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ORDER NO.

MD0808002CE
A6

CD Stereo System
SA-AK960P
Colour
(K)... Black Type

Notes: This model’s CD mechanism changer unit is CRS1. Please refer to the original Service Manual
(Order No. MD0509368C0) for this mechanism.

Specifications
I AMPLIFIER SECTION 87.5 to 108.0 MHz
RMS output power (100 kHz step)

Front Ch 200 W per channel (7 Ω), 1 kHz, Sensitivity 4.0 µV (IHF)


10% THD S/N 26 dB 2.2 µV
Subwoofer Ch 240 W per channel (7 Ω), 100 Hz, Antenna terminal(s) 75 Ω (unbalanced)
10% THD Amplitude Modulation (AM)
Total RMS Dolby Digital mode 880 W Frequency range 520 to 1710 kHz (10 kHz step)
power
Phone jack
FTC Output Power Stereo mode
Terminal Stereo, 3.5 mm (1/8”) jack
Front Ch (both ch driven) 190 W per channel (7 Ω), 100 to
MIC jack
12 kHz, 10% THD
Sensitivity 0.7 mV, 1.2 kΩ
Subwoofer Ch 220 W per channel (7 Ω), 40 to
100 Hz, 10% THD Terminal Mono, 3.5 mm (1/8”) jack (1
system)
Total FTC Stereo mode power 820 W
Music Port (Front)
I FM/AM TUNER, TERMINALS SECTION
Sensitivity 100 mV, 4.7 kΩ
Preset station FM 20 stations
Terminal Stereo, 3.5 mm (1/8”) jack
AM 15 stations
USB Port
Frequency Modulation (FM)
USB standard USB 2.0 full speed
Frequency range 87.9 to 107.9 MHz
(200 kHz step)

© 2008 Matsushita Electric Industrial Co. Ltd.. All


rights reserved. Unauthorized copying and
distribution is a violation of law.
SA-AK960P

Media file format support MP3 (*.mp3) Frequency response (CD-Audio) 4 Hz to 20 kHz
USB device file system FAT12, FAT16, FAT32 S/N ratio (CD-Audio) 95 dB
USB port power 500 mA (Max) Dynamic range (CD-Audio) 93 dB
I CASSETTE DECK SECTION Total harmonic dist. (CD-Audio) 0.005%
Track system 4 track, 2 channel I GENERAL
Heads Power supply AC 120 V, 60 Hz
Record/playback Solid permalloy head Power consumption 240 W
Erasure Double gap ferrite head Dimensions (W x H x D) 250 x 331.5 x 358 mm (9-7/8” x
Motor DC servo motor 13-1/16” x 14-1/8”)

Recording system AC bias 100 kHz Mass 8.3 kg (18.3 lb)

Erase system AC erase 100 kHz Operating temperature range 0°C to +40°C (+32°F to +104°F)

Tape speed 4.8 cm/s (1-7/8 ips) Operating humidity range 35% to 80% RH (no condensation)

Overall frequency response (+3 dB, -6 dB) at DECK OUT Power consumption in standby 0.2 W (Approx.)
mode
Normal 35 Hz to 14 kHz
I SYSTEM
S/N Ratio 50 dB (A-WTD)
SC-AK960 (P) Music center: SA-AK960 (P)
Wow and flutter 0.18% (WRMS)
Front speakers: SB-PF960 (GCP)
Fast forward and rewind time Approx. 120 seconds with
Surround speakers: SB-PS960 (GCP)
C-60 cassette tape
Subwoofer 1: SB-WAK860 (GCP)
I DISC SECTION
Subwoofer 2: SB-WAK960 (GCP)
Disc played [8 cm (3”) or 12 cm (5”)]
For Information on speaker system, plesae refer to the original
(1)CD-Audio (CD-DA)
Service Manual (Order No. MD0707024CE) for SB-PF960GCP-K,
(2)CD-R/RW (CD-DA, MP3* formatted disc) (Order No. MD0707025CE) for SB-PS960GCP-K, (Order No.
(3)MP3* MD0707026CE) for SB-WAK960GCP-K & (Order No.
*MPEG-1 Layer 3, MPEG-2 Layer 3 MD0707022CE) for SB-WAK860GCP-K.

Pick up This model uses CRS1 mechanism (CD changer mechanism)

Wavelength 785 nm Note:

Laser power CLASS 1 1. Specifications are subject to change without notice. Mass and
dimensions are approximate.
Audio output (Disc)
2. Total harmonic distortion is measured by the digital spectrum
Number of channels (FL, FR, SL, SR, SW) 4.2 ch
analyzer.
Audio performance (measurement at: CD out terminal)

CONTENTS
Page Page
1 Safety Precautions 3 11 Adjustment Procedures 65
2 Prevention of Electro Static Discharge (ESD) to 12 Voltage Measurement & Waveform Chart 67
Electrostatically Sensitive (ES) Devices 5 13 Wiring Connection Diagram 73
3 Precaution of Laser Diode 6 14 Block Diagram 75
4 Handling Precautions For Traverse Unit 7 15 Notes Of Schematic Diagram 83
5 Handling the Lead Free Solder 9 16 Schematic Diagram 85
6 Operation Procedures 10 17 Printed Circuit Board 99
7 Self diagnosis and special mode setting 14 18 Illustration of IC’s, Transistors and Diodes 107
8 Assembling and Disassembling 24 19 Terminal Function of IC’s 108
9 Service Fixture and Tools 56 20 Exploded Views 111
10 Service Position 57 21 Replacement Parts List 115

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SA-AK960P

1 Safety Precautions
1.1. General Guidelines
1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
2. After servicing, ensure that all the protective devices such as insulation barriers, insulation papers shields are properly installed.
3. After servicing, check for leakage current checks to prevent from being exposed to shock hazards.

(This “Safety Precaution” is applied only in U.S.A.)


1. Before servicing, unplug the power cord to prevent an electric shock.
2. When replacing parts, use only manufacturer’s recommended components for safety.
3. Check the condition of the power cord. Replace if wear or damage is evident.
4. After servicing, be sure to restore the lead dress, insulation barriers, insulation papers, shields, etc.
5. Before returning the serviced equipment to the customer, be sure to make the following insulation resistance test to prevent the
customer from being exposed to a shock hazard.

1.1.1. Leakage Current Cold Check


1. Unplug the AC cord and connect a jumper between the two prongs on the plug.
2. Using an ohmmeter measure the resistance value, between the jumpered AC plug and each exposed metallic cabinet part on
the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the
chassis, the reading should be between 1MΩ and 5.2Ω.
When the exposed metal does not have a return path to the chassis, the reading must be .

1.1.2. Leakage Current Hot Check


1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.
2. Connect a 1.5kΩ, 10 watts resistor, in parallel with a 0.15µF capacitors, between each exposed metallic part on the set and a
good earth ground such as a water pipe, as shown in Figure 1.
3. Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor.
4. Check each exposed metallic part, and measure the voltage at each point.
5. Reverse the AC plug in the AC outlet and repeat each of the above measurements.
6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent) may
be used to make the hot checks, leakage current must not exceed 1/2 milliamp. should the measurement is outside of the limits
specified, there is a possibility of a shock hazard, and the equipment should be repaired and re-checked before it is returned
to the customer.

Fig. 1

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SA-AK960P

1.2. Before Repair and Adjustment


Disconnect AC power, discharge Power Supply Capacitors C5171, C5172, C5920, C5940, C5950, C5101 and C5104 through a
10Ω, 1W resistor to ground.
DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices.
After repairs are completed, restore power gradually using a variac, to avoid overcurrent.

• Current consumption at AC 120 V, 60 Hz in NO SIGNAL mode (at volume min in FM Tuner mode) should be ~1000 mA.

1.3. Protection Circuitry


The protection circuitry may have operated if either of the following conditions are noticed:
• No sound is heard when the power is turned on.
• Sound stops during a performance.
The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are
"shorted", or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used.
If this occurs, follow the procedure outlines below:
1. Turn off the power.
2. Determine the cause of the problem and correct it.
3. Turn on the power once again after one minute.
Note:
When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again.

1.4. Safety Part Information


Safety Parts List:
There are special components used in this equipment which are important for safety.These parts are marked by in the
Schematic Diagrams & Replacement Parts List. It is essential that these critical parts should be replaced with manufacturer’s
specified parts to prevent shock, fire or other hazards. Do not modify the original design without permission of manufacturer.
Table 1
Reference No. Part No. Part Name & Description Remarks
11 RGRX0068E-A REAR PANEL [M]
A2 K2CB2CB00021 AC CORD [M]
JK5950 K2AA2B000007 AC INLET [M]
T5950 G4CYAYY0 0186 MAIN TRANSFORMER [M]
T5951 G4C2AAJ00005 BACK UP TRANSFORMER [M]
F1 K5D802APA008 FUSE [M]
L5950 ELF15N035AN LINE FILTER [M]
RL5950 K6B1AEA00003 POWER RELAY [M]
Z5950 ERZV10V511CS ZENER [M]
FP5950 K5G402AA0002 FUSE PROTECTOR [M]
31 RKMV0071A-KJ TOP CABINET [M]
360 RAE0165A-V TRAVERSE [M]
PCB7 REPX0610B TRANSFORMER P.C.B. [M] (RTL)
R5950 ERC12UGK335D 3.3M 1/2W [M]

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SA-AK960P

2 Prevention of Electro Static Discharge (ESD) to


Electrostatically Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and
semiconductor “chip” components. The following techniques should be used to help reduce the incidence of component damage
caused by electro static discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductor-equiped assembly, drain off any ESD on your
body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap,
which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equiped with ES devices, place the assembly on a conductive surface such as aluminium
foil, to prevent electrostatic charge build up or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder remover device. Some solder removal devices not classified as “anti-static (ESD protected)” can
generate electrical charge to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most
replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminium foil or
comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be installed.
Caution
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize body motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing
together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to
damage an ES device).

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SA-AK960P

3 Precaution of Laser Diode

CAUTION :
This product utilizes a laser diode with the unit turned "on", invisible laser radiation is emitted from the pickup lens.
Wavelength: 785 nm (CD)
Maximum output radiation power from pickup: 100 µW/VDE
Laser radiation from the pickup unit is safety level, but be sure the followings:
1. Do not disassemble the pickup unit, since radiation from exposed laser diode is dangerous.
2. Do not adjust the variable resistor on the pickup unit. It was already adjusted.
3. Do not look at the focus lens using optical instruments.
4. Recommend not to look at pickup lens for a long time.

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4 Handling Precautions For Traverse Unit


The laser diode in the traverse uint may break down due to potential difference caused by the static electricity of clothes or our
human body.
So, be careful of electrostatic breakdown during repair of the traverse unit.
• Way of handling the traverse unit
1. Do not subject the traverse unit to static electricity as it is extremely sensitive to electrical shock.
2. To prevent the breakdown of the laser diode, an antistatic shorting pin is inserted into the flexible board (FFC board).
3. Do not to apply excessive stress to the flexible board (FFC board). When removing or connecting the short pin, finish the job
in as short time as possible.
4. Do not turn the variable resistor for laser power adjustment. (It is pre-adjusted during production time)

Fig 4.1

Grounding for electrostatic breakdown prevention


1. Human body grounding
Use the anti-static wrist strap to discharge the static electricity from your body.
2. Work table grounding
Put a conductive material (sheet) or steel sheet on the area where the traverse unit is place, and ground the sheet.

Caution :
The static electricity of your clothes will not be grounded through the wrist strap. So, take care not to let your clothes touch the
traverse unit.
Caution when replacing the Traverse Unit
The traverse unit has a short point shorted with solder to protect the laser diode against electrostatics breakdown. Be sure to
remove the solder from the short point before making connections.

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SA-AK960P

Fig 4.2

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SA-AK960P

5 Handling the Lead Free Solder


5.1. General description about Lead Free Solder (PbF)
The lead free solder has been used in the mounting process of all electrical components on the printed circuit boards used for this
equipment in considering the globally environmental conservation.

The normal solder is the alloy of tin (Sn) and lead (Pb). On the other hand, the lead free solder is the alloy mainly consists of tin
(Sn), silver (Ag) and Copper (Cu), and the melting point of the lead free solder is higher approx.30 degrees C (86°F) more than that
of the normal solder.

Definition of PCB Lead Free Solder being used


The letter of “PbF” is printed either foil side or components side on the PCB using the lead free solder.
(See right figure)

Service caution for repair work using Lead Free Solder (PbF)
• The lead free solder has to be used when repairing the equipment for which the lead free solder is used.
(Definition: The letter of “PbF” is printed on the PCB using the lead free solder.)
• To put lead free solder, it should be well molten and mixed with the original lead free solder.
• Remove the remaining lead free solder on the PCB cleanly for soldering of the new IC.
• Since the melting point of the lead free solder is higher than that of the normal lead solder, it takes the longer time to melt
the lead free solder.
• Use the soldering iron (more than 70W) equipped with the temperature control after setting the temperature at 350±30
degrees C (662±86°F).
Recommended Lead Free Solder (Service Parts Route.)
• The following 3 types of lead free solder are available through the service parts route.
RFKZ03D01K-----------(0.3mm 100g Reel)
RFKZ06D01K-----------(0.6mm 100g Reel)
RFKZ10D01K-----------(1.0mm 100g Reel)

Note
* Ingredient: Tin (Sn), 96.5%, Silver (Ag) 3.0%, Copper (Cu) 0.5%, Cobalt (Co) / Germanium (Ge) 0.1 to 0.3%

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SA-AK960P

6 Operation Procedures
6.1. Main Unit Key Buttons Operation

6.2. Remote Control Key Buttons Operation

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6.3. Disc Information

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6.4. Using the Connecting to a portable audio equipment, other external


unit and Playing a USB Mass Storage Class Device

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7 Self diagnosis and special mode setting


This unit is equipped with features of self-diagnostic & special mode setting for checking the functions & reliability.

