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YD51332

YD51332

YD

2011/07/01

The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should carry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins Engines Limited and should not be copied, in whole or part, without the prior written consent of the Company.

Contents
1.

Introduction

Pg. 4

2.

How To Use Your Parts Book

Pg. 4

3.

Engine Breakdown

Pg. 5

4.

Symbol Descriptions

Pg. 9

5.

Parts Lists & Illustrations

Pg. 11

6.

Parts Index

Pg. 166

Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.

How to use your Parts Book


This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations
This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.

Engine Breakdown

Section

Page

Section

Page

Long Engine
ACEY3749

11

Fuel Injection Pump Breakdown


AFHY4448

37

Long Engine
ACEY8126

13

High Pressure Fuel Pipes


AFHY4448

39

Short Engine
ACEY8126

15

Atomisers
AFHY4448

41

Cylinder Block
ACHY0417

17

Control Unit
AFHY4448

43

Cylinder Block
ACHY0417

19

Control Unit
AFHY4448

45

Crankshaft, Pistons & Connecting Rods


ACHY0417

21

Pick-Up Sensor
AFHY4448

47

Crankshaft, Pistons & Connecting Rods


ACHY0417

23

Boost Control Pipe


AFHY4448

49

Cylinder Head
ACHY0417

25

Fuel Leak-Off Pipe


AFHY4448

51

Rocker Shaft
ACHY0417

27

Flywheel Housing
CDH00892

53

Timing Gear & Camshaft


ACHY0417

29

Flywheel & Starter Ring


DDH00889

55

Lubricating Oil Pump & Delivery


Housing
ACHY0417

33

Starter Motor
EDH00936

57

35

Fan Drive
FBH00364

59

Fuel Injection Pump


AFHY4448

Lubricating Oil Sump


GBH01780

61

Page 5

Engine Breakdown

Section

Page

Section

Page

Lubricating Oil Sump


GBH01780

63

Alternator & Generator


NDH01961

89

Lubricating Oil Filler & Breather


HBH01970

65

Alternator
NDHY2930

91

Lubricating Oil Filler & Breather


HBH01970

67

Alternator Bracket & Fixings


NDHY2930

93

Lubricating Oil Filler & Breather


HBH01970

69

Alternator Bracket & Fixings


NDHY2930

95

Lubricating Oil Filter & Integral Oil


Cooler
JBH00933

71

Alternator Bracket & Fixings


NDHY2930

97

75

Pulleys
NDHY2930

99

Lubricating Oil Filter & Integral Oil


Cooler
JBH00933

Blanking Plates
QDHY1165

101

Front End Drive Input


KBHY0626

77
Blanking Plugs
QDHY1165

103

Water Pump, Thermostat & Heat


Exchanger
LBH01967

79
Turbocharger
SBHY1596

105

Water Pump, Thermostat & Heat


Exchanger
LBH01967

81

Feed Pipes
SBHY1596

107

Water Outlet & Inlet


LDH00519

83

Leak-Off Pipes
SBHY1596

109

Fan
MDH01320

85

Induction Manifold
SBHY1596

111

Alternator & Generator


NDH01961

87

Pipework & Connections


SBHY1596

113

Page 6

Engine Breakdown

Section

Page

Section

Page

Pipework & Connections


SBHY1596

115

Engine Lifting
XBH00356

141

Exhaust Manifold
SBHY1596

117

Throttle & Stop Controls


ZAH00632

143

Air Filters
SDH00427

119

Engine Mounts
ZCHY1236

145

Air Filters
SDH00427

121

Heater/Starter Switch
ZEH01325

147

Remote Air Charge Cooler


SDH00427

123

Lub. Oil Pressure Switch & Gauge


ZJH00479

149

Pipework
SDH00427

125

Temperature Gauge & Sender


ZLH00338

151

Lift Pump
VBHY2235

127

Radiator & Cowling


ZMH00554

153

Fuel Filter
VBHY2235

129

Radiator & Hoses


ZMH00554

155

Lift Pump to Filter Pipe


VBHY2235

131

Radiator & Hoses


ZMH00554

157

Filter to Injection Pump Pipe


VBHY2235

133

Fuel Pre-Lift Pump


ZVH00405

159

Injection Pump to Filter Pipe


VBHY2235

135

Fuel Pre-Lift Pump


ZVH00405

161

Leak Off Rail to Fuel Filter Pipe


VBHY2235

137

Application Miscellaneous & Auxiliaries


ZZH00338

163

Cold Start System


WDH00013

139

Joints & Gaskets - Bottom Service Kit


SGBY0347

165

Page 7

Engine Breakdown

Page 8

Symbols and Notes


Symbol

Description

From Engine Number

Upto Engine Number

Repairs and Replaces

See Appropriate Section - Reference Number

Alternative

Order

Remanufactured Part

New for Old Part

Number of Teeth

Thickness

Bottom

Top

Left Hand

Right Hand

Reference for Detailed Breakdown

Other Service Options Available

Cylinder Number

See History Section

Page 9

Long Engine

Plate A

ACEY3749

Parts kit instruction

21820214

Power Exchange Long Engines


This power exchange long engine is shipped with a sump, timing case and cover, cylinder head and
valve train with a protective cover and oil pump. The long engine is shipped with the number one
cylinder at top dead centre. This is to allow easier fuel pump assembly and timing. In all applications,
the fuel pump drive gear will need to be transferred to the new long engine.
In some applications the original engine will have a different sump and oil pickup tube. These should
be transferred to the new long engine and the components supplied shall be returned on the core
engine. A complete upper and lower gasket kit are supplied with each long engine to ease assembly.
A plate on the side of the block is stamped to indicate the crankshaft and bore size of the long engine.
Crankshaft identification is also marked on the first lobe. The following suffixes apply: A = 0.010
undersize, B = 0.020 undersize, C = 0.030 undersize.
The assembled long engine is built to the latest specification and may have improved internal design
features when compared to the original engine. To identify components, the long engine number is
stamped on the engine serial number plate and must be used when the long engine components are
ordered.
To ensure that components moved from the original engine to the new long engine continue to be
correctly identified, it is important that the original engine serial number and TPL number are
stamped onto the long engine serial number plate when the engine is fully assembled.
For 1000 series engines; the 1.6mm sump joint must only be used with pressed steel sumps. The
0.8mm joint must only be used with cast sumps.
For 1000 series engines; the rocker cover joint, part number 3681 A021, must only be used with
aluminium top covers.The rocker cover joint, part number 3681 A032, must only be used with plastic
top covers.
Some timing cases do not allow adjustment of the front seal position. If the crankshaft pulley has a
groove worn in the spigot, it can be reconditioned with a speedi-sleeve. For 1000 series, use speedisleeve part number 21820104, refer to the workshop manual.
End
Issued by Perkins Engines Company Limited 2005, Peterborough PE1 SNA, England. (c) Proprietary information of
Perkins Engines Company Limited 2005, all rights reserved. The information is correct at the time of going to press.
This Intruction is for technical information only and cannot be used as a basis for a warranty claim.

Page 10

Long Engine

Plate A

ACEY3749

Item
1
2
3
4
5
6
7
8
9

Part No.
YDL3749R
YD39861
ZZ80228R
ZZ90057
3716C522
4142A171
4142X021
4145H079
31416307

References

Qty.
1
1
1
1
1
1
1
1
1

Description
ENGINE - EXCHANGE
SHORT ENGINE - ASSEMBLY
CYLINDER HEAD KIT - EXCH
ROCKER SHAFT ASSEMBLY
TIMING CASE
TIMING COVER
CYLINDER HEAD COVER
SUMP
CAMSHAFT

Notes

(A)

Footnotes
(A)

ORDER PARTS BOOK YD39861PB FOR COMPLETE BREAKDOWN

Page 11

Long Engine

Plate A

ACEY8126

Long Engine
Kit Moteur Long
Satz - Langer Motor
Kit Mot Completo
Equipo De Motor Largo

Page 12

Long Engine

Plate A

ACEY8126

Item

Part No.

1 U5MK8126
2
YD39861
3
ZZ80228
4
U5MK0385
5
U5LB1168
6
3688C003
7
3681M005
8
3681P029
9
U5MK0633
Service Options
3

ZZ80228P

References
B U786029J
G

Qty.

Description

Notes

1
1
1
1
1
1
1
1
1

LONG ENGINE - KIT


SHORT ENGINE - ASSEMBLY
(A)
CYLINDER HEAD KIT
BOLT KIT
GASKET KIT - BOTTOM
GASKET - IND MANIFOLD
GASKET - SUMP
GASKET - TIMING CASE COVER
OIL COOLER KIT

CYLINDER HEAD KIT - EXCH

Footnotes
(A)

ORDER PARTS BOOK YD39861PB FOR COMPLETE BREAKDOWN

Page 13

Short Engine

Plate A

ACEY8126

Short Engine
Moteur Court
Kurzer Motor
Motore Corto
Motor Corto

Page 14

Short Engine

Plate A

ACEY8126

Item

Part No.

YD39861

2
ZZ50296
3
ZZ90229
4
4181A026
5
4115C314
6
2418F703
7
ZZ50309
8
ZZ90229
9
10
4181A026
11
4115C314
12
2418F703
Service Options
2
2
9
9
9
9
9
9

References
B U786029J
R a.
G
R a.

R a.
P

ZZ50296P
ZZ50296R
U5LF0019
U5LF0020
U5LF0021
U5LF0022
U5LF0023
U5LF0024

Qty.

Description

SHORT ENGINE - ASSEMBLY

1
1
6
6
1
1
1
6
6
6
1

CYLINDER BLOCK ASSEMBLY


CRANKSHAFT KIT
PISTON RING KIT
CON ROD ASSEMBLY
SEAL - REOS HOUSING
CYLINDER BLOCK ASSEMBLY
CRANKSHAFT KIT
PISTON KIT
PISTON RING KIT
CON ROD ASSEMBLY
SEAL - REOS HOUSING

1
1
6
6
6
6
6
6

CYLINDER BLOCK ASSEMBLY


CYLINDER BLOCK ASSEMBLY
PISTON KIT
PISTON KIT
PISTON KIT
PISTON KIT
PISTON KIT
PISTON KIT

1
1
1
1

SHORT ENGINE - ASSEMBLY


CRANKSHAFT ASSEMBLY
CRANKSHAFT ASSEMBLY
SHORT ENGINE - ASSEMBLY

Notes
(A)

GRADE J

(B,C,D)
GRADE J

GRADE .F
GRADE .G
GRADE .H
GRADE .J
GRADE .K
GRADE .L

History
a.
1
3
8
29

YD39861
ZZ90230
ZZ90230
YD39865

B U786029J

A U786030J

(A)

(E)

Footnotes
(A)

ORDER PARTS BOOK YD39861PB FOR COMPLETE BREAKDOWN

(B)

ENSURE THE CORRECT PISTON HEIGHT GRADE IS FITTED. REFER TO WORKSHOP MANUAL:TDP0191 1301

(C)

THE HEIGHT GRADE OF THE PISTON IS IDENTIFIED BY AN ALPHA CHARACTER STAMPED ON THE TOP OF THE
PISTON.

