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PS21867-P

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272

Intellimod Module
Dual-In-Line Intelligent
Power Module
30 Amperes/600 Volts

A
M

J
BB

P
27
1

28
2

30
4 29

31
6

33
8 32

9 10 11

35

12 13 34

14 15 16 17 18 19 20

38
39

LABEL
41

40
22

23

24

36
37

AA
B

HEATSINK
SIDE

21

25

26

X
E
CC

CC
K

Q (2 PLACES)

0-5 MAX.

V
W

T
45.0

U
DD

TERMINAL CODE
1 UP
2 VP1

8 VVFS

15 VNC

22 P

29 NC

36 NC

9 WP
10 VP1

16 CIN
17 CFO

30 NC
31 NC
32 NC

37 NC
38 NC
39 NC
40 NC
41 NC

4 VUFS
5 VP

11 VPC
12 VWFB

18 FO

23 U
24 V
25 W

6 VP1

13 VWFS

19 UN
20 VN

26 N
27 NC

33 NC
34 NC

7 VVFB

14 VN1

21 WN

28 NC

35 NC

3 VUFB

Features:
Compact Packages
Single Power Supply
Integrated HVICs
Direct Connection to CPU

Outline Drawing and Circuit Diagram


Dimensions
A
B
C
D
E
F
G
H

Inches
3.110.02
1.220.02
0.280.02
2.640.01
0.530.02
0.840.02
1.370.02
0.150.01

Millimeters
79.00.5
31.00.5
7.00.5
67.00.3
13.40.5
21.40.5
34.90.5
3.80.2

J
K
L
M
N
P

0.110.01
0.390.01
0.790.01
0.500.04
2.98
0.04

2.80.3
10.00.3
20.00.3
12.81.0
75.6
1.0

Dimensions
Inches
Millimeters
Q
0.180.01 Dia. 4.50.2 Dia.
R
0.070.002
1.90.05
S
0.040.01
1.00.2
T
0.02 Max.
0.5 Max.
U
0.060.02
1.60.5
V
0.070.002
1.700.05
W
0.030.01
0.80.2
X
0.450.02
11.50.5
Y
Z
AA
BB
CC
DD

0.13 Max.
0.03
0.18
0.12
0.02
0.07 Max.

Description:
DIP-IPMs are intelligent power
modules that integrate power
devices, drivers, and protection
circuitry in an ultra compact
dual-in-line transfer-mold package
for use in driving small three
phase motors. Use of 5th
generation IGBTs, DIP packaging,
and application specic HVICs
allow the designer to reduce
inverter size and overall design
time.

3.25 Max.
0.7
4.5
3.1
0.6
1.85 Max.

Applications:
Washing Machines
Refrigerators
Air Conditioners
Small Servo Motors
Small Motor Control
Ordering Information:
PS21867-P is a 600V, 30 Ampere
DIP Intelligent Power Module.

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21867-P
Intellimod Module
Dual-In-Line Intelligent Power Module
30 Amperes/600 Volts

Absolute Maximum Ratings, Tj = 25C unless otherwise specied


Characteristics
Power Device Junction Temperature*
Module Case Operation Temperature (See Tf Measurement Point Illustration)

Symbol

PS21867-P

Units

Tj

-20 to 125

Tf

-20 to 100

Tstg

-40 to 125

Mounting Torque, M4 Mounting Screws

13

in-lb

Module Weight (Typical)

65

Grams

VCC(prot.)

400

Volts

VISO

2500

Volts

Storage Temperature

Self-protection Supply Voltage Limit (Short Circuit Protection Capability)**


Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate

*The maximum junction temperature rating of the power chips integrated within the DIP-IPM is 150C (@Tf 100C). However, to ensure safe operation of the DIP-IPM,
the average junction temperature should be limited to Tj(avg) 125C (@Tf 100C).
**VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125C, Non-repetitive, Less than 2s

IGBT Inverter Sector


Collector-Emitter Voltage (Tf = 25C)
Collector Current (Tf = 25C)
Peak Collector Current (Tf = 25C, <1ms)
Supply Voltage (Applied between P - N)
Supply Voltage, Surge (Applied between P - N)
Collector Dissipation (Tf = 25C, per 1 Chip)

VCES

600

Volts

IC

30

Amperes

ICP

60

Amperes

VCC

450

Volts

VCC(surge)