7.1. Service Mode Summary Table


The service modes can be activated by pressing various button combination on the main unit and remote control unit.Below is the
summary for the various modes for checking:
Player button Remote control button unit Application Note
[ ] -- Entering into Self-Diagnostic Mode Refer to the section,
+[ ] “7.2.1 Service Mode
Table 1 for more
information.
[ ] [4], [7] Entering into Doctor Mode Refer to the section,
“7.2.1 Service Mode
Table 1 for more
information.

Mode Remote control button unit Application Note


In Doctor Mode [4] Set for cold start when reset start is executed the next time Refer to the section,
“7.2.2 for more
information.
[Muting] Clock Setting Refer to the section,
“7.2.2 for more
information.
[0] Tape Eject Test Refer to the section,
“7.2.2 for more
information.
[DIMMER] All segment display for the FL Refer to the section,
“7.2.2 for more
information.
[DISC] CRS1 Inspection Refer to the section,
“7.2.2 for more
information.
[7] Volume 50 Setting check Refer to the section,
[8] Volume 41 Setting check “7.2.2 for more
[9] Volume 35 Setting check information.

7.2. Service Mode


7.2.1. Service Mode Table 1
Item FL Display Key Operation
Mode Name Description Front Key
Self -Diagnostic To enter into self 1. Select [TAPE, ] for TAPE mode (Ensure
Mode diagnostic checking for no TAPE inserted).
main unit.
2. Press and hold [STOP, I] button follow by
[ ].
To exit, press [ , POWER] button on main
unit or remote control.

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SA-AK960P

Item FL Display Key Operation


Mode Name Description Front Key
Doctor Mode To enter into Doctor (Display 1) In CD Mode:
Mode for checking of 1. Press [STOP, I] button on main unit follow
various items and by [4] and [7] on remote control.
displaying EEPROM and
To exit, press [ENTER] button on remote
firmware version.
control or press [ , POWER] button on main
unit or remote control.
Note: The micro-
processor version as
shown is an example. It
will be revise when there
is an updates.

FL display sequence
Display 1 → 2 1. The Check Sum of EEPROM and firmware
version will be display
* ROM correction.
** Firmware version No:

checksum : (Condition 1)

(a) If there is NO EEPROM header string OR


(b) If there is no EEPROM ( no data is
received by micro-processor) [NO] is
displayed.
checksum : (Condition 2)

If the version of the EEPROM does not match


or not working properly [NG] is display.
checksum : (Condition 3)

If the EEPROM version matches, checksum


[YYYY] is displayed.
(Display 2)

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SA-AK960P

7.2.2. Service Mode Table 2


Item FL Display Key Operation
Mode Name Description Front Key
Cold Start To activate cold start In doctor mode:
upon next AC power up. 1. Press [4] button on remote control.
To exit, press [ENTER] button on remote
control or press [ , POWER] button on main
unit or remote control.

Clock Setting To indicate that a clock In doctor mode:


Check time was set properly. 1. Press [MUTING] button on remote control.
To exit, press [ENTER] button on remote
control or press [ , POWER] button on main
unit or remote control.

Tape Eject Test To check on the tape In doctor mode:


eject function (For deck 1. Select [TAPE, ] for TAPE mode (Ensure
1/2) no TAPE inserted).
2. Press [0] button on remote control.
To exit, press [ENTER] button on remote
control or press [ , POWER] button on main
unit or remote control.
FL Display Test To check the FL In doctor mode:
segments display (All 1. Press [DIMMER] button on remote control.
segments will light up
To exit, press [ENTER] button on remote
and LED will blink at 0.5
control or press [ , POWER] button on main
second interval)
unit or remote control.

CRS1 inspection CRS1 inspection If operation without any error In doctor Mode:
operation: 1. Press [DISC] button on remote control.
1. Load TRAY 1 (Move
To exit, press [ENTER] button on remote
to PLAY position)
control or press [ , POWER] button on main
2. After that, TRAY 2 is unit or remote control.
open (TRAY 1 still in
LOAD condition) and
close.
If operation with error
3. Tray 1 is unloaded.
(Move to the STOCK
position)
4. Load TRAY 5 (Move
to PLAY position)
5. Tray 5 is unloaded.
(Move to the STOCK If NG, please refer to the original service
position) manual of changer unit CRS1.
6. Tray 1 is loaded.
(Move to the PLAY
position)
When step 1 to 6
operates normally without
any error, FL will display
[CHG OK]
Volume Setting To check for volume Display 1 In doctor mode:
setting during this mode. 1. Press [7] button on remote control.
To exit, press [ENTER] button on remote
control or press [ , POWER] button on main
unit or remote control.

Display 1 In doctor mode:


2. Press [8] button on remote control.
To exit, press [ENTER] button on remote
control or press [ , POWER] button on main
unit or remote control.

Display 1 In doctor mode:


3. Press [9] button on remote control.
To exit, press [ENTER] button on remote
control or press [ , POWER] button on main
unit or remote control.

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SA-AK960P

7.2.3. Service Mode Table 3


Item FL Display Key Operation
Mode Name Description Front Key
CD Changer To determine the In Self-Diagnostic mode:
Reliability Test reliability of CD Loading 1. Select [CD, / ] for CD mode.
(CRS 1) Unit.
2. Press [ ] button.
(For more information,
refer to section 7.2.4) To exit, press [ , POWER] button on main
unit or remote control.
(The tray will return to PLAY position and then
power off)

CD Test Mode Checking of CD In CD mode:


Operation. 1. Select [CD, / ] for CD mode.
2. Press and hold [STOP, I] button for 3
seconds follow by [ ].
To exit, press [ , POWER] button on main
unit or remote control.
CD Auto To check the CD auto In CD Test mode:
Adjustment adjustment result for 1. Press [0] button on remote control.
FLOCK, TLOCK and
To exit, press [ , POWER] button on main
CLVS.
unit or remote control.
FLOCK: Focus Lock.
TLOCK: Traverse Lock.
CLVS: Constant Linear
Velocity Speed.

Service Mode To unlock the traverse (Display 1) In TAPE mode:


(For traverse unit) unit for service. 1. With no cassette tape inserted.
FL display sequence
2. Press [STOP, I], [ ] button on main
Display 1 → 2
unit.
3. Press [SINGLE CHANGE] on main unit.
To exit, press [ , POWER] button on main
unit or remote control.
(Display 2)

7.2.4. Reliability Test Mode (CRS1 Mechanism)


Below is the process flow chart of ageing for the CD changer unit. (CRS1)

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7.3. Error code Table Display


Self-Diagnosis Function (refer Section 7.2) provides information on any problems occuring for the unit and its respective
components by displaying the error codes. These error code such as U**, H** and F** are stored in memory and held unless it is
cleared.
The error code is automatically display after entering into self-diagnostic mode.

7.3.1. Error Code Table for Deck Mechanism


Error Code Diagnosis Contents Description of error Automatic FL Display Remarks
H01 Mode switch Detection of switch for “On” For Deck Mechanism Unit (Deck 1/2)
abnormal (Plunger when the deck mechanism Press [ ] on main unit for
and capstan motor) is in the driving mode. next error.
Detection time at 1.6ms in 6 To exit, press [POWER] button on main
times interval unit. Normal operation shall executed
upon next powering on of the main unit.
H02 REC_INHFswitch Detection of switch for For Deck Mechanism Unit (Deck 1/2)
abnormal presence of the FORWARD Press [ ] on main unit for
recording tab when a next error.
cassette is loaded into the To exit, press [POWER] button on main
deck. Detection time is unit. Normal operation shall executed
20ms at 2 times interval. upon next powering on of the main unit.
H03 HALF switch Detection of switch for "ON" For Deck Mechanism Unit (Deck 1/2)
abnormal state when a casstte is Press [ ] on main unit for
loaded into the deck. next error.
Detection time is 20ms at 2 To exit, press [POWER] button on main
times interval. When no unit. Normal operation shall executed
cassette is loaded, it shall upon next powering on of the main unit.
be in "OFF" state

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SA-AK960P

Error Code Diagnosis Contents Description of error Automatic FL Display Remarks


F01 Reel pulse abnormal Detection of switch for the For Deck Mechanism Unit (Deck 1/2)
reel pulse signal toggling Press [ ] on main unit for
between high and low. next error.
To exit, press [POWER] button on main
unit. Normal operation shall executed
upon next powering on of the main unit.
F02 TPS abnormal Tape position detection For Deck Mechanism Unit (Deck 1/2)
signal. It is abnormal Press [ ] on main unit for
condition when the tape next error.
ends before the checking is To exit, press [POWER] button on main
completed unit. Normal operation shall executed
upon next powering on of the main unit.

7.3.2. Error Code Table For CD Changer Block

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7.3.3. Error Code Table For Power Supply

7.3.4. CRS1 Error Code display


CRS1 Error Code display
1. The errors that occured in CRS1 Mechanism can be recalled and displayed, in the order of the occurence under self-diagnostic
for procedures to enter this mode.
• Only the first 5 errors will be memorized (in backup memory). The subsequence error shall be ignored and not memorize.
For system with EEPROM as memory backup,memory space in EEPROM is neccesary.
2. To display all error code memorized
In CRS1 Self-Diagnostic mode, press [SINGLE CHANGE] to display subsequence error code.
It shall repeat after reaching error no. 5.
e.g.:
[1 _ _ _ _ I H M S] → [SINGLE CHANGE]
[2 _ _ _ _ I T O P] → [SINGLE CHANGE]
[3 _ _ _ _ H O M E] → [SINGLE CHANGE]
[4 _ _ _ _ L O A D] → [SINGLE CHANGE]
[5 _ _ _ _ _ U D D] → [SINGLE CHANGE]
3. To clear the error code memory
In CRS1 Self-Diagnostic mode, long press [SINGLE CHANGE] key (2s or more)

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SA-AK960P

8 Assembling and Disassembling


“ATTENTION SERVICER”
Be careful when disassembling and servicing.
Some chassis components may have sharp edges.

Special Note:

1. This model uses a CD changer mechanism unit (CRS1). In this following section does not contain the necessary
assembly and disassembly information except the assembly and disassembly of the traverse unit. Kindly refer to the
original service manual for the CD changer mechanism unit. (Order No. MD0509368C0).
2. This section describes the disassembly procedures for all the major printed circuit boards and main components.
3. Before the disassembly process was carried out, do take special note that all safety precautions are to be carried out.
(Ensure that no AC power supply is connected during disassembling.)
4. For assembly after operation checks or replacement, reverse the respective procedures.
Special reassembly procedures are described only when required.
5. Do take note of the locators on each printed circuit board during reassembling procedures.
6. The Switch Regulator IC may have high temperature after prolonged use.
7. Use caution when removing the top cabinet and avoid touching heat sinks located in the unit.

8. Select items from the following index when checks or replacement are required.
• Disassembly of Top Cabinet
• Disassembly of CD Changer Unit (CRS1)
• Disassembly of Subwoofer Interface P.C.B.
• Disassembly of Rear Panel
• Disassembly of Transformer P.C.B.
• Disassembly of Main P.C.B.
• Disassembly of Sub Power P.C.B.
• Replacement of Regulator IC (IC5101)
• Replacement of Regulator Transistor (Q5111)
• Replacement of Regulator Transistor (Q5112)
• Replacement of Regulator Transistor (Q5105)
• Replacement of Regulator Transistor (Q5106)
• Disassembly of Power P.C.B.
• Replacement of Digital-Amp IC (IC5300)
• Replacement of Digital-Amp IC (IC5200)
• Replacement of Digital-Amp IC (IC5000)
• Replacement of Digital-Amp IC (IC5400)
• Disassembly of Front Panel
• Disassembly of USB P.C.B.
• Disassembly of Panel P.C.B., Remote Sensor P.C.B. & Sub Panel P.C.B.
• Disassembly of Deck Mechanism Unit
• Disassembly for Deck P.C.B.
• Disassembly of Deck Mechanism
• Disassembly of Deck Mechanism P.C.B.
• Disassembly of Traverse Unit
• Disassembly CD Lid

24
SA-AK960P

• Disassembly Cassette Lid


• Rectification for Tape Jam Problem

25
SA-AK960P

8.1. Disassembly flow chart


The following chart is the procedure for disassembling the casing and inside parts for internal inspection when carrying out the
servicing.
To assemble the unit, reverse the steps shown in the chart below.

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SA-AK960P

8.2. Main Parts Location Diagram

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SA-AK960P

8.3. Disassembly of Top Cabinet

Step 1 : Remove 3 screws on Top Cabinet (L) side.


Step 5 : Push the Top Cabinet backwards to release the
catches.
Step 6 : Remove Top Cabinet.

Step 2 : Remove 3 screws on Top Cabinet (R) side.

Step 3 : Remove 5 screws.


Step 4 : Lift the both sides of Top Cabinet outwards.

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SA-AK960P

8.4. Disassembly of CD Changer


Unit (CRS1)
• Follow the (Step 1) - (Step 6) of Item 8.3

Step 1 : Remove 1 screw at Rear Panel.


Step 4 : Detach 22P FFC cable at connectors (CN2801) on
Main P.C.B..
Step 5 : Detach 3P cable at connector (CN2812) on Main
P.C.B..
Step 6 : Detach 14P FFC cable at connectors (CN2805) on
Main P.C.B..
Step 7 : Remove CD changer unit (with chassis).

• Disassembly of Mecha Chassis

Step 2 : Release the claws outwards on both ends.

Step 8 : Remove 2 screws.