(D)

THE TOP OF THE PISTON SHOULD NOT BE MACHINED

(E)

ORDER PARTS BOOK YD39865PB FOR COMPLETE BREAKDOWN

Page 15

Cylinder Block

Plate c

ACHY0417

26

30

14

31

17

16

12
11

15
10

13

2
3

25
5
24

18
20

6
28
27

29

Page 16

21
22
23

19
1

Cylinder Block

Plate c

ACHY0417

Item

Part No.

1 ZZ50296
2
3
4
3135X063
5
33142111
6
32166329
7
32418122
8
31134165
9
0650710
10
32418122
11
3774A004
12
2485A204
13
32417134
14
32418122
15
32416119
16
32168212
17
2415D108
18
3861A027
19
4138A017
20
21
22
23
24
3271H004
25
2116087
26
29990001
27
2182110
28
0920469
29
3211A005
30
3627P043
31
2311D039
Service Options
1
1
4
4

ZZ50296P
ZZ50296R
3135X062
3135X065

3135X066

24

3271H005

References
G
F ZZ50296
F ZZ50296
P

A 01/08/2001

F
F
F
F
P

J
J
J
J
J

4138A017
4138A017
4138A017
4138A017

(+)0.010"
(+)0.25MM
(+)0.020"
(+)0.50MM
(+) 1.33MM

Qty.

Description

Notes

1
1
2
6
14
14
5
1
3
3
6
1
1
1
1
1
1
6
6
1
1
1
1
1
1
2
6
6
2
1
2

CYLINDER BLOCK ASSEMBLY


CYLINDER BLOCK
BEARING CAP
LINER - PRESS FIT
THIMBLE
SCREW
PLUG
CAMSHAFT BUSH
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
PLUG
WASHER
PISTON COOLING JET
RELIEF VALVE
VALVE BODY
BALL
SPRING
RETAINER
SHAFT
PIN
DOWEL
SCREW
SPACER
PLUG
BRIDGE PIECE
SCREW

1
1
6
6

CYLINDER BLOCK ASSEMBLY


CYLINDER BLOCK ASSEMBLY
LINER - SLIP FIT
LINER - OVERSIZE

SLIP FIT
(B)

LINER - OVERSIZE

(C)

SHAFT

(D,E)

STD

(A)

Footnotes
(A)

LOCATING DOWELS

(B)

SLIP FIT

(C)

PRESS FIT

(D)

ALTERNATIVE APPLIES TO 4 CYLINDER ENGINES ONLY

(E)

REFER TO SERVICE BULLETIN NO.163

Page 17

Cylinder Block

Plate A

ACHY0417

1
2

Page 18

Cylinder Block

Plate A

ACHY0417

Item

Part No.

1
2
3
4

2418F701
3211C002
2116081

References
A U764752H
F 2418F701
A U764752H

Qty.
1
1
10
2

Description
SEAL - REOS HOUSING
REAR OIL SEAL
METRIC BOLT
DOWEL

Notes

(A)

Footnotes
(A)

REFER TO SERVICE BULLETIN

Page 19

Crankshaft, Pistons & Connecting Rods

Plate A

ACHY0417

11

14

13
10

12
18

16

19
17

2
4

5
7

15
3

Page 20

Crankshaft, Pistons & Connecting Rods

Plate A

ACHY0417

Item

Part No.

ZZ90229

2
3
4
5
6
7
8

U5MB0030
U5ME0035
31137551
31137561
0500012
ZZ90146

9
10
11
3112E005
12
32186142
13
3246A001
14 4181A026
15 3117C061
16 U5LF0019
17
18
19
2721332
Service Options
3
3
3
4
4
4
5
6
16
16
16
16
16

U5MB0030A
U5MB0030C
U5MB0030B
U5ME0035B
U5ME0035A
U5ME0035C
31137312
31137322
U5LF0020
U5LF0022
U5LF0023
U5LF0024
U5LF0021

References
A
R
R
F
P
P
P
P

U801518J
a.
b.
ZZ90229

B
B
F
F

14/08/2002
U801517J
ZZ90146
ZZ90146

F U5LF0019
F U5LF0019

J
J
J
J
J
J
J
J

(-)0.25MM
(-)0.75MM
(-)0.50MM
(-)0.50MM
(-) 0.25MM
(-)0.75MM
(+)0.007"
(+)0.007"

Qty.

Description

Notes

CRANKSHAFT KIT

(A)

1
1
1
2
2
1
6

CRANKSHAFT
MAIN BEARING KIT
BIG END BEARING KIT
THRUST WASHER
THRUST WASHER
WOODRUFF KEY
CON ROD ASSEMBLY

1
1
1
2
2
6
1
6
1
1
1

CON ROD
BEARING CAP
SMALL END BUSH
CON ROD BOLT
DOWEL
PISTON RING KIT
CRANKSHAFT GEAR
PISTON KIT
PISTON
GUDGEON PIN
CIRCLIP

1
1
1
1
1
1
2
2
6
6
6
6
6

MAIN BEARING KIT - U/S


MAIN BEARING KIT - U/S
MAIN BEARING KIT - U/S
BIG END BRG KIT - U/S
BIG END BRG KIT - U/S
BIG END BRG KIT - U/S
THRUST WASHER
THRUST WASHER
PISTON KIT
PISTON KIT
PISTON KIT
PISTON KIT
PISTON KIT

GRADE .G
GRADE .J
GRADE .K
GRADE .L
GRADE .H

(B)

GRADE .F

(B)
(B)
(B)

History
a.
1

ZZ90230

A U801518J

CRANKSHAFT ASSEMBLY

(A)

ZZ90230
U5ME0014

A U801518J
P

1
1

CRANKSHAFT ASSEMBLY
BIG END BEARING KIT

(A)

b.

Footnotes
(A)

REFER TO SERVICE BULLETIN NO.86

(B)

BEARING FITTING TOOL 27610233 IS NOT INCLUDED

Page 21

Crankshaft, Pistons & Connecting Rods

Plate C

A U801518J C PPL032567

ACHY0417

Page 22

Crankshaft, Pistons & Connecting Rods

Plate C

A U801518J C PPL032567

Item

Part No.

1
2
3
4

4115C314

ACHY0417

References

F 4115C314
3112A005
3212V003

Qty.
6
1
1
2

Description
CON ROD ASSEMBLY
CON ROD
SMALL END BUSH
CON ROD BOLT

Notes
GRADE J

(A)

Footnotes
(A)

DO NOT RE-USE ONCE REMOVED

Page 23

Cylinder Head

Plate A

ACHY0417

31
19
32

18
11
10
9

33

23
17
30

22

16

15
14

7
6
24

13

29
26
25
20

21

Page 24

12

27

28

Cylinder Head

Plate A

ACHY0417

Item
1

Part No.
ZZ80228

2
3324E002
3
3314A121
4
3142L072
5
3343F041
6
33415118
7
33817117
8
31745122
9
31744133
10
33424107
11
33173108
12
3142A051
13
3343J021
14
33415118
15
33817117
16
31745122
17
31744133
18
33424107
19
33173108
20
0650710
21
32417156
22
3212P002
23
2431A054
24
0650540
25
29990001
26 3681H208
27 2431154
28
29
30
31 32166222
32 32166219
33 32166221
Service Options
1

References
C ZZ80188
C ZZ80171

D LBH
D LBH

ZZ80228P

Qty.

Description

CYLINDER HEAD KIT

6
6
6
6
6
6
6
6
6
12
6
6
6
6
6
6
6
12
3
6
1
6
1
2
1
1
1
1
6
2
12
18

INSERT
INSERT
INTAKE VALVE
VALVE GUIDE
VALVE SPRING WASHER
SEAL - VALVE STEM
VALVE SPRING OUTER
VALVE SPRING INNER
CAP
VALVE COLLET
EXHAUST VALVE
VALVE GUIDE
VALVE SPRING WASHER
SEAL - VALVE STEM
VALVE SPRING OUTER
VALVE SPRING INNER
CAP
VALVE COLLET
PLUG
PLUG
PLUG
PLUG
PLUG
DOWEL
GASKET - CYLINDER HEAD
PLUG
COVER
JOINT
SCREW
SCREW
SCREW
SCREW

CYLINDER HEAD KIT - EXCH

Notes

(A)

(A)

(B)

(C)

Footnotes
(A)

SERVICED IN PAIRS

(B)

LOCATING DOWELS

(C)

REFER TO RELEVANT OPTION ACCESSORY PACKS

Page 25

Rocker Shaft

Plate A

ACHY0417

2
4 3
13

20
10
11

10

5 6

8 17

12
11

10

19

9
11

10

16

9
18
11

11

10

21

15 6 5

10

11
9

Page 26

14

22

17
9

Rocker Shaft

Plate A

ACHY0417

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

Part No.
ZZ90057
U7LR0003

References
C ZZ90040
F U7LR0003

0650507
0170151
33117434
31744123
31743108
3818X901
4115R305
4115R306
3775E012
2233022
33811113
32114145
0576052
3311K015
2313H331
2318A605
2314J607
31434307
3142U031

C 2314J608
C 31434163

Qty.
1
1
1
2
2
2
4
2
6
6
6
1
1
1
12
12
2
4
4
2
12
12

Description

Notes

ROCKER SHAFT ASSEMBLY


ROCKER SHAFT ASSY - MINOR
SHAFT
PLUG
CIRCLIP
WASHER
ROCKER SHAFT SPRING
ROCKER SHAFT SPRING
BRACKET
ROCKER ARM ASSEMBLY
ROCKER ARM ASSEMBLY
CONNECTION
SCREW
OLIVE
SCREW
NUT
SHIM
STUD
NUT
SCREW
PUSHROD
TAPPET

Page 27

Timing Gear & Camshaft

Plate A

ACHY0417

14

17

30

12

16
18

15

20

19

10 11
4

5
13

25

27
28

29
34
33
32

Page 28

26

24 23
21

31

Timing Gear & Camshaft

Plate A

ACHY0417

Item

Part No.

1
2
3
4
5
6
7

3716C522
3681P009
4111A013
0050345
33426161
2314J011
3272A033

8
9
10
11
12
13
14

4111A008
2511437
2722A206
33123125
2314H003
2314H004
4112K051

15
0500012
16 2116053
17 3112X011
18 3117L023
19 2314J606
20 3321A003
21 4142A143
22
23
24
2418F436
25 3681P019
26 2314H004
27 2314H005
28 2314H013
29 2314F036
30 2487A018
31 2314H034
32 4152A002
33
34
2415A093
Service Options
2

References
R f.
P

R c.
R e.

R a.
R a.

R b.
C 3117L021

F 4142A143

C 3753R111
F 4152A002

21826405

Qty.