500

Volts

PC

60.6

Watts

Control Sector
Supply Voltage (Applied between VP1-VPC, VN1-VNC)
Supply Voltage (Applied between VUFB-VUFS, VVFB-VVFS, VWFB-VWFS)

VD

20

Volts

VDB

20

Volts

Input Voltage (Applied between UP, VP, WP-VPC, UN, VN, WN-VNC)

VIN

-0.5 ~ VD+0.5

Volts

Fault Output Supply Voltage (Applied between FO-VNC)

VFO

-0.5 ~ VD+0.5

Volts

Fault Output Current (Sink Current at FO Terminal)

IFO

mA

Current Sensing Input Voltage (Applied between CIN-VNC)

VSC

-0.5 ~ VD+0.5

Volts

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21867-P
Intellimod Module
Dual-In-Line Intelligent Power Module
30 Amperes/600 Volts

Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specied


Characteristics

Symbol

Test Conditions

Min.

Typ.

Max.

Units

IGBT Inverter Sector


Collector-Emitter Cutoff Current

ICES

VCE = VCES, Tj = 25C

1.0

mA

VCE = VCES, Tj = 125C

10

mA

VEC

Tj = 25C, -IC = 30A, VIN = 5V

1.5

2.0

Volts

VCE(sat)

IC = 30A, Tj = 25C, VD = VDB = 15V, VIN = 0V

1.6

2.1

Volts

Diode Forward Voltage


Collector-Emitter Saturation Voltage

IC = 30A, Tj = 125C, VD = VDB = 15V, VIN = 0V


Inductive Load Switching Times

ton

1.7

2.2

Volts

0.7

1.30

1.90

trr

VCC = 300V, VD = VDB = 15V,

0.30

tC(on)

IC = 30A, Tj = 125C, VIN = 5 0V,

0.40

0.60

toff

Inductive Load (Upper-Lower Arm)

1.70

2.40

0.50

0.80

tC(off)

Tf Measurement Point
IGBT CHIP
DIP-IPM
CONTROL TERMINALS

GROOVE
Al BOARD
18mm

13.5mm
P
U
V
W
POWER TERMINALS
FWDi CHIP

TEMPERATURE
MEASUREMENT POINT
(INSIDE THE Al BOARD)

TEMPERATURE
MEASUREMENT POINT
(INSIDE THE Al BOARD)

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21867-P
Intellimod Module
Dual-In-Line Intelligent Power Module
30 Amperes/600 Volts

Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specied


Characteristics

Symbol

Test Conditions

Min.

Typ.

Max.

Units

Control Sector
Supply Voltage

VD

Applied between VP1-VPC, VN1-VNC

13.5

15.0

16.5

Volts

VDB

Applied between VUFB-VUFS,

13.0

15.0

18.5

Volts

ID

VD = VDB = 15V, VIN = 5V,

5.00

mA

7.00

mA

0.40

mA

0.55

mA

4.9

Volts

VVFB-VVFS, VWFB-VWFS
Circuit Current

Total of VP1-VPC, VN1-VNC


VD = VDB = 15V, VIN = 0V,
Total of VP1-VPC, VN1-VNC
VD = VDB = 15V, VIN = 5V,
VUFB-VUFS, VVFB-VVFS, VWFB-VWFS
VD = VDB = 15V, VIN = 0V,
VUFB-VUFS, VVFB-VVFS, VWFB-VWFS
Fault Output Voltage
Input Current
Short-Circuit Trip Level*

VFOH

VSC = 0V, FO Circuit: 10k to 5V Pull-up

VFOL

VSC = 1V, IFO = 1mA

0.95

Volts

IIN

VIN = 5V

1.0

1.50

2.00

mA

VSC(ref)

Tj = 25C, VD = 15V

0.43

0.48

0.53

Volts

Supply Circuit Undervoltage

UVDBt

Trip Level, Tj 125C

10.0

12.0

Volts

Protection

UVDBr

Reset Level, Tj 125C

10.5

12.5

Volts

UVDt

Trip Level, Tj 125C

10.3

12.5

Volts

UVDr

Reset Level, Tj 125C

10.8

13.0

Volts

tFO

CFO = 22nF

1.0

1.8

ms

ON Threshold Voltage

Vth(on)

Applied between UP, VP, WP-VPC,

2.1

2.3

2.6

Volts

OFF Threshold Voltage

Vth(off)

UN, VN, WN-VNC

0.8

1.4

2.1

Volts

Symbol

Condition

Min.