Step 9 : Remove the Mecha chassis as arrow shown.
Note:
For disassembly & assembly of traverse unit, please refer to
Step 3 : Lift up the CD Changer Unit (CRS1) upwards. original Service Manual of the Disassembly and Assembly of

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SA-AK960P

the CD Changer Unit (CRS1). 8.6. Disassembly of Rear Panel


8.5. Disassembly of Subwoofer • Follow the (Step 1) - (Step 6) of Item 8.3
Interface P.C.B. • Follow the (Step 1) - (Step 7) of Item 8.4

• Follow the (Step 1) - (Step 6) of Item 8.3


• Follow the (Step 1) - (Step 7) of Item 8.4

Step 1 : Upset the CD changer mechanism.

Step 1 : Detach 2P cable at connector (CN3204) on Main


P.C.B..

Step 2 : Remove 6 screws.


Step 3 : Release 2 catches.
Step 4 : Remove Rear Panel.
Step 2 : Release 2 catches and remove Subwoofer Interface
P.C.B. as arrow shown.

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SA-AK960P

8.7. Disassembly of Transformer


P.C.B.
• Follow the (Step 1) - (Step 6) of Item 8.3
• Follow the (Step 1) - (Step 7) of Item 8.4

Step 4 : Remove 3 screws (Mounting screws for transformer to


bottom chassis).
Step 5 : Push the Transformer P.C.B. backwards to remove it.

Step 1 : Detach 9P cable at connector (CN5951) on


Transformer P.C.B..
Step 2 : Detach 9P cable at connectors (CN5950) on
Transformer P.C.B..

Step 3 : Remove 1 screw.

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SA-AK960P

8.8. Disassembly of Main P.C.B.


• Follow the (Step 1) - (Step 6) of Item 8.3
• Follow the (Step 1) - (Step 7) of Item 8.4

Step 6 : Remove 2 screws.

Step 1 : Detach 2P cable at connector (CN3204) on Main


P.C.B..

Step 7 : Slightly pull out the rear panel as arrow (1) shown and
lift up the Main P.C.B. as arrow (2) shown to remove lt.
Caution: Do not exert strong force when disassembly Main
P.C.B. as it may damage Power P.C.B.

Step 2 : Detach 30P FFC cable at connector (CN2806) on


Main P.C.B..
Step 3 : Detach 22P FFC cable at connector (CN3200) on
Main P.C.B..
Step 4 : Detach 10P FFC cable at connector (CN3201) on
Main P.C.B..
Step 5 : Detach 11P FFC cable at connector (CN3202) on
Main P.C.B..

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SA-AK960P

8.9. Disassembly of Sub Power


P.C.B.
• Follow the (Step 1) - (Step 6) of Item 8.3
• Follow the (Step 1) - (Step 7) of Item 8.4
• Follow the (Step 1) - (Step 7) of Item 8.8

Step 5 : Remove 2 screws (Regulator Transistor).

Step 1 : Detach 9P cable at connector (CN5104) on Sub Power


P.C.B..
Step 2 : Detach 6P cable at connector (CN5204) on Sub Power
P.C.B..
Step 3 : Detach 9P cable at connector (CN5950) on
Transformer P.C.B..

Step 6 : Remove 2 screws.


Step 7 : Remove Sub Power P.C.B..
Note:
Insulate the Sub Power P.C.B. with insulation material to avoid
short circuit.

Step 4 : Remove 1 screw to remove holder.

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SA-AK960P

8.10. Replacement of Regulator IC 8.10.1. Assembly of Regulator IC (IC5101)


(IC5101)
• Follow the (Step 1) - (Step 6) of Item 8.3
• Follow the (Step 1) - (Step 7) of Item 8.4
• Follow the (Step 1) - (Step 7) of Item 8.8
• Follow the (Step 1) - (Step 7) of Item 8.9

Step 1 : Mount the Regulator IC (IC5101) onto the Sub Power


P.C.B..
Caution : Ensure all pins are seated properly.

Step 1 : Desolder pins of Regulator IC (IC5101) on reverse of


Sub Power P.C.B..

Step 2 : Solder the pins of the Regulator IC (IC5101) on the


reverse side of Sub Power P.C.B..
Caution : Before soldering, ensure all pins are properly
seated and no ‘floating’ of pins.
Step 2 : Remove Regulator IC (IC5101) from Sub Power
P.C.B..

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SA-AK960P

8.11. Replacement of Regulator 8.11.1. Assembly of Regulator Transistor


Transistor (Q5111) (Q5111)
• Follow the (Step 1) - (Step 6) of Item 8.3
• Follow the (Step 1) - (Step 7) of Item 8.4
• Follow the (Step 1) - (Step 7) of Item 8.8
• Follow the (Step 1) - (Step 7) of Item 8.9

Step 1 : Mount the Regulator Transistor (Q5111) onto the Sub


Power P.C.B..
Caution : Ensure all pins are seated properly.

Step 1 : Desolder pins of Regulator Transistor (Q5111) on


reverse of Sub Power P.C.B..

Step 2 : Solder the pins of the Regulator Transistor (Q5111) on


the reverse side of Sub Power P.C.B..
Caution : Before soldering, ensure all pins are properly
seated and no ‘floating’ of pins.
Step 2 : Remove Regulator Transistor (Q5111) from Sub
Power P.C.B..

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SA-AK960P

8.12. Replacement of Regulator 8.12.1. Assembly of Regulator Transistor


Transistor (Q5112) (Q5112)
• Follow the (Step 1) - (Step 6) of Item 8.3
• Follow the (Step 1) - (Step 7) of Item 8.4
• Follow the (Step 1) - (Step 7) of Item 8.8
• Follow the (Step 1) - (Step 7) of Item 8.9

Step 1 : Mount the Regulator Transistor (Q5112) onto the Sub


Power P.C.B..
Caution : Ensure all pins are seated properly.

Step 1 : Desolder pins of Regulator Transistor (Q5112) on


reverse of Sub Power P.C.B..

Step 2 : Solder the pins of the Regulator Transistor (Q5112) on


the reverse side of Sub Power P.C.B..
Caution : Before soldering, ensure all pins are properly
seated and no ‘floating’ of pins.

Step 2 : Remove Regulator Transistor (Q5112) from Sub


Power P.C.B..

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SA-AK960P

8.13. Replacement of Regulator 8.13.1. Assembly of Regulator Transistor


Transistor (Q5105) (Q5105)
• Follow the (Step 1) - (Step 6) of Item 8.3
• Follow the (Step 1) - (Step 7) of Item 8.4
• Follow the (Step 1) - (Step 7) of Item 8.8
• Follow the (Step 1) - (Step 7) of Item 8.9

Step 1 : Mount the Regulator Transistor (Q5105) onto the Sub


Power P.C.B..
Caution : Ensure all pins are seated properly.

Step 1 : Desolder pins of Regulator Transistor (Q5105) on


reverse of Sub Power P.C.B..

Step 2 : Solder the pins of the Regulator Transistor (Q5105) on


the reverse side of Sub Power P.C.B..
Caution : Before soldering, ensure all pins are properly
seated and no ‘floating’ of pins.
Step 2 : Remove Regulator Transistor (Q5105) from Sub
Power P.C.B..

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SA-AK960P

8.14. Replacement of Regulator 8.14.1. Assembly of Regulator Transistor


Transistor (Q5106) (Q5106)
• Follow the (Step 1) - (Step 6) of Item 8.3
• Follow the (Step 1) - (Step 7) of Item 8.4
• Follow the (Step 1) - (Step 7) of Item 8.8
• Follow the (Step 1) - (Step 7) of Item 8.9

Step 1 : Mount the Regulator Transistor (Q5106) onto the Sub


Power P.C.B..
Caution : Ensure all pins are seated properly.

Step 1 : Desolder pins of Regulator Transistor (Q5106) on


reverse of Sub Power P.C.B..

Step 2 : Solder the pins of the Regulator Transistor (Q5106) on


the reverse side of Sub Power P.C.B..
Caution : Before soldering, ensure all pins are properly
seated and no ‘floating’ of pins.
Step 2 : Remove Regulator Transistor (Q5106) from Sub
Power P.C.B..

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SA-AK960P

8.15. Disassembly of Power P.C.B. 8.16. Replacement of Digital-Amp IC


• Follow the (Step 1) - (Step 6) of Item 8.3 (IC5300)
• Follow the (Step 1) - (Step 7) of Item 8.4 • Follow the (Step 1) - (Step 6) of Item 8.3
• Follow the (Step 1) - (Step 7) of Item 8.8 • Follow the (Step 1) - (Step 7) of Item 8.4
• Follow the (Step 1) - (Step 7) of Item 8.8
• Follow the (Step 1) - (Step 4) of Item 8.15

Step 1 : Desolder pins of Digital-Amp IC (IC5300) on reverse


side of Power P.C.B..

Step 1 : Detach 9P cable at connectors (CN5950) on


Transformer P.C.B..
Step 2 : Remove 2 screws.

Step 2 : Remove 1 screw.


Step 3 : Remove Transistor clip in the direction of arrow
shown.
Step 3 : Remove 2 screws and P.C.B. support. Step 4 : Remove Digital-Amp IC (IC5300) from the heat sink
Step 4 : Remove 1 screw and remove Power P.C.B.. unit.
Note: Caution : Avoid touching the heat sink unit during
Insulate the Power P.C.B. with insulation material to avoid short replacement due to its hight temperature as it may lead to
circuit. injuries/shock.

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SA-AK960P

8.16.1. Assembly of Digital-Amp IC 8.17. Replacement of Digital-Amp IC


(IC5300) (IC5200)
• Follow the (Step 1) - (Step 6) of Item 8.3
• Follow the (Step 1) - (Step 7) of Item 8.4
• Follow the (Step 1) - (Step 7) of Item 8.8
• Follow the (Step 1) - (Step 4) of Item 8.15

Step 1 : Desolder pins of Digital-Amp IC (IC5200) on reverse


side of Power P.C.B..
Step 1 : Mount the Digital-Amp IC (IC5300) onto the Power
P.C.B..
Caution : Ensure all pins are seated properly.
Step 2 : Fix 1 screw to attach the Transistor clip to the heat sink
unit.
Make sure it is well tighten to prevent overheat.

Step 3 : Solder the pins of the Digital-Amp IC (IC5300) on the Step 2 : Remove 1 screw.
reverse side of the Power P.C.B..
Step 3 : Remove Transistor clip in the direction of arrow
Caution : Before soldering, ensure all pins are properly shown.
seated and no ‘Floating’ of pins.
Step 4 : Remove Digital-Amp IC (IC5200) from the heat sink
unit.

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SA-AK960P

Caution : Avoid touching the heat sink unit during Caution : Before soldering, ensure all pins are properly
replacement due to its hight temperature as it may lead to seated and no ‘Floating’ of pins.
injuries/shock.

8.17.1. Assembly of Digital-Amp IC


(IC5200)

Step 1 : Mount the Digital-Amp IC (IC5200) onto the Power


P.C.B..
Caution : Ensure all pins are seated properly.
Step 2 : Fix 1 screw to attach the Transistor clip to the heat sink
unit.
Make sure it is well tighten to prevent overheat.

Step 3 : Solder the pins of the Digital-Amp IC (IC5200) on the


reverse side of the Power P.C.B..

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SA-AK960P

8.18. Replacement of Digital-Amp IC injuries/shock.

(IC5000)
• Follow the (Step 1) - (Step 6) of Item 8.3
8.18.1. Assembly of Digital-Amp IC
• Follow the (Step 1) - (Step 7) of Item 8.4
(IC5000)
• Follow the (Step 1) - (Step 7) of Item 8.8
• Follow the (Step 1) - (Step 4) of Item 8.15

Step 1 : Desolder pins of Digital-Amp IC (IC5000) on reverse


side of Power P.C.B..

Step 1 : Mount the Digital-Amp IC (IC5000) onto the Power


P.C.B..
Caution : Ensure all pins are seated properly.
Step 2 : Fix 1 screw to attach the Transistor clip to the heat sink
unit.
Make sure it is well tighten to prevent overheat.

Step 2 : Remove 1 screw.


Step 3 : Remove Transistor clip in the direction of arrow
Step 3 : Solder the pins of the Digital-Amp IC (IC5000) on the
shown.
reverse side of the Power P.C.B..
Step 4 : Remove Digital-Amp IC (IC5000) from the heat sink
Caution : Before soldering, ensure all pins are properly
unit.
seated and no ‘Floating’ of pins.
Caution : Avoid touching the heat sink unit during
replacement due to its hight temperature as it may lead to

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SA-AK960P

8.19. Replacement of Digital-Amp IC injuries/shock.

(IC5400)
• Follow the (Step 1) - (Step 6) of Item 8.3
8.19.1. Assembly of Digital-Amp IC
• Follow the (Step 1) - (Step 7) of Item 8.4
(IC5400)
• Follow the (Step 1) - (Step 7) of Item 8.8
• Follow the (Step 1) - (Step 4) of Item 8.15

Step 1 : Desolder pins of Digital-Amp IC (IC5400) on reverse


side of Power P.C.B..

Step 1 : Mount the Digital-Amp IC (IC5400) onto the Power


P.C.B..
Caution : Ensure all pins are seated properly.
Step 2 : Fix 1 screw to attach the Transistor clip to the heat sink
unit.
Make sure it is well tighten to prevent overheat.

Step 2 : Remove 1 screw.


