PLUG
Notes
(A)
Footnotes
(A)
Page 103
Turbocharger
Plate A
SBHY1596
3
4
Page 104
Turbocharger
Plate A
SBHY1596
Item
Part No.
1
2
3
4
2674A441
3688A015
3612A003
3688A015
References
Qty.
1
1
1
1
Description
Notes
TURBOCHARGER
GASKET - TURBOCHARGER
THRUST SPACER
GASKET - TURBOCHARGER
Page 105
Feed Pipes
Plate A
SBHY1596
5
6
4
Page 106
Feed Pipes
Plate A
SBHY1596
Item
Part No.
1
2
3
4
5
6
4127A033
36832138
2314H003
0206008
0576116
0566007
References
Qty.
1
1
2
1
1
1
Description
Notes
OIL PIPE
GASKET
SCREW
UNION
NUT
OLIVE
Page 107
Leak-Off Pipes
Plate A
SBHY1596
5
4
3
2
8
7
9
Page 108
Leak-Off Pipes
Plate A
SBHY1596
Item
Part No.
1
2
3
4
5
6
7
8
9
2313M082
2318A634
2313M085
3571C041
3683D006
2314H003
3383A023
2481877
2481877
References
Qty.
2
4
2
1
1
2
1
1
1
Description
Notes
STUD
NUT
STUD
OIL PIPE
GASKET
SCREW
HOSE
HOSE CLIP
HOSE CLIP
Page 109
Induction Manifold
Plate A
SBHY1596
Page 110
Induction Manifold
Plate A
SBHY1596
Item
Part No.
3777U038
2
3
4
3688C028
2314J039
2314J049
References
R a.
R b.
Qty.
Description
INTAKE MANIFOLD
1
6
2
Notes
History
a.
1
3777U036
INTAKE MANIFOLD
3777U031
INTAKE MANIFOLD
b.
Page 111
Plate A
SBHY1596
12
13
16
15
14
1
10
17
Page 112
11
Plate A
SBHY1596
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
3767H071
3688C011
2313F059
2318A633
36136122
3218H006
2318A633
3651A007
3218H006
2318A633
3661A067
3651K017
2314H002
2314J002
0920467
2313F068
2314H102
References
R a.
R a.
Qty.
Description
1
1
4
6
1
1
1
1
1
1
1
1
2
2
2
2
2
ELBOW
GASKET - TURBOCHARGER
STUD
NUT
CONNECTION
SCREW
NUT
SUPPORT BRACKET
SCREW
NUT
HEATSHIELD
BRACKET
SCREW
SCREW
WASHER
STUD
SCREW
1
2
2
HEATSHIELD
SCREW
SPACER
Notes
History
a.
11
17
3813P001
2314H008
33246117
Page 113
Plate B
SBHY1596
Page 114
Plate B
SBHY1596
Item
Part No.
1
2
3
4
3766T131
3684N008
2314J019
2314J003
References
Qty.
1
1
2
2
Description
Notes
ELBOW
GASKET
SCREW
SCREW
Page 115
Exhaust Manifold
Plate A
SBHY1596
12
1
8
11
6
2
7
10
9
3
5
Page 116
Exhaust Manifold
Plate A
SBHY1596
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
3778P051
3688A014
3688A013
3688A013
2313M387
2318A634
2313M380
2318A634
2313M378
2318A634
2313M387
2318A634
References
Qty.
1
1
1
1
2
2
2
2
2
2
2
2
Description
Notes
EXHAUST MANIFOLD
GASKET - EXHAUST MANIFOLD
GASKET - EXHAUST MANIFOLD
GASKET - EXHAUST MANIFOLD
STUD
NUT
STUD
NUT
STUD
NUT
STUD
NUT
Page 117
Air Filters
Plate A
C SDH00400
SDH00427
1
4
Page 118
Air Filters
Plate A
C SDH00400
Item
Part No.
1
2
3
4
5
6
7
8
2652C149
SDH00427
References
F 2652C149
26510353
26510355
26510350
2652C814
2652C810
26510354
Qty.
