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DESIGN OF 5M DIA CIRCULAR INTAKE WELL CUM PUMP HOUSE AT BHITARWAR, DISTT. GWALIOR (M.P.)

Design Data:

1

Int. Diameter of well

-

5 m

2

Thickness of well

-

25 cm

3

Thickness of pump House

-

20 cm

4

S.B.C. of soil

-

10 t/m2

5

Seismic Zone

-

II

6

No. of column in PH

-

6 NOS

7

HFL

-

98.40 m

8

Bottom Level of well

-

85.90 m

9

Pump House Floor Level

-

99.90 m

10

Gantry Level

-

103.9 m

11

Intake well

-

M30

12

Grade of Steel

-

Fe 415

13

Pump House Roof Level

104.900 m

14

Avg. ground level

90.0 m

References:

1 I S

-

456

2 I S

-

1893

3 I S

-

3370 (Part I to IV)

4 I S

-

13920

1893 3 I S - 3370 (Part I to IV) 4 I S - 13920 AMBERAMA

AMBERAMA TESTING LABORATORY AND CIVIL CONSULTANCY

1

DESIGN OF ROOF SLAB AT LEVEL-

 

104.9 m

Slab S1 150 MM thick:

R =

2.60 m

Dead load

=

375 kg/m2

Live load

=

150 kg/m 2

Finish load

=

50 kg/m 2

 

Total

=

575 kg/m 2

Max. B.M.

=

(3/16) x 575 x 2.6x2.6

=

728.81 kg-m

= Provide 8 Ø @ 150 mm c/c both ways (at bottom). Provide 10 Ø 4 nos. Hoop rings at 200 mm c/c near support at bottom. Also provide 8mm Ø 200c/c radial 600mm long at top face near support

Ast

728.81 x 100 / 2300 x 0.9 x 12

=

2.93

cm 2

Beam RG1 (200 x 350):

b= 20

d= 35

Beam is resting on 6 columns

 
 

R

=

2.60 m

Wall thickness

=

0.2 m

col center to center

=

2.7 m

R1 =

2.6+.2+.2

=

3 m

Total Slab load

=

3.14 x 3^2 x 575

=

16249.50 Kg

Load on beam / m run

=

16249.50/ 3.14 x 5.2

=

995 kg/m

Self wt. of beam

=

0.2 x 0.35 x 2500

=

175

kg / m

Total

 

=

1170 kg / m

=

60

Support

moment

=

0.089x1278x2.7 2 x(60/ 180) x3.14 =

794.66 kg-m

+ Ve BM

( 0.45 / 0.089) x 794.66

=

4017.96 kg-m

Max. Torsion

=

( .009 / 0.089) x 794.66

=

80.36 kg-m

Steel required at support

794.66 x 100 / 2300 x 0.9 x 31

at 12.75 0 =

1.24

cm2

Provide 3-10 Ø throughout at top and bottom (2.35cm 2 )

Provide 3-10 Ø throughout at top and bottom (2.35cm 2 ) Steel Provided= 2.35 cm 2

Steel Provided=

2.35 cm 2

AMBERAMA TESTING LABORATORY AND CIVIL CONSULTANCY

2

max SF

τ v

=

Pt

=

WRQ

1170 x 2.7 x (360/ 6) / 180 x 3.14 =

3306.96 / 20 x 31

100*(As / b d)

=

100 x 2.352 /20 x 31

τ c As τ c < τv, shear reinforcement is required for V s .

V s

Spacing of 2legged stirrups Max. Spacing Provide 8 Ø rings @ 200 mm c/c. BEAM RG 2 (For Gantry) (600 x 350):

=

=

3306.96 - 2.55 x 20 x 31

0.5 x 2 x 1400 x 31/1725.96

0.75 x 31

b=

=

=

=

60

3306.96 Kg

5.33 kg/cm 2

0.38 %

2.55 kg/cm 2

1725.96 kg

25.3

cm

23.25 cm

d= 35

Weight to be lifted

S.W. of gantry system

Total

With impact (25 %)

Curved span

S.W. of beam

B.M.