Step 3 : Remove Transistor clip in the direction of arrow
shown. Step 3 : Solder the pins of the Digital-Amp IC (IC5400) on the
Step 4 : Remove Digital-Amp IC (IC5400) from the heat sink reverse side of the Power P.C.B..
unit. Caution : Before soldering, ensure all pins are properly
Caution : Avoid touching the heat sink unit during seated and no ‘Floating’ of pins.
replacement due to its hight temperature as it may lead to

43
SA-AK960P

8.20. Disassembly of Front Panel


• Follow the (Step 1) - (Step 6) of Item 8.3
• Follow the (Step 1) - (Step 7) of Item 8.4

Step 1 : Detach 9P cable at connector (CN5951) on


Transformer P.C.B.

Step 6 : Release 2 catches.


Step 7 : Bend the front panel slightly forward to remove front
panel.
Note: Ensure 2 claws located at the bottom chassis is seated
into the 2 slots at bottom of front panel at 2 catches (one on
each side) of bottom chassis to be aligned to front panel slot.
Assembly is secured upon hearing clicking sound.

8.21. Disassembly of USB P.C.B.


• Follow the (Step 1) - (Step 6) of Item 8.3
• Follow the (Step 1) - (Step 7) of Item 8.4
• Follow the (Step 1) - (Step 7) of Item 8.20

Step 2 : Detach 30P FFC cable at connector (CN2806) on


Main P.C.B..
Step 3 : Detach 22P FFC cable at connector (CN3200) on
Main P.C.B..
Step 4 : Detach 10P FFC cable at connector (CN3201) on
Main P.C.B..
Step 5 : Detach 11P FFC cable at connector (CN3202) on
Main P.C.B..

Step 1 : Remove 2 screws.


Step 2 : Remove USB unit.

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SA-AK960P

8.22. Disassembly for Panel P.C.B.,


Remote Sensor P.C.B. & Sub
Panel P.C.B.
• Follow the (Step 1) - (Step 6) of Item 8.3
• Follow the (Step 1) - (Step 7) of Item 8.4
• Follow the (Step 1) - (Step 7) of Item 8.20
• Follow the (Step 1) - (Step 2) of Item 8.21

Step 3 : Remove USB bottom case as arrow shown (1)→(2).

Step 1 : Remove the Earth Plate.


Note: Do not misplace the Earth Plate. Keep in safe place for
assembling.

Step 4 : Desolder 4 points.


Step 5 : Remove USB P.C.B..

Step 2 : Remove the MIC Volume Knob.

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SA-AK960P

Step 7 : Desolder the pins (JW6002).

• Disassembly of Sub Panel P.C.B.

Step 3 : Remove 12 screws.


Step 4 : Detach 12P cable connector (CN6004) on Panel
P.C.B..
Step 5 : Remove Panel P.C.B..

• Disassembly of Remote Sensor P.C.B.

Step 8 : Remove the Volume Knob and Reflector.

Step 6 : Release 2 catches and remove Remote Sensor


P.C.B as arrow shown.

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SA-AK960P

Step 9 : Remove 6 screws.


Step 10 : Remove Sub Panel P.C.B..

8.23. Disassembly of Deck


mechanism unit
• Follow the (Step 1) - (Step 6) of Item 8.3
• Follow the (Step 1) - (Step 7) of Item 8.4
• Follow the (Step 1) - (Step 7) of Item 8.20

Step 2 : Push the lever upward, and then open the Cassette
Lid ass’y (For DECK1 and DECK2).

Step 1 : Remove 5 screws.

Step 3 : Tilt the cassette mechanism unit in the direction of


arrow (1), and then remove it in the direction of arrow (2).

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8.24. Disassembly of Deck P.C.B. 8.25. Disassembly for Deck


• Follow the (Step 1) - (Step 6) of Item 8.3 Mechanism
• Follow the (Step 1) - (Step 7) of Item 8.4 • Follow the (Step 1) - (Step 6) of Item 8.3
• Follow the (Step 1) - (Step 7) of Item 8.20 • Follow the (Step 1) - (Step 7) of Item 8.4
• Follow the (Step 1) - (Step 7) of Item 8.20
• Follow the (Step 1) - (Step 3) of Item 8.23

8.25.1. Disassembly of the pinch roller


ass’y and head block

Step 1 : Remove 3 screws.

Step 2 : Desolder wire at Deck Motor Terminals (W1002).


Step 3 : Detach connector (CS1001 and CS1002) on Deck
P.C.B..
Step 1 : Release the catch, and then remove the pinch roller
Step 4 : Remove Deck P.C.B.. (F).
Step 2 : Release 2 claws and detach the head block connector
for both Decks.

Step 3 : Remove 4 screws.


Step 4 : Remove head block.

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SA-AK960P

8.25.2. Disassembly of capstan motor


ass’y, capstan belt A, capstan belt
B and winding belt
* The mechanism as shown below is for DECK2. For DECK
1, perform the same procedures.

Step 1 : Remove 3 screws.


Step 2 : Detach connector (CS1001 and CS1002) on Deck
P.C.B..
Step 3 : Desolder wire (W1002) at capstan motor assembly.
Step 4 : Remove Deck P.C.B. Step 8 : Remove Flywheel F and winding belt.
Step 9 : Release the claw and remove the Winding lever and
Thrust spring..

[Installation of the belt]

Step 5 : Remove 6 screws (For deck 1 & 2).


Step 6 : Remove Sub chassis.
Step 7 : Remove Capstan belt A/B.

Step 1 : The boss and the marking should be positioned


horizontally.
Step 2 : Put the winding belt temporarily at Bosses as shown.

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SA-AK960P

Step 3 : Install the flywheel F.


Step 4 : Put the Winding belt on the flywheel F.

Step 7 : Put the capstan belt B on the motor ass’y pulley.


Step 8 : Mount the sub chassis to the mechanism, and then
tighten with 3 screws.
Step 5 : Install the Winding lever and Thrust spring while
pressing the winding arm in the direction of arrow.

Step 11 : Put the capstan belt B as shown below.


Step 12 : Put the capstan belt A on the motor ass’y pulley.

Step 6 : Put the Capstan belt A temporarily as shown.

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SA-AK960P

8.26. Disassembly of Deck


mechanism P.C.B.
• Follow the (Step 1) - (Step 6) of Item 8.3
• Follow the (Step 1) - (Step 7) of Item 8.4
• Follow the (Step 1) - (Step 7) of Item 8.20
• Follow the (Step 1) - (Step 3) of Item 8.23

Step 4 : Remove Deck Mechanism P.C.B..


Caution : Keep the Moving core in safe place. place it back
during assembling.

Step 1 : Remove 2 screws.


Step 2 : Release 8 catches.

Step 3 : Release 8 catches.

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SA-AK960P

8.27. Disassembly of Traverse Unit


• Follow the (Step 1) - (Step 6) of Item 8.3
• Follow the (Step 1) - (Step 9) of Item 8.4
Important notes: Ensure all the trays are in the “STOCK”
position before proceeding to the disassemble of traverse
unit. For procedures to set the trays in “STOCK” position,
please refer to (5.3 Setting the Tray In “STOCK” position
for CRS1 Service Manual order no. MD0509368C0)

Step 2 : Push the traverse slide plate as arrow shown to


release the traverse unit.
Caution: Do not exert strong force on the traverse
slide plate.

Step 1 : Press and hold the plunger lever and rotate the
gear as arrows shown until it stop.

Step 3 : Remove the traverse unit as arrow shown.

• Assembly of Traverse Unit

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SA-AK960P

8.28. Disassembly of CD Lid


• Follow the (Step 1) - (Step 6) of Item 8.3
• Follow the (Step 1) - (Step 7) of Item 8.4

Step 1 : Remove the Spring as arrow shown in order of


sequences (1) to (3).

Step 1 : Turn over the unit and install the traverse unit.

Step 2 : Remove CD Lid as arrow shown.


Note : Please ensure that the spring is assembly at right
position.

Step 2: Push the traverse slide plate as arrow shown to


lock the traverse unit.

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SA-AK960P

8.29. Disassembly of Cassette Lid 8.30. Rectification for Tape Jam


• Follow the (Step 1) - (Step 6) of Item 8.3 Problem
• Follow the (Step 1) - (Step 7) of Item 8.4 • Follow the (Step 1) - (Step 6) of Item 8.3
• Follow the (Step 1) - (Step 7) of Item 8.20
• Follow the (Step 1) - (Step 3) of Item 8.23

If a cassette tape cannot be removed from the deck (the tape


is caught by the capstan or pinch roller during playback or
recording).
Step 1 : Lift the Spring sideward. (For DECK1 and DECK2). Step 1 : Rotate the flywheel F in the direction of the arrow to
remove it.
Note: Do not misplace the Spring.

Step 2 : Push the sides of Cassette Lid Holders in the direction


of the arrows shown. (For DECK1 and DECK2).
Step 3 : Remove Cassette Lid. (For DECK1 and DECK2).

54
SA-AK960P

Step 2 : Push the lever upward and open the Cassette Lid.
Step 3 : Remove the Cassette Tape.

55
SA-AK960P

9 Service Fixture and Tools


Prepare service tools before proccess service position.
Service Tools Remarks
(A) Panel P.C.B. (H6555) - Transformer P.C.B. (CN5951) RFKZAK960P-K (9P Cable) [M](RTL)

56
SA-AK960P

10 Service Position
Note: For description of the disassembly procedures, see
the Section 8
10.3. Checking & Repairing Panel
P.C.B./Deck P.C.B./Deck
10.1. Checking & Repairing Main
Mechanism P.C.B.
P.C.B.
Step 1 : Remove the Top Cabinet.
Step 1 : Remove Top Cabinet.
Step 2 : Remove the CD Changer Unit (CRS1).

Step 3 : Detach 9P cable at connector (CN5951) on


Step 2 : Main P.C.B. can be checked at its original position. Transformer P.C.B..

10.2. Checking & Repairing


Transformer P.C.B.
Step 1 : Remove Top Cabinet.

Step 2 : Transformer P.C.B. can be checked at its original


position. Step 4 : Release 2 catches.
Step 5 : Bend the front panel slighly forward to remove front

57
SA-AK960P

panel.

Step 6 : Move one side of the front panel slightly forward.

Step 10 : Attach original cable with extension cable


(RFKZAK960P-K) (9P cable from H6555 to CN5951).
Step 11 : Check and repair Panel P.C.B., Deck P.C.B. and
Deck Mechanism.

Step 7 : Place a box underneath the CD changer unit to adjust


its position higher.
Step 8 : Connect 14P FFC cable at connector (CN2085) on
Main P.C.B..
Step 9 : Connect 22P FFC cable at connector (CN2081) on
Main P.C.B..

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SA-AK960P

10.4. Checking & Repairing USB


P.C.B. (Side B)
Step 1 : Remove Top Cabinet.
Step 2 : Remove CD Changer Unit (CRS1).

Step 5 : Release 2 catches.


Step 6 : Bend the front panel slighly forward to remove front
Step 3 : Detach 22P FFC cable at connector (CN3200) on panel.
Main P.C.B..

Step 4 : Detach 9P cable at connector (CN5951) on


Transformer P.C.B..
Step 7 : Move one side of the front panel slightly forward.
Step 8 : Remove 2 screws.

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SA-AK960P

Step 12 : Place a box underneath the CD changer unit to


adjust its position higher.
Step 13 : Connect 22P FFC cable at connector (CN2801) on
Main P.C.B..
Step 14 : Connect 14P FFC cable at connector (CN2805) on
Step 9 : Remove USB bottom case as arrow shown (1)→(2). Main P.C.B..

Step 10 : Desolder 4 points.


Step 11 : Desolder USB P.C.B..

Step 15 : Attach original cable with extension cable


(RFKZAK960P-K) (9P cable from H6555 to CN5951).

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SA-AK960P

10.5. Checking & Repairing CD


Servo P.C.B.
Step 1 : Remove Top Cabinet
Step 2 : Remove CD Changer Unit (CRS1)

Step 16 : Connect 22P FFC cable at connector (CN3200) on


Main P.C.B..
Step 17 : Check and repair USB P.C.B..

Step 3 : Place the CD changer unit as shown.


Step 4 : Connect 14P FFC cable at connector (CN2801) on
Main P.C.B..
Step 5 : Connect 22P FFC cable at connector (CN2805) on
Main P.C.B..
Step 6 : Check and repair CD servo P.C.B..

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SA-AK960P

10.6. Checking & Repairing Sub


Power P.C.B.
Step 1 : Remove top cabinet.
Step 2 : Remove CD Changer Unit (CRS1).
Step 3 : Remove Main P.C.B..
Step 4 : Remove Sub Power P.C.B..

Step 9 : Connect Main P.C.B. to Power P.C.B..


Step 5 : Connect 9P cable at connector (CN5104) on Sub
power P.C.B..
Step 6 : Connect 6P cable at connector (CN5204) on Sub
power P.C.B..
Step 7 : Flip over Sub Power P.C.B..

Step 10 : Connect 30P FFC cable to connector (CN2806) on


Step 8 : Connect 9P cable at connector (CN5950) on
Main P.C.B..
Transformer P.C.B..
Step 11 : Connect 22P FFC cable to connector (CN3200) on
Main P.C.B..
Step 12 : Connect 10P FFC cable to connector (CN3201) on
Main P.C.B..
Step 13 : Connect 11P FFC cable to connector (CN3202) on
Main P.C.B..
Step 14 : Connect 2P cable to connector (CN3204) on Main
P.C.B..

62
SA-AK960P

Step 8 : Place the Deck Mechanism Unit on the bottom


chassis.

Step 15 : Place a box underneath the CD changer unit to


adjust its position higher.
Step 16 : Connect 22P FFC cable to connector (CN2801) on
Main P.C.B..
Step 17 : Connect 14P FFC cable to connector (CN2805) on
Main P.C.B..
Step 18 : Check and repair Sub power P.C.B..