1
1
1
1
1
1
1
1
Description
AIR FILTER ASSEMBLY
BODY
MAIN AIR FILTER
COVER
VALVE
INDICATOR
CAP
SAFETY AIR FILTER
Notes
(A)
Footnotes
(A)
Page 119
Air Filters
Plate B
C SDH00400
SDH00427
2
4
Page 120
Air Filters
Plate B
C SDH00400
Item
Part No.
1
2
3
4
5
3621A007
2314J002
2314H010
2314J009
33246117
SDH00427
References
Qty.
1
4
3
2
5
Description
Notes
BRACKET
SCREW
SCREW
SCREW
SPACER
Page 121
Plate A
C SDH00400
SDH00427
Page 122
Plate A
C SDH00400
Item
Part No.
1
2
3783R043
0180071
2481873
SDH00427
References
R
R
R
R
R
c.
b.
c.
a.
c.
Qty.
Description
1
1
HOSE - AIR
CLIP
HOSE CLIP
Notes
History
a.
3
0180074
CLIP
2481D075
HOSE CLIP
1
2
3
3783R035
2481873
2481D076
1
1
1
HOSE - AIR
HOSE CLIP
HOSE CLIP
b.
c.
Page 123
Pipework
C SDH00400
Plate A
SDH00427
Page 124
Pipework
Plate A
C SDH00400
Item
Part No.
1
2
3
4
5
3743C001
33415356
33427431
2313F079
2318A634
SDH00427
References
Qty.
1
1
1
3
3
Description
Notes
FLANGE
RING
ADAPTOR
STUD
NUT
Page 125
Lift Pump
Plate A
VBHY2235
Page 126
Lift Pump
Plate A
VBHY2235
Item
Part No.
1
2
3
4
5
ULPK0002
References
F ULPK0002
3685R007
2314H005
ULPR0002
Qty.
1
1
1
4
1
Description
Notes
Page 127
Fuel Filter
Plate A
VBHY2235
8
7
1
6
Page 128
Fuel Filter
Plate A
VBHY2235
Item
Part No.
1
2
3
4
5
6
7
8
2656F815
References
F 2656F815
26560143
2314J003
3818D018
2314J002
0650204
2411D013
A 01/06/2003
Qty.
1
1
1
2
1
3
1
1
Description
Notes
Page 129
Plate A
VBHY2235
11
10
Page 130
Plate A
VBHY2235
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
4125V012
References
F 4125V012
3656P002
3656P003
33532129
33811114
33532129
33811114
2314H003
2314H005
33135413
Qty.
1
1
1
1
1
1
1
1
1
1
1
Description
Notes
Page 131
Plate A
VBHY2235
1
4
3
2
Page 132
Plate A
VBHY2235
Item
Part No.
1
2
3
4
4122A049
References
F 4122A049
33532129
33811114
Qty.
1
1
2
2
Description
Notes
Page 133
Plate A
VBHY2235
5
6
2
1
3
4
Page 134
Plate A
VBHY2235
Item
Part No.
1
2
3
4
5
6
7
4122A048
References
F 4122A048
33532129
33811114
33225414
33811114
2481D302
Qty.
1
1
1
1
1
1
1
Description
Notes
Page 135
Plate A
VBHY2235
4
7
2
3
9
8
Page 136
6
5
Plate A
VBHY2235
Item
Part No.
1
2
3
4
5
6
7
8
9
3435H012
33225412
33811112
3172T003
3218R037
2411D010
2411D010
0576113
0566004
References
A 01/06/03
A 01/06/03
A 01/06/03
Qty.
1
2
2
1
1
2
1
1
1
Description
Notes
PIPE - FUEL
UNION NUT
OLIVE
BANJO CONNECTION
BANJO BOLT
WASHER
WASHER
NUT
OLIVE
Page 137
Plate A
WDH00013
1
3
4
5
6
Page 138
Plate A
WDH00013
Item
1
Part No.
2666108
References
Qty.
1
Description
Notes
INTAKE HEATER
Page 139
Engine Lifting
Plate A
XBH00356
9
16
10
8
6
19
3
20
18
17
1
23
7
2
13
14
24
11
15
12
21
22
24
25
Page 140
Engine Lifting
Plate A
XBH00356
Item
Part No.
5
6
8
10
15
3621X007
2314J003
3654W003
2314J003
2314J004
References
Qty.