Steel

=

=

=

3.5X1.2

3.14X5.2 / 6

60x35x2500/10000

=

=

=

3 t

0.5 t

3.5 t

4.375 t

2.720 m

525

kg / m

525x2.72^2 + 4.375x1000x2.72

=

10

4478.4x 100 / 0.9 x 2300 x 26

=

7

2088.42 kg-m

3.25 cm2

Provide 12 Ø 5 nos. top and bottom (6.72 cm 2 )

Shear force

525x2.72/2 + 4.375x1000

τ v

5089/60x31

Pt

100x3.25

60x31

=

=

=

5089 Kg

2.74 Kg/cm 2

0.17 %

Pt 100x3.25 60x31 = = = 5089 Kg 2.74 Kg/cm 2 0.17 % AMBERAMA TESTING LABORATORY

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τ

c

=

2.5

kg / m2

Shear taken by concrete

2.5x60x31

=

4650 kg

Spacing of 8 Ø stirmps

2x0.5x1400x31

=

98.9

cm

 

5089-4650

Max. spacing Provide 8 Ø stirrups @ 200 c/c

0.75x31

=

23.25 cm

Corbel Beam: (300 mm x 500 mm reducing to 350 at end) C B:

b=

30

d= 50

Cantilever span

=

0.40 m

Point load (with impact)

=

4375.00 kg

S.W.

=

375.00 kg/m

Point load due to self wt. of beam RG2

525x2.72

1428.00

kg

Max. B.M.

4375x0.4/2 + 375x0.4x0.4/2 + 1428x0.2

 

=

1190.60 kg-m

 

Steel

1190.6x100

=

1.25 cm 2

 

2300x0.9x46

Provide 12 Ø – 3 nos. at top and bottom (3.36 cm2)

 

Ast

=

3.36 cm2

Max. S.F.

4375+150+1428

=

5953.00 kg

τ

v

5953/30x46

=

4.31 kg-cm2

100 as / b d

3.36x100/30x46

=

0.24 %

Permissible shear stress of concrete

=

2.68 kg / cm2

Net shear

5953-2.68x30x46

0.5x2x2300x46 /2254.6

=

2254.60 kg

Provide 8 Ø 2 L stirrups @ Provide 8 Ø 2 L rings at 125 mm c/c (4 nos.) Provide 1 No. 8 Ø horizontal ring. BEAM RG 3 (200 x 300):

46.93 cm

S W -

horizontal ring. BEAM RG 3 (200 x 300): 46.93 cm S W - b= 20 0.3

b= 20

0.3 x 0.3 x 2500

d= 30

=

150.00 kg / m

AMBERAMA TESTING LABORATORY AND CIVIL CONSULTANCY

4

Wall load (2.1 m) =

2.1x.2x2000

=

840.00 kg / m

Total

=

990.00

kg / m

Max. Support moment

0.089 x 1125x 3.15 2 x (60 / 180) x 3

=

623.42 kg-m

Steel

1039.85 x 100 / 0.9 x 2300 x 26

=

1.16

cm 2

Provide 10 mm dia 3nos. top to bottom (2.35cm 2 )

Provide 8 Ø rings @ 200 c/c throughout

Slab S2(Pump house floor at level 410.78 m) 150mm thk.

Slab is resting on the well wall and two beams (B1) placed centrally 1.0mt apart.

Span of slab=

1.6 m

t=

15 cm

Distance b/w two pumps on beam (B1)=

 

1.5 m

 

DL

=

375 kg / m 2

Live load

=

1000 kg / m 2

Floor finish

=

100 kg/m 2

Total

1475 kg/m 2

= B.M. due to point load(2t)

B.M.

1475 x 1.6x 1.6/ 10

=

377.60 kg-m

with 25% impact =

1.25 x 2000 x 1.6 / 4

=

1000.00 kg-m

B.M. due to Dead load = 375 X 1.6 x 1.6/ 10

=

96 kg-m

Total B.M.

=

1000 + 96

=

1096.00 kg-m

Steel

=

377.6 x 100 / 2300 x 0.9 x12

=

4.41 cm2

Provide 10 Ø 160 c/c both faces (Perpendicular to Beam B1) and 8 Ø 160 c/c both faces (Parallel to B1 ).

Slab S3 (Cantilever) (150th reducing to 120th at end):-

Span

=

1 m

Max B.M

1475x 1.5x 1.5/ 2

=

737.5 kg-m

Steel

737.50 x 100 / 2300 x 0.9 x12

=

2.97

cm2

Provide 10 Ø 250 mm c/c radials at top entering 600 mm in S3 from vertical wall.