10.7. Checking & Repairing Power


P.C.B.
Step 1 : Remove Top Cabinet.
Step 2 : Remove CD Changer Unit (CRS1).
Step 3 : Remove Rear Panel. Step 9 : Connect Main P.C.B. to Power P.C.B. (12P connector
Step 4 : Remove Main P.C.B. from CN2808 to CN5102).
Step 5 : Remove Power P.C.B. Step 10 : Connect Main P.C.B. to Power P.C.B. (12P
Step 6 : Remove Front Panel. connector CN2809 to CN5103).
Step 7 : Remove Deck Mechanism Unit.

63
SA-AK960P

Step 17 : Place both CD Changer Unit & Rear Panel on the box
to adjust its position higher.
Step 18 : Connect 2P cable at connector (CN3204) on Main
P.C.B..
Step 11 : Place Power P.C.B. on top of the Deck Mechanism
Step 19 : Connect 22P FFC cable at connector (CN2801) on
Unit.
Main P.C.B..
Step 12 : Connect 30P FFC cable at connector (CN2806) on
Step 20 : Connect 14P FFC cable at connector (CN2805) on
Main P.C.B..
Main P.C.B..
Step 13 : Connect 22P FFC cable at connector (CN3200) on
Step 21 : Check and repair Power P.C.B..
Main P.C.B..
Step 14 : Connect 10P FFC cable at connector (CN3201) on
Main P.C.B..
Step 15 : Connect 11P FFC cable at connector (CN3202) on
Main P.C.B..
Step 16 : Connect 9P cable at connector (CN5950) on
Transformer P.C.B..

64
SA-AK960P

11 Adjustment Procedures
11.1. Cassette Deck Section
• Measurement Condition
− Deck Tape Select: NORMAL
− Make sure head, capstan and press roller are clean.
− Judgeable room temperature 20 ± 5 °C (68 ± 9°F)
• Measuring instrument
− EVM (DC Electronic voltmeter)
− Digital frequency counter
• Test Tape
− Tape speed gain adjustment (3 kHz, -10 dB); QZZCWAT

11.1.1. Tape Speed Adjustment (Deck 1/2)


1. Set the tape edit button to “NORMAL” position.
2. Insert the test tape (QZZCWAT) to DECK 2 and playback (FWD side) the middle portion of it.
3. Adjust Motor VR (DECK 2) for the output value shown below.
Adjustment target: 3000±90Hz (NORMAL speed)

4. After alignment, assure that the output frequency of the DECK 1 FWD are within 90 Hz of the value of the output frequency of
DECK 2 FWD.

Fig. 1

11.1.2. Bias Voltage Check


1. Set the unit “AUX” position.
2. Insert the Normal blank tape (QZZCRA) into DECK 2 and the unit to “REC” mode (use “l REC” key).
3. Measure and make sure that the output is within the standard value.
Bias voltage for Deck 2 14±4mV (Normal)

Fig. 2

Erase voltage for Deck 2 80mV (Normal)

Fig. 3

65
SA-AK960P

11.1.3. Bias Frequency Adjustment (Deck 1/2)


1. Set the unit to “AUX” position.
2. Insert the Normal blank tape (QZZCRA) into DECK 2 and set the unit to “REC” mode (use “l REC” key).
3. Adjust L1002 so that the output frequency is within the standard value as below.
Standard Value: 89 ~ 110
kHz

Fig. 4

11.2. Tuner section


No adjustment is required.

11.3. Aligment Points


11.3.1. Cassette Deck Section
Below is the locations of test points for Deck P.C.B.:-

66
SA-AK960P

12 Voltage Measurement & Waveform Chart


Note:
• Indicated voltage values are the standard values for the unit measured by the DC electronic circuit tester (high-impedance)
with the chassis taken as standard.
Therefore, there may exist some errors in the voltage values, depending on the internal impedance of the DC circuit tester.
• Circuit voltage and waveform described herein shall be regarded as reference information when probing defect point
because it may differ from actual measuring value due to difference of Measuring instrument and its measuring condition
and product itself.

12.1. Voltage Measurement


12.1.1. CD SERVO P.C.B.
Ref No. IC7001
MODE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
CD PLAY 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3.2
STANDBY 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Ref No. IC7001
MODE 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
CD PLAY 1.6 0 1.6 1.6 1.8 0 3.2 1.5 3.2 3.2 0 1.6 1.6 0 0 1.9 1.9 0 1.7 1.7
STANDBY 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Ref No. IC7001
MODE 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
CD PLAY 0.2 2.4 1.7 1.9 1 0 3.2 1.2 0 1.2 1.6 1.6 0.9 1.4 1.5 1.5 0 3.2 0 0
STANDBY 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Ref No. IC7001
MODE 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80
CD PLAY 3.2 3 3 3 2.9 0 3.2 0 1.6 0 1.6 3.2 0 3.2 1.6
STANDBY 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Ref No. IC7001
MODE 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
CD PLAY 1.6 1.6 0 0 0 0 0 0 0 0 0 0 3.2 0 0 0 0 0 0 0
STANDBY 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Ref No. IC7002
MODE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
CD PLAY 1.6 0 1.5 0 0 0 0 0 0 0 1.7 3.2 3.2 3.2 2.8 3.8 3.2 3.2 0 7.1
STANDBY 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Ref No. IC7002
MODE 21 22 23 24 25 26 27 28 29 30
CD PLAY 0 0 0 0 7.1 1.6 1.6 1.6 0 0
STANDBY 0 0 0 0 0 0 0 0 0 0
Ref No. Q7601
MODE E C B
CD PLAY 3.1 2 2.4
STANDBY 0 0.1 0
SA-AK960P CD SERVO P.C.B.

67
SA-AK960P

12.1.2. MAIN P.C.B.


Ref No. IC2801
MODE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
CD PLAY 3.7 0 3.1 0 0 0 0 0 0 0.8 0.7 3.3 1.6 0 1.6 3.3 3.3 3.3 0 1.8
STANDBY 0 0 0 0 0 0 0 0 0 0.7 0.7 3.3 1.6 0 1.6 3.3 3.3 3.3 0 1.8
Ref No. IC2801
MODE 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
CD PLAY 0 0 0 0 0 0 0 3.3 0 0 3.2 3.2 0 0 0 0 0 0 3.2 0
STANDBY 0 0 0 0 0 0 0 3.3 0 0 3.3 3.3 0 0 3.3 0 0 0 3.1 3.2
Ref No. IC2801
MODE 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
CD PLAY 0 0 0 0 0 3.2 3.2 0 0 0 0 0 3.2 0 0.1 0 0 3.3 3.3 0
STANDBY 0 0 1.3 0 0 3.2 3.2 0 0 0 0 0 0 0 0.1 0 0 3.3 3.3 0
Ref No. IC2801
MODE 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80
CD PLAY 3.2 3.3 0 0 1.4 3.2 0 0 0 1.9 1.9 2.8 0 0 2.4 3.3 3.1 3.1 3.3 0
STANDBY 3.2 3.3 0 0 1.4 3.2 0 0 0 2.4 2.5 2.9 0 0 0 3.3 3.3 3.3 3.3 0
Ref No. IC2801
MODE 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100
CD PLAY 3.3 0.1 3.2 0 0 3.2 0 0 0.2 1.4 3.3 2.9 2.8 2.9 2.6 0 3 3.3 3.3 1.6
STANDBY 3.3 0.1 3.3 0 0 3.2 0 0 2.6 1.8 3.3 2.9 2.8 2.9 2.7 0 3 3.3 3.3 1.6
Ref No. IC2803
MODE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
CD PLAY 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 0 4.6 4.6 4.6 4.6 4.6 4.6 4.6
STANDBY 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 0 4.6 4.6 4.6 4.6 4.6 4.6 4.6
Ref No. IC2803
MODE 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
CD PLAY 4.6 4.6 4.6 4.6 4.6 4.6 4.6 - - 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 9.2 3.3 0
STANDBY 4.6 4.6 4.6 4.6 4.6 4.6 4.6 - - 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 9.3 0 0
Ref No. IC2803
MODE 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
CD PLAY - 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6
STANDBY - 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6
Ref No. IC2804 IC2805
MODE 1 2 3 4 5 6 7 8 1 2 3 4 5
CD PLAY 7.5 7.5 7.5 0 7.5 7.5 7.5 15 3.4 0 1.3 3.3 3.4
STANDBY 7.5 7.5 7.5 0 7.5 7.5 7.5 15.1 3.4 0 1.3 3.3 3.4
Ref No. IC2810 IC2871
MODE 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
CD PLAY 7.6 7.6 7.3 0 7.4 7.5 7.6 15 - 3.3 0 0 0 0 0 -
STANDBY 7.8 7.8 7.4 0 7.6 7.7 7.7 15.4 - 3.3 0 0 0 0 0 -
Ref No. IC2872 IC2900
MODE 1 2 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14
CD PLAY 11.4 0 9 5.1 5.2 5.2 0 - - - - - 0 - 5.1 5.1 -
STANDBY 11.6 0 9 5.1 4.7 4.7 0 - - - - - 0 - 5.1 5.1 -
Ref No. IC3800
MODE 1 2 3 4 5 6 7 8
CD PLAY 4.6 4.6 4.6 0 4.6 4.6 4.6 9.1
STANDBY 4.6 4.6 4.6 0 4.6 4.6 4.6 9.2
Ref No. Q2311 Q2317 Q2341 Q2411 Q2417
MODE E C B E C B E C B E C B E C B
CD PLAY 0 0 -0.9 0 0 -0.9 0 0 -0.9 0 0 0.6 0 0 -0.9
STANDBY 0 0 0.6 0 0 0.6 0 0 0.6 0 0 0.6 0 0 0.6
Ref No. Q2441 Q2501 Q2511 Q2551 Q2552
MODE E C B E C B E C B E C B E C B
CD PLAY 0 0 -0.9 0.4 1.7 1 0 -0.9 0 0 -1.8 0 0 -1.8 0
STANDBY 0 0 0.6 0.4 0.6 1.1 1.3 1 0 0 -1.9 0 0 -1.9 0
Ref No. Q2553 Q2554 Q2555 Q2556 Q2557
MODE E C B E C B E C B E C B E C B
CD PLAY 0 0 -2 0 0 -1.8 0 0 0.6 0 -2.1 0 0 0 0.7
STANDBY 0 0 -1.9 0 0 -1.8 0 0 0.6 2.9 2.8 0 0 2.9 0
Ref No. Q2558 Q2559 Q2803 Q2936 Q2937
MODE E C B E C B E c B E C B E C B
CD PLAY 0 0 -2.4 3.7 4.2 2.9 0 3.3 0 12.3 0 12.3 0 12.1 0
STANDBY 0 0 0.7 1.8 4.2 0 0 3.2 0 12.4 0 12.4 0 12.2 0
Ref No. Q2950 Q2951 Q2952 Q3100 Q3500
MODE E C B E C B E C B E C B E C B
CD PLAY 3.3 3.3 2.6 3.3 3.3 2.6 0 0 3.2 0 3.2 0 0 12.3 0
STANDBY 3.3 3.3 2.6 3.3 3.3 2.6 0 0 3.2 0 0 2.6 0 12.1 0
Ref No. Q3501 Q3502 Q3503 Q3504 Q3505
MODE E C B E C B E C B E C B E C B
CD PLAY 0 12.1 0 0 0.8 1.5 12.3 0 12.2 12.3 0 12.2 12.1 0 12.1
STANDBY 0 12.1 0 0 0.8 1.5 12.2 0 12.2 12.2 0 12.2 12.1 0 12.1
Ref No. Q3506 Q3507 Q3508 Q3535 Q3537
MODE E C B E C B E C B E C B E C B
CD PLAY 0 12.1 0 0 0 0.2 0 3.3 0 11.6 0 0.1 11.6 0 0.1
STANDBY 0 12.1 0 0 0 0.2 0 3.3 0 11.6 0 0.1 11.6 0 0.1
Ref No. Q3601 QR3513
MODE E C B E C B
CD PLAY 8.7 15.3 9.3 0 0.1 2.8
STANDBY 8.6 15 9.3 0 0.1 2.8
SA-AK960P MAIN P.C.B.

68
SA-AK960P

12.1.3. PANEL P.C.B.

Ref No. IC6601


MODE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
CD PLAY 0 0 0 0 1.8 1.3 1.9 2.7 1.9 0 0 0 3.3 -17.1 -11 -18 -24.6 -24.6 -22.7 -22.7
STANDBY 0 0 0 0 1.8 1.5 2.5 2.9 2.4 0 0 0 3.3 -17 -11 -17 -22.6 -24.6 -24.2 -24.2
Ref No. IC6601
MODE 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
CD PLAY -20.8 -24.5 -22.6 -22.7 -16.9 -22.6 -18.8 -22.7 -22.6 -23 -23.3 -23 -23.1 -22.8 -22.9 -22.9 -22.8 -22.9 -22.9 -22.8
STANDBY -24.2 -24.3 -24.1 -24.2 -24.3 -24.1 -24.2 -24.2 -24.3 -24.4 -24.2 -24.1 -24.1 -24.1 -24.2 -24.2 -24.1 -24.1 -24.3 -24.1
Ref No. IC6601
MODE 41 42 43 44
CD PLAY -22.8 -22.9 3.2 0
STANDBY -24.1 -24.1 3.3 0
Ref No. Q6501 Q6502
MODE E C B E C B
CD PLAY 0.7 5.6 0.1 5.8 9.3 5.3
STANDBY 0.7 5.5 0.1 5.8 9.4 5.2
SA-AK960P PANEL P.C.B.

12.1.4. SUB PANEL P.C.B.

Ref No. IC6701


MODE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
CD PLAY 0 0 0 0 1.3 1.3 1.4 1.4 1.4 1.9 1.8 1.7 1.5 1.5 1.5 3.3
STANDBY 0 0 0 0 0 - 0 - - 0.2 0.2 0.2 0.2 0.2 0.2 3.3
SA-AK960P SUB PANEL P.C.B.