Description

1
1
1
2
1
3
1

TIMING CASE
GASKET - TIMING CASE
IDLER GEAR
IDLER GEAR BUSH
HUB
SCREW
PLATE

1
1
1
1
8
4
1

IDLER GEAR
BUSH
CIRCLIP
WASHER
SCREW
SCREW
CAMSHAFT

1
1
1
1
1
1
1
1
1
1
1
1
6
6
4
1
2
1
1
1

WOODRUFF KEY
DOWEL
THRUST WASHER
CAMSHAFT GEAR
SCREW
WASHER
TIMINGGEAR COVER
TIMINGGEAR COVER
TIMINGGEAR COVER
SEAL - FRONT END OIL
GASKET - TIMING COVER
SCREW
SCREW
SCREW
SCREW
PLUG
SCREW
INSPECTION COVER
VALVE COVER
SEAL - O RING

GASKET - TIMING CASE

1
1

CAMSHAFT
WOODRUFF KEY

Notes

(A)

(B)

(C)

History
a.
14
14

31416307
0500012

b.
17

33153121

THRUST PLATE

3241A025

PLATE

C 31416305

c.
7

(D)

Page 29

Timing Gear & Camshaft

Plate A

ACHY0417

14

17

30

12

16
18

15

20

19

10 11
4

5
13

25

27
28

29
34
33
32

Page 30

26

24 23
21

31

Timing Gear & Camshaft

Plate A

ACHY0417

Item
d.

Part No.

References

Qty.

Description

B U891998S
3781N013
3781N005
2314F003

1
1
2

SHIELD
DAMPER
SCREW

3241A021

PLATE

3716C242

TIMING CASE

Notes

e.
f.
C 3716C033
C 3716C032

Footnotes
(A)

USED ONLY WITH 3117N061

(B)

BOTTOM TWO HOLES

(C)

ALTERNATIVE APPLIES TO 4 CYLINDER ENGINES ONLY

(D)

USED ONLY WITH 4111A034

Page 31

Lubricating Oil Pump & Delivery Housing

Plate A

ACHY0417

16

14

13
11

12
15

26

2
3

7
6

27

10
1

30

29

28

23
22

25

18
19
20
21

Page 32

17

24

32
31

Lubricating Oil Pump & Delivery Housing

Plate A

ACHY0417

Item

Part No.

1
2
3
4
5
6
7
8
9
10
12
14
16
17
18
19
20
21
22
23
24
25

4132F057
2314H004
2314H002
4138A033

References

F REF.4
32712726
31744151
32712111
2721130
2314K161
3571C045
2314H004
2314H004

C 3572V012

Qty.
1
2
1
1
1
1
1
1
1
2
1
2
2
6
1
1
1
1
6
6
1
1

Description
OIL PUMP
SCREW
SCREW
RELIEF VALVE
VALVE
PLUNGER
SPRING
SEAT
CIRCLIP
SCREW
PIPE - OIL
SCREW
SCREW
VALVE
BOLT
BALL
PLUNGER
SPRING
JET
DOWEL
PLUG
WASHER

Notes

(A)

(B)
(B)
(B)
(B)
(B)
(B)
(B)
(B)
(B)

Footnotes
(A)

WAS 3572V012 USE 3571C045 WITH 2314H004 (2)

(B)

SEE CYLINDER BLOCK SECTION

Page 33

Fuel Injection Pump

Plate A

AFHY4448

4
5

Page 34

Fuel Injection Pump

Plate A

AFHY4448

Item

Part No.

1
2
3
4
5
6
7

2313M059
2318A603
3117L052
2318A108
K134AF01
2314C034
2415D051

References

Qty.
3
3
1
1
1
1
1

Description

Notes

STUD
NUT
FUEL INJECTION PUMP GEAR
NUT
WASHER
SCREW
WASHER

Page 35

Fuel Injection Pump Breakdown

Plate A

AFHY4448

Page 36

Fuel Injection Pump Breakdown

Plate A

AFHY4448

Item

Part No.

2643D644

References

Qty.
1

Description

Notes

FUEL INJECTION PUMP

Page 37

High Pressure Fuel Pipes

Plate A

AFHY4448

6
5
4

1
8
7
9

10

Page 38

High Pressure Fuel Pipes

Plate A

AFHY4448

Item

Part No.

1
2
3
4
5
6
7
8
9
10

3525A081
3525A082
3525A083
3525A084
3525A085
3525A086
2646E006
2646E007
2646E009
2646E010

References

Qty.
1
1
1
1
1
1
1
1
1
1

Description

Notes

PIPE - FUEL INJ NO 1 CYL


PIPE - FUEL INJ NO 2 CYL
PIPE - FUEL INJ NO 3 CYL
PIPE - FUEL INJ NO 4 CYL
PIPE - FUEL INJ NO 5 CYL
PIPE - FUEL INJ NO 6 CYL
CLIP
CLIP
CLIP
CLIP

Page 39

Atomisers

Plate A

AFHY4448

Page 40

Atomisers

Plate A

AFHY4448

Item

Part No.

1
2
3
4
5
6

2645A060
2645A302
2645A621
0921173
33813129
3311A043

7
8

3662K002
2314H006

References

R a.
R b.

Qty.

Description

6
1
1
6
6
6

INJECTOR
HOLDER
INJECTOR NOZZLE
INJECTOR WASHER
SPACER
SEAL - INJECTOR

6
12

CLAMP
SCREW

Notes

History
a.
6

3311A042

SEAL

33813131

SEAL

b.

Page 41

Control Unit

Plate A

AFHY4448

Page 42

Control Unit

Plate A

AFHY4448

Item

Part No.

1
2
3
4

U5MK0669

References

F U5MK0669
2311E027
2415H507

Qty.
1
1
1
4

Description

Notes

ELECTRONIC GOVERNOR KIT


ELECTRIC GOVERNOR
SCREW
SEAL - O RING

Page 43

Control Unit

Plate B

AFHY4448

2
4

3
6

Page 44

Control Unit

Plate B

AFHY4448

Item
1
2
3
4
5
6

Part No.

References

U5MK0653
2900A001
2900A003
2900A009
2900A011
F U5MK0653

Qty.
1
1
1
12
8
1

Description

Notes

CONNECTION KIT
ELECTRICAL CONNECTOR
WEDGE
PIN
PIN
LEAFLET

Page 45

Pick-Up Sensor

Plate A

AFHY4448

Page 46

Pick-Up Sensor

Plate A

AFHY4448

Item

Part No.

1
2

2868A006
33534129

References

Qty.
1
1

Description

Notes

SPEED SENSOR
ADAPTOR

Page 47

Boost Control Pipe

B U886679P

AFHY4448

Page 48

Plate A

Boost Control Pipe

Plate A

B U886679P

Item
1

Part No.
2431131

AFHY4448

References

Qty.
1

Description

Notes

PLUG

Page 49

Fuel Leak-Off Pipe

Plate A

AFHY4448

4
2

Page 50

Fuel Leak-Off Pipe

Plate A

AFHY4448

Item

Part No.

1
2
3
4

3558X021
3218R039
3355E005
2411D007

References

Qty.
1
5
1
12

Description

Notes

PIPE - LEAK OFF


BANJO BOLT
CONNECTION
WASHER

Page 51

Flywheel Housing

Plate A

CDH00892

Page 52

Flywheel Housing

Plate A

CDH00892

Item

Part No.

1
2
3
4
5

36843154
3713A081
0350025
2314J004
2314J603

References

R a.

Qty.

Description

1
1
2
6
2

SEAL
FLYWHEEL HOUSING
DOWEL
SCREW
SCREW

1
1
1
2
3

FLYWHEEL HOUSING
PLUG
PLATE
SCREW
PLUG

Notes

History
a.
2

3713M049
2487A452
36212132
2314H102
2487204

C 2314H101

Page 53

Flywheel & Starter Ring

Plate B

DDH00889

2
1

Page 54

Flywheel & Starter Ring

Plate B

DDH00889

Item

Part No.

1
2
3
4
5

4111D128

References

F 4111D128
31162121
0096803
33117127

Qty.
1
1
1
10
10

Description

Notes

FLYWHEEL ASSEMBLY
FLYWHEEL
STARTER RING GEAR
SCREW
WASHER

Page 55

Starter Motor

Plate A

C EDH00527

EDH00936

Page 56

Starter Motor

Plate A

C EDH00527

Item

Part No.

1
2
3

2873K632
2313C078
2318A604

EDH00936

References
R a.

Qty.

Description

1
3
3

STARTER MOTOR
STUD
NUT

STARTER MOTOR

Notes

History
a.
1

2873K621

Page 57

Fan Drive

Plate C

FBH00364

2
4

Page 58

Fan Drive

Plate C

FBH00364

Item

Part No.

1
2
3
4
5
6
7

4113H074

References

F 4113H074
F 4113H074
F 4113H074
2314J015
2614B660
3115C113

R a.

Qty.

Description

1
1
1
1
4
1
1

FAN DRIVE HOUSING


FAN DRIVE HOUSING
HUB
BEARING
SCREW
BELT
FAN DRIVE PULLEY

BELT

Notes

(A)

History
a.
6

2614B658

(A)

Footnotes
(A)

SERVICED IN PAIRS

Page 59

Lubricating Oil Sump

Plate L

GBH01780

23

21

22

20

19
3
13

14
27

28

24

18

8
7

10
9

12
11

26

16
25
17

Page 60

15

Lubricating Oil Sump

Plate L

GBH01780

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

3787H403
3681M005
3627P043
2311D039
2314H034
33134113
2314H020
33134113
2314H020
33134113
2314H004
33134113
32186405
0920156
3577A125
33812116
3178C074
3575K015
3683H005
2314H004
2314H002
2318A603
T406330

25
26
27
28

2487096
2415715
33534131
0920156

References

A U764752H

F 3577A125

R c.

R a.
R b.

Qty.

Description

1
1
1
2
2
2
4
4
2
2
20
20
1
1
1
1
1
1
1
1
2
1
1
1

SUMP
GASKET - SUMP
BRIDGE PIECE
SCREW
SCREW
WASHER
SCREW
WASHER
SCREW
WASHER
SCREW
WASHER
PLUG
WASHER
TUBE ASSEMBLY
TUBE
OLIVE
DIPSTICK
PIPE - OIL SUCTION
GASKET
SCREW
SCREW
NUT
PLUG

1
1
1
1

PLUG
SEAL - O RING
ADAPTOR
WASHER

Notes

History
a.
24

2487A018

PLUG

b.
24

2431A016

PLUG

c.
19

3575K006

OIL PIPE

Page 61

Lubricating Oil Sump

Plate Z

GBH01780

Page 62

Lubricating Oil Sump

Plate Z

GBH01780

Item

Part No.

1
2
3

3641A005
2314H003
0920433

References

Qty.
1
1
1

Description

Notes

BRACKET
SCREW
WASHER

Page 63

Lubricating Oil Filler & Breather

Plate A

HBH01970

14
15

10

12
13

16

3
11 9

Page 64

Lubricating Oil Filler & Breather

Plate A

HBH01970

Item

Part No.