Also provide hoop ring of 8mm dia @ 200 c/c

Beam B1 (250 x 700):-

Also provide hoop ring of 8mm dia @ 200 c/c Beam B1 (250 x 700):- AMBERAMA

AMBERAMA TESTING LABORATORY AND CIVIL CONSULTANCY

5

 

b= 25

d= 70

 

Thickness of Well shell

=

0.25 m

 

Span

=

5.124 m

Weight of pump (2 No)

=

3.00 t

With impact ----- 3.00x 1.25

=

3.75

t

Load on each beam

3.75/2

=

1.875 t

 

Slab load

1475 x 1.6

=

2360 kg/m

Three Pumps are placed centrally, 1.5 m a part

 

S.W.

=

437.50 kg/m

Max B.M.

(2655+437.5)x 5.12 2 +(1.875 x 3 x 5.12- 1.875 x 1.5 ) x 1000

 

8

2

2

 

=

13574.30 kg-m

Steel

13574.30 x 100 / 2300 x 0.9 x =

 

9.94

cm

2

Provide 20 Ø 4 nos.(12.57 cm 2 ) at bottom and 16 Ø 4 nos. at top.

 

12.56637

cm

2

Shear force max.

= (2360 + 437.5) X 5.124 + 1.875 X3 X 1000

2

2

 

=

9979.70 kg

τ

v

9979.70

=

6.05 kg/cm 2

 

25

X 66

Pt

100 X 12.5663706143592

=

0.76 %

 

25

X 66

τ

c

=

3.72 kg/cm 2

Vs

=

(6.05 - 3.72) X 25 X 66

=

3841.70 kg

Sv

=

2300 x 2 x .5 x 66 / 3841.70

=

36.52

cm

Provide 8 Ø160 c/c rings throughout.

Design of Column (300 x400):

 

b= 30

d= 40

Max Height of column

3.7

m

Load from various beams

RG1

=

=

5196.96 kg

3.7 m Load from various beams RG1 = = 5196.96 kg AMBERAMA TESTING LABORATORY AND CIVIL

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RG2

Corbel beam

Self weight

Total load B.M. due to eccentricity

Pu

f ck bd

Mu

f ck bd 2

P / f ck

=

 

1500 + 150 x 0.4

=

0.3 x 0.4 x 2500 x 3.7

=

 

17400.03 x 2 / 100

=

17400.03 x 1.5 250 x 30 x 40

=

348.00 x 1.5 x 100 250 x 30 x40x 40

=

0.000

Hence Provide 16 Ø 6 nos. longitudinal and 8 Ø ring 200 c/c.

Design of Landing plateform (1000x 1000) :-

Span

b= 100

=

 

=

8578.45 kg

=

2514.62 kg

=

1110.00 kg

 

17400.03 kg

 

=

348.00 kg-m

 

0.087

0.0044

d= 12

1

m

Load from ladder and platform =

 

S.W.

=

B.M.

=

SF

=

 

Steel

=

Provide 8 Ø 150 c/c both ways at top.

 

Seismic Analysis of Pump House Base Shear

 

=

A

h

=

Z

=

I

=

 

=

500.00 kg

1 X 0.12 X 1 X 2500

300 kg

Total

800.00 kg

800.00 X 1 / 2

=

400.00 kg-m

800.00 X 1

=

800.00 kg

400.00x100/0.9x1500x8

=

3.70 cm 2

A h x w

Z / 2 x I / R x S a / g

Zone factor

=

0.16

 

1.5

/ 2 x I / R x S a / g Zone factor = 0.16  

AMBERAMA TESTING LABORATORY AND CIVIL CONSULTANCY

7

R

=

5

Height of building

3 m

T

=

0.09 h/ √d

=

0.115

S a / g

=

=

2.5

Ah

=

0.16X 1.5 X 2.5 / 2 X 5

=

0.06

Weight of Superstructure/ column =

17400.03

kg

Column Column base Shear B.M. in column Total moment Pu

=

0.06 X 17400.03

=

1044.00 kg

=

1044.00 X 3 / 2

=

1566.00 kg-m

=

348.00+ 1566.00

=

1914.00 kg-m

=

17400.03 X 1.2

=

0.058

f ck bd

300 x40 x30

Mu

=

1461.7x 100 x 1.2 300 X 30 X 40X 40

 

=

0.016

f ck bD 2

 

P

=

0.00

f ck

 

Provided steel is

=

6.72 cm 2

O. K.

Design of intake Well:

