GENERAL INFORMATION

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GENERAL INFORMATION
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CONTENTS
WARNING/CAUTION/NOTE ................................................................ 1-2
GENERAL PRECAUTIONS .................................................................. 1-2
SUZUKI DR-Z125/LK3 (03-MODEL) ...................................................1-4
SERIAL NUMBER LOCATION .............................................................1-4
FUEL AND OIL RECOMMENDATION ................................................. 1-4
FUEL .............................................................................................. 1-4
ENGINE OIL ................................................................................... 1-5
BRAKE FLUID ...............................................................................1-5
FRONT FORK OIL ......................................................................... 1-5
BREAK-lN PROCEDURES .................................................................. 1-5
INFORMATION LABELS ......................................................................1-6
SPECIFICATIONS ................................................................................1-7
DIMENSIONS AND DRY MASS ....................................................1-7
ENGINE .......................................................................................... 1-7
DRIVE TRAIN ................................................................................. 1-7
CHASSIS ........................................................................................ 1-8
ELECTRICAL ................................................................................. 1-8
CAPACITIES .................................................................................. 1-8
COUNTRY AND AREA CODES ....................................................1-9

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GENERAL INFORMATION

WARNING/CAUTION/NOTE
Please read this manual and follow its instructions carefully. To emphasize special information, the symbol
and the words WARNING, CAUTION and NOTE have special meanings. Pay special attention to the messages highlighted by these signal words.
!
Indicates a potential hazard that could result in death or injury.
"
Indicates a potential hazard that could result in vehicle damage.
NOTE:
Indicates special information to make maintenance easier or instructions clearer.
Please note, however, that the warnings and cautions contained in this manual cannot possibly cover all
potential hazards relating to the servicing, or lack of servicing, of the vehicle. In addition to the WARNINGS
and CAUTIONS stated, you must use good judgement and basic mechanical safety principles. If you are
unsure about how to perform a particular service operation, ask a more experienced mechanic for advice.

GENERAL PRECAUTIONS
!
* Proper service and repair procedures are important for the safety of the service mechanic and
the safety and reliability of the vehicle.
* When 2 or more persons work together, pay attention to the safety of each other.
* When it is necessary to run the engine indoors, make sure that exhaust gas is forced outdoors.
* When working with toxic or flammable materials, make sure that the area you work in is well
ventilated and that you follow all of the manufacturers instructions.
* Never use gasoline as a cleaning solvent.
* To avoid getting burned, do not touch the engine, engine oil, radiator, and exhaust system
until they have cooled.
* After servicing the fuel, oil, exhaust or brake systems, check all of the lines, and fittings
related to the system for leaks.

GENERAL INFORMATION

"
* If parts replacement is necessary, replace the parts with SUZUKI Genuine Parts or their equivalent.
* When removing parts that are to be reused, keep them arranged in an orderly manner so that
they may be reinstalled in the proper order and orientation.
* Be sure to use special tools when instructed.
* Make sure that all parts used in reassembly are clean. Lubricate them when specified.
* Use the specified lubricants, bonds, or sealant.
* When removing the battery, disconnect the negative cable first and then the positive cable.
When reconnecting the battery, connect the positive cable first and then the negative cable,
and replace the terminal cover on the positive terminal.
* When performing service to electrical parts, if the service procedures not require use of battery power, disconnect the negative cable the battery.
* When tightening the cylinder head and case bolts and nuts, tighten the larger sizes first.
Always tighten the bolts and nuts from the inside working out, in a crisscross manner.
* Whenever you remove oil seals, gaskets, packing, O-rings, locking washers, self-locking nuts,
cotter pins, circlips, and certain other parts as specified, be sure to replace them with new
ones. Also, before installing these new parts, be sure to remove any left over material from the
mating surfaces.
* Never reuse a circlip. When installing a new circlip, take care not to expand the end gap larger
than required to slip the circlip over the shaft. After installing a circlip, always ensure that it is
completely seated in its groove and securely fitted.
* Use a torque wrench to tighten fasteners to the specified torque. Wipe off grease and oil if a
thread is smeared with them.
* After reassembling, check parts for tightness and proper operation.
* To protect the environment, do not unlawfully dispose of used motor oil and all other fluids:
batteries and tires.
* To protect the Earths natural resources, properly dispose of used motorcycle and parts.

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GENERAL INFORMATION

SUZUKI DR-Z125/LK3 (03-MODEL)

LEFT SIDE

RIGHT SIDE

SERIAL NUMBER LOCATION

The frame serial number or V.I.N. (Vehicle Identification Number) 1 is stamped on the right side of the
steering head pipe. The engine serial number 2 is located on the left side of the crankcase. These numbers
are required especially for registering the machine and ordering spare parts.

FUEL AND OIL RECOMMENDATION

FUEL
Gasoline used should be graded 95 octane (Research Method) or higher. An unleaded gasoline type is recommended.

GENERAL INFORMATION

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ENGINE OIL
Use a premium quality 4-stroke motor oil to ensure longer service life of your motorcycle. Use only oils which are rated SF or
SG under the API service classification.
The recommended viscosity is SAE 10W-40. If an SAE 10W-40
motor oil is not available, select an alternative according to the
right chart.

BRAKE FLUID
# Specification and Classification: DOT 4
!
Since the brake system of this motorcycle is filled with a glycol-based brake fluid by the manufacturer, do not use or mix different types of fluid such as silicone-based and petroleum-based
fluid for refilling the system, otherwise serious damage will result.
Do not use any brake fluid taken from old or used or unsealed containers.
Never re-use brake fluid left over from a previous servicing, which has been stored for a long
period.