1
2
3
4

4142X021
33881125
21825196
3617A001

3683H006

6
7
8
9
10
11
12
13
14
15
16

2314H003
3573A006
2485A013
3571C014
36833148
2314H003
3274A003
33817135
3781A003
2415731
0920009

References

B
B
B
B

1ML02905
U741030G
1ML02905
U741030G

Qty.

Description

1
1
2
1

CYLINDER HEAD COVER


HOSE
CLIP
PLATE

GASKET

2
1
1
1
1
2
4
4
1
1
4

SCREW
PIPE - BREATHER
PLUG
OIL PIPE
GASKET
SCREW
NUT
SEAL
CAP
SEAL - O RING
WASHER

Notes
(A)

Footnotes
(A)

REFER TO PLATE "K"

Page 65

Lubricating Oil Filler & Breather

Plate K

HBH01970

8
9
10
11
12

5
6
3
1
2

Page 66

Lubricating Oil Filler & Breather

Plate K

HBH01970

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12

4142X021

References

F 4142X021
3687A508
3681C003
4142X099
2415A131
4133J008
F 4133J008
3771K005
2415H493
F 4133J008
2415731

Qty.
1
1
1
1
1
1
1
1
1
1
1
1

Description

Notes

CYLINDER HEAD COVER


VALVE COVER
GASKET - IND MANIFOLD
GASKET - CYL. HEAD COVER
OIL FILLER CAP
SEAL - O RING
BREATHER
BREATHER
OIL SEPARATOR
SEAL - O RING
BREATHER
SEAL - O RING

Page 67

Lubricating Oil Filler & Breather

A U741031G

Plate X

HBH01970

1
2
4

Page 68

Lubricating Oil Filler & Breather

Plate X

A U741031G

Item

Part No.

1
2
3
4

4148K002

HBH01970

References

F 4148K002
2415B121
2314H003

Qty.
1
1
1
2

Description

Notes

BLANKING PLATE
BLANKING PLATE
SEAL - O RING
SCREW

Page 69

Lubricating Oil Filter & Integral Oil Cooler

Plate A

JBH00933

35
6

34

10
9

16

17

20
22
19
23

48

14

18
15

47

49

21
11
46
13
50
51

27
25

24

45

26

28
60

12
52

37
36

31
40

43

38

41
30

29
4

42
59

44

57

39
53
54

33
32

58

55

56

Page 70

Lubricating Oil Filter & Integral Oil Cooler

Plate A

JBH00933

Item

Part No.

References

4134E031

C 3773P172
C 3773P171

2
2
3
4
5
6
7
7
8
9
9
10
11
12
13
14
15
16
17
18
19
20
20
21
21
22
23
24
25
26

33554128
33286139
2654403
3687W003
2314J003
2486A972
2415B436
2415H031
2415B402
3771X113
3771X151
3684R011
2314H005
2314K159
2314H012
2313M060
2318A603
2313M064
2318A603
2318A603
4138A035
3218V004
3218V005
3251A001
3212V001
31744151
3342A303
2725108
2411A024
2483A007

27
28

3686A511
2314K159

28
29
30
30
31
31
36
37
38
39
41
42

2314H010
3686A507
2314H019
2314H004
2314H015
2314H004
3623H006
3686A507
3766P092
3686T004
2314J007
2314J003

B U647520C
B
B
C
B
C
B
C
B
B
B
B
B
B
C

B
C
C
B
C
C
B

U647520C
U647520C
3771X112
U647520C
3684R004
U647520C
2314H009
U647520C
U647520C
U647520C
U647520C
U647520C
U647520C
4135A015

U647520C
3587T003
3588H003
U647520C
2314H009
2314H003
U647520C

C 2314H011
C 2314H010

Qty.

Description

Notes

OIL FILTER HEAD

(A)

2
2
2
1
5
1
2
2
4
1
1
1
8
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1

CONNECTION
CONNECTION
OIL FILTER
GASKET - OIL FILTER HEAD
SCREW
OIL COOLER
SEAL - O RING
SEAL - O RING
SEAL - O RING
HOUSING
HOUSING
GASKET - OIL COOLER
SCREW
SCREW
SCREW
STUD
NUT
STUD
NUT
NUT
RELIEF VALVE
CAP
CAP
ROD
SCREW
SPRING
PLUNGER
CIRCLIP
WASHER
OIL PIPE

(B)
(C)

(H)
(G)
(J)

1
3

GASKET
SCREW

(K)

3
1
1
1
2
2
1
1
1
1
1
3

SCREW
GASKET
SCREW
SCREW
SCREW
SCREW
SPACER
GASKET
ADAPTOR
GASKET - OIL FILTER HEAD
SCREW
SCREW

(D)
(E)
(F)
(A,E)
(A,F)

(G)
(H)
(I)
(H)
(I)

(L)
(A,M)
(A,K)
(L)
(A,K)
(L)
(A,M)

Page 71

Lubricating Oil Filter & Integral Oil Cooler

Plate A

JBH00933

35
6

34

10
9

16

17

20
22
19
23

48

14

18
15

47

49

21
11
46
13
50
51

27
25

24

45

26

28
60

12
52

37
36

31
40

43

38

41
30

29
4

42
59

44

57

39
53
54

33
32

58

55

56

Page 72

Lubricating Oil Filter & Integral Oil Cooler

Plate A

JBH00933

Item

Part No.

45
60

2483A006
1861135

References
B U647520C

Qty.
1
1

Description
OIL PIPE
LOCTITE

Notes
(J)

Footnotes
(A)

REFER TO SERVICE BULLETIN NO.2.

(B)

USED ONLY WITH 4134E031

(C)

USED ONLY WITH 3773P172,3773P171

(D)

WAS 2486A959 USE 2486A972,3771X131,2415H031 (2)

(E)

USED ONLY WITH 2486A959

(F)

USED ONLY WITH 2486A972

(G)

USED ONLY WITH 3771X131

(H)

USED ONLY WITH 4138A015

(I)

USED ONLY WITH 4138A035

(J)

WAS 3587T004 USE 2483A007,2483A006 WITH 2314H004 (3), 2314H010 (3)

(K)

USED ONLY WITH 3587T004,3587T003

(L)

USED ONLY WITH 2483A007,2483A006

(M)

USED ONLY WITH 3773P171,3588H003

Page 73

Lubricating Oil Filter & Integral Oil Cooler

Plate V

JBH00933

13

12

11
4

3
10
2

8
1

Page 74

Lubricating Oil Filter & Integral Oil Cooler

Plate V

JBH00933

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13

2483A032
2483A033
3751K121
2418F603
2486A990
2486A993
3688X008
2318A603
3684N028
2314H002
2314H002
2415D002
2415D002

References

A U647521C
A
A
A
A
A
A
A

U786029J
U647521C
U647521C
U647521C
U786029J
U786029J
U786029J

Qty.
1
1
4
2
1
1
2
4
1
11
3
13
3

Description

Notes

PIPE - COOLANT
PIPE - COOLANT
FLANGE
SEAL - O RING
HOUSING
OIL COOLER
SEAL - O RING
NUT
GASKET - OIL COOLER
SCREW
SCREW
WASHER
WASHER

Page 75

Front End Drive Input

Plate A

KBHY0626

2
3
4
5
6

7
8

Page 76

Front End Drive Input

Plate A

KBHY0626

Item

Part No.

1
2
3
4
5
6
7
8

3115T111
3321A009
3311X002
2417711
32418313
2415638
2314J602
32186137

References

Qty.
1
1
1
1
1
1
8
3

Description

Notes

CRANKSHAFT PULLEY
DAMPER
SPACER
RING
THRUST PLATE
SEAL - O RING
SCREW
BOLT

Page 77

Water Pump, Thermostat & Heat Exchanger

Plate B

LBH01967

15
16

3
1

4
11
8
10
5

6
14
13
12

14

Page 78

Water Pump, Thermostat & Heat Exchanger

Plate B

LBH01967

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Part No.
3771K121
3685F005
2431154
2314H015
2314H008
2314J013
2485613
4133L012
2415A076
4148K011
2314H004
U5MH0050
0180067
3623K007
3687M018

References

Qty.
1
1
2
1
2
2
2
1
1
1
2
1
1
1
1
1

Description

Notes

THERMOSTAT HOUSING
GASKET - THERMOSTAT HSG
PLUG
SCREW
SCREW
SCREW
THERMOSTAT
CONNECTION
SEAL - O RING
PLUG
SCREW
HOSE KIT
HOSE
CLIP
PLATE
GASKET

Page 79

Water Pump, Thermostat & Heat Exchanger

Plate AC

LBH01967

11

13

12

3
5
6
7

14

Page 80

10

Water Pump, Thermostat & Heat Exchanger

Plate AC

LBH01967

Item

Part No.

1 U5MW0160
2
3
4
2415B155
5
6
7
8
9
2415B152
9
2415H494
10 2314H006
11 2314N043
12 2314H006
13 2314H015
14 U7LW0151
Service Options
1

References

F REF.1
F REF.14
F REF.14
F REF.14
F REF.1

U5MW0160R

Qty.

Description

1
1
1
1
1
1
1
1
1
1
1
3
1
1
X

WATER PUMP
BODY
SHAFT
SEAL - O RING
SEAL
IMPELLER
COVER
WATER PUMP GEAR
O RING
SEAL - O RING
SCREW
SCREW
SCREW
SCREW
REPAIR KIT - WATER PUMP

WATER PUMP - EXCHANGE

Notes

(A)

(A)
(A)

Footnotes
(A)

ALSO INCLUDED IN REPAIR KIT

Page 81

Water Outlet & Inlet

Plate A

LDH00519

20

19

12
10
11

21

5
7

3
1
2
14
15

24
26

13

32
30

22
23
29
31

27
17
18

Page 82

16

28

25

Water Outlet & Inlet

Plate A

LDH00519

Item

Part No.

9
11
12
13
14
15

3684A004
2314H008
2314H010
4133L011
3687W017

References

C 3771K044
F REF.13
C 3684A004

Qty.
1
1
3
1
1
1

Description
GASKET - THERMOSTAT HSG
SCREW
SCREW
CONNECTION
CONNECTION
SEAL - WATER OUTLET

Notes
(A)

(B)
(C)

Footnotes
(A)

USED ONLY WITH 3771K044

(B)

WAS 3771K044.USE 4133L011,3687W017

(C)

USED ONLY WITH 4133L011

Page 83

Fan

Plate A

MDH01320

2
3

Page 84

Fan

Plate A

MDH01320

Item

Part No.