1
2
1
2
2
Description
Notes
PLATE
SCREW
PLATE
SCREW
SCREW
Page 141
Plate D
ZAH00632
8
6
10
15
12
16
3
11
2
13
17
18
Page 142
14
19
20
21
Plate D
ZAH00632
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
3667A001
2314H032
0330819
References
C
C
C
C
C
C
C
C
C
C
C
C
C
C
3271P003
0610031
2131A006
32722105
0520463
2318A603
2314J001
0997195
41415604
0610031
3645A011
31751116
2313M059
2314H031
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
FORK
PIN
PIN
WASHER
PIN
BRACKET
NUT
SCREW
ADJUSTER
NIPPLE
PIN
BRACKET
SPRING
STUD
SCREW
SPACER
Notes
(A)
(A)
(A)
(A)
(A)
(A)
(A)
(A)
(A)
(A)
(A)
(A)
(A)
(B)
Footnotes
(A)
NO LONGER SERVICED.
(B)
Page 143
Engine Mounts
Plate A
ZCHY1236
Page 144
Engine Mounts
Plate A
ZCHY1236
Item
1
Part No.
2487207
References
Qty.
10
Description
Notes
PLUG
Page 145
Heater/Starter Switch
Plate C
ZEH01325
18
19
9
10
3
2
4
1
5
6
7
12
16
14
11
17
13
15
Page 146
Heater/Starter Switch
Plate C
ZEH01325
Item
1
2
3
4
5
6
7
8
9
10
Part No.
4124E095
3656M001
3656M001
3656M001
3656M002
33532148
3381A002
33225412
33811112
2314H002
References
Qty.
1
1
1
1
1
1
1
1
1
1
Description
Notes
PIPE - FUEL
CLIP
CLIP
CLIP
CLIP
NUT
OLIVE
UNION NUT
OLIVE
SCREW
Page 147
Plate A
ZJH00479
14
15
4
10
7
8
13
9
11
Page 148
12
Plate A
ZJH00479
Item
Part No.
4
6
0650594
2848A013
References
Qty.
1
1
Description
Notes
PLUG
OIL PRESSURE SWITCH
Page 149
Plate A
ZLH00338
1
2
Page 150
Plate A
ZLH00338
Item
Part No.
1
2
3
0650203
2411D016
2848A102
References
A 01/06/2003
Qty.
1
1
1
Description
Notes
PLUG
WASHER
SENDER
Page 151
Plate A
ZMH00554
19
18
25 26 24
21
20
23 22
15
13
12
14
17
16
11
6
5
27
9
10
2
7
28
Page 152
Plate A
ZMH00554
Item
Part No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
2485B286
3828H008
2314C369
0920009
33546
2311F055
2318A603
33124118
33115117
0920471
3621X011
2314K161
3641V011
3641V012
2314H005
2318A603
33135115
3612T004
2314J001
2634A115
2318A209
2131A010
2134A010
2318A209
2131A010
2134A010
32161114
2314J008
References
Qty.
1
1
8
8
2
4
4
2
2
2
1
2
1
1
2
2
1
2
4
2
2
2
2
2
2
2
2
2
Description
Notes
RADIATOR
BRACKET
SCREW
WASHER
RUBBER
SCREW
NUT
WASHER
SPACER
WASHER
BRACKET
SCREW
STAY
STAY
SCREW
NUT
SPACER
STAY
SCREW
MOUNTING
NUT
WASHER
WASHER
NUT
WASHER
WASHER
PLUG
SCREW
Page 153
Plate A
ZMH00554
8
9
6
4
2
1
7
3
13
14
15
5
11
16
Page 154
10
12
Plate A
ZMH00554
Item
Part No.
1
2
3
4
6
5
7
8
9
10
11
12
13
14
15
16
3482E027
21825200
21825200
3482T017
21825200
3475X012
21825200
2481908
2481908
3384M004
21825199
21825199
3384T002
3756V127
3756V128
2314F003
References
Qty.
Description
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
11
HOSE
CLIP
CLIP
HOSE
CLIP
WATER PIPE
CLIP
CLIP
CLIP
HOSE
CLIP
CLIP
HOSE
GUARD
GUARD
SCREW
3384T002
3475X013
1
1
HOSE
WATER PIPE
2481907
2481907
2481908
2481908
3384M004
3384M003
3475X012
2
1
2
2
1
1
1
CLIP
CLIP
CLIP
CLIP
HOSE
HOSE
WATER PIPE
3756V019
3756V033
1
1
GUARD
GUARD
R c.