12.1.5. POWER P.C.B.


Ref No. IC5000
MODE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
CD PLAY 2.9 0 0 30.1 0 -29.2 -21.1 30.4 91.2 79.6 -29.2 -17 -29.2 81.1 92.8 30.3 -29 -29 0 30
STANDBY 2.9 0 0 30.2 0 -29.1 -21.3 30.6 90 78.4 -29.3 -17.2 -29.3 79.7 91.1 30.6 -29 -29.1 0 30.2
Ref No. IC5000
MODE 21 22 23
CD PLAY 0 0 3.7
STANDBY 0 0 2.2
Ref No. IC5200
MODE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
CD PLAY 2.9 0 0 30.1 0 -29 -20.9 30.4 91 79.7 -29.2 -17.3 -29.2 79.9 91 30.4 -29 -29 0 30.1
STANDBY 2.9 0 0 30 0 -29 -29.9 30.4 90.7 79.4 -29.2 -17.2 -29.2 79.1 90.5 30.3 -29 -29 0 29.9
Ref No. IC5200
MODE 21 22 23
CD PLAY 0 0 3.7
STANDBY 0 0 2.2
Ref No. IC5300
MODE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
CD PLAY 2.9 0 0 30.1 0 -29 -21 30.4 94 82.2 -29.2 -16.9 -29.2 83.1 95.1 30.5 -29 -29 0 30
STANDBY 2.9 0 0 29.9 0 -28.9 -21 30.2 93.3 81.8 -29.1 -16.8 -29.1 82.2 94.1 30.2 -28.9 -28.9 0 29.9
Ref No. IC5300
MODE 21 22 23
CD PLAY 0 0 3.7
STANDBY 0 0 2.2
Ref No. IC5400
MODE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
CD PLAY 2.9 0 0 29.9 0 -28.9 -20.7 30.3 91.1 78.4 -29.2 -16.7 -29.2 78.4 90.2 30.4 -29 -29 0 30
STANDBY 2.8 0 0 -29.9 0 -29.9 -20.8 30.3 92.2 80.6 -29.3 -16.8 -29.3 80.7 90.9 30.5 29.1 -29.1 0 30.1
Ref No. IC5400
MODE 21 22 23
CD PLAY 0 0 3.7
STANDBY 0 0 2.2
Ref No. IC5500
MODE 1 2 3 4 5 6 7 8 9 10 11 12 13 14
CD PLAY 0 5.2 4.7 0 3 2.8 0 2.9 2.9 2.9 2.5 0 5.2 5.2
STANDBY 0 5.2 4.2 0 2.9 2.8 0 2.9 2.9 2.3 2.4 0 5.2 5.2
Ref No. Q5103 Q5104 Q5153 Q5154 Q5173
MODE E C B E C B E C B E C B E C B
CD PLAY 0 3.2 0 0 3.2 0 0 3.7 0 3.7 0 3.2 0 3.7 0
STANDBY 0 3.3 0 0 3.3 0 0 0 0.7 2.2 0 3.2 0 2.2 0
SA-AK960P POWER P.C.B.

69
SA-AK960P

12.1.6. SUB POWER P.C.B.

Ref No. IC5101


MODE 1 2 3 4 5
CD PLAY 3.8 5.6 0 12.1 3.3
STANDBY 3.8 5.6 0 12.1 3.3
Ref No. Q5091 Q5092 Q5100 Q5103 Q5104
MODE E C B E C B E C B E C B E C B
CD PLAY 0 3.7 3.0 3.0 3.7 0 0 0 0.1 0 3.7 -0.1 -0.1 3.7 0
STANDBY 0 3.7 3.0 3.0 3.7 0 0 0 0.2 0 3.7 -0.1 -0.1 3.7 0
Ref No. Q5105 Q5106 Q5108 Q5109 Q5111
MODE E C B E C B E C B E C B E C B
CD PLAY 30.3 32 47.8 -48.4 -46.8 -29.1 -45.9 -42.1 -45.4 -4.8 -19.6 -5.4 15.2 28.4 15.8
STANDBY 30.4 32 47.8 -48.4 -46.8 -29.2 -46 -42.3 -45.4 -4.8 -19.6 -5.4 15.2 28.5 15.9
Ref No. Q5112 Q5113 Q5114 Q5191 Q5192
MODE E C B E C B E C B E C B E C B
CD PLAY 17.1 12.1 16.4 17.5 16.5 17.1 0 14.9 12 0 3.7 3.0 3.0 3.7 0
STANDBY 17.3 12.1 16.4 17.5 17 17.4 0 15 12 0 3.7 3 3 3.7 0
SA-AK960P SUB POWER P.C.B.

12.1.7. DECK P.C.B.

Ref No. IC1001


MODE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
CD PLAY 0 0 0.6 5.5 5.5 2.8 0 0.3 0 1.9 7.2 0 11.3 0 0 0 0.3 0 0.2 5.4
STANDBY 0 0 0.4 0.4 0.2 0.2 0 0 0 0 0 0 0 0 0 0 0.3 0 0.2 0.1
Ref No. IC1001
MODE 21 22 23 24
CD PLAY 6.3 0.7 0 0
STANDBY 0.3 0.3 0 0
Ref No. IC1004
MODE 1 2 3 4 5
CD PLAY 7.9 0 0 0 0
STANDBY 0 0 0 0 0
Ref No. Q1003 Q1004 Q1005 Q1007 Q1017
MODE E C B E C B E C B E C B E C B
CD PLAY 0 -0.1 0 0 15.3 0 0 15.3 0 0 0 0 0 11.6 -0.6
STANDBY 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
SA-AK960P DECK P.C.B.

12.1.8. DECK MECHANISM P.C.B.

Ref No. IC951 IC971


MODE 1 2 3 4 1 2 3 4
CD PLAY 0.7 5 4.2 5.3 0.5 0 3.9 5
STANDBY 0 0 0 0 0 0 0 0
SA-AK960P DECK MECHANISM P.C.B.

12.1.9. TRANSFORMER P.C.B.

Ref No. Q5950 Q5951 Q5952 Q5953 Q5954


MODE E C B E C B E C B E C B E C B
CD PLAY 5.7 6.3 12.1 -25.2 -45.1 -25.8 0 -1.1 1.8 0 0.7 0.1 12 29.6 11.3
STANDBY 5.5 6.3 12.2 -25.1 -44.6 -25.7 0 -1.1 1.8 0 0.7 0.1 12.1 29.3 11.2
SA-AK960P TRANSFORMER P.C.B.

70
SA-AK960P

12.1.10. USB P.C.B.

Ref No. IC900


MODE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
CD PLAY 1.3 3.2 3.2 0 0 0 3.2 3.2 3.2 1.8 0 1.5 0 0 0 0 3.2 0 0 0
STANDBY 0 0 0 0 0 0 0.6 0 0.6 0.6 0 0 0 0 0 0 0 0 0 0
Ref No. IC900
MODE 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
CD PLAY 3.3 3.3 3.3 1.4 1.4 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 3.3 1.4 0
STANDBY 0 0 0 0 0 0 0 0 0 0 0 0.1 0 0 0 0 0 0 0 0
Ref No. IC900
MODE 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
CD PLAY 1.4 1.2 1.8 0 1.4 3.2 3.2 0.1 3.2 0 0 1.2 0.1 0 1.4 3.1 3.1 3.1 0 1.3
STANDBY 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Ref No. IC900
MODE 61 62 63 64
CD PLAY 0 1.8 1.4 3.2
STANDBY 0 0.6 0 0
Ref No. IC951
MODE 1 2 3 4 5 6 7 8
CD PLAY 0 5 5 3.2 3.3 0.5 0.5 0.5
STANDBY 0 0 0 0.6 0 0 0 0
SA-AK960P USB P.C.B.

12.2. Waveform Chart

71
SA-AK960P

72
SA-AK960P

13 Wiring Connection Diagram

MUSIC PORT

SOLDER SIDE CN6601 H6555


SOLDER SIDE
PbF
CN5104 1. . . . . . . . . . . 6
E SUB PANEL P.C.B.
30
29 .
. .
9
.
9. . . . . . . . . . . 1 .
CN5204 H5104 JK6751 . . . JK6551
. . .
VR6491 . .
1 1 HEADPHONE
. . .
. . 2
. 1
. JK6501
.
. MIC
H POWER P.C.B.
.
9
CN6004

JK5000 PbF
I SUB POWER P.C.B.
CN6001
1. . . . . . . . . . . 12
SOLDER SIDE PbF
1. . . . . . . . . . . 12
VR6511
JW6001
C PANEL P.C.B. 1. . . 3 MIC VOLUME

SPEAKERS VOLUME
H5500
6
.
.
SUBWOOFER
.
.
1
G INTERFACE P.C.B.
For SB-WAK860
1. . . . . . . . . . . 9 PbF
CN5103
1. . . . . . . . . . . 12
H5501 CN5102
1. . . . . . . . . . . 12
SUBWOOFER SWITCH P.C.B.
CN9001
1
SOLDER SIDE .
H9000
.
1 3
.
.
3
JW7000 SOLDER SIDE
3...1 PbF
SOLDER SIDE
PbF

F REMOTE SENSOR P.C.B.


SOLDER SIDE

A CD SERVO P.C.B.
AUX
1...3
SOLDER SIDE
PbF
Tuner Pack CN2812
JW6002
1 1...3 Z6481
CN7002 3
22 PbF
21 . JK2803 CN3204
. . 1 2

MOTOR
. . CN3601 SENSOR
. .
. . OPTICAL PICKUP 10
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...
. . .. . . .

1
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CN2809 . .
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SOLDER SIDE
12
B MAIN P.C.B.
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. . .
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DECK P.C.B. 2
1
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.
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21 .
. . (DECK 2) (DECK 1)
. . TO R/P Head TO PLAYBACK HEAD
SPINDLE MOTOR SOFTWARE WRITING . .
. . 1 . . . . .5
PbF 2 . . .4
1 . . . . .5
M7302 . 1 PbF CS1002 2 . . .4
CN2808
1 CS1001
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. TO CRS1D (CN1) .
. .
1 1

CN3202 CN3201
11 . . . . . . .1 10 . . . . . . .2 CN2806
SOLDER SIDE 9 . . . . . . .1 30 . . . . . . . . . . . .2
29 . . . . . . . . . . . .1
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CN5951
1
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L TRANSFORMER P.C.B.
.
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9 BACK UP TRANSFORMER
CN5950
9
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SOLDER SIDE
.
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1 1
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JK5950 . .
AC IN . . 6
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120V, 60Hz . . .
CN6002 . .
. .
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.
USB
1 . . 9
PbF 2 . . 10 . . .
T5950 SOLDER SIDE SOLDER SIDE . . 1
CAUTION CN971 . . 5
MAIN TRANSFORMER . .
RISK OF ELECTRIC SHOCK PbF 21 .
AC VOLTAGE LINE. 22
PLEASE DO NOT TOUCH THIS P.C.B
VOLTAGE
SELECTOR K DECK MECHANISM P.C.B. CN6003 PbF
12 . . . . . . . . . 1
(SIDE B)

PbF S5950

* FOR INDICATION ONLY

73
SA-AK960P

74
SA-AK960P

14 Block Diagram
14.1. CD SERVO BLOCK DIAGRAM

/(>2*"1)(2*$E(

!,42*/5+E*>/-
1"!,-

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8 9=

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75
SA-AK960P

14.2. MAIN (1/2) AND SUBWOOFER INTERFACE BLOCK DIAGRAM

2*78':
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2*7%'' 2*78'B
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:
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8 25#-7
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79 7 25#1:
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25#-: 4E>, 4E>, 4E>,
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76
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= *5:7'' (%'9
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99
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9: & 96
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66

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SA-AK960P
SA-AK960P

14.4. PANEL BLOCK DIAGRAM

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78
SA-AK960P

14.5. POWER BLOCK DIAGRAM

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79 B
257C .++"9 -23D>
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F=9=:
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7 !G2>*D
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8
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!E0G//;,-
:
259# 9B
/E>7
79
257C
B
.++"9
77
257#
7'
.++"7
9
/!*
&
.!!"9

7:
4/+, 98
.!!"7

2*==''
*'R0"0'''%'7
D,I)25.,->,- 2*=:''
*90"'''''B86
>/)4"25 *578'% *5=9'7 9 +232>"1)"4(
?7@7A 9 9" 8
BM !E0G7
1=:''
I=='' 7 9'
259C /E>9
99 6 !E0G//;,-
=" 35+
: 9B
I=='9 259# /E>7
:
7"
79 B
257C .++"9

77 7'
257# .++"7

9 & D=='' *5=7'B


/!* .!!"9
=H&

7: 98 D=='' *5=7'B
4/+, .!!"7 9H7

*5=9': D=='9
B :
*5=9': D=='9
6
F=9':HF=9'B

>/)4"25 *578'8 *5=9': ;-/4


?7@7A 6 ;"5)/5@/;;)!G2>*D
!E0)(/G,-

+=97&
>/)4"25 *578'% *5=9'7
?9@7A 97
*578': *5=9': *5=9': D=='9
% % &

>/)4"25 *578': *5=9': *5=9': D=='9


?7@7A = =
*578': *5=9': *5=9': D=='9
&H97 &H97 B

)!"#"$%&'()(/G,-)01/*$)+2"3-"4)

79
SA-AK960P

F=9'=

D=='' *5=7'B *E--,5>)*/5>-/1) D=9'B *5=%='


=H& !G2>*D
9H7
F=999 D=9'B *5=%='
6
D=='9 *5=9'B
9 C9=.)-,3E1">/-
F=9''
./1>"3,
)-,3E1">/-
F=9'& F=9'8HF=9'%
;-/4)>-"5!;/-4,-
D=='' *5=7'B *E--,5>)*/5>-/1 ./1>"3, D=9'B *5=%='
9H7 !G2>*D )-,3E1">/- :HB

F=997 F=99B F=99:

D=='9 *5=9'B *E--,5> 97. ./1>"3,)1242>,- D=9'B *5=%='


& !>"012!,- -,3E1">/- !G2>*D 8

>/)(/G,-
2*=9'9
*'+"SMM''''=
-,3E1">/-)2*
+=9:'
D=='9 *5=9'B B
=<&.
=
7
.**

D=='9 *5=9'B 9
:<:.
B

D=='9 *5=9'B =
*>-1
: 35+

F='%9HF='%7 F=9%9HF=9%7
25>,-;"*,)"5+)+-2.,- 25>,-;"*,)"5+)+-2.,-
!G2>*D !G2>*D

D=='9 *5=9'B
6

)!"#"$%&'()!E0)(/G,-)01/*$)+2"3-"4

80
SA-AK960P

14.6. DECK/DECK MECHANISM BLOCK DIAGRAM

+,*$)*2-*E2>

2*9''9
"56:B8!#,9
(<0),F@-,*)"4(@
"1*@>(!)"4(
1*D
7:
?+,*$)9A
<0<)D,"+ = *59''9 *5:7'7
99

>/)4"25
?9@7A

B *59''9 *5:7'7
-*D 9'
9
?+,*$)7A
)D,"+

98 *59''9 *5:7'7
96
8

;-/4)4"25
?9@7A

6 *59''9 *5:7'7
8
6

% *59''9 *5:7'7 >/)4"25


= ?7@7A

19''7 F9''BHF9''=
?+,*$)7A
,-"!,)D,"+ 02"!
/!*
!G2>*D

F9''6
02"!
F9'': /!*
*/5>-/1
!G2>*D

B
%.