1
2
3
4

2485C527
2313H242
2318D208
3748W251

References

Qty.
1
4
4
1

Description

Notes

FAN
STUD
NUT
EXTENSION

Page 85

Alternator & Generator

Plate A

B U856358N

NDH01961

19

15
20

11
17
12

16

27

13

18

14

26

9
24
25

10

6
21
4
22

Page 86

23

Alternator & Generator

Plate A

B U856358N

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
16
17
18
19
20
21
22
24
25
26
27

3115A041
3827H021
2314J003
3822A021
2314H013
2314H003
2314H006
2318D208
2314H008
2318D208
3861A013
2314H008
2314H017
2314H004
0920497
2314J004
2318D240
0920497
2314H005
2314J004
2614B658
2131A008
2131A008
2131A010

NDH01961

References

C
C
C
C

2314H005
2318A663
2314H007
2318A663

C 2314J003
C 2318A664

Qty.
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1

Description
ALTERNATOR PULLEY
BRACKET
SCREW
BRACKET
SCREW
SCREW
SCREW
NUT
SCREW
NUT
BRACKET
SCREW
SCREW
SCREW
WASHER
SCREW
NUT
WASHER
SCREW
SCREW
BELT
WASHER
WASHER
WASHER

Notes

(A)
(B)
(C)
(D)

(E)
(F)

(G)

Footnotes
(A)

WAS 2314H005.USE 2314H006,2318D208,2131A008

(B)

WAS 2318A663.USE 2314H006,2318D208,2131A008

(C)

WAS 2314H007.USE 2314H008,2318D208,2131A008

(D)

WAS 2318A663 USE 2314H008 , 2318D208 , 2131A008

(E)

WAS 2314J003 - USE 2314J004/2318D240/2131A010

(F)

WAS 2318A664 - USE 2314J004/2318D240/2131A010

(G)

SERVICED IN PAIRS

Page 87

Alternator & Generator

Plate C

B U856358N

NDH01961

3
7

11
6

2
15

14

9
13

8
12
5

10

Page 88

Alternator & Generator

Plate C

B U856358N

Item

Part No.

1 2871A141
2
28710252
3
28710355
4
28710254
5
28710255
6
7
8
28710258
8
28710353
9
28710259
10
28710260
14
15
11
28710261
12
28710364
13
Service Options
1

NDH01961

References
G
C 28710253

F REF.5
F REF.1

F REF.10
F REF.10

2871A141R

Qty.

Description

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

ALTERNATOR
REGULATOR
RECTIFIER
BRACKET
ROTOR - ELECTRIC REPAIR
BEARING
COVER
STATOR
STATOR
BOLT KIT
SUNDRY KIT
NUT
WASHER
TERMINAL KIT
FAN
PULLEY

ALTERNATOR

Notes

(A)
(B)

(C)

Footnotes
(A)

USED ONLY WITH 2871A141/2871A154

(B)

USED ONLY WITH 2871A163

(C)

NOT PART OF ALTERNATOR ASSEMBLY - REFER TO PLATE "B" FOR PULLEY PART NUMBER

Page 89

Alternator

A U856359N C NDHY2916

Plate A

NDHY2930

Page 90

Alternator

Plate A

A U856359N C NDHY2916

Item

Part No.

2871A306

NDHY2930

References
R a.

Qty.

Description

Notes

ALTERNATOR

(A)

ALTERNATOR

(A)

History
a.
1

2871A301

Footnotes
(A)

BREAKDOWN OF 2871A301 NOT AVAILABLE.

Page 91

Alternator Bracket & Fixings

Plate A

A U856359N C NDHY2916

NDHY2930

5
4
8

6
9

7
14

13

12
10
11

Page 92

Alternator Bracket & Fixings

Plate A

A U856359N C NDHY2916

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14

3828D019
2314H007
2314H008
2131A008
2318D208
3641V014
2314H013
2314H002
2314J003
3615A015
2314J603
3312K305
2314H004
2131A008

NDHY2930

References

Qty.
1
1
1
2
2
1
2
3
1
1
1
1
1
1

Description

Notes

ALTERNATOR BRACKET
SCREW
SCREW
WASHER
NUT
ALTERNATOR BRACKET
SCREW
SCREW
SCREW
LEVER
SCREW
SPACER
SCREW
WASHER

Page 93

Alternator Bracket & Fixings

Plate B

A U856359N C NDHY2916

NDHY2930

Page 94

Alternator Bracket & Fixings

Plate B

A U856359N C NDHY2916

Item

Part No.

1
2

2314H005
2314H013

NDHY2930

References

Qty.
2
1

Description

Notes

SCREW
SCREW

Page 95

Alternator Bracket & Fixings

Plate C

A U856359N C NDHY2916

NDHY2930

Page 96

Alternator Bracket & Fixings

Plate C

A U856359N C NDHY2916

Item

Part No.

2314J004

NDHY2930

References

Qty.
2

Description

Notes

SCREW

Page 97

Pulleys

Plate A

A U856359N C NDHY2916

Page 98

NDHY2930

Pulleys

Plate A

A U856359N C NDHY2916

Item

Part No.

3115A049

NDHY2930

References

Qty.
1

Description

Notes

2 GROOVE ALTERNATOR PUL-

Page 99

Blanking Plates

Plate A

QDHY1165

5
1

3
4

Page 100

Blanking Plates

Plate A

QDHY1165

Item

Part No.

1
2
3
4
5
6

4148K016
2415H549
2314J002
2314H032
2314J004

References
R a.
F 4148K016

Qty.

Description

1
1
1
1
5
1

PLATE
BLANKING PLATE
SEAL - O RING
SCREW
SCREW
SCREW

1
1

BLANKING PLATE
SEAL - O RING

Notes

History
a.
1

4148K006
2415H503

Page 101

Blanking Plugs

Plate A

QDHY1165

2
1

Page 102

Blanking Plugs

Plate A

QDHY1165

Item

Part No.

1
2
3

2314C049
2415D053
0650586

References

Qty.
1
1
1

Description
SCREW
WASHER
PLUG

Notes
(A)

Footnotes
(A)

LOCATES IN COMPRESSOR/EXHAUSTER OIL FEED HOLE

Page 103

Turbocharger

Plate A

SBHY1596

3
4

Page 104

Turbocharger

Plate A

SBHY1596

Item

Part No.

1
2
3
4

2674A441
3688A015
3612A003
3688A015

References

Qty.
1
1
1
1

Description

Notes

TURBOCHARGER
GASKET - TURBOCHARGER
THRUST SPACER
GASKET - TURBOCHARGER

Page 105

Feed Pipes

Plate A

SBHY1596

5
6
4

Page 106

Feed Pipes

Plate A

SBHY1596

Item

Part No.

1
2
3
4
5
6

4127A033
36832138
2314H003
0206008
0576116
0566007

References

Qty.
1
1
2
1
1
1

Description

Notes

OIL PIPE
GASKET
SCREW
UNION
NUT
OLIVE

Page 107

Leak-Off Pipes

Plate A

SBHY1596

5
4

3
2

8
7
9

Page 108

Leak-Off Pipes

Plate A

SBHY1596

Item

Part No.

1
2
3
4
5
6
7
8
9

2313M082
2318A634
2313M085
3571C041
3683D006
2314H003
3383A023
2481877
2481877

References

Qty.
2
4
2
1
1
2
1
1
1

Description

Notes

STUD
NUT
STUD
OIL PIPE
GASKET
SCREW
HOSE
HOSE CLIP
HOSE CLIP

Page 109

Induction Manifold

Plate A

SBHY1596

Page 110

Induction Manifold

Plate A

SBHY1596

Item

Part No.

3777U038

2
3
4

3688C028
2314J039
2314J049

References
R a.
R b.

Qty.

Description

INTAKE MANIFOLD

1
6
2

GASKET - IND MANIFOLD


SCREW
SCREW

Notes

History
a.
1

3777U036

INTAKE MANIFOLD

3777U031

INTAKE MANIFOLD

b.

Page 111

Pipework & Connections

Plate A

SBHY1596

12

13

16

15
14
1

10

17

Page 112

11

Pipework & Connections

Plate A

SBHY1596

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

3767H071
3688C011
2313F059
2318A633
36136122
3218H006
2318A633
3651A007
3218H006
2318A633
3661A067
3651K017
2314H002
2314J002
0920467
2313F068
2314H102

References

R a.

R a.

Qty.

Description

1
1
4
6
1
1
1
1
1
1
1
1
2
2
2
2
2

ELBOW
GASKET - TURBOCHARGER
STUD
NUT
CONNECTION
SCREW
NUT
SUPPORT BRACKET
SCREW
NUT
HEATSHIELD
BRACKET
SCREW
SCREW
WASHER
STUD
SCREW

1
2
2

HEATSHIELD
SCREW
SPACER

Notes

History
a.
11
17

3813P001
2314H008
33246117

Page 113

Pipework & Connections

Plate B

SBHY1596

Page 114

Pipework & Connections

Plate B

SBHY1596

Item

Part No.

1
2
3
4

3766T131
3684N008
2314J019
2314J003

References

Qty.
1
1
2
2

Description

Notes

ELBOW
GASKET
SCREW
SCREW

Page 115

Exhaust Manifold

Plate A

SBHY1596

12

1
8

11

6
2
7

10
9

3
5

Page 116

Exhaust Manifold

Plate A

SBHY1596

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12

3778P051
3688A014
3688A013
3688A013
2313M387
2318A634
2313M380
2318A634
2313M378
2318A634
2313M387
2318A634

References

Qty.
1
1
1
1
2
2
2
2
2
2
2
2

Description

Notes

EXHAUST MANIFOLD
GASKET - EXHAUST MANIFOLD
GASKET - EXHAUST MANIFOLD
GASKET - EXHAUST MANIFOLD
STUD
NUT
STUD
NUT
STUD
NUT
STUD
NUT

Page 117

Air Filters

Plate A

C SDH00400

SDH00427

1
4

Page 118

Air Filters

Plate A

C SDH00400

Item

Part No.

1
2
3
4
5
6
7
8

2652C149

SDH00427

References

F 2652C149
26510353
26510355
26510350
2652C814
2652C810
26510354

Qty.
1
1
1
1
1
1
1
1

Description
AIR FILTER ASSEMBLY
BODY
MAIN AIR FILTER
COVER
VALVE
INDICATOR
CAP
SAFETY AIR FILTER

Notes

(A)

Footnotes
(A)

SERVICE PART ONLY

Page 119

Air Filters

Plate B

C SDH00400

SDH00427

2
4

Page 120

Air Filters

Plate B

C SDH00400

Item

Part No.

1
2
3
4
5

3621A007
2314J002
2314H010
2314J009
33246117

SDH00427

References

Qty.
1
4
3
2
5

Description

Notes

BRACKET
SCREW
SCREW
SCREW
SPACER

Page 121

Remote Air Charge Cooler

Plate A

C SDH00400

SDH00427

Page 122

Remote Air Charge Cooler

Plate A

C SDH00400

Item

Part No.

1
2

3783R043
0180071

2481873

SDH00427

References
R
R
R
R
R

c.
b.
c.
a.
c.