R c.
Notes
History
a.
b.
c.
14
15
Page 155
Plate C
ZMH00554
4
3
7
5
2
6
10
Page 156
Plate C
ZMH00554
Item
Part No.
1
2
3
4
5
6
7
8
9
10
3475A002
3615Y005
2314H002
2314H002
3384T002
2481908
2481908
3384M003
2481907
2481907
References
Qty.
1
1
1
1
1
1
1
1
1
1
Description
Notes
PIPE - COOLANT
LEVER
SCREW
SCREW
HOSE
CLIP
CLIP
HOSE
CLIP
CLIP
Page 157
Plate A
ZVH00405
24
22
23
22
25
26
33
31
34
28
27
30
29
Page 158
Plate A
ZVH00405
Item
Part No.
References
1
2
3
4
5
6
7
8
9
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
2656F810
C 2656F807
F 2656F810
26560904
26560906
26560905
26560907
26560909
26560923
26560903
F 26560145
F 26560145
F 26560145
26560924
F
F
F
F
F
F
F
4122X004
33532129
33811114
33532129
33811114
0650204
2411D013
0650204
2411D013
2314J004
2314J003
2136A001
2481D302
26560924
26560924
26560924
26560924
26560924
26560924
26560924
C 0571346
A 01/06/2003
A 01/06/2003
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
Description
PRE-FUEL FILTER ASSY
FILTER HEAD
NUT
CAP
SEAL - O RING
PLUG
PLUG
SEAL - O RING
SEAL - O RING
ELEMENT
VALVE
WASHER
KIT
RING
SEAL
RING
SEAL
BOWL
SEAL
BOLT
PIPE - FUEL
NUT
OLIVE
NUT
OLIVE
PLUG
WASHER
PLUG
WASHER
SCREW
SCREW
CLIP
CLIP
Notes
(A)
(A)
Footnotes
(A)
Page 159
Plate F
ZVH00405
3
4
5
6
2
8
7
1
11
14
15
16
10
17
18
20
19
Page 160
13
12
Plate F
ZVH00405
Item
Part No.
References
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
2656F810
C 2656F807
F REF.1
26560904
26560906
26560905
26560907
26560909
26560923
26560903
26560145
26560912
26560911
26560902
26560918
26560914
26560917
26560913
26560915
26560916
C 26560920
F REF.10
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
PRE-FUEL FILTER ASSY
FILTER HEAD
NUT
CAP
SEAL - O RING
PLUG
PLUG
SEAL - O RING
SEAL - O RING
PRE-FUEL FILTER KIT
FILTER
DRAIN PLUG
WASHER
RING
SEAL - O RING
FUEL FILTER HEAD
SEAL - O RING
BOWL
BOLT
SEAL
Notes
(A)
Footnotes
(A)
REFS 2-9,11-20 APPLY ONLY TO 2656F807.COMPONENT BREAKDOWN OF 2656F810 HAS YET TO BE ADVISED
Page 161
Plate A
ZZH00338
36
29
1
24
27
28
46
33
13
34
37
30
35
31
3
32
44
5
12
11
41
45
48
42
43
4
10
20
38
21
17
22
26
16
15
14
39
40
7
8
9
23
19
25
18
Page 162
47
Plate A
ZZH00338
Item
Part No.
2431A054
References
Qty.
1
Description
Notes
PLUG
Page 163
Plate A
C 9720Y062SGBY0347
SGBY0347
Page 164
Plate A
C 9720Y062SGBY0347
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
Part No.
U5LB1167
3681M005
3681P019
21826405
3681T018
3683H006
36832143
36831122
36831127
3683H005
36833152
3687W006
3686T006
3687Y002
3687H017
3685R007
3686A511
3683N004
3682H003
3687H005
2415B155
2415H494
2415A053
2415715
2415A093
2415B121
2415H032
SGBY0347
References
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
Notes
Page 165
Parts Index
Page 166
Parts Index
Description
Part No.
Page
Description
Part No.
