2

THIS IS A CAD DRAWING AND MUST NOT BE UPDATED BY HAND

DRG N0.

S4000-00034

FOCAL LENGTHS

MAIN LENS ASSEMBLY - SHOWN WITH OPTICAL

HOUSING ASSEMBLY REMOVED

VIEW SHOWING ASSEMBLY OF

FRONT AND REAR BEARING
ASSEMBLIES & IRIS STOPS.
T2 POSITION

M2x3 CH.HD
(3 OFF)
B

19

ADJUST TO CONTACT
STOP AT INFINITY

8
10

ITEM No.

VIEW SHOWING MOUNTING AND

ORIENTATION OF PL-MOUNT
M2x5 C'SK
(3 OFF)

M2.5x8 SKT
(8 OFF)
TORQUE TO
9 LBF-IN.

18 21 26 25

EL

18

25

32

40

50

75

100

CODE

QTY.

K501-1849

K501-1848

K501-1847

46-6897

46-6899

46-6939

46-6874

46-6835

46-6840

46-6841

46-6937

46-7116

46-7292

OPTICAL HOUSING ASSEMBLY

FRONT BEARING ASSEMBLY

REAR BEARING ASSEMBLY

CAM FOLLOWER ASSEMBLY

FRONT HOUSING

X
X

17

AV

14

DESCRIPTION

REAR HOUSING

FRONT COVER

X
X

IS

TR

IR

X
X

SCALE COVER

46-6931

FOCUS SCALE GEAR

46-6839
-

10

FOCUS CAM

46-6891

46-6892

46-6893

46-6894

46-6895

46-6896

X
X
X

M2x4 THIN HD.

(4 OFF)

M2.5x10 C'SK
(4 OFF)

T22 POSITION

M2x8 SKT HD
(6 OFF)
14 16 15 17

2
ASSEMBLE 2 OFF 45-10727 EACH END.
BEND DOWN 3mm OF LONG TANG ON 2
(OPPOSITE HANDS). LOCK WITH 2 FLAT
COMPONENTS. T2 STOP TO BE IN
CONTACT AT T2.

M2.5x16 C'SK
(4 OFF)

X
X

3
21

B
22 12 13 11

M2x3 NARROW
CH.HD (1 OFF)

LIGHTLY SMEAR CAM TRACK WITH

C40-0C128, (FINGREASE MP2/3)

ALL CLAMP RINGS TO BE SEALED WITH

SHELLAC OR BLACK PAINT ON FINAL
ASSEMBLY.

46-7114

11

BEARING COVER RING

46-6885
-

12

OUTER CLAMP RING

46-6883
-

13

INNER CLAMP RING

46-6884
-

14

IRIS SCALE GEAR

46-6875
-

15

IRIS FIDUCIAL RING

46-6886
-

16

IRIS BEARING

46-6878

17

PL MOUNT

46-6501

18

IRIS DRIVE PIN

45-10243

19

ADJUSTABLE STOP

C-O-001

20

FOCUS STOP

45-10167

21

IRIS STOP

45-10727

22

FOCUS BEARING

B640-870

23

FRONT LENS CAP

46-6938

24

REAR LENS CAP

46-6998

25

BACK FOCUS SHIM SET

46-6560

26

IRIS SHIM SET

46-6561

SHEET

OF

TITLE
OVERALL ASSEMBLY DRAWING
14mm - 100mm S4 LENSES

MATERIAL

FINISH

MACHINE FINISH
Unless otherwise stated

DRAWN BY

s4

DATE

27Sep96

ISSUE No.

DATE

10-02-00

16-02-00

CHANGE No.

0053

SECTION A-A
SECTION B-B - WITH FRONT BEARING
ASSEMBLY REMOVED
PART SECTION TO SHOW THE
MOUNTING OF THE FRONT
COVER TO THE FRONT
HOUSING

ALL OTHERS
14mm
18mm
25mm

M2 x 4
C'SK (2)
55

VIEW TO SHOW COMPLETED LENS ASSEMBLY

23

20

1.5 x 8 DOWEL

30

SHORTEN IRIS
FIDUCIAL RING TO
SET BACK FOCUS

FRONT LENS CAP

LOCATION

52.0
FLANGE BACK FOCUS

DAR 8.74

20
IMAGE PLANE

1.5 DOWEL
X 6 LONG (1)
- INSTALL
AS SHOWN.

THIS DRAWING COVERS THE

WHOLE OF THE S4 RANGE
- THE LENS SHOWN
IS THE 18mm LENS

SHIM FOR SETTING

IRIS DRIVE FEEL

REAR LENS
CAP LOCATION
24

APPROX SHORTENING
REQUIRED TO SET BACK
FOCUS

1.2 NOM

M2 HELICOIL
X 1D LONG (2)