Qty.

Description

1
1

HOSE - AIR
CLIP

HOSE CLIP

Notes

History
a.
3

0180074

CLIP

2481D075

HOSE CLIP

1
2
3

3783R035
2481873
2481D076

1
1
1

HOSE - AIR
HOSE CLIP
HOSE CLIP

b.
c.

Page 123

Pipework

C SDH00400

Plate A

SDH00427

Page 124

Pipework

Plate A

C SDH00400

Item

Part No.

1
2
3
4
5

3743C001
33415356
33427431
2313F079
2318A634

SDH00427

References

Qty.
1
1
1
3
3

Description

Notes

FLANGE
RING
ADAPTOR
STUD
NUT

Page 125

Lift Pump

Plate A

VBHY2235

Page 126

Lift Pump

Plate A

VBHY2235

Item

Part No.

1
2
3
4
5

ULPK0002

References

F ULPK0002
3685R007
2314H005
ULPR0002

Qty.
1
1
1
4
1

Description

Notes

LIFT PUMP KIT


LIFT PUMP
GASKET - LIFT PUMP
SCREW
REPAIR KIT - LIFT PUMP

Page 127

Fuel Filter

Plate A

VBHY2235

8
7
1
6

Page 128

Fuel Filter

Plate A

VBHY2235

Item

Part No.

1
2
3
4
5
6
7
8

2656F815

References

F 2656F815
26560143
2314J003
3818D018
2314J002
0650204
2411D013

A 01/06/2003

Qty.
1
1
1
2
1
3
1
1

Description

Notes

FUEL FILTER ASSEMBLY


FILTER HEAD
FUEL FILTER
SCREW
BRACKET
SCREW
PLUG
WASHER

Page 129

Lift Pump to Filter Pipe

Plate A

VBHY2235

11

10

Page 130

Lift Pump to Filter Pipe

Plate A

VBHY2235

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11

4125V012

References

F 4125V012
3656P002
3656P003
33532129
33811114
33532129
33811114
2314H003
2314H005
33135413

Qty.
1
1
1
1
1
1
1
1
1
1
1

Description

Notes

PIPE - LIFT PUMP TO FILTER


PIPE - LIFT PUMP TO FILTER
CLIP
CLIP
NUT
OLIVE
NUT
OLIVE
SCREW
SCREW
SPACER

Page 131

Filter to Injection Pump Pipe

Plate A

VBHY2235

1
4
3
2

Page 132

Filter to Injection Pump Pipe

Plate A

VBHY2235

Item

Part No.

1
2
3
4

4122A049

References

F 4122A049
33532129
33811114

Qty.
1
1
2
2

Description

Notes

PIPE - FILTER TO PUMP


FUEL INJ PUMP RETURN PIPE
NUT
OLIVE

Page 133

Injection Pump to Filter Pipe

Plate A

VBHY2235

5
6

2
1
3
4

Page 134

Injection Pump to Filter Pipe

Plate A

VBHY2235

Item

Part No.

1
2
3
4
5
6
7

4122A048

References

F 4122A048
33532129
33811114
33225414
33811114
2481D302

Qty.
1
1
1
1
1
1
1

Description

Notes

FUEL INJ PUMP RETURN PIPE


FUEL INJ PUMP RETURN PIPE
NUT
OLIVE
NUT
OLIVE
CLIP

Page 135

Leak Off Rail to Fuel Filter Pipe

Plate A

VBHY2235

4
7

2
3

9
8

Page 136

6
5

Leak Off Rail to Fuel Filter Pipe

Plate A

VBHY2235

Item

Part No.

1
2
3
4
5
6
7
8
9

3435H012
33225412
33811112
3172T003
3218R037
2411D010
2411D010
0576113
0566004

References

A 01/06/03
A 01/06/03
A 01/06/03

Qty.
1
2
2
1
1
2
1
1
1

Description

Notes

PIPE - FUEL
UNION NUT
OLIVE
BANJO CONNECTION
BANJO BOLT
WASHER
WASHER
NUT
OLIVE

Page 137

Cold Start System

Plate A

WDH00013

1
3
4

5
6

Page 138

Cold Start System

Plate A

WDH00013

Item
1

Part No.
2666108

References

Qty.
1

Description

Notes

INTAKE HEATER

Page 139

Engine Lifting

Plate A

XBH00356

9
16

10

8
6

19
3
20

18

17

1
23

7
2

13

14

24
11

15
12

21
22

24
25

Page 140

Engine Lifting

Plate A

XBH00356

Item

Part No.

5
6
8
10
15

3621X007
2314J003
3654W003
2314J003
2314J004

References

Qty.
1
2
1
2
2

Description

Notes

PLATE
SCREW
PLATE
SCREW
SCREW

Page 141

Throttle & Stop Controls

Plate D

ZAH00632

8
6

10

15

12
16
3
11
2
13

17
18

Page 142

14

19

20

21

Throttle & Stop Controls

Plate D

ZAH00632

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

3667A001

2314H032
0330819

References

C
C
C
C
C
C
C
C
C
C
C
C
C
C

3271P003
0610031
2131A006
32722105
0520463
2318A603
2314J001
0997195
41415604
0610031
3645A011
31751116
2313M059
2314H031

Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Description
FORK
PIN
PIN
WASHER
PIN
BRACKET
NUT
SCREW
ADJUSTER
NIPPLE
PIN
BRACKET
SPRING
STUD
SCREW
SPACER

Notes

(A)
(A)
(A)
(A)
(A)
(A)
(A)
(A)
(A)
(A)
(A)
(A)
(A)
(B)

Footnotes
(A)

NO LONGER SERVICED.

(B)

SECURES PTO BLANKING PLATE

Page 143

Engine Mounts

Plate A

ZCHY1236

Page 144

Engine Mounts

Plate A

ZCHY1236

Item
1

Part No.
2487207

References

Qty.
10

Description

Notes

PLUG

Page 145

Heater/Starter Switch

Plate C

ZEH01325

18
19
9

10

3
2
4
1

5
6
7

12
16
14
11

17

13
15

Page 146

Heater/Starter Switch

Plate C

ZEH01325

Item
1
2
3
4
5
6
7
8
9
10

Part No.
4124E095
3656M001
3656M001
3656M001
3656M002
33532148
3381A002
33225412
33811112
2314H002

References

Qty.
1
1
1
1
1
1
1
1
1
1

Description

Notes

PIPE - FUEL
CLIP
CLIP
CLIP
CLIP
NUT
OLIVE
UNION NUT
OLIVE
SCREW

Page 147

Lub. Oil Pressure Switch & Gauge

Plate A

ZJH00479

14

15

4
10

7
8

13
9
11

Page 148

12

Lub. Oil Pressure Switch & Gauge

Plate A

ZJH00479

Item

Part No.

4
6

0650594
2848A013

References

Qty.
1
1

Description

Notes

PLUG
OIL PRESSURE SWITCH

Page 149

Temperature Gauge & Sender

Plate A

ZLH00338

1
2

Page 150

Temperature Gauge & Sender

Plate A

ZLH00338

Item

Part No.

1
2
3

0650203
2411D016
2848A102

References

A 01/06/2003

Qty.
1
1
1

Description

Notes

PLUG
WASHER
SENDER

Page 151

Radiator & Cowling

Plate A

ZMH00554

19

18
25 26 24

21

20

23 22

15
13
12

14

17
16

11

6
5

27

9
10
2
7
28

Page 152

Radiator & Cowling

Plate A

ZMH00554

Item

Part No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

2485B286
3828H008
2314C369
0920009
33546
2311F055
2318A603
33124118
33115117
0920471
3621X011
2314K161
3641V011
3641V012
2314H005
2318A603
33135115
3612T004
2314J001
2634A115
2318A209
2131A010
2134A010
2318A209
2131A010
2134A010
32161114
2314J008

References

Qty.
1
1
8
8
2
4
4
2
2
2
1
2
1
1
2
2
1
2
4
2
2
2
2
2
2
2
2
2

Description

Notes

RADIATOR
BRACKET
SCREW
WASHER
RUBBER
SCREW
NUT
WASHER
SPACER
WASHER
BRACKET
SCREW
STAY
STAY
SCREW
NUT
SPACER
STAY
SCREW
MOUNTING
NUT
WASHER
WASHER
NUT
WASHER
WASHER
PLUG
SCREW

Page 153

Radiator & Hoses

Plate A

ZMH00554

8
9

6
4

2
1
7
3
13

14

15

5
11
16

Page 154

10

12

Radiator & Hoses

Plate A

ZMH00554

Item

Part No.

1
2
3
4
6
5
7
8
9
10
11
12
13
14
15
16

3482E027
21825200
21825200
3482T017
21825200
3475X012
21825200
2481908
2481908
3384M004
21825199
21825199
3384T002
3756V127
3756V128
2314F003

References

Qty.

Description

1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
11

HOSE
CLIP
CLIP
HOSE
CLIP
WATER PIPE
CLIP
CLIP
CLIP
HOSE
CLIP
CLIP
HOSE
GUARD
GUARD
SCREW

3384T002
3475X013

1
1

HOSE
WATER PIPE

2481907
2481907
2481908
2481908
3384M004
3384M003
3475X012

2
1
2
2
1
1
1

CLIP
CLIP
CLIP
CLIP
HOSE
HOSE
WATER PIPE

3756V019
3756V033

1
1

GUARD
GUARD

R c.
R c.

Notes

History
a.

b.

c.
14
15

Page 155

Radiator & Hoses

Plate C

ZMH00554

4
3

7
5

2
6

10

Page 156

Radiator & Hoses

Plate C

ZMH00554

Item

Part No.

1
2
3
4
5
6
7
8
9
10

3475A002
3615Y005
2314H002
2314H002
3384T002
2481908
2481908
3384M003
2481907
2481907

References

Qty.
1
1
1
1
1
1
1
1
1
1

Description

Notes

PIPE - COOLANT
LEVER
SCREW
SCREW
HOSE
CLIP
CLIP
HOSE
CLIP
CLIP

Page 157

Fuel Pre-Lift Pump

Plate A

ZVH00405

24
22

23
22
25
26

33
31

34
28
27

30
29

Page 158

Fuel Pre-Lift Pump

Plate A

ZVH00405

Item

Part No.