Page
2 GROOVE
ALTERNATOR
PULLEY
3115A049
99
BLANKING PLATE
4148K002
69
4148K006
101
ADAPTOR
33427431
125
26560915
161
33534129
47
32186137
77
33534131
61
28710259
89
3766P092
71
U5MK0385
13
AIR FILTER
ASSEMBLY
2652C149
119
BOWL
26560913
161
BRACKET
28710254
89
ALTERNATOR
2871A141
89
3621A007
121
2871A141R
89
3621X011
153
2871A301
91
3641A005
63
2871A306
91
3651K017
113
3641V014
93
3818D018
129
3828D019
93
3818X901
27
ALTERNATOR
PULLEY
3115A041
87
3822A021
87
3827H021
87
BANJO BOLT
3218R037
137
3828H008
153
3218R039
51
3861A013
87
BANJO
CONNECTION
3172T003
137
BREATHER
4133J008
67
BELT
2614B658
59, 87
BRIDGE PIECE
3627P043
17, 61
2614B660
59
BUSH
2511437
29
U5ME0014
21
CAMSHAFT
31416307
11, 29
4112K051
29
ALTERNATOR
BRACKET
BOLT
BOLT KIT
U5ME0035
21
CAMSHAFT BUSH
31134165
17
U5ME0035A
21
CAMSHAFT GEAR
3117L023
29
U5ME0035B
21
CAP
2652C810
119
U5ME0035C
21
26560906
159, 161
Page 167
Parts Index
Description
Part No.
Page
71
3656M002
147
3218V005
71
3656P002
131
33424107
25, 25
3656P003
131
3781A003
65
4115C314
15, 15, 23
0170151
27
2721130
33
ZZ90146
21
2721332
21
3212V003
23
2722A206
29
32186142
21
2725108
71
33286139
71
CLAMP
3662K002
41
33554128
71
CLIP
0180067
79
3355E005
51
0180071
123
36136122
113
0180074
123
3775E012
27
2136A001
159
4133L011
83
21825196
65
4133L012
79
21825199
155, 155
CONNECTION KIT
U5MK0653
45
21825200
155, 155,
155, 155
COVER
26510355
119
CRANKSHAFT
ASSEMBLY
ZZ90230
15, 15,
21, 21
CRANKSHAFT
GEAR
3117C061
21
CRANKSHAFT KIT
ZZ90229
15, 15, 21
CRANKSHAFT
PULLEY
3115T111
77
CYLINDER BLOCK
ASSEMBLY
ZZ50296
15, 17
ZZ50296P
15, 17
ZZ50296R
15, 17
ZZ50309
15
CIRCLIP
Part No.
Page
3218V004
2481907
2481908
Page 168
155, 155,
157, 157
155, 155,
155, 155,
157, 157
2481D302
135, 159
2646E006
39
2646E007
39
2646E009
39
2646E010
39
3656M001
147, 147,
147
Description
CON ROD
ASSEMBLY
CONNECTION
Parts Index
Description
Part No.
Page
Description
Part No.
Page
CYLINDER HEAD
COVER
4142X021
11, 65, 67
FAN DRIVE
HOUSING
4113H074
59
CYLINDER HEAD
KIT
ZZ80228
13, 25
FAN DRIVE
PULLEY
3115C113
59
CYLINDER HEAD
KIT - EXCH
ZZ80228P
13, 25
FLANGE
3743C001
125
3751K121
75
ZZ80228R
11
4111D128
55
3321A009
77
FLYWHEEL
ASSEMBLY
3781N005
31
3713A081
53
DIPSTICK
3178C074
61
FLYWHEEL
HOUSING
DOWEL
0350025
53
3713M049
53
2116053
29
FORK
3667A001
143
2116081
19
FUEL FILTER
26560143
129
29990001
17, 25
FUEL FILTER
ASSEMBLY
2656F815
129
3246A001
21
26560914
161
DRAIN PLUG
26560912
161
4122A048
135
ELBOW
3766T131
115
3767H071
113
FUEL INJECTION
PUMP
2643D644
37
ELECTRICAL
CONNECTOR
2900A001
45
FUEL INJECTION
PUMP GEAR
3117L052
35
ELECTRONIC
GOVERNOR KIT
U5MK0669
43
GASKET
3682H003
165
ENGINE EXCHANGE
YDL3749R
11
36831122
165
36832138
107
EXHAUST
MANIFOLD
3778P051
117
36832143
165
EXHAUST VALVE
3142A051
25
36833148
65
EXTENSION
3748W251
85
36833152
165
FAN
2485C527
85
3683D006
109
28710364
89
3683H005
61, 165
3683H006
65, 165
DAMPER
Page 169
Parts Index
Description
Part No.