Typ.

Max.

Units

Fault Output Pulse Width**

Thermal Characteristics
Characteristic
Junction to Fin

Rth(j-f)Q

IGBT Part (Per 1/6 Module)

1.65

C/Watt

Thermal Resistance

Rth(j-f)D

FWDi Part (Per 1/6 Module)

3.00

C/Watt

* Short-Circuit protection is functioning only at the lower arms. Please select the value of the external shunt resistor such that the SC trip level is less than 51A.
**Fault signal is asserted when the lower arm short circuit or control supply under-voltage protective functions operate. The fault output pulse-width tFO depends on the capacitance value
of CFO according to the following approximate equation: CFO = (12.2 x 10-6) x tFO {F} .

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21867-P
Intellimod Module
Dual-In-Line Intelligent Power Module
30 Amperes/600 Volts

Recommended Conditions for Use


Characteristic

Symbol

Supply Voltage
Control Supply Voltage

Condition

Min.

Typ.

Value

Units

300

400

Volts

VCC

Applied between P-N Terminals

VD

Applied between VP1-VPC, VN1-VNC

13.5

15.0

16.5

Volts

VDB

Applied between VUFB-VUFS,

13.0

15.0

18.5

Volts

-1

V/s

VVFB-VVFS, VWFB-VWFS
Control Supply Variation

VD, VDB

PWM Input Frequency

fPWM

Tf 100C, Tj 125C

kHz

Allowable rms Current*

IO

VCC = 300V, VD = 15V, fC = 5kHz,

18.9

Arms

11.6

Arms

PF = 0.8, Sinusoidal, Tj 125C, Tf 100C


VCC = 300V, VD = 15V, fC = 15kHz,
PF = 0.8, Sinusoidal, Tj 125C, Tf 100C
Minimum Input Pulse Width**
VNC Variation
Arm Shoot-through Blocking Time

PWIN

ON / OFF

300

ns

VNC

Between VNC-N (Including Surge)

-5.0

5.0

Volts

tDEAD

For Each Input Signal, Tf < 100C

2.0

* The allowable rms current value depends on the actual application conditions.
**The input pulse width less than PWIN might make no response.

2.5
2.0
1.5
1.0
0.5
0

15

30

45

60

VIN = 0V
Tj = 25C
Tj = 125C

2.0
1.5
1.0
0.5
0

15

30

45

60

102

VCC = 300V
VD = VDB = 15V
VIN = 0V 5V
Tj = 25C
Tj = 125C

101

100
100

101

COLLECTOR CURRENT, IC, (AMPERES)

EMITTER CURRENT, IE, (AMPERES)

EMITTER CURRENT, IE, (AMPERES)

REVERSE RECOVERY CHARACTERISTICS


(TYPICAL)

SWITCHING LOSS (ON) VS.


COLLECTOR CURRENT (TYPICAL)

SWITCHING LOSS (OFF) VS.


COLLECTOR CURRENT (TYPICAL)

101
SWITCHING LOSS, ESW(on), (mJ/PULSE)

103
REVERSE RECOVERY TIME, trr, (ns)

2.5

REVERSE RECOVERY CURRENT, Irr, (AMPERES)

VD = VDB = 15V
VIN = 5V
Tj = 25C
Tj = 125C

REVERSE RECOVERY CHARACTERISTICS


(TYPICAL)

102
VCC = 300V
VD = VDB = 15V
VIN = 0V 5V
Tj = 25C
Tj = 125C

101
100

101
EMITTER CURRENT, IE, (AMPERES)

102

101

VCC = 300V
VD = VDB = 15V
VIN = 0V 5V
Tj = 25C
Tj = 125C

SWITCHING LOSS, ESW(off), (mJ/PULSE)

COLLECTOR-EMITTER
SATURATION VOLTAGE, VCE(sat), (VOLTS)

3.0

FREE-WHEEL DIODE
FORWARD CHARACTERISTICS
(TYPICAL)
EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS)

COLLECTOR-EMITTER
SATURATION VOLTAGE CHARACTERISTICS
(TYPICAL)

100

10-1
100

101
COLLECTOR CURRENT, IC, (AMPERES)

102

102

VCC = 300V
VD = VDB = 15V
VIN = 0V 5V
Tj = 25C
Tj = 125C

100

10-1
100

101
COLLECTOR CURRENT, IC, (AMPERES)

102

Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PS21867-P
Intellimod Module
Dual-In-Line Intelligent Power Module
30 Amperes/600 Volts
DIP-IPM Application Circuit (Shown Pins Up)
+3.3 to +5V

+15V

RSF
CSF
RSHUNT

WN
VN

INPUT SIGNAL
CONDITIONING

UN

FAULT
LOGIC

C5 x 3
C3

CIN
C4

VNC
C2

UV
PROT.