References

1
2
3
4
5
6
7
8
9
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34

2656F810

C 2656F807
F 2656F810

26560904
26560906
26560905
26560907
26560909
26560923
26560903
F 26560145
F 26560145
F 26560145
26560924
F
F
F
F
F
F
F
4122X004
33532129
33811114
33532129
33811114
0650204
2411D013
0650204
2411D013
2314J004
2314J003
2136A001
2481D302

26560924
26560924
26560924
26560924
26560924
26560924
26560924

C 0571346

A 01/06/2003
A 01/06/2003

Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1

Description
PRE-FUEL FILTER ASSY
FILTER HEAD
NUT
CAP
SEAL - O RING
PLUG
PLUG
SEAL - O RING
SEAL - O RING
ELEMENT
VALVE
WASHER
KIT
RING
SEAL
RING
SEAL
BOWL
SEAL
BOLT
PIPE - FUEL
NUT
OLIVE
NUT
OLIVE
PLUG
WASHER
PLUG
WASHER
SCREW
SCREW
CLIP
CLIP

Notes

(A)
(A)

Footnotes
(A)

REMOVE FROM ELEMENT WHEN BOWL IS FITTED

Page 159

Fuel Pre-Lift Pump

Plate F

ZVH00405

3
4
5
6

2
8
7
1

11
14
15
16
10

17
18
20
19

Page 160

13
12

Fuel Pre-Lift Pump

Plate F

ZVH00405

Item

Part No.

References

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

2656F810

C 2656F807
F REF.1

26560904
26560906
26560905
26560907
26560909
26560923
26560903
26560145
26560912
26560911
26560902
26560918
26560914
26560917
26560913
26560915
26560916

C 26560920
F REF.10

Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Description
PRE-FUEL FILTER ASSY
FILTER HEAD
NUT
CAP
SEAL - O RING
PLUG
PLUG
SEAL - O RING
SEAL - O RING
PRE-FUEL FILTER KIT
FILTER
DRAIN PLUG
WASHER
RING
SEAL - O RING
FUEL FILTER HEAD
SEAL - O RING
BOWL
BOLT
SEAL

Notes
(A)

Footnotes
(A)

REFS 2-9,11-20 APPLY ONLY TO 2656F807.COMPONENT BREAKDOWN OF 2656F810 HAS YET TO BE ADVISED

Page 161

Application Miscellaneous & Auxiliaries

Plate A

ZZH00338

36

29
1

24

27
28
46

33

13

34

37

30
35

31
3

32

44

5
12
11
41

45

48
42

43

4
10

20

38

21

17

22

26

16
15
14

39
40

7
8
9

23

19

25
18

Page 162

47

Application Miscellaneous & Auxiliaries

Plate A

ZZH00338

Item

Part No.

2431A054

References

Qty.
1

Description

Notes

PLUG

Page 163

Joints & Gaskets - Bottom Service Kit

Plate A

C 9720Y062SGBY0347

SGBY0347

Bottom Joints & Gasket Kit


Kit d'Entretien Bas du Moteur
Wartungssatz fr Motorunterteil
Kit per la manutenzione della parte inferiore del motore
Juego de Servicio de la Parte Inferior

Page 164

Joints & Gaskets - Bottom Service Kit

Plate A

C 9720Y062SGBY0347

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27

Part No.
U5LB1167
3681M005
3681P019
21826405
3681T018
3683H006
36832143
36831122
36831127
3683H005
36833152
3687W006
3686T006
3687Y002
3687H017
3685R007
3686A511
3683N004
3682H003
3687H005
2415B155
2415H494
2415A053
2415715
2415A093
2415B121
2415H032

SGBY0347

References

Qty.
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Description

Notes

GASKET KIT - BOTTOM


GASKET - SUMP
GASKET - TIMING COVER
GASKET - TIMING CASE
GASKET - OIL SEAL HOUSING
GASKET
GASKET
GASKET
GASKET - OIL PUMP
GASKET
GASKET
GASKET - OIL FILTER HEAD
GASKET - OIL FILTER HEAD
GASKET
GASKET - FUEL INJ PUMP
GASKET - LIFT PUMP
GASKET
GASKET
GASKET
GASKET
SEAL - O RING
SEAL - O RING
SEAL - O RING
SEAL - O RING
SEAL - O RING
SEAL - O RING
SEAL - O RING

Page 165

Parts Index

Page 166

Parts Index

Description

Part No.

Page

Description

Part No.

Page

2 GROOVE
ALTERNATOR
PULLEY

3115A049

99

BLANKING PLATE

4148K002

69

4148K006

101

ADAPTOR

33427431

125

26560915

161

33534129

47

32186137

77

33534131

61

28710259

89

3766P092

71

U5MK0385

13

AIR FILTER
ASSEMBLY

2652C149

119

BOWL

26560913

161

BRACKET

28710254

89

ALTERNATOR

2871A141

89

3621A007

121

2871A141R

89

3621X011

153

2871A301

91

3641A005

63

2871A306

91

3651K017

113

3641V014

93

3818D018

129

3828D019

93

3818X901

27

ALTERNATOR
PULLEY

3115A041

87

3822A021

87

3827H021

87

BANJO BOLT

3218R037

137

3828H008

153

3218R039

51

3861A013

87

BANJO
CONNECTION

3172T003

137

BREATHER

4133J008

67

BELT

2614B658

59, 87

BRIDGE PIECE

3627P043

17, 61

2614B660

59

BUSH

2511437

29

U5ME0014

21

CAMSHAFT

31416307

11, 29

4112K051

29

ALTERNATOR
BRACKET

BIG END BEARING


KIT

BIG END BRG KIT U/S

BOLT

BOLT KIT

U5ME0035

21

CAMSHAFT BUSH

31134165

17

U5ME0035A

21

CAMSHAFT GEAR

3117L023

29

U5ME0035B

21

CAP

2652C810

119

U5ME0035C

21

26560906

159, 161

Page 167

Parts Index

Description

Part No.

Page

71

3656M002

147

3218V005

71

3656P002

131

33424107

25, 25

3656P003

131

3781A003

65

4115C314

15, 15, 23

0170151

27

2721130

33

ZZ90146

21

2721332

21

3212V003

23

2722A206

29

32186142

21

2725108

71

33286139

71

CLAMP

3662K002

41

33554128

71

CLIP

0180067

79

3355E005

51

0180071

123

36136122

113

0180074

123

3775E012

27

2136A001

159

4133L011

83

21825196

65

4133L012

79

21825199

155, 155

CONNECTION KIT

U5MK0653

45

21825200

155, 155,
155, 155

COVER

26510355

119

CRANKSHAFT
ASSEMBLY

ZZ90230

15, 15,
21, 21

CRANKSHAFT
GEAR

3117C061

21

CRANKSHAFT KIT

ZZ90229

15, 15, 21

CRANKSHAFT
PULLEY

3115T111

77

CYLINDER BLOCK
ASSEMBLY

ZZ50296

15, 17

ZZ50296P

15, 17

ZZ50296R

15, 17

ZZ50309

15

CIRCLIP

Part No.

Page

3218V004

2481907
2481908

Page 168

155, 155,
157, 157
155, 155,
155, 155,
157, 157

2481D302

135, 159

2646E006

39

2646E007

39

2646E009

39

2646E010

39

3656M001

147, 147,
147

Description

CON ROD
ASSEMBLY

CON ROD BOLT

CONNECTION

Parts Index

Description

Part No.

Page

Description

Part No.

Page

CYLINDER HEAD
COVER

4142X021

11, 65, 67

FAN DRIVE
HOUSING

4113H074

59

CYLINDER HEAD
KIT

ZZ80228

13, 25

FAN DRIVE
PULLEY

3115C113

59

CYLINDER HEAD
KIT - EXCH

ZZ80228P

13, 25

FLANGE

3743C001

125

3751K121

75

ZZ80228R

11

4111D128

55

3321A009

77

FLYWHEEL
ASSEMBLY

3781N005

31

3713A081

53

DIPSTICK

3178C074

61

FLYWHEEL
HOUSING

DOWEL

0350025

53

3713M049

53

2116053

29

FORK

3667A001

143

2116081

19

FUEL FILTER

26560143

129

29990001

17, 25

FUEL FILTER
ASSEMBLY

2656F815

129

3246A001

21

FUEL FILTER HEAD

26560914

161

DRAIN PLUG

26560912

161

4122A048

135

ELBOW

3766T131

115

FUEL INJ PUMP


RETURN PIPE

3767H071

113

FUEL INJECTION
PUMP

2643D644

37

ELECTRICAL
CONNECTOR

2900A001

45

FUEL INJECTION
PUMP GEAR

3117L052

35

ELECTRONIC
GOVERNOR KIT

U5MK0669

43

GASKET

3682H003

165

ENGINE EXCHANGE

YDL3749R

11

36831122

165

36832138

107

EXHAUST
MANIFOLD

3778P051

117

36832143

165

EXHAUST VALVE

3142A051

25

36833148

65

EXTENSION

3748W251

85

36833152

165

FAN

2485C527

85

3683D006

109

28710364

89

3683H005

61, 165

3683H006

65, 165

DAMPER

Page 169

Parts Index

Description

Part No.

Page

Description

Part No.

Page

3683N004

165

36831127

165

3684N008

115

GASKET - OIL
PUMP

3686A507

71, 71

GASKET - OIL SEAL


HOUSING

3681T018

165

3686A511

71, 165

GASKET - SUMP

3681M005

3687H005

165

13, 61,
165

3687M018

79

GASKET THERMOSTAT HSG

3684A004

83

3687Y002

165

3685F005

79

GASKET - CYL.
HEAD COVER

3681C003

67

21826405

29, 165

GASKET CYLINDER HEAD

3681H208

25

3681P009

29

GASKET EXHAUST
MANIFOLD

3688A013

117, 117

GASKET - TIMING
CASE COVER

3681P029

13

GASKET - TIMING
COVER

3681P019

29, 165

GASKET TURBOCHARGER

3688A015

105, 105

3688C011

113

U5LB1167

165

U5LB1168

13

3756V019

155

3756V033

155

3756V127

155

3756V128

155

3661A067

113

3813P001

113

3688A014

117

GASKET - FUEL INJ


PUMP

3687H017

165

GASKET - IND
MANIFOLD

3687A508

67

3688C003

13

3688C028

111

GASKET - LIFT
PUMP

3685R007

127, 165

GASKET - OIL
COOLER

3684N028

75

3684R011

71

3686T004

71

GASKET - OIL
FILTER HEAD

Page 170

GASKET - TIMING
CASE

GASKET KIT BOTTOM

GUARD

HEATSHIELD

3686T006

165

HOLDER

2645A302

41

3687W003

71

HOSE

3383A023

109

3687W006

165

3384M003

155, 157

Parts Index

Description

Part No.

Page

Description

Part No.