Page
Description
Part No.
Page
3683N004
165
36831127
165
3684N008
115
GASKET - OIL
PUMP
3686A507
71, 71
3681T018
165
3686A511
71, 165
GASKET - SUMP
3681M005
3687H005
165
13, 61,
165
3687M018
79
3684A004
83
3687Y002
165
3685F005
79
GASKET - CYL.
HEAD COVER
3681C003
67
21826405
29, 165
3681H208
25
3681P009
29
GASKET EXHAUST
MANIFOLD
3688A013
117, 117
GASKET - TIMING
CASE COVER
3681P029
13
GASKET - TIMING
COVER
3681P019
29, 165
GASKET TURBOCHARGER
3688A015
105, 105
3688C011
113
U5LB1167
165
U5LB1168
13
3756V019
155
3756V033
155
3756V127
155
3756V128
155
3661A067
113
3813P001
113
3688A014
117
3687H017
165
GASKET - IND
MANIFOLD
3687A508
67
3688C003
13
3688C028
111
GASKET - LIFT
PUMP
3685R007
127, 165
GASKET - OIL
COOLER
3684N028
75
3684R011
71
3686T004
71
GASKET - OIL
FILTER HEAD
Page 170
GASKET - TIMING
CASE
GUARD
HEATSHIELD
3686T006
165
HOLDER
2645A302
41
3687W003
71
HOSE
3383A023
109
3687W006
165
3384M003
155, 157
Parts Index
Description
Part No.
Page
Description
Part No.
Page
3384M004
155, 155
INTAKE HEATER
2666108
139
3384T002
155, 155,
157
INTAKE MANIFOLD
3777U031
111
3777U036
111
3777U038
111
INTAKE VALVE
3142L072
25
KIT
26560924
159
LEVER
3615A015
93
3615Y005
157
ULPK0002
127
LINER - OVERSIZE
3135X065
17
3135X066
17
3135X063
17
3135X062
17
LOCTITE
1861135
73
U5MK8126
13
26510353
119
U5MB0030
21
U5MB0030A
21
33881125
65
3482E027
155
3482T017
155
3783R035
123
3783R043
123
2481873
123, 123
2481877
109, 109
2481D075
123
2481D076
123
HOSE KIT
U5MH0050
79
HOUSING
2486A990
75
3771X113
71
3771X151
71
HUB
33426161
29
IDLER GEAR
4111A008
29
4111A013
29
0050345
29
U5MB0030B
21
INDICATOR
2652C814
119
U5MB0030C
21
INJECTOR
2645A060
41
METRIC BOLT
3211C002
19
INJECTOR NOZZLE
2645A621
41
MOUNTING
2634A115
153
INJECTOR WASHER
0921173
41
NUT
0576052
27
INSERT
3314A121
25
0576113
137
3324E002
25
0576116
107
4152A002
29
2318A108
35
2318A209
153, 153
HOSE - AIR
HOSE CLIP
INSPECTION
COVER
Page 171
Parts Index
Description
Part No.
Page
2318A603
35, 61,
71, 71,
71, 75,
153, 153
2318A604
57
2318A605
27
2318A633
113, 113,
113
2318A634
109, 117,
117, 117,
117, 125
2318D208
85, 87,
87, 93
2318D240
87
26560904
159, 161
3274A003
65
33225414
135
33532129
131, 131,
133, 135,
159, 159
Description
Part No.