7 :
4 F9'96
4/>/- *59''9 *5:7'7 ;-/4)4"25
!G2>*D 9 ?7@7A
=

2*9''B
*9""'''''&97
+,*$))(<*<0 -@()!,1,*>
+,*$)4,*D"52!4)*2-*E2>

*5%69 *5:7'9
=.
6 B
+%69
2*%69
*509:':'-7"E *5%69 *5:7'9
(D/>/)25>,-E(>/- 9 9'

!%69))))))))))))))4/+,
7 *5%69 *5:7'9
!%67))))))))))))))D"1; = &
!%6=))))))))))))))-,*25DQ;
6
=.

S%69 >/)4"25
?7@7A

*5%69 *5:7'9
=.
& =
+%=9
2*%=9
*509:':'-7"E *5%69 *5:7'9
(D/>/)25>,-E(>/- 7 %

!%=9))))))))))))))4/+, *5%69 *5:7'9


9' 9
!%=7))))))))))))))D"1; *5%69 *5:7'9
8 :

!"#"$%&'()+,*$@+,*$)4,*D"52!4)01/*$)+2"3-"4

+,*$)4,*D"52!4)(<*<0

81
SA-AK960P

14.7. USB /TRANSFORMER BLOCK DIAGRAM

>=%='
2*%=9 2*%'' +=%='#+=%=7
*'+0SM,''''7 45S!;0=$R49 D=9'B *5=%=' !=%='
./1>"3,)-,3E1">/- E!0)*/5>-/11,-)2* 9H7 ;7
!G
D=9'B *5=%=' ./1>"3,
:HB !,1,*>/-
&H6H8 7 97 9= (%'9 *5:7''
/E> .++ +=. /!*' 44/+9 77 D=9'B *5=%='
9B (%'9 *5:7'' 6

4"25)>-"5!;/-4,-)
I%'' 5-!> >/)!E0)(/G,-
9%
8 (%'9 *5:7'' ;(=%='
99 *+Q-!> +=%=B#+=%=6
/!*9 98
&B D=9'B *5=%='
(%'9 *5:7''
*+Q41+ 8
(%': 96
*>-1

;1"3

E!0)*/55,*>/- !>25
&9 (%'9 *5:7''
9& F=%=9
B = =B (%'9 *5:7'' +=%=%
!>-,F 9= D&=== *5=%=9 #.(
.0E! 9 7 -,3E1">/-
=9 (%'9 *5:7'' +=%=8
B >,-- 9B
+# 7 D&=== *5=%=9
E!0+#
=% >/)4"25 9
(%'9 *5:7''
& !>*1$ 9: ?7@7A
+C : E!0+C D&=== *5=%=9
=8 (%'9 *5:7'' :
*+Q+">" 99
=6 (%'9 *5:7''
*+Q!>"> 9' F=%=:
-1=%='
=& (%'9 *5:7'' D&=== *5=%=9 (*/5>
*+Q*1$ 8 & !G2>*D
B8 (%'9 *5:7''
27*Q+">"@,--/-
&
B6 (%'9 *5:7'' >/)("5,1
27*Q-,F@G-Q!>"-> F=%=7 >=%=9
=
=' (%'9 *5:7'' D&=== *5=%=9 !M5*D-/52!">2/5
.,-- B 6 !G2>*D
B& (%'9 *5:7''

!E0)>-"5!;/-4,-)
27*Q*1$@G-Q,5+ +=%&& R$=%='
: ;9 1=%='
"*)25
99'.#976.@77'.#7B'.
='DZ@&'DZ
S=%='

+=%&9H
F=%=' F=%=B +=%&7
D&=== *5=%=9 !M!&. ./1>"3,
BH= -,3E1">/- -,3E1">/-

!235"1)125,!

[)4"25)!235"1)125, [)*+)!235"1)125, [)
[)*+#+")!235"1)125,

[)>"(,)(1"M0"*$)!235"1)125, [);4@"4)!235"1)125, [)E!0)!235"1)125,

[)>"(,)-,*/-+)!235"1)125, [)"EI@42*@4E!2*)(/->)!235"1)125,

?)))A)2W\OXYP]^)P_])(OW)5V<)V`)-Oa_P)*_YWW]b< 5/>,)[)!OaWYb)1OW]^)Yc])YddbOXYNb])PV)P_])1]`P)*_YWW]b)VWbe<

!"#"$%&'()E!0)@>-"5!;/-4,-)01/*$)+2"3-"4

82
SA-AK960P

15 Notes Of Schematic Diagram


(All schematic diagrams may be modified at any time with : +B Signal line
the development of new technology) : -B Signal line
Notes: : CD-DA signal line
S951: Mode switch. : CD signal line
S952: Half switch. : FM/AM signal line
S971: Mode switch. : MAIN signal line
S972: Half switch. : TAPE PLAYBACK signal line
S975: Recinh_F switch. : TAPE RECORD signal line
S6101: Power ( ) switch. : AUX / MIC / MUSIC PORT signal line
S6102: M.EQ- (-) switch. : USB signal line
S6103: M.EQ switch.
S6104: M.EQ+ (+) switch.
S6105: Hard Bass switch.
S6106: USB ( ) switch.
S6107: Deck Open_1 ( ) switch.
S6201: Single Change ( ) switch.
S6202: CD1 ( ) switch.
S6203: CD2 ( ) switch.
S6204: CD3 ( ) switch.
S6205: CD4 ( ) switch.
S6206: CD5 ( ) switch.
S6209: Multi Change ( ) switch.
S6210: Deck Open_2 ( ) switch.
S6211: Open/Close ( ) switch.
S6301: EXT-IN switch.
S6302: CD ( ) switch.
S6303: Display/-Light effect switch.
S6304: Deck 1/2 switch.
S6305: Rec ( ) switch.
S6306: REW ( ) switch.
S6307: FF ( ) switch.
S6308: Stop/ -Demo ( ) switch.
S6309: Tuner/Band switch.
S6310: Tape ( ) switch.
S7201: Rest switch.
VR6491: VR Volume jog.
VR6511: VR Mic volume jog.

• Importance safety notice :


Components identified by mark have special
characteristics important for safety.
Furthermore, special parts which have purposes of fire-
retardant (resistors), high-quality sound (capacitors), low-
noise (resistors), etc. are used.
When replacing any of components, be sure to use only
manufacturer´s specified parts shown in the parts list.
• Resistor
Unit of resistance is OHM [Ω] (K=1,000).
• Capacitor
Unit of resistance is µF, unless otherwise noted. F=Farad,
pF=Pico-Farad
• Coil
Unit of inductance is H, unless otherwise noted.
•*
For Indication only.
• Voltage and Signal lines:

83
SA-AK960P

84
SA-AK960P

16 Schematic Diagram
16.1. CD SERVO CIRCUIT
1 2 3 4 5 6 7 8 9 10 11 12 13 14

SCHEMATIC DIAGRAM - 1 A
A

OPTICAL PICKUP CIRCUIT CD SERVO CIRCUIT : + B SIGNAL LINE : CD DA SIGNAL LINE : CD SIGNAL LINE
(FOR REFERENCE ONLY)
W7022 0 W7020 0 W7019 0 W7018 0
TP 14
R7601 C7601 C7670 C7626
4.7 6.3V33 0.1 0.1
LASER DIODE
CN7001 Q7601
W7025 B1ADCF000001 D7650
6 MAZ80560ML
1 VCC 1 0 LASER POWER DRIVE TP 16
8 W7017 R7217 TP 19
2 F 2 0
B 1k B
3 E 3
11 C R7650 5.6 C7614 C7225 TP 18 C7227
4 LD 4 6.3V100 1000P 50V1
12 C W7023
5 LD GND 5
0 C7226
6 GND 6 C7218 1000P C7228
C7613 TP 17
7 A 7 TP 51 0.082 R7221 50V1
0.1 (RF) 100 R7218 1k
8 GND (GUARD) 8 C7241
1 GND NBOUT 8 1000P
9 B 9
W7014
10 VREF 10 0 R7212 C7231
2 VCC GND 7 820 6.3V220
11 LPD 11 W7026 C7217

W7021
C 0 0.1
12 GND (GUARD) 12 W7005

0
4 0
3 BIN NAOUT 6
9 13 T- 13 R7211
10 14 T+ 14 82k C7230 C
C 5
4 AIN VREF 5
15 F- 15
0.1
C TP 24 TP 13
16 F+ 16 C7244
0.015
2

0
3 W7012 C7223
TP 28 50V47 C7216
0
680P

LB7262
VREF

LB7263

LB7264
C
C7263 W7010
C7203
C7161 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75
0.1 0 CN7002 1
6.3V220 C7234
0.1 0.1 22 AGND

ARFIN
DSLF
IREF
PLLF
PLLF0
OUTL

OUTR
DVSS3

EXT0
EXT1
EXT2
FLAG
TX
MCLK

MLD

BLKCK
NRST
DQSYTXT
SMCK
PMCK
NSRVMONON
AVSS1
AVDD1

MDATA

STAT
W7009
50 76 0 21 LCH OUT

W7016
W7015 49 77 C7235 20 AGND

W7011
0
C7204 0 16V10

0
0.1 48 ARFDC DVSS2 78 W7008 19 RCH OUT
C7102 0 C7253
47 AVDD2 [50] ARFFB DVDD2 [76] REGION 79 18 DGND
D 0.47
[49] ARFOUT IOVDD1 [77]
470P
W7029 17 ST_IN D
46 RFIN X2 80 W7006
C7142 0

W7013
3300P TP 50 45 RFOUT X1 81 0 16 ST_CLK
W7007

0
44 RFENV NTEST 82 0 15 ST_REQ
C7107
43 CENV D2 83 14 3.3V
0.022 42 LD D1 84 TP 12 13 DGND TO
41 PD D0 85 12 LD SW MAIN CIRCUIT
40 A D3 86 11 TX (CN2801) IN
IC7001 D4 87 C7233 C7232 W7028 C7243 SCHEMATIC
39 C 0 10 7.5V
0.1 6.3V220 0.1
W7024
0
38 B MN6627954AMA D5 88 9 PGND DIAGRAM - 4
SERVO PROCESSOR/ TP 7
37 D DIGITAL SIGNAL PROCESSOR/ D6 89 8 MCLK
TP 8
36 F DIGITAL FILTER D/A CONVERTER D7 90 7 MDATA
TP 9
35 E D15 91 6 MLD
E 34 VREF D14 92
TP 31
5 BLKCK E
TP 90 R7111
10k 33 CTRCRS DRVDD 93 4 STAT
TP 4 R7254

C7264
32 OSCIN D13 94 R7253 1K TP 3 3 RST

0.1
GND1 10
31 AVSS2 D12 95 2 RESET_SW
R7327 R7349
30 SRVMON1 D11 96 1 LOADING
R7336 TRV GAIN 1k 18k TP 88 [26] DVSS1 SDRCK [100]
W7003 W7001
C7166 S7201
TP 1
22
10 TP 89 29 SRVMON0 D10 97 0.01
0 0 REST SW

PRAMVDD33
PRAMVDD15
PRAMVSS33
TP 2
C7154 0.1
C7352 28 DVDD1 D9 98
0.018 C7155 0.1

SPOUT
27 IOVDD2 D8 99

NRAS
NCAS
TRVP
R7329

NWE
FOP
TRP

BA1
BA0
A10
1k 26 100

A11
PC

A0
A1
A2
A3

A4
A5
A6
A7
A8
A9
FO GAIN R7328 10k
25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