OPTICAL
BACK FOCUS

7
M2.5x6 SKT(18,25)
M2.5x8 SKT(32 ON)
(4 OFF)

SECTION C-C
PART SECTION, WITH OUTER SLEEVES REMOVED
TO SHOW THE LOCATION AND ORIENTATION OF
THE FOCUS STOPS

2.5 x 6 DOWEL PINS (2) USED TO ENSURE

THAT THE CAM FOLLOWER ASSEMBLY CAN
BE REMOVED AND REPLACED REPEATABLY.

TO ADJUST WIDTH OF CAM FOLLOWER,

RELEASE SCREWS JOINING FOLLOWER
ADJUSTMENT PLATE TO FOLLOWER
SUPPORT BLOCK. SET WIDTH AS
REQUIRED AND RE-TIGHTEN SCREWS

SLOT IN FRONT
HOUSING
SLOT IN CAM

TO ASSEMBLE THE OPTICAL HOUSING INTO THE MAIN LENS ASSEMBLY:

1) REMOVE OUTER SLEEVES - FOCUS SCALE GEAR AND

SCALE COVER.
2) LOAD OPTICAL HOUSING ASSEMBLY INTO MAIN
LENS ASSEMBLY, WITH THE LOCATION FLAT FOR
THE CAM FOLLOWER ASSEMBLY IN LINE WITH THE
SLOT IN THE FRONT HOUSING

PILOT HOLES FOR PINS IN BRASS PLATE

MUST BE REAMED THROUGH ON ASSEMBLY.
FINAL HOLES MUST PROVIDE A GOOD LOCATION
FIT FOR CAM FOLLOWER, BUT MUST ALSO
ALLOW ASSEMBLY TO LIFT OFF EASILY.

VIEW TO SHOW SETTING OF IRIS DRIVE, BACK FOCUS

AND ASSEMBLY OF THE FOCUS STOPS.
TO SET IRIS DRIVE:
1) AXIAL PLAY FROM THE IRIS DRIVE TO BE MINIMISED
USING THE APPROPRIATE SHIM FROM THE IRIS SHIM SET.
TO SET BACK FOCUS:
1) AFTER SETTING THE IRIS DRIVE FEEL, LOAD THE OPTICAL
HOUSING INTO MAIN ASSEMBLY AND ATTACH THE CAM FOLLOWER.

STATUS

THE CAM TRACK MUST NOT BE HAND

FINISHED ON ASSEMBLY.

3) THE CAM FOLLOWER WILL NOW BE POSITIONED EXACTLY

AT THE INFINITY POSITION OF THE CAM TRACK.
4) ENSURE THAT THE WHITE BACK FOCUS SHIM IS IN PLACE,
IN BETWEEN THE PL-MOUNT AND THE IRIS FIDUCIAL RING.
THE REMAINING SHIMS FROM THE BACK FOCUS SHIM SET
WILL BE SUPPLIED TO THE CUSTOMER.

4) LOWER CAM FOLLOWER ASSEMBLY INTO PLACE.

5) JOIN THE CAM FOLLOWER ASSEMBLY TO THE OPTICAL
HOUSING AS SHOWN.

3rd ANGLE PROJECTION

DRG. CONFORMS TO BS308
SCALE
1:1

DIMN IN

DRG SIZE

MM

A1

COOKE OPTICS LIMITED

5) SET THE OPTICAL BACK FOCUS AND SHORTEN THE IRIS

FIDUCIAL RING AS APPROPRIATE.

6) ADJUST THE WIDTH OF THE SLIDING PORTION OF

THE CAM FOLLOWER. THE CAM FOLLOWER SHOULD
SLIDE FREELY FROM END TO END OF THE SLOT IN
THE FRONT HOUSING, WITH NO TIGHT SPOTS AND
NO MORE THAN 0.02mm BACKLASH.

USED ON

2) WITH THE CAM FOLLOWER IN THE CAM-TRACK, FIX THE

POSITION OF THE FOCUS CAM, RELATIVE TO THE FRONT
HOUSING, WITH THE TOOLING PIN.