Page
3571C041
109
3575K006
61
4127A033
107
OIL PRESSURE
SWITCH
2848A013
149
OIL PUMP
4132F057
33
OIL SEPARATOR
3771K005
67
OLIVE
0566004
137
0566007
107
33811112
137, 147
33811113
27
33811114
131, 131,
133, 135,
135, 159,
159
33812116
61
3381A002
147
2116087
17
PIN
33532148
147
2900A009
45
O RING
2415B152
81
2900A011
45
OIL COOLER
2486A972
71
PIPE - BREATHER
3573A006
65
2486A993
75
PIPE - COOLANT
2483A032
75
U5MK0633
13
2483A033
75
4142X099
67
3475A002
157
OIL FILTER
2654403
71
4122A049
133
4134E031
71
PIPE - FILTER TO
PUMP
OIL PIPE
2483A006
73
PIPE - FUEL
3435H012
137
2483A007
71
4122X004
159
3571C014
65
4124E095
147
Page 172
Parts Index
Description
Part No.
Page
3525A081
39
3525A082
39
3525A083
39
3525A084
39
3525A085
39
3525A086
39
3558X021
Description
Part No.
Page
3621X007
141
3623K007
79
3654W003
141
4148K016
101
0650203
151
0650204
129, 159,
159
0650507
27
0650540
25
0650586
103
51
0650594
149
4125V012
131
0650710
17, 25
PIPE - OIL
3571C045
33
2431131
49
3575K015
61
2431154
25, 79
PISTON COOLING
JET
3861A027
17
2431A016
61
2431A054
25, 163
PISTON KIT
U5LF0019
15, 21
2485A013
65
U5LF0020
15, 21
2485A204
17
U5LF0021
15, 21
2487096
61
U5LF0022
15, 21
2487204
53
U5LF0023
15, 21
2487207
145
U5LF0024
15, 21
2487A018
29, 61
4181A026
15, 15, 21
2487A452
53
PLATE
3241A021
31
26560907
159, 161
3241A025
29
26560909
159, 161
3272A033
29
3211A005
17
3617A001
65
3212P002
25
36212132
53
32161114
153
PLUG
Page 173
Parts Index
Description
Part No.
Page
Description
Part No.
Page
32168212
17
4115R305
27
32186405
61
ROCKER ARM
ASSEMBLY
32416119
17
4115R306
27
32417134
17
ROCKER SHAFT
ASSEMBLY
ZZ90057
11, 27
32417156
25
U7LR0003
27
32418122
17, 17, 17
ROCKER SHAFT
ASSY - MINOR
3774A004
17
ROCKER SHAFT
SPRING
31743108
27
4148K011
79
31744123
27
T406330
61
ROD
3251A001
71
32712726
33
28710255
89
3342A303
71
ROTOR - ELECTRIC
REPAIR
PRE-FUEL FILTER
ASSY
2656F810
159, 161
RUBBER
33546
153
26510354
119
PRE-FUEL FILTER
KIT
26560145
161
SAFETY AIR
FILTER
SCREW
0096803
55
PUSHROD
31434307
27
2182110
17
RADIATOR
2485B286
153
2233022
27
RECTIFIER
28710355
89
2311D039
17, 61
REGULATOR
28710252
89
2311E027
43
RELIEF VALVE
4138A017
17
2311F055
153
4138A033
33
2314C034
35
4138A035
71
2314C049
103
ULPR0002
127
2314C369
153
U7LW0151
81
2314F003
31, 155
2314F036
29
RING
2417711
77
2314H002
26560902
161
33415356
125
33, 61,
75, 75,
93, 113,
147, 157,
157
PLUNGER
Page 174
Parts Index
Description
Part No.
Page
2314H003
29, 63,
65, 65,
69, 87,
107, 109,
131
2314H004
2314H005
2314H006
29, 29,
33, 33,
33, 61,
61, 71,
71, 79,
87, 93
29, 71,
87, 95,
127, 131,
153
41, 81,
81, 87
Description
Part No.
Page
2314J002
101, 113,
121, 129
2314J003
71, 71,
87, 93,
115, 129,
141, 141,
159
2314J004
53, 87,
87, 97,
101, 141,
159
2314J007
71
2314J008
153
2314J009
121
2314J011
29
2314H007
93
2314J013
79
2314H008
79, 83,
87, 87,
93, 113
2314J015
59
2314J019
115
2314H010
71, 83,
121
2314J039
111
2314H012
71
2314J049
111
2314H013
29, 87,
93, 95
2314J602
77
2314J603
53, 93
2314H015
71, 79, 81
2314J606
29
2314H017
87
2314J607
27
2314H019
71
2314K159
71, 71
2314H020
61, 61
2314K161
33, 153
2314H032
101, 143
2314N043
81
2314H034
29, 61
32114145
27
2314H102
53, 113
3212V001
71
2314J001
153
32166219
25
32166221
25
Page 175
Parts Index
Description
Part No.
