Week 1 Quai Dang

SCADA
Chapter I
Instructor
Phm Vit Cng

Dept. of Control & Automation
Ho Chi Minh City Univ. of Tech.
Email: pvcuong@hcmut.edu.vn
Hand phone: 0934 404 353
Truong Dinh Chau, Ho Chi Minh City Univ. of Tech.
Aims
For engineers in the area of control engineering,
automation and electrical engineering
Conceptions of Supervisory Control And Data
Acquisition (SCADA) system
Structures, components of HMI/SCADA systems,
SCADA overview
Popular SCADA packages
Chapter Outline
Conceptions
Components of SCADA systems
Functions of SCADA
SCADA vs. DCS
Citect
Conceptions
Truong
Truong
Dinh
Dinh
Chau,
Chau
Conceptions
Supervisory Control Conception
Supervisory Control vs. Automation Control
Actuator
Automatic control is applied in local

control loops
Loop: acquire data from
process/objects via sensors to PLC
CPU. PLC realizes defined control
algorithm and output the control
signals to process/objects via
actuators
Local control loop
Process
Sensor
PLC
Control
Converter
Speed
PLC
Motor
Conceptions
Supervisory Control vs. Automation Control
Without Supervisory Control

SETSPEED is fixed (e.g. 1500 RPM)
START/STOP the MOTOR locally
Conceptions
Supervisory Control uses HMI
With Supervisory Control

SETSPEED is flexible changed
The MOTOR can be start/stop from PC
Conception
SCADA
SCADA Supervisory Control And Data Acquisition

Supervision, Control And Data Acquisition
Real-time DAQ
Processing
Archives
Monitoring
Control
Components
Truong
Truong
Dinh
Dinh
Chau,
Chau

Traditional SCADA
truyn thng
Traditional components:
RTU
MTU
CS
terminal : thit b u cui
Operator
Master
Terminal
Unit
(MTU)
Communication
System (CS)
Remote
Terminal
Unit
(RTU)
Process
process
Internet
Internet
sensor
process
PLC
Router
Router
sensor
operator
sensor
CS
MTU
RTU
process

Modern SCADA
ph
chnh
SCADA Primary
SCADA Standby
Switch
HMI
Hot Standby
Process Application Controllers
Switch
Remote IOs
Components: thnh phn

Field devices
Remote I/Os
PACs, PLCs
Communication systems
HMIs
SCADA primary, SCADA standby
SCADA clients
Instruments
Example of SCADA systems

Simple SCADA system
SCADA software
PLC
Example of SCADA systems

Complex SCADA system
phc tp
Enterprise
doanh nghip
Plant
ERP System
Manufacturing
Execution
System
Historian
Batch System
dng c
ProcessRedundant
System
Engineering
Station
Servers
Operator Clients
Hot-Standby
Controller
PAC
Safety
Controller
PAC
Plant Floor HMI
Field
Remote IO
Distributed IO
Drive
Smart Instrumentation
Motor
Starter
Remote IO
Motor
Protection
Energy
Monitoring
iPMCC
Remote Site
nguyn tc
Design principle of SCADA software

2 part of SCADA software
PLC independent part c lp
Connecting with PLC part
thnh phn
2 components of SCADA software

Design tool creates SCADA applications
Runtime engine runs the SCADA applicatios
Functions
Truong
Truong
Dinh
Dinh
Chau,
Chau
Functions of SCADA systems

thu c
Information data acquisition from controllers located in the
low level
thu c
kho
Saving the obtained data in storages
Processing of obtained information
Graphical interpretation hin th ha
Receiving command from operator and transfer them to
controllers nhn lnh t b iu khin v truyn chng n ...
Event registration regarding to control process and personal
actions to s kin lin kt vi kim sot qu trnh v hnh vi con ngi
thng bo
phng nga
Prevention or notification about events and alarms
Reporting bo co
chuyn i
doanh nghip
t ng ha
Data exchange with enterprise automated control systems
Direct automatic control of control processes
k thut
Technical keywords of SCADA
Graphics displays
Tag
Alarms, Events
Trends: Real-time, historical
Report
I/O driver
I/O server
Real-time
Multitasking a chc nng
Openness
Scalability kh nng m rng
Data access truy cp d liu
Database c s d liu
Networking mng
Fault tolerance and redundancy nhn li v d phng
Client/server distributed processing x l phn tn
in hnh
nhim v
Typical tasks in SCADA systems