3) ROTATE CAM UNTIL THE SLOTS IN THE CAM AND

THE FRONT HOUSING LINE UP.

IRIS BEARINGS SUPPLIED

AS COMPLETE RING, CUT
ON ASSEMBLY JUNIOR
HACKSAW AND DE-BURR
ENDS ONLY.

SECTION D-D

SECTION A-A - VIEW WITH

OPTICAL HOUSING IN PLACE
VIEW TO SHOW THE ASSEMBLY OF THE OPTICAL
HOUSING INTO THE MAIN LENS ASSEMBLY, AND
THE FIXING OF THE CAM FOLLOWER ASSEMBLY.

TOOLING PIN
TO ALIGN FOCUS CAM
AND FRONT HOUSING

FOR ENGRAVING DETAIL

REFER TO ENGRAVING
DRAWING

LEICESTER ENGLAND

6) REMOVE THE TOOLING PIN AND REPLACE THE OUTER

SLEEVES.
Cooke Optics Ltd. 1998

TO SET THE FOCUS STOPS:

7) REPLACE OUTER SLEEVES AS REQUIRED

M2.5x6 CH.HD
(2 OFF)

1) THE FOCUS STOP WILL ALLOW THE FOCUS CAM TO ROTATE

300. AFTER SETTING THE BACK FOCUS, THE FOCUS STOP
SHOULD BE SET TO ALLOW NO FOCUS TRAVEL PAST INFINITY.

plotted by

DRG N0.

jlf

S4000-00034

24Mar99
SHEET

OF

THIS IS A CAD DRAWING AND MUST NOT BE UPDATED BY HAND

1
ASSEMBLY OF ZOOMCAM FOLLOWERS

B652-123 (2)

B606-65 (2)

BUILD UP "TRAVEL LIMIT STOPS" USING

3 LAYERS OF SELF ADHESIVE TAPE STUCK
TO BODY UNDER SPRINGS OF FOCUS CARRIAGE
STRIPS TO BE CUT TO LENGTHS OF RESPECTIVE
SPRINGS. TAPE CODE 6167-060118.

H45-4463 (2)
MUST RUN FREELY
D45-4464 (2)
SEAL WITH LOCTITE
222 ON FINAL
ASSEMBLY.

B604-945

INNER ZOOM
FOLLOWER

SECT. THRO. A FIXED FOLOWER.

B604-945

D45-5287 FOR H36-380

CARRIAGE, B616-784
FOR H36-724 CARRIAGE
B652-123 (2)

2:1

H45-4956

46-6757

D45-4954

SECT. A-A

FOCUS CARRIAGE ROLLERS

20-3881 (2)+B604-945 (2)

DRILL THRO. PILOT HOLES
INTO H46-4998 AND ASSEMBLE
PINS SEE NOTE 5

46-6972

D45-7446 (12)
D650-1124 (12)
45-10784 (12)
45-10785 (12)
ONE OF EACH AT
EACH END.

45-9992
45-9991
B45-7639 (3)
D680-102 (3)
D650-20026 (3)

H45-7716 (6)

4:1

D650-1125 (1)

A
D45-4449

45-9994

ASSEMBLY OF THE SPRINGS

SEE NOTE 7.

45-9993

H46-4999 + CEMENT B89-602 IN

POSITION WITH LOCTITE IS 12
46-7262
46-7263(2)

H46-3282

46-6746
46-6763
D650-1136(1)

46-6764
D650-11028(3)
B618-177 (6)

H36-724

46-6757
46-6766
D650-1223 (3)

Unless otherwise stated

45-10288

DRAWN BY

ppn

DATE

17Jan96

ISSUE No.

H45-8131
SET SO THAT RISE OF OUTER ZOOM CARRIAGE
MOVEMENT (NON LINEAR CAM) FROM ZERO RISE POINT
IS 0.7637 INCHES. LOCK FIRMLY WITH B659-140
(SPOT THRO. ONE TAPPED HOLE AND DRILL 1.4 x
2.2 DEEP INTO 46-6759) (APPLY LOCTITE 222)
THEN DRILL THRO. TWO DIAGONALLY OPPOSITE 1.50
HOLES IN H45-8131 INTO BODY AND FIT B604-2537
(2). WHEN SUITABLE CAM MOVEMENT HAS BEEN
ACHIEVED. FILL GAP BETWEEN C'SK HD. SCREW
AND SLOT WITH ACRULITE.

DATE

CHANGE No.