Thickness of intake well Top level Bottom level Water level Ground level Height of water Height of earth Water pressure Earth pressure Hoop comp. Stress

 

=

25 cm

=

99.9 m

=

85.9 m

=

98.4 m

=

90.0 m

=

98.4 - 85.9

=

12.5 m

=

90 - 85.9

=

4.1 m

=

1000 X 12.5

=

12500 kg / m2

=

(1 / 3) X 1800 X 4.1

=

2460 kg / m2

=

pD/2t

=

2.66 kg/cm2

 

2.6568

/ cm2 < 80 kg /

pD/2t = 2.66 kg/cm2   2.6568 / cm2 < 80 kg / AMBERAMA TESTING LABORATORY AND

AMBERAMA TESTING LABORATORY AND CIVIL CONSULTANCY

8

Moment at base

=

1091.54 kg m/m

Analysis for water load has been carried out using a software.Results are enclosed at the end of design.

Load Calculations:

Total Dia of slab S3 and S4

=

4.20

1 Load from columns

=

17400.03x 6

=

104400 kg

2 Weight of well (shell)

=

3.14 x 2.7 x 2 x (99.9 - 85.9) x 25/100 x 25

148365

kg

3 Load from S3 and S4

=

3.14 x 4.2 x 4.2 x 1475

/4

=

20425 kg

Total load

=

273190 kg

Load / m

=

273190 / 3.14 x 2 x 2.7

=

16112

kg / m

Pc

=

16112 / 25 x 100

=

6.44 kg/cm 2

Pb

=

1091.54 x 100 x 6 / 100 x 20 2

=

10.48 kg/cm 2

Check

=

(11.62 / 80) + (18.75/ 100)

0.185 <1.0O.K

Vertical Steel

=

1091.54 x 100 / 0.9 x 1500 x 16

=

3.850 cm 2

Min. Steel

=

0.2075 x 25

=

5.14 cm 2

vertical reinforcement

Provide 10 Ø 250 c/c on each face and 10 Ø 250 c/c extra at bottom for 5.0 m ht. on each face.

Provide 10 Ø 250 c/c on each face beyond 5.0 m ht. for full height.

Provide 10 Ø 250 c/c hoop rings on each face for full height.

SEISMIC ANALYSIS OF INTAKE WELL:

Outer dia.

5.5 m

R=

2.75

inner well dia

5 m

Earth quake forces due to wt. of structure

 
 

w

=

168789.9

kg

α h

α 0 β I

Base Shear

α h w

1 x 1.5 x 0.02 x 168789.915

=

4450.95 kg

Shear α h w 1 x 1.5 x 0.02 x 168789.915 = 4450.95 kg AMBERAMA TESTING

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9

This force is acting at

(99.9 - 85.9)/ 2 =

7.0 m from base

B.M Base shear of

=

4450.95 x 7

31157 kg-m

Pump House It is acting at 7.5 m ht.

=

6 x 1044.00

=

6264.0 kg

B.M.

=

6264.01 x 7

=

43848 kg

Total B.M.

=

31156.65 + 43848.08

=

75005 kg-m

 

=

75 t-m

2) Force due to water current

Current velocity

=

3 m/sec

Force

52 x 0.66 x 3 2

=

309

Kg/m 2

 

=

0.549 t/m 2

Total force

0.5X 0.309 X12.5 X 5.5

=

10.62 t

Moment

10.62 x12.5x 2/3

=

88.48 t-m

3) Wind Force

Basic Wind speed = 39 m/sec =

K

K

1

3

=

Vz

=

1.06

1.087

K 1 x K 2 x K 3

HT (m)

K

2

Vz (m/sec)

0.6 Vz 2 =P Z (N/m 2 )

P Z (Kg/m 2 )

(a)

(b)

(c)

(d)

10

1.03

42.58

1087.85

110.89

15

1.07

44.23

1174

119.67

20

1.1

45.474

1240.73

126.48

1174 119.67 20 1.1 45.474 1240.73 126.48 Wind force = [ 5.5 X 10 X 110.89

Wind force

=

[ 5.5 X 10 X 110.89 + 5.5 X 5 X 119.67] / 1000

AMBERAMA TESTING LABORATORY AND CIVIL CONSULTANCY

10

 

6.10+ 3.29

 

=

9.63 t

 

Moment

5.27 x 5 + 2.44 x (2.5+10)

 

71.03 t-m

4) Buoyancy (HFL)

 
 

Water height

=

12.50 m

Buoyancy force (tank full)

3.14x5.3x0.3x12.5x1

 

=

62.41

t

 

Stresses = P/A + M/Z

 
 

Area of Well

=

3.14 X (2.75^2

-

2.5^2 )

=

4.121 m 2

I

3.14 X (2.75^4 - 2.5^4 )

 

=

56.92 m 4

Z

56.92 / 2.75

=

20.700 m 3

 

S.N.