C7339
0.018
R7220

R7214
W7002 W7004

R7339
R7330

470
C7164
1M

1k
15 16 17 18 19 20 21 22 23 24 25 26 27 28 5.6K 0 0

10u
C7335
F GND
D3-

D3+

D4-

D4+

PVCC1 PVCC2

PGND1 PGND2

NC

NC

NC

NC

VCC

VREF

IN4

0.1 IN3 1 3 F
X7201

C7165
C7315
IC7002

10u
0.47 H2B169500005

TP 87
TP 86
BA5948FPE2 2
C7334 4 CH DRIVE IC C7338
PC1

PC2
D2+

D1+

10V220
D2-

D1-

IN1

IN2

0.056
NC

NC

NC

NC

GND
14 13 12 11 10 9 8 7 6 5 4 3 2 1 R7323 R7331
3.3k 22k
W7027
0

R7325 R7315 TP 11
330 3.3k

R7332
1k TP 10
R7335
TP 39 TP 38 100
G G
TP 37 TP 36
+ +

M7301* M7302*
TRAVERSE MOTOR SPINDLE MOTOR

H SA-AK960P CD SERVO CIRCUIT H

1 2 3 4 5 6 7 8 9 10 11 12 13 14

85
SA-AK960P

16.2. MAIN CIRCUIT

1 2 3 4 5 6 7 8 9 10 11 12 13 14

SCHEMATIC DIAGRAM - 2
A

MAIN CIRCUIT : +B SIGNAL LINE : CD SIGNAL LINE : FM/AM SIGNAL LINE : MAIN SIGNAL LINE : TAPE PLAYBACK SIGNAL LINE : TAPE RECORD SIGNAL LINE : AUX / MIC / MUSIC PORT SIGNAL LINE

B R3720
C2263 R2262 1K
0.1 1k

R2261
R3721

10K
C3717 1K
10
C3710
Q3100 C2175
2200PF 6.3V33
B1GBCFLL0037

3300PF

R2173
MUTING SWITCH

4.7k
R2172 TO MAIN
R3841 15k
SECTION (2/4)

C2181
4.7K C2182 C2172
C2184 0.22 0.056

1
1 R2705

1k C2183 C2185
220
Q3100

C2174
C2163

C2171 0.01
R2181

1
5600P R2703 C2313 R2315 C2315
560 220 470P 1.8K 16V22

0.22

C2301
B17

R2182
C R2163

C2173

R2302
0.15
0.01
0

R2183

0
5.6K
C2314
0.01
56 55 54 53 52 51 50 49 48 47 46 45 44 43
C2311 R2311 470 IC2804 B18
50V1 C0AABB000125
Q2311

SUR1

BASS-L1
MID-L1
SUR2
OP-OUT

BASS-L2
PRE-VIN-L
OP-IN

TRE-L

T-OUT-L
REC-L

MID-L2
GV_OUT-L
C2112 1 4 3 2 1 OP AMP
1 42 R2312 C2342 R3601
C2212 1 10k 1 R2313 3.3K
2 NC 41 100k
C2122 1 W2691 R2355 B19
3 IN-L2 [42]LOUT DATA 40 R3602
C2222 1 0 270k 47K
[1]IN-L1 [43]POST-VM-L
4 IN-R2 CLK 39

R2455
[2]IN-R1

270k
C2132 1 R2412 R2413 B20
5 IN-L3 VCC 38 100k W2667
C2232 1 10k
6 IN-R3 IC2803 R-OUT 37 0
D C2152 1 C1BB00001121 C2401 1 C2442

16V100
C2712
AUDIO SOUND PROCESSOR POST-VM-R 36

R2711 R2712
7 IN-L4 1 5 6 7 8
C2252 1

1K
8 IN-R4 T-OUT-R 35
C2272
C2411
50V1
Q2411 C2414
W2593 0.01
9 IN-L5 [12]IN-R6 [27]HB-LPF-OUT BASS-R2 34 R2411 470 0

1K
[13]GND [28]NC C2271
BASS-R1 33 0.056 Q2311,Q2411 C2711
10 IN-R5 [14]REF-IN 0.1
C2142 1
11 IN-L6 MID-R2 32
0.15 B1ABGC000005 R2704 C2413 R2415
470P 1.8K
C2415
MUTING SWITCH 220 16V22

HB-ATT-OUT
HB-MIX-OUT
HB-FLT-OUT
C2242 1 B21
MID-R1 31

HARMOUT
12

PRE-VIN-R
GV-OUT-R

HB-LPF-IN
HB-ATT-IN
HB-MIX-IN
1500p

REF-OUT
R2706

1500p

HARMIN
13 TRE-R 30 220

0.01
REC-L
C2581 R3521
14 NC 29 100 W2666
0 W2693

16V100

C3610
C3609
C2113
16V100

0.01
0

3.3k C2213

C2274
C2582 15 16 17 18 19 20 21 22 23 24 25 26 27 28
C2195 1 V+ GND 14
16V100 0.47 C3613 C3617

25V4.7
R2281 470
50V22 2 OUTA OUTB 13 50V22

C2192
3.3k

C2273
R2195

R2282

0.1
1
C3611 3 INA INB 12
E

0.01
10k

0
4 INT SW 11

C2193

16V100
B0ACCK000005

50V0.22
C2191
R2196 C3616

D2583
R2202
R2702 C2701 50V1

50V4.7
R2102
10k 50V1

16V100
5 VREF SENSE 10

C2702
1K

B0BC9R1A0218
0.01

W2661
0.1
C3612

D2191
C2201

C2281

0.47
R2204 1 C2275 50V22 6 NC NC 9

0
2200P

R2193
R3522

R2194

R2271
7 NC 8

4.7k

100k

C2588
NC

C2583
C2194

15k
100k R2273 4.7K

C3619

C3615
0.15 4.7k
R2104
100k
IC2900
R2283 B22
100k R3611
REC_IN_R
REC_IN_L

C2284
C2202 W2663 R3612
MIC_MIX
UP_GND

3.3K

1
0

C2282
47K
A_GND

R2701
0.22
C2283 C2584

1k
C2585
R2585

220p
330k
220p
MIC

CN3202 R3442 R3445


1k 27k R2510
0.047
PB_L 11 IC2872 REC_L
270
IC2900
C2509
PB_R 10
R3443 1k
C0CBAHG00011 16V33 C1AB00002852 C2316
F AV REGULATOR REC_R 22
D2871-D2873 AUDIO LIMITER
A_GND 9 Q2511

330k
R3444

1.2k
1.2k
B0EAKM000117 +9V
27k OUT 3 B1GDCFJJ0047
REC_IN_L 8
TO R2509 Q2511 MUTING CONTROL
REC_IN_R 7 2 GND D2871 560 B23
DECK CIRCUIT MOT_12V

R2584
R2586

R2587

22
+B 6 IN 1
(CN1001) IN REF_L
R2342 R2341 R2352 R2351
R2503

REC_H 5 D2503 R2511 18 18 18 18


SCHEMATIC
2.7k

B0ADCC000002 4.7k

C2326
R2512
MO+B 4 UP_GND
DIAGRAM - 12 REF_R
56k R2347
Q2341 R2345 R2354 R2353

C2507
2 1 R2344 R2343 18 18
R2501

M0_GND 3

R2506
1.5k L

0.22
C2503
330k

33k
DECK1_H 2 R2103 3 R2346
W2590 REC_L 15k 3.3k 18 18
1 C2511
MOTOR 1

R2507
1 0 C2501

C2344
2.2

100k

R2357
C2341

0.47
100k
REC_IN_L
Q2501 1000p
REC_R 1 R2508
REC_IN_R 1k B24
G R2203 R2502
C2505

R2457
16V10
15k 82k

100k
R2505

R2504

C2444
+15V C2441

0.47
100

R2446
1000p
0

3.3k
A_GND R2442 R2452 R2451
Q3500 Q3535 C3500
18 R2441 18 18
R
B1ABCF000176 25V22 Q2501 R2448
B1GBCFLL0037 REC[59]
B1ABCF000176 150k R2447 R2445 R2444 18 R2454 R2453
ON/OFF CONTROL SWITCH
DECK MOTOR SWITCH 1 Q2441 1.5K 18 R2443 18

ASP_CLK
LEVEL METER 18

ASP_DA

MUTE_A
ASP_9V
P_GND CONTROL SWITCH
Q3537 Q3537 DECK1_H TO MAIN SECTION (3/4) Q2341,Q2441 18
B1ABCF000176 R3535 +3.3V B1ABGC000005 B25
Q3500

A_GND
DECK MOTOR SWITCH 4.7k HEADPHONE MUTING

HP_R
HP_L
+3.3V
Q3535
LM_1

+15V
+15V
MTR[58]

-9V
R3537
R3538 4.7k B26
220k
R2674

R3536 R2672
47k

220k 10k 1/4 2/4


H
P_GND QR3513
D5V
SA-AK960P MAIN CIRCUIT
3/4 4/4
W2675 QR3513
B10

B12

B13

B14
B11
B1

B2

B3

B4

B5

B6

B7

B8

0 W2592 B1GBCFLL0037
0 ON/OFF CONTROL SWITCH

86
SA-AK960P

15 16 17 18 19 20 21 22 23 24 25 26 27 28

SCHEMATIC DIAGRAM - 3 A

MAIN CIRCUIT : +B SIGNAL LINE : MAIN SIGNAL LINE

C2345 C2346
R2316 50V0.1
470 6800

Q2317,Q2417 R3716
10K
B1ABGC000005 R2317 Q2317 R2358
MUTING SWITCH 10k 10K
R2318
100k
CN2809
1 F_HOP

16V0.47
B

C2343
R2356
2

180k
MUTE-D-AMP
T_GND_2
3 T-GND
4 +15V
K2401 FL1 TO

16V0.47
FRONT L1 IN

C2443
5

R2456
180k
0 R3715
6 NC
POWER
0 A_GND
7 ASP_GND
CIRCUIT
R2417
K2400 K2405 R3713 FR1
FRONT R1 IN
(CN5102) IN
8
10k R2418 0 0 0 SCHEMATIC
100k 9 NC
DIAGRAM - 9
Q2417 SW
10 A_GND
C2445 C2446
50V0.1 11 SUBWOOFER
6800
12 FAN
C
B17 Q3501,Q3502 R3710
10K
R2458
B1GBCFLL0037
10K PLUNGER ON/OFF SWITCH
C2324 R2327 W2681 Q3501
1 12k 0 PLG2
B18
C3501 R3453
P_GND 100p 1K
C2424 R2427
12k C3502
1 100p
B19 C2731 PLG1 R3450
16V100 22K
R2731 Q3502 Q3503
B20 C2561 C2943 Q3503,Q3504
0 1 50V2.2
W2591 B1ACKD000006
0 PLUNGER ON/OFF SWITCH
R2721 R2513 C2514 D
C2513 MOT_12V
TO MAIN 10k 50V100
10k 0.1

3.9K
SECTION (1/4) R3452 R3451
R2416 1K 22K
CN3201

R2514
R2723
470 C2562 Q3504

10k
1k R2565 0.047 1
10 PL2

R2564
1K Q2554 PHOTO_2
C2551 R2560 9 PL1
C2552 R2561 16V10 3.3k B1ABCF000176
B21 DVREF+
SUB MUTING SWITCH 8 DVREF
100p 3.9K P_GND TO
7 PL_GND
R2722
10k DECK2 DECK MECHANISM

B0BC2R4A0006
6 DECK_2
PHOTO_1 CIRCUIT

18k
D2551
5 6 7 8 5 PHOTO_PB

R2558
3.3k
IC2810 R2557 (CN971) IN
1k

C2554

0.01
C2722 4 PHOTO_RP
Q2553,Q2555

16V1
C0ABBB000244 R3446 R3447 SCHEMATIC

R2559
Q2553 270K

180k B0BC2R4A0006
270K 3 HALF_PB
SMT OP-AMP IC
0.1 Q2554 B1ABCF000176 P_GND DIAGRAM - 8
IC2810 2 VREF_GND E

C2553
SUBWOOFER LEVEL

R2555
R2588 D2552
CONTROL SWITCH

1k
MODE_1 1 MODE_PB

R2556
C2721 10

1k
HALF_1
10V100 R3448 R3449
4 3 2 1 10K
10K

C2589
R2562

0.47
22k +3.3V
Q2555

R2568

560
B22 R2708 CN2812 TO
330
C2560 SW_LED
1 SW_LED
SUBWOOFER
50V3.3 R2566 UP_GND INTERFACE
2 DGND
C2556
0.015 R2563 C2558
470
KEY_4_2 CIRCUIT (H9000)IN
22k 16V0.22 3 KEY4_2
SCHEMATIC
Q2552 R2707
3.3K DIAGRAM - 8
R2567
R2515 18k
330k F
Q2551,Q2552,Q2556
B1GDCFJJ0047 Q2558
B23 SWITCH SUPPLY SWITCH

R2570
Q2551 1k
Q2557,Q2558
B1ABCF000176
SUBWOOFER LEVEL
CONTROL SWITCH
W2569
0 R2590
1k D5V
B24
Q2556
W2568
Q2557 G
0

R2569
1k

MUTE_D_AMP
LED_SWFR
SW_LV1

SW_LV2

T_GND
F_HOP

+15V
B25

FAN
TO MAIN
1/4 2/4
B26 SECTION (4/4)

B15
3/4 4/4
SA-AK960P MAIN CIRCUIT H

87
SA-AK960P

I
SCHEMATIC DIAGRAM - 4

MAIN CIRCUIT : +B SIGNAL LINE : CD SIGNAL LINE : FM/AM SIGNAL LINE : MAIN SIGNAL LINE : AUX / MIC / MUSIC PORT SIGNAL LINE : TAPE RECORD SIGNAL LINE : USB SIGNAL LINE
TO MAIN

B13
R3820 SECTION (4/4)

B10

B12

B14
B11
B1

B2

B3

B4

B5

B6

B7

B8
MIC_MIX 0
CE
D1