23-01-96

19-12-96

10-02-97

21-03-97

H5796

16-06-98

OC-0007

10-11-99

0055

H5727
H5766

FITTING OF FOCUS STOP

D650-1124 (1)

H45-4462

H45-7716 (11)

"C"

D650-1124 (2)

H46-4456 SEE NOTE 4 (A)

H46-4454 SEE INSET VEIW OF ADJUSTMENT

B640-374 (22)

H45-4461

H45-4459

"B"

45-10784 (22)
45-10785 (22)
ONE OF EACH AT
EACH END.

H46-4997
CEMENT ONTO
K599-1305
WITH INTERNAL
SHOULDER
TOUCHING GLASS
SHOULDER, USING
QUICK-SETTING
"ARALDITE"

4:1

GLASS CODES:

H45-4503

"Y"

H45-4502
H45-8071
B45-4494 CEMENT TO H45-4502 AND H45-8070
WITH BOSTIC CLEAR ADHESIVE.

H46-4998

K501-1530-01
D650-1324 (2)
D650-13202 (2)

46-6791 (1)
46-6792 (2)
B640-868

46-6785
D45-4455 (4)
D650-1323 (4)

20-3885 (3)
B45-7639 (3)
D680-102 (3)
B672-35 (3)

46-6787
D650-1223 (3)
5, SETTING OF FOCUS CAM FOLLOWER FOR POSITION;FIRST CLAMP 45-10606 ONTO H46-4998 WITH GAP "C" SET AT ZERO. PLACE UNIT
INTO LENS AND DETERMINE, FOR
FOCUS, DISTANCE "B" TO FRONT FACE OF
46-6789. REMOVE UNIT AND ADJUST GAP "C" TO MAKE "D" FROM GLASS APEX TO
SIDE OF B604-391, EQUAL TO 73.7-"B"(0.1). TIGHTEN 20-3881 SCREWS AND
DRILL FOR & FIT B604-945 (2).
8

1, REFER TO DRG. 100-6503 FOR FURTHER ASSEMBLY DETAILS

2, SPOT THROUGH TAPPED HOLE AND CONE DIMPLE 90 INTO MATING COMPONENT.
3, INITIAL CARRIAGE SETTINGS:
WITH ZOOM RING SET AT NARROW ANGLE END STOP, ADJUST H45-4956 AND
45-10323 ON THEIR CARRIAGES SO THAT:- (1)DEPTH TO REAR GLASS FROM
BACK FACE OF ZOOM UNIT BODY TO BE 16.34mm (RETURN TO THIS SETTING
AFTER ANY SEPARATION CHANGE). (2)DEPTH TO REAR GLASS OF MIDDLE (G3)
ZOOM SECTION FROM BACK FACE OF ZOOM UNIT BODY TO BE AS IN THE TABLE
FOR THE GLASS DESIGN LISTED.
4, SHORTENING:
(A) SHORTEN H46-4456 TO ACHIEVE SEPARATION "X" CORRECT TO DATA-SEE
TABLE. (MAY BE REVISED ON CHECKING FOCUS HOLDING THROUGH THE ZOOM
RANGE).(B) SHORTEN FRONT FACE OF 46-6972 TO GIVE SEPARATION "Y" OF
27.50mm. WITH LENS CORRECTLY SET AT THROUGHOUT ZOOM RANGE, AFTER ALL
ZOOM SEPARATIONS ARE FINALLY SET FOR TRACKING.

H36-380

H45-4447

46-6790
B618-177 (6)

46-6784
D650-1323 (4)
46-6789
B618-177 (4)

ASSEMBLY NOTES:

46-6765
D650-1223 (3)

D650-11310 (6)

46-6781

6, LUBRICATION:
LUBRICATE THE FOLLOWING SURFACES LIGHTLY WITH MTS 2000 GREASE CODE No
9103-19055
A) FOCUS FOLLOWER H45-7263.
B) CAM FOLLOWERS H45-4463, BORES ONLY.
C) OUTER FACES OF FOLLOWER BLOCKS AND SLIDING ZOOM FOLLOWERS H45-5292.

46-6790
45-9992
SECURE WITH
LOCTITE 601

H45-8070

46-6788
D650-1223 (4)

H46-5504
D650-1324 (2)

"G1": H99-1302,1303, K599-1305

H99-1306.
"G2": K599-812,814,H99-815.
"G3": H99-816, K599-818.
"G4": K599-820, H99-821.