Page

3384M004

155, 155

INTAKE HEATER

2666108

139

3384T002

155, 155,
157

INTAKE MANIFOLD

3777U031

111

3777U036

111

3777U038

111

INTAKE VALVE

3142L072

25

KIT

26560924

159

LEVER

3615A015

93

3615Y005

157

LIFT PUMP KIT

ULPK0002

127

LINER - OVERSIZE

3135X065

17

3135X066

17

LINER - PRESS FIT

3135X063

17

LINER - SLIP FIT

3135X062

17

LOCTITE

1861135

73

LONG ENGINE - KIT

U5MK8126

13

MAIN AIR FILTER

26510353

119

MAIN BEARING KIT

U5MB0030

21

MAIN BEARING KIT


- U/S

U5MB0030A

21

33881125

65

3482E027

155

3482T017

155

3783R035

123

3783R043

123

2481873

123, 123

2481877

109, 109

2481D075

123

2481D076

123

HOSE KIT

U5MH0050

79

HOUSING

2486A990

75

3771X113

71

3771X151

71

HUB

33426161

29

IDLER GEAR

4111A008

29

4111A013

29

IDLER GEAR BUSH

0050345

29

U5MB0030B

21

INDICATOR

2652C814

119

U5MB0030C

21

INJECTOR

2645A060

41

METRIC BOLT

3211C002

19

INJECTOR NOZZLE

2645A621

41

MOUNTING

2634A115

153

INJECTOR WASHER

0921173

41

NUT

0576052

27

INSERT

3314A121

25

0576113

137

3324E002

25

0576116

107

4152A002

29

2318A108

35

2318A209

153, 153

HOSE - AIR

HOSE CLIP

INSPECTION
COVER

Page 171

Parts Index

Description

Part No.

Page

2318A603

35, 61,
71, 71,
71, 75,
153, 153

2318A604

57

2318A605

27

2318A633

113, 113,
113

2318A634

109, 117,
117, 117,
117, 125

2318D208

85, 87,
87, 93

2318D240

87

26560904

159, 161

3274A003

65

33225414

135

33532129

131, 131,
133, 135,
159, 159

Description

Part No.

Page

3571C041

109

3575K006

61

4127A033

107

OIL PRESSURE
SWITCH

2848A013

149

OIL PUMP

4132F057

33

OIL SEPARATOR

3771K005

67

OLIVE

0566004

137

0566007

107

33811112

137, 147

33811113

27

33811114

131, 131,
133, 135,
135, 159,
159

33812116

61

3381A002

147

2116087

17

PIN

33532148

147

2900A009

45

O RING

2415B152

81

2900A011

45

OIL COOLER

2486A972

71

PIPE - BREATHER

3573A006

65

2486A993

75

PIPE - COOLANT

2483A032

75

OIL COOLER KIT

U5MK0633

13

2483A033

75

OIL FILLER CAP

4142X099

67

3475A002

157

OIL FILTER

2654403

71

4122A049

133

OIL FILTER HEAD

4134E031

71

PIPE - FILTER TO
PUMP

OIL PIPE

2483A006

73

PIPE - FUEL

3435H012

137

2483A007

71

4122X004

159

3571C014

65

4124E095

147

Page 172

Parts Index

Description

Part No.

Page

PIPE - FUEL INJ NO


1 CYL

3525A081

39

PIPE - FUEL INJ NO


2 CYL

3525A082

39

PIPE - FUEL INJ NO


3 CYL

3525A083

39

PIPE - FUEL INJ NO


4 CYL

3525A084

39

PIPE - FUEL INJ NO


5 CYL

3525A085

39

PIPE - FUEL INJ NO


6 CYL

3525A086

39

PIPE - LEAK OFF

3558X021

PIPE - LIFT PUMP


TO FILTER

Description

Part No.

Page

3621X007

141

3623K007

79

3654W003

141

4148K016

101

0650203

151

0650204

129, 159,
159

0650507

27

0650540

25

0650586

103

51

0650594

149

4125V012

131

0650710

17, 25

PIPE - OIL

3571C045

33

2431131

49

PIPE - OIL SUCTION

3575K015

61

2431154

25, 79

PISTON COOLING
JET

3861A027

17

2431A016

61

2431A054

25, 163

PISTON KIT

U5LF0019

15, 21

2485A013

65

U5LF0020

15, 21

2485A204

17

U5LF0021

15, 21

2487096

61

U5LF0022

15, 21

2487204

53

U5LF0023

15, 21

2487207

145

U5LF0024

15, 21

2487A018

29, 61

PISTON RING KIT

4181A026

15, 15, 21

2487A452

53

PLATE

3241A021

31

26560907

159, 161

3241A025

29

26560909

159, 161

3272A033

29

3211A005

17

3617A001

65

3212P002

25

36212132

53

32161114

153

PLUG

Page 173

Parts Index

Description

Part No.

Page

Description

Part No.

Page

32168212

17

4115R305

27

32186405

61

ROCKER ARM
ASSEMBLY

32416119

17

4115R306

27

32417134

17

ROCKER SHAFT
ASSEMBLY

ZZ90057

11, 27

32417156

25

U7LR0003

27

32418122

17, 17, 17

ROCKER SHAFT
ASSY - MINOR

3774A004

17

ROCKER SHAFT
SPRING

31743108

27

4148K011

79

31744123

27

T406330

61

ROD

3251A001

71

32712726

33

28710255

89

3342A303

71

ROTOR - ELECTRIC
REPAIR

PRE-FUEL FILTER
ASSY

2656F810

159, 161

RUBBER

33546

153

26510354

119

PRE-FUEL FILTER
KIT

26560145

161

SAFETY AIR
FILTER
SCREW

0096803

55

PUSHROD

31434307

27

2182110

17

RADIATOR

2485B286

153

2233022

27

RECTIFIER

28710355

89

2311D039

17, 61

REGULATOR

28710252

89

2311E027

43

RELIEF VALVE

4138A017

17

2311F055

153

4138A033

33

2314C034

35

4138A035

71

2314C049

103

REPAIR KIT - LIFT


PUMP

ULPR0002

127

2314C369

153

REPAIR KIT WATER PUMP

U7LW0151

81

2314F003

31, 155

2314F036

29

RING

2417711

77

2314H002

26560902

161

33415356

125

33, 61,
75, 75,
93, 113,
147, 157,
157

PLUNGER

Page 174

Parts Index

Description

Part No.

Page

2314H003

29, 63,
65, 65,
69, 87,
107, 109,
131

2314H004

2314H005

2314H006

29, 29,
33, 33,
33, 61,
61, 71,
71, 79,
87, 93
29, 71,
87, 95,
127, 131,
153
41, 81,
81, 87

Description

Part No.

Page

2314J002

101, 113,
121, 129

2314J003

71, 71,
87, 93,
115, 129,
141, 141,
159

2314J004

53, 87,
87, 97,
101, 141,
159

2314J007

71

2314J008

153

2314J009

121

2314J011

29

2314H007

93

2314J013

79

2314H008

79, 83,
87, 87,
93, 113

2314J015

59

2314J019

115

2314H010

71, 83,
121

2314J039

111

2314H012

71

2314J049

111

2314H013

29, 87,
93, 95

2314J602

77

2314J603

53, 93

2314H015

71, 79, 81

2314J606

29

2314H017

87

2314J607

27

2314H019

71

2314K159

71, 71

2314H020

61, 61

2314K161

33, 153

2314H032

101, 143

2314N043

81

2314H034

29, 61

32114145

27

2314H102

53, 113

3212V001

71

2314J001

153

32166219

25

32166221

25

Page 175

Parts Index

Description

Part No.

Page

25

2415H549

101

32166329

17

2418F603

75

3218H006

113, 113

26560903

159, 161

26560916

161

26560905

159, 161

3311A042

41

26560917

161

33813131

41

26560918

161

33817135

65

26560923

159, 161

36843154

53

3688X008

75

SEAL - FRONT END


OIL

2418F436

29

2418F701

19

SEAL - INJECTOR

3311A043

41

2418F703

15, 15

SEAL - O RING

2415638

77

33817117

25, 25

2415715

61, 165

SEAL - VALVE
STEM

2415731

65, 67

SEAL - WATER
OUTLET

3687W017

83

2415A053

165

SEAT

32712111

33

2415A076

79

SENDER

2848A102

151

2415A093

29, 165

SHAFT

3271H004

17

2415A131

67

3271H005

17

2415B121

69, 165

SHIELD

3781N013

31

2415B155

81, 165

SHIM

3311K015

27

2415B402

71

YD39861

2415B436

71

SHORT ENGINE ASSEMBLY

11, 13,
15, 15

2415H031

71

YD39865

15

2415H032

165

3112A005

23

2415H493

67

3112E005

21

2415H494

81, 165

0330819

143

2415H503

101

0920469

17

2415H507

43

33115117

153

SEAL

Page 176

Part No.

Page

32166222

Description

SEAL - REOS
HOUSING

SMALL END BUSH

SPACER

Parts Index

Description

Part No.

Page

77

2313M085

109

3312K305

93

2313M378

117

33135115

153

2313M380

117

33135413

131

2313M387

117, 117

33246117

113, 121

3787H403

61

33813129

41

4145H079

11

3623H006

71

SUNDRY KIT

28710260

89

SPEED SENSOR

2868A006

47

SUPPORT BRACKET

3651A007

113

SPRING

31744151

33, 71

TAPPET

3142U031

27

STARTER MOTOR

2873K621

57

TERMINAL KIT

28710261

89

2873K632

57

THERMOSTAT

2485613

79

STARTER RING
GEAR

31162121

55

THERMOSTAT
HOUSING

3771K121

79

STATOR

28710258

89

THIMBLE

33142111

17

28710353

89

THRUST PLATE

32418313

77

3612T004

153

33153121

29

3641V011

153

THRUST SPACER

3612A003

105

3641V012

153

THRUST WASHER

3112X011

29

2313C078

57

31137312

21

2313F059

113

31137322

21

2313F068

113

31137551

21

2313F079

125

31137561

21

2313H242

85

3716C242

31

2313H331

27

3716C522

11, 29

2313M059

35

TIMING COVER

4142A171

11

2313M060

71

4142A143

29

2313M064

71

TIMINGGEAR
COVER

2313M082

109

TUBE ASSEMBLY

3577A125

61

STAY

STUD

Part No.

Page

3311X002

Description

SUMP

TIMING CASE

Page 177

Parts Index

Description

Part No.

Page

TURBOCHARGER

2674A441

UNION

Part No.

Page

105

2415D002

75, 75

0206008

107

2415D051

35

UNION NUT

33225412

137, 147

2415D053

103

VALVE

26510350

119

2415D108

17

VALVE COLLET

33173108

25, 25

26560911

161

VALVE GUIDE

3343F041

25

33117127

55

3343J021

25

33117434

27

VALVE SPRING
INNER

31744133

25, 25

33123125

29

33124118

153

VALVE SPRING
OUTER

31745122

25, 25

33134113

61, 61,
61, 61

VALVE SPRING
WASHER

33415118

25, 25

3321A003

29

WASHER

0920009

65, 153

K134AF01

35

0920156

61, 61

3475X012

155, 155

0920433

63

3475X013

155

0920467

113

WATER PUMP

U5MW0160

81

0920471

153

WATER PUMP EXCHANGE

U5MW0160R

81

0920497

87, 87

WEDGE

2900A003

45

2131A008

87, 87,
93, 93

WOODRUFF KEY

0500012

21, 29, 29

2131A010

87, 153,
153

2134A010

153, 153

2411A024

71

2411D007

51

2411D010

137, 137

2411D013

129, 159,
159

2411D016

151

Page 178

Description

WATER PIPE

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