Type of load

 

Stress (t/m 2 )Dry

   

Stress (t/m 2 )Wet

   

1

DL+ LL

 

+64.45

   

+64.45

 

2

 

WL

±3.43

   

-----

 

3

Water current

 

-----

   

±4.27

 

4

 

EQ

±3.62

   

-----

 

5

Buoyancy

 

-----

   

-15.14

 
 

Max

71.5 t/m 2

 

53.58

t/m

2

Min

57.4 t/m 2

45.04

t/m

2

There is No tension in concrete and Max. Stress is less than 80Kg/cm 2 .(800t/m 2 )

 

DESIGN OF ANNULAR RAFT:

 

500 thick reducing to 250 at end

 

t =

 

50 cm

 

d =

44 cm

Area of Foundation required

 

=

273190.095 x 1.08

 

=

29.50 m 2

 

10,000

 
 

2.625

 
 

Rinner

=

1.50

m

Router

=

3.5

m

Area available

=

3.14 (3.5 2 –1.5 2 )

 

=

31.40 m 2

= 3.14 (3.5 2 –1.5 2 )   = 31.40 m 2 AMBERAMA TESTING LABORATORY AND

AMBERAMA TESTING LABORATORY AND CIVIL CONSULTANCY

11

 

>

29.50 m 2 O.K

Net intensity

=

273190.10 / 31.40

=

8700 kg / m 2

R centre

=

(3.5 3 – 1.5 3 / 3.65 2 –1.2 2 ) 2 / 3 =

 

2.63 2.625

R at a distance d from beam face =

=

3.19 m

S.F. at a distance d from beam face =

8700x (3.65 2 –3.19 2 )/2x3.19

2828 kg

B.M.=

8700x{(3.5 3 –2.75 3 )-(3.5 2 – 2.75 2 )}x2.75 =

2

3

2

2891.9 kg-m

= Provide 10 Ø 120 cm c/c radials measured at outer face of wall (144 Nos.) (Area Provided – 6.54 cm2) Provide 10 Ø 170c/c as hoops in transverse direction.

=

Steel

2891.87 x 100 / 1500 x 0.9 x 44

4.87 cm2

 

Provided steel

=

 

Shear Stress

=

2828.15

 

100

x 37.5

 

% of Steel

=

100 x 6.54

 
 

100

x37.5

τ

c

=

τ

v

=

 

Checking of Foundation for seismic forces

 

A

=

3.14 (3.5 2 – 1.5 2 )

=

I

=

(3.14/4) (3.5 4 –1.5 4 )

=

Z

=

113.83 /3.5

=

Pb

=

75000 / 32.52

=

Pc

=

273190.095 / 31.40

=

 

Max stress

=

2306.32 + 8700.32

=

6.54 cm2

0.75 kg /cm 2

0.174 %

2.06 kg /cm 2 0.75 kg/cm 2

2.06 kg/cm2 O.K.

31.40

113.83

32.52

2306.32

8700.32

11006.64

2

m

4

m

3

m

kg / m 2

kg / m 2

kg / m 2

11.01 t/m2 < 1.5x10=15 t/m 2

Checking of Foundation for water current and buoyancy

Pb

2 Checking of Foundation for water current and buoyancy Pb = 88480 / 32.52 = 2720.71

=

88480 / 32.52

=

2720.71

AMBERAMA TESTING LABORATORY AND CIVIL CONSULTANCY

kg / m 2

12

Pc

=

273190.095 -62407.5 / 31.40

=

6712.82

kg / m 2

Max stress

=

2720.71 +6712.82

=

9433.53

kg / m 2

 

9.43 t/m2 < 10

t/m 2

Check for over turning

Over Turning moment

=

88 t-m

Stablising Moment

(168789.915 - 62407.5) x 3.5/1000

=

372

t-m

FOS against over turning

=

4.21 >2 Ok

= 372 t-m FOS against over turning = 4.21 >2 Ok AMBERAMA TESTING LABORATORY AND CIVIL

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13