H45-8069

"X"

"D"

46-6783
D650-1324 (4)

MACHINE FINISH

46-6769
D650-1223 (1)

H46-3288
ZOOM CARRIAGE ROLLERS

SCREW REAR RETAINING STRIP

46-6768 SECURELY IN PLACE
WITH D650-2026 (3).

H45-4501

45-10606
SEE NOTE 5

45-10786 (11)
SEAL OVER ENDS
WITH KWIKFIL TO
RETAIN.

FINISH

D650 -1128 (2)

B640-374 (12)
45-10786 (6)
SECURE ENDS WITH ARALDITE.

SEE PARTS LIST

46-6786
D650-1324 (4)

D650-1124 (1)

MATERIAL

ASSEMBLE D650-1325 (4) 0R -1326 (4) INTO EACH HOLE UNTIL IT TOUCHES
A 35 CUT-OUT IN END FACE OF H36-724. BY ROTATING THE HEADS OF TWO
DIAMETRICALLY OPPOSITE SCREWS SIMULTANEOUSLY IN OPPOSITE DIRECTIONS
SLIGHT MOVEMENTS OF REAR ZOOM CELL CAN BE EFFECTED IN ANY OF THE 4
DIRECTIONS SHOWN, UNTIL A POSITION IS ACHIEVED WHERE IMAGE AXIS
REMAINS STATIONARY WHEN TRACKING THROUGH ZOOM RANGE.

H45-7263

H45-7262
D680-102

OF

WITH ISOLATOR

AFTER FINAL TIGHTENING OF B653-116 SCREW FILL GAP WITH "ACRULITE"

B604-930 (4)

B604-391 RETAIN IN 45-10606 WITH

LOCTITE 638. ADJUST HEIGHT TO
MAX. WITHOUT FOULING TOP OF FOCUS
CAM SLOT.

SECT. THRO A SPRUNG FOLLOWER

SHEET

COOKE 18-100mm ZOOM & FOCUS

B

D650-1124 (2)
45-10288
D45-4951 (2)

K100-6513-01

ADJUSTMENT OF H46-4454 REAR ZOOM CELL

H45-5292 (2)

OUTER ZOOM
FOLLOWER

B639-405 (2)
ASSEMBLED INTO
H36-724

0.5
0.0

.EKAHS .XAM

DRG N0.

TITLE

REMOVE MATERIAL FROM

THIS FACE,SQUARE TO
TOP FACE,SO THAT LOWER
EDGE IS IN LINE WITH
BOTTOM EDGE OF CAM TO
0.5mm.

MACHINE OUTER EDGES

OF BLOCKS EQUALLY UNTIL
BLOCKS SLIDE FREELY IN
BODY 46-6759 WITH 0.02

B653-116 (4). TO BE SLACKENED OFF WHILE ADJUSTMENT "A" & "B" ARE CARRIED
OUT, THEN TIGHTENED TO GIVE LIGHT GRIP ONLY, AFTER EACH TRIAL STAGE OF
EACH ADJUSTMENT. FULLY TIGHTEN ONLY WHEN ADJUSTMENT IS COMPLETE.

20

45-10323
SEE NOTE 3
AFTER FINAL
SETTING, FILL
THE GAPS WITH
"ACRULITE".

"B" 653-101 (4)

ADJUST TO SET
OPTICAL TRUTH.
FILL WITH RED
PAINT AFTER
ADJUSTMENT.

46-6759

46-6767 (1)
46-6770 (2)
B640-867

STATUS

USED ON

8, ENGRAVING
ALL ZERO LINES FOR ALL SCALES (2 FOCUS, 2 ZOOM),PRE-ENGRAVE AT
COMPONENT STAGE.FRONT CELL MAIN INSCRIPTION ENGRAVED ACCORDING TO
PRODUCT CODE-SEE COMPONENT DRAWING 46-6782.

100-6503
3rd ANGLE PROJECTION
DRG. CONFORMS TO BS308

ALL OTHER ENGRAVING CARRIED OUT WHEN THE UNIT IS

ASSEMBLED TO AN APPROPRIATE REAR UNIT.