Input/output task
giao din
This program is the interface between the control and
mn hnh monitoring system and the plant floor. nn my
Alarm task
This manages all alarms by detecting digital alarm points and
comparing the values of analog alarm points to alarm
thresholds. ngng alarm
Trends task
mn hnh
The trends task collects data to be monitored over time.
Reports task
Reports are produced from plant data. These reports can be
periodic, event triggered or activated by the operator.
nh k
kch
Display task
This manages all data to be monitored by the operator and all
control actions requested by the operator.
yu cu
phn chia
cu trc
Distributed architecture of SCADA systems

Logical architecture
cu trc logical
Distributed architecture of SCADA systems

Physical architecture
cu trc vt l
c nhn
nhim c, cng vic
Individual tasks may be enabled on a single server

or distributed using a Client/Server architecture
Report Server
Trend Server
Client
Alarm Server
I/O Server
Report Server
Alarm Server
Trend Server
I/O Server
Client
SCADA vs. DCS
Truong
Truong
Dinh
Dinh
Chau,
Chau
SCADA vs. DCS

qu trnh
nh hng
thu thp, mua li
1. DCS is process oriented, while SCADA is data acquisition

oriented.
trng thi
hng s kin
2. DCS is process state driven, while SCADA is event driven.

x l hot ng
3. DCS is commonly used to handle operations on a single

thch hp
locale, while SCADA is preferred for applications that are
spread over a wide geographic location.
lan trn
4. DCS operator stations are always connected to its I/O, while

mong i
SCADA is expected to operate despite failure of field
bt chp
li
trng giao tip
communications.
Engineering a Process System in SCADA

The Mapping
SCADA Primary
SCADA Standby
Switch
Hot Standby
Switch
Remote IOs
Engineer plans for mapping between the SCADA

Systems and Controllers.
Instruments

The Controllers
SCADA Primary
SCADA Standby
Switch
Hot Standby
Switch
Remote IOs
Engineer programs the controllers.
Instruments

The Remote Input Outputs
SCADA Primary
SCADA Standby
Switch
Engineer configures and programs

Remote Input Outputs.
Hot Standby
Switch
Remote IOs
Instruments

The Instruments
SCADA Primary
SCADA Standby
Switch
Hot Standby
Switch
Remote IOs
Engineer configures all the instruments.

thit b
Instruments

The SCADA Systems
SCADA Primary
SCADA Standby
Switch
Hot Standby
Switch
Remote IOs
Engineer programs the SCADA systems.
Instruments

The Communication and Mapping Validation
SCADA Primary
SCADA Standby
Switch
Hot Standby
Switch
Remote IOs
xc nhn
Engineer validates the mapping

between SCADA to Controllers and
down to instruments.
Instruments
The DCS Method

Engineering with DCS
Server
SCADA Primary
SCADA Standby
Switch
Hot Standby
Workstation
Switch
Remote IOs
thc hin
For a DCS implementation, a

DCS Server and some
my trm workstations are attached to
nh km
the network.
Instruments
The DCS Method

Engineering with DCS
DCS Server
SCADA Primary
SCADA Standby
Switch
Hot Standby
Engineering Clients
Switch
Remote IOs
Once the project is done, we

trin khai Deploy the configurations
down to the elements of the
entire system.
ton th h thng
Instruments
Popular SCADA
Truong
Truong
Dinh
Dinh
Chau,
Chau

SCADA packages
Company
Citect
Schneider Electric /Ci Technology
InTouch
Invensys
ClearSCADA
Control Microsystems
PowerLogic SCADA
Schneider Electric /Ci Technology
Vijeo Designer
Schneider Electric
RSView32
Rockwell Automation
iFIX
Intellution
WinCC
Siemens
Genesis32
Iconics
Citect
Truong
Truong
Dinh
Dinh
Chau,
Chau
Citect is the one of the worlds largest industrial automation software
Management
buyout
Founded in 1973
as Control
Instrumentation
1973
1985 - 1987
Company publicly
listed on Australian
Stock Exchange
250 SCADA
licences sold before
release
1989
Develop & released