Page
25
2415H549
101
32166329
17
2418F603
75
3218H006
113, 113
26560903
159, 161
26560916
161
26560905
159, 161
3311A042
41
26560917
161
33813131
41
26560918
161
33817135
65
26560923
159, 161
36843154
53
3688X008
75
2418F436
29
2418F701
19
SEAL - INJECTOR
3311A043
41
2418F703
15, 15
SEAL - O RING
2415638
77
33817117
25, 25
2415715
61, 165
SEAL - VALVE
STEM
2415731
65, 67
SEAL - WATER
OUTLET
3687W017
83
2415A053
165
SEAT
32712111
33
2415A076
79
SENDER
2848A102
151
2415A093
29, 165
SHAFT
3271H004
17
2415A131
67
3271H005
17
2415B121
69, 165
SHIELD
3781N013
31
2415B155
81, 165
SHIM
3311K015
27
2415B402
71
YD39861
2415B436
71
11, 13,
15, 15
2415H031
71
YD39865
15
2415H032
165
3112A005
23
2415H493
67
3112E005
21
2415H494
81, 165
0330819
143
2415H503
101
0920469
17
2415H507
43
33115117
153
SEAL
Page 176
Part No.
Page
32166222
Description
SEAL - REOS
HOUSING
SPACER
Parts Index
Description
Part No.
Page
77
2313M085
109
3312K305
93
2313M378
117
33135115
153
2313M380
117
33135413
131
2313M387
117, 117
33246117
113, 121
3787H403
61
33813129
41
4145H079
11
3623H006
71
SUNDRY KIT
28710260
89
SPEED SENSOR
2868A006
47
SUPPORT BRACKET
3651A007
113
SPRING
31744151
33, 71
TAPPET
3142U031
27
STARTER MOTOR
2873K621
57
TERMINAL KIT
28710261
89
2873K632
57
THERMOSTAT
2485613
79
STARTER RING
GEAR
31162121
55
THERMOSTAT
HOUSING
3771K121
79
STATOR
28710258
89
THIMBLE
33142111
17
28710353
89
THRUST PLATE
32418313
77
3612T004
153
33153121
29
3641V011
153
THRUST SPACER
3612A003
105
3641V012
153
THRUST WASHER
3112X011
29
2313C078
57
31137312
21
2313F059
113
31137322
21
2313F068
113
31137551
21
2313F079
125
31137561
21
2313H242
85
3716C242
31
2313H331
27
3716C522
11, 29
2313M059
35
TIMING COVER
4142A171
11
2313M060
71
4142A143
29
2313M064
71
TIMINGGEAR
COVER
2313M082
109
TUBE ASSEMBLY
3577A125
61
STAY
STUD
Part No.
Page
3311X002
Description
SUMP
TIMING CASE
Page 177
Parts Index
Description
Part No.
Page
TURBOCHARGER
2674A441
UNION
Part No.
Page
105
2415D002
75, 75
0206008
107
2415D051
35
UNION NUT
33225412
137, 147
2415D053
103
VALVE
26510350
119
2415D108
17
VALVE COLLET
33173108
25, 25
26560911
161
VALVE GUIDE
3343F041
25
33117127
55
3343J021
25
33117434
27
VALVE SPRING
INNER
31744133
25, 25
33123125
29
33124118
153
VALVE SPRING
OUTER
31745122
25, 25
33134113
61, 61,
61, 61
VALVE SPRING
WASHER
33415118
25, 25
3321A003
29
WASHER
0920009
65, 153
K134AF01
35
0920156
61, 61
3475X012
155, 155
0920433
63
3475X013
155
0920467
113
WATER PUMP
U5MW0160
81
0920471
153
U5MW0160R
81
0920497
87, 87
WEDGE
2900A003
45
2131A008
87, 87,
93, 93
WOODRUFF KEY
0500012
21, 29, 29
2131A010
87, 153,
153
2134A010
153, 153
2411A024
71
2411D007
51
2411D010
137, 137
2411D013
129, 159,
159
2411D016
151
Page 178
Description
WATER PIPE