FRONT FORK OIL

SUZUKI fork oil SS-08 or an equivalent fork oil.

BREAK-lN PROCEDURES
During manufacture only the best possible materials are used and all machined parts are finished to a very
high standard but it is still necessary to allow the moving parts to BREAK-IN before subjecting the engine
to maximum stresses. The future performance and reliability of the engine depends on the care and restraint
exercised during its early life. The general rules are as follows.
Keep to this break-in throttle opening limits:
Initial 10 hours: Less than 1/2 throttle
Up to 15 hours: Less than 3/4 throttle

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GENERAL INFORMATION

INFORMATION LABELS
DR-Z125/L
NO

1
2
3
4
5
6
7

LABEL or PLATE NAME

Noise label
Information label
Fuel caution label
Manual notice label
Warning safety label
Certification plate
Compliance label

APPLIED SPECIFICATION
E-28
E-03

E - 28

E - 28
E - 03
Fuel tank
Rear fender

Frame (Right side)

Frame (Left side)

GENERAL INFORMATION

SPECIFICATIONS
DIMENSIONS AND DRY MASS
Overall length ...................................................... 1 835 mm (72.2 in)
1 885 mm (74.2 in) ....... DR-Z125L
Overall width ....................................................... 770 mm (30.3 in)
Overall height ...................................................... 1 060 mm (41.7 in)
1 095 mm (43.1 in)....... DR-Z125L
Wheelbase .......................................................... 1 245 mm (49.0 in)
1 270 mm (50.0 in) ....... DR-Z125L
Ground clearance................................................ 260 mm (10.2 in)
290 mm (11.4 in) ....... DR-Z125L
Seat height .......................................................... 775 mm (30.5 in)
805 mm (32.0 in) ....... DR-Z125L
Dry mass .............................................................
80 kg (176 lbs)
81 kg (178 lbs)......... DR-Z125L

ENGINE
Type .................................................................... Four-stroke, air-cooled, OHC
Number of cylinders ............................................ 1
Bore..................................................................... 57.0 mm (2.244 in)
Stroke .................................................................. 48.8 mm (1.921 in)
Displacement ...................................................... 124 cm (7.6 cu.in)
Compression ratio ............................................... 9.5 : 1
Carburetor ........................................................... MIKUNI VM20SS
Air cleaner ........................................................... Polyurethane foam element
Starter system ..................................................... Primary kick
Lubrication system .............................................. Wet sump
Idie speed............................................................ 1 700 100 r/min

DRIVE TRAIN
Clutch .................................................................. Wet multi-plate type
Transmission....................................................... 5-speed constant mesh
Gearshift pattern ............................................... 1-down, 4-up
Primary reduction ratio ........................................ 3.470 (59/17)
Gear ratios, Low ................................................. 3.000 (33/11)
2nd .................................................. 1.857 (26/14)
3rd ................................................... 1.368 (26/19)
4th ................................................... 1.095 (23/21)
Top .................................................. 0.923 (24/26)
Final reduction ratio............................................. 3.642 (51/14)
4.071 (57/14) .......................... DR-Z125L
Drive chain .......................................................... D.ID.428HG, 122 links
D.ID.428HG, 130 links............ DR-Z125L

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GENERAL INFORMATION

CHASSIS
Front suspension .................................................Telescopic, coil spring, oil damped,
Rear suspension ..................................................Link type, coil spring, oil damped,
Front suspension stroke.......................................180 mm (7.1in)
Rear wheel travel .................................................160 mm (6.3in)
170 mm (6.7in) ..............DR-Z125L
Caster ..................................................................28
27 30 ...........................DR-Z125L
Trail ......................................................................88 mm (3.46 in)
99 mm (3.90 in) .............DR-Z125L
Steering angle......................................................45 (right & left)
Turning radius ......................................................1.9 m (6.2 ft)
2.0 m (6.6 ft) ..................DR-Z125L
Front brake...........................................................Drum brake
Disc brake .....................DR-Z125L
Rear brake ...........................................................Drum brake
Front tire size .......................................................70/100-17 40M, tube type
70/100-19 42M, tube type ..... DR-Z125L
Rear tire size........................................................90/100-14 49M, tube type
90/100-16 52M, tube type ..... DR-Z125L

ELECTRICAL
lgnition type..........................................................Electronic ignition (CDl)
lgnition timing .......................................................13 B.T.D.C. at 1 700 r/min
Spark plug............................................................NGK: DR8EA or DENSO: X24ESR-U
Generator.............................................................Single-phase A.C. generator

CAPACITIES
Fuel tank, including reserve ................................. 6.6 L (1.7/1.5 US/Imp gal)
Reserve ............................................... 1.7 L (0.4/0.4 US/Imp gal)
Engine oil, oil change ........................................... 850 ml (0.9/0.7 US/Imp qt)
with filter change ................................ 950 ml (1.0/0.8 US/Imp qt)
overhaul..............................................1 100 ml (1.2/1.0 US/Imp qt)
Front fork (each leg)............................................. 172 ml (5.8/6.1 US/Imp oz)
These specifications are subject to change without notice.

GENERAL INFORMATION

COUNTRY AND AREA CODES

The following codes stand for the applicable countries and areas.
CODE
E-03
E-28

COUNTRY OR AREA
USA
Canada

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