Citect for DOS
Citect Corp Ltd
1990 - 1992
1997
Develop & released

Citect for Windows
New offices in
Germany, UK, Africa,
France, Singapore,
Japan, India
1998 - 2000
Developed multiple
products
Founded in 1973
180,000+ licenses sold
Emerging player in the MES market with key
blue chip clients globally
23 Global offices
450+ Employees
80+ Channel Partners in 50+ countries
500+ Integration Partners
Strong Engineering (PS) capabilities
2006 Acquisition by Schneider
2001 - 2006
Schneider invests
Citect spearheads
software
development
2007
ring
cng ngh
Specific Technologies for Energy Monitoring
Open
m rng cu trc
True Client-Server Scalable Architecture
Integrated Platform tch hp nn tng
Clustering phn nhm
Full Redundancy d phng y
Performance hiu sut, hiu qu
Trending xu hng
Flexibility nh
Open
Client-Server Architecture
Integrated Platform
Clustering
Full Redundancy
Performance
Trending
Flexibility
Citect Connectivity
180+ Hardware drivers included
for all major hardware platforms
Open connectivity in and out of
the Control system
OPC Client & Server

API Connectivity
Active X
DDE Client & Server
ODBC Client & Server
OLE-DB
WEB client
Harris
Schneider
Opto
Transmitton
ABB
BHP
Data
Fischer
Moeller
Instrumentation
Electronics
22Controls
&Controls
Porter
Automation (Modicon)
Johnson
Hewlett
Packard
Schneider
Philmac
Triconex
ACI
Bosch
Delta
Fisher
Moore
Tau
and
Industries
Corporation
Automation
Paykel
(Square D)
Kaye Instruments
Hitachi
Schneider
Phoenix
Unidata
Action
Bristol
Detroit
Fisher
Moore
Controls
Products
Babcock
Diesel
Contact
Automation
Corporation
(Telemecanique)
Keyence
Honeywell
Motorola
Siemens
PLC
Universal
Advantech
Campbell
Deutsche
Fluke
Direct
Bergbau
Scientific
Instruments
(Koyo) Technik
Inc Corporation
GmbH
Leeds
& Northrup
HWT
Sixnet
Reliance
UTICOR
Alfa
Cegelec
Eberle
Foxboro
MOX
Laval
Products
Technology
Electric
Automation
LG Industrial
Solutions
Hyundai
heavy industries
Softing
Rosemount
Vikingegaarden
Allen
Clipsal
Echelon
Fuji
MTL
Electric
Industries
Bradley
AG
Magna-Controls
ICON
Control
Systems
Sprecher
RTP
VIPA
Ampcontrol
Colby
Elpro
Ganter
National
Technologies
Demag
Instruments
& Schuh
Matsushita
Idec
Izumi
Steeplechase
SAAB
Weidmuller
April
Contemporary
Elsag
GE
Nematron
Bailey Control Systems
Mauell
Innotech
NJ
TANO
SAIA
Westinghouse
B
Contec
Emerson
GE
&International
Fanuc
R Automation
Systems
Measurex
Intech
Telefrang
Samsung
Woojin
Baker
Control
Engage
GEC
Omnitronics
Hughes
Networks
Microsystems
Microwave
Networks Inc
Intelligent
Instrumentation
Toshiba
Schlage
Yokogawa
Barber
Control
Enron
GEC
Omron
Alsthom
Coleman
Techniques
Electronics
Minidata
Intuitive
Zworld Technologies
Beckhoff
Danfoss
Eurotherm
Giddings
Lewis
International
Open
Integrated Platform
Clustering
Full Redundancy
Performance
Trending
Flexibility
Mori Towers Roppongi Hills
Roppongi Hills is the cultural center in midtown Tokyo,

a symbol of contemporary Japan.
The project, covering approximately 11 hectares, with a total floor

area of 724,000m2, is the largest redevelopment project in Japan.
Worlds largest OPC system ~500,000 tags
Open
Integrated Platform
Clustering
Full Redundancy
Performance
Trending
Flexibility
Display Client Task
Display Client Task

Always a Client
Client
is always a client
Client
Client
Client
Server
Trend Server Task

Server
Client
Alarm Server Task

Client
Server
Trend, Alarm, and

Report Tasks are clients
to the I/O Server(s) and
servers to the Display
Clients
Report Server Task

Client
I/O Server Task

Always a Server
I/O Server Task is

always a server
Scalable Architecture?
m rng
Display Client Task
Display Client Task
Display Client Task
Display Client Task
Trend Server Task