VN1

VWFS

C1
D1

VWFB

VP1
VP

C5
C1
R1

C2

D1

R2

C2

VUFS

+VCC

GATE DRIVE
UV PROT.

C2

R2

MOTOR
V

VUFB

VP1
UP

HVIC

C5

+VCC

This symbol indicates


connection to ground
plane.

GATE DRIVE
UV PROT.

D1

VVFS
VVFB

LEVEL SHIFT

C2

LEVEL SHIFT

INPUT
CONDITION

C1

+VCC

GATE DRIVE
UV PROT.

WP

C5

LEVEL SHIFT

VP1

INPUT
CONDITION

C2

INPUT
CONDITION

VPC

R2

R1

HVIC

R1

C2

HVIC

CONTROLLER

+VCC LVIC

OVER CURRENT
PROTECTION

FO
CFO

N
GATE DRIVE

R3

R2 x 3

AC LINE
C7

C6
+

Component Selection:
Dsgn.

Typ. Value

Description

D1
C1

1A, 600V

Boot strap supply diode Ultra fast recovery

10-100uF, 50V

Boot strap supply reservoir Electrolytic, long life, low Impedance, 105C (Note 5)

C2
C3

0.22-2.0uF, 50V

Local decoupling/High frequency noise filters Multilayer ceramic (Note 8)

10-100uF, 50V

Control power supply filter Electrolytic, long life, low Impedance, 105C

C4
C5

22nF, 50V

Fault lock-out timing capacitor Multilayer ceramic (Note 4)

100pF, 50V

Optional input signal noise filter Multilayer ceramic (Note 1)

C6
C7

200-2000uF, 450V

Main DC bus filter capacitor Electrolytic, long life, high ripple current, 105C

0.1-0.22uF, 450V

Surge voltage suppression capacitor Polyester/Polypropylene film (Note 9)

CSF
RSF

1000pF, 50V

Short circuit detection filter capacitor Multilayer Ceramic (Note 6, Note 7)

1.8k ohm

Short circuit detection filter resistor (Note 6, Note 7)

RSHUNT
R1

5-100 mohm

Current sensing resistor - Non-inductive, temperature stable, tight tolerance (Note 10)

10 ohm

Boot strap supply inrush limiting resistor (Note 5)

R2
R3

330 ohm

Optional control input noise filter (Note 1, Note 2)

10k ohm

Fault output signal pull-up resistor (Note 3)

Notes:
1) To prevent input signal oscillations minimize wiring length to controller (~2cm). Additional RC filtering (C5 etc.) may be
required. If filtering is added be careful to maintain proper dead time. See application notes for details.
2) Internal HVIC provides high voltage level shifting allowing direct connection of all six driving signals to the controller.
3) FO output is an open collector type. Pull up resistor (R3) should be adjusted to current sink capability of the module.
4) C4 sets the fault output duration and lock-out time. C4 12.2E-6 x tFO, 22nF gives ~1.8ms
5) Boot strap supply component values must be adjusted depending on the PWM frequency and technique.
6) Wiring length associated with RSHUNT, RSF, CSF must be minimized to avoid improper operation of the SC function.
7) RSF, CSF set short-circuit protection trip time. Recommend time constant is 1.5us-2.0us. See application notes.
8) Local decoupling/high frequency filter capacitors must be connected as close as possible to the modules pins.
9) The length of the DC link wiring between C6, C7, the DIPs P terminal and the shunt must be minimized to prevent
excessive transient voltages. In particular C7 should be mounted as close to the DIP as possible.
10) Use high quality, tight tolorance current sensing resistor. Connect resistor as close as possible to the DIPs
N terminal. Be careful to check for proper power rating. See application notes for calculation of resistance value.