Trend Server Task
Alarm Server Task

Alarm Server Task
Report Server Task

Report Server Task
I/O Server Task

I/O Server Task
Display Client Task
Scalable Performance
Olympic Dam - Western Mining Corporation
The worlds largest windows based SCADA installation
Over 750,000 real world controller data points

24 month project completed in 18 months
> 42 engineers (peak manning levels)
> 2000 Vijeo Citect pages
> 300 PLCs & drives
100 Vijeo Citect Clients
US$18M turnkey project scope
Proven Reliability
Largest Diamond Mine in the World
Original Citect for Windows
Installation Number 1
Installed 1992 Windows 3.1

Large System
30% of worlds diamonds
33 PLCs
33,000 digital I/O points
16,000 analog I/O
11,500 alarms
50 operator interfaces
Upgraded overtime to recent Citect and

MS Windows versions.
24/365 Operations
No Downtime - EVER
Open
Integrated Platform
Clustering
Full Redundancy
Performance
Trending
Flexibility
Graphics
Sungai Semenyih Water Supply Scheme
13 Modicon PLCs
3 servers, 4 clients
Online Access to all Loop

Parameters
Strong industry experience
Metals & Mining

Oil & Gas
Cement
Glass
Power, Utilities & Generation
Pulp & Paper
Transportation
Water & Wastewater
Aerospace & Defence

Automotive
Building Automation
Chemical
Electronics
Pharmaceutical
Food and Beverage
Machinery &
Manufacturing

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SCADA

Phm Vit Cng

Truong Dinh Chau, Ho Chi Minh City Univ. of Tech.

Popular SCADA packages

Truong Dinh Chau, Ho Chi Minh City Univ. of Tech.

Truong Dinh Chau, Ho Chi Minh City Univ. of Tech.

Automatic control is applied in local

Truong Dinh Chau, Ho Chi Minh City Univ. of Tech.

Without Supervisory Control

Truong Dinh Chau, Ho Chi Minh City Univ. of Tech.

With Supervisory Control

SCADA Supervisory Control And Data Acquisition

Truong Dinh Chau, Ho Chi Minh City Univ. of Tech.

Components of SCADA systems

terminal : thit b u cui

Truong Dinh Chau, Ho Chi Minh City Univ. of Tech.

Components of SCADA systems

Components: thnh phn

Example of SCADA systems

Example of SCADA systems

Truong Dinh Chau, Ho Chi Minh City Univ. of Tech.

Design principle of SCADA software

2 components of SCADA software

Truong Dinh Chau, Ho Chi Minh City Univ. of Tech.

Functions of SCADA systems

Information data acquisition from controllers located in the

Truong Dinh Chau, Ho Chi Minh City Univ. of Tech.

Technical keywords of SCADA

Truong Dinh Chau, Ho Chi Minh City Univ. of Tech.

Typical tasks in SCADA systems

Truong Dinh Chau, Ho Chi Minh City Univ. of Tech.

Distributed architecture of SCADA systems

Truong Dinh Chau, Ho Chi Minh City Univ. of Tech.

Distributed architecture of SCADA systems

nhim c, cng vic

Individual tasks may be enabled on a single server

Truong Dinh Chau, Ho Chi Minh City Univ. of Tech.

SCADA vs. DCS

SCADA vs. DCS

thu thp, mua li

1. DCS is process oriented, while SCADA is data acquisition

2. DCS is process state driven, while SCADA is event driven.

3. DCS is commonly used to handle operations on a single

4. DCS operator stations are always connected to its I/O, while

Truong Dinh Chau, Ho Chi Minh City Univ. of Tech.

Engineering a Process System in SCADA

Engineer plans for mapping between the SCADA

Truong Dinh Chau, Ho Chi Minh City Univ. of Tech.

Engineering a Process System in SCADA

Engineer programs the controllers.

Truong Dinh Chau, Ho Chi Minh City Univ. of Tech.

Engineering a Process System in SCADA

Engineer configures and programs

Truong Dinh Chau, Ho Chi Minh City Univ. of Tech.

Engineering a Process System in SCADA

Engineer configures all the instruments.

Truong Dinh Chau, Ho Chi Minh City Univ. of Tech.

Engineering a Process System in SCADA

Engineer programs the SCADA systems.

Truong Dinh Chau, Ho Chi Minh City Univ. of Tech.

Engineering a Process System in SCADA

Engineer validates the mapping

Truong Dinh Chau, Ho Chi Minh City Univ. of Tech.