SCALE

9, ACCESSORIES.
PUT TO STOCK WITH K377-150-01 FRONT LENS CAP AND 3 OFF DRIVE
LEVERS K501-1835-01. IN CERTAIN CASES THE LENS IS ALSO SUPPLIED
WITH SPARE FOCUS SCALE RINGS-SEE PRODUCT CODE TABLE ON DRG.
100-6502

1:1

DIMN IN

DRG SIZE

MM

A1

OPTICS LIMITED
LEICESTER ENGLAND

7, SEALING:
ALL SCREWS TO BE SEALED WITH SHELLAC EXCEPT GRUB SCREWS WHICH ARE
TO BE SEALED WITH BLACK OR RED PAINT. NOTE: THE GRUB SCREWS WHICH
RETAIN 46-6785 AND 46-6786 MUST BE EASILY REMOVEABLE.

"G2" DESIGN

"G3" DESIGN

"G4" DESIGN

001 TO 004 INCL.

001-004-006-007

001 TO 006 INCL.

DEPTH TO REAR OF "G3"

17.35 + G4 GLASS THICK.

SEPARATION "X"
58.04 + G3 THICK.

Cooke OPTICS Ltd. 1996

plotted by

jlf

DRG N0.

K100-6513-01

17Jun98
SHEET

OF

THIS IS A CAD DRAWING AND MUST NOT BE UPDATED BY HAND

D650-1028

D660-302(2).
CEMENT ONTO
D650-1028 BEFORE
ASSEMBLING SCREW
INTO 46-6760.

46-6760, RETAINED BY
D650-1128 (2)

DRG N0.

K100-6522-01

END OF HOOK
OF B616-774

46-6811

OF

TITLE

7.2 MA

SHEET

18-100 T3.0 REAR UNIT

D660-302 (4)
SECURE ONTO
D650-1128 WITH
CEMENT.

46-6761

END HOOK
OF B616-774

MATERIAL

H659-139
SEC B-B

D650-1128

SEC C-C

SCALE 2:1

SCALE 2:1

FINISH

46-6762
FOR FILTER HOLDER ASSY.
SEE DRG. K501-1443-01-Y
AND K501-1480-01-Y.
(SEE ALSO NOTE 3 BELOW)

A
B616-774
H46-4962

B604-956 INSERT TO
JUST CLEAR ROOT OF
THREAD.
H45-8437

H46-4963

D650-1035

MACHINE FINISH
H45-8438 SEAL WITH
ETCH BLACK

H46-4964

K599-1322

Unless otherwise stated

DRAWN BY

ppn

K503-3 (6)
B

DATE

K599-1318

5Jan96

ISSUE No.

K599-1320
C

FOCAL PLANE
IN AIR

H45-8038
D650-1028 (3)

DATE

CHANGE No.

26-01-96

19-12-96

H5727

29-04-97

H5895

87.51
87.49

D650-1028 (3)
H46-5513, FIXED INTO
RECESS OF 46-6762 WITH
D650-1124.

C
46-7157 FIT WHITE SHIM
SUPPLY REMAINING 8 SHIMS
IN PLASTIC BAG.

H46-4968
A

H46-4970 SHORTEN ON
ASSY. TO GIVE MIN
SHAKE OF 46-6811

NOTES

1, ASSEMBLY OF IRIS (A) BEFORE ASSEMBLING H46-4964 AND H46-4963,

CHECK THAT ALL HOLES AND SLOTS ARE FREE FROM BURRS, AND THAT
IRIS RIVETS ARE A FREE FIT; COMPONENTS TO BE THOROUGHLY CLEAN
AND DRY. (B) BEFORE ASSEMBLING B659-139 VIA SLOT IN 46-6762,
APPLY LOCTITE 222 SCREWLOCK SPARINGLY INTO TAPPED HOLE IN
H46-4964, (C) WITH B659-139 POSITIONED 1 FROM THE MAX.
APERTURE END OF THE IRIS SLOT, (THIS EQUALS 3/4mm ON THE
DIAMETER WHICH CARRIES THE IRIS SCALE ZERO LINES), ROTATE
H46-4963 UNTIL IRIS LEAVES TOUCH A PLUG OF 26.5mm DIA. THEN
TIGHTEN D650-1026 (3) SCREWS. APPLY SHELLAC TO HEADS OF THESE
SCREWS TO LOCK H46-4963 AGAINST ROTATION. (D) THE TWO T SCALES
ARE ENGRAVED WHEN THIS UNIT IS ASSEMBLED TO ZOOM UNIT SEE
100-6502 AND 100-6503.
2, B659-140. SCREW H46-4970 FIRMLY UP TO 46-6762 SHOULDER, PICK
UP TAPPED HOLE IN H46-4970 AND SPOT THROUGH INTO 46-6762.
DRILL 1.4 x 2.2 DEEP. CLEAN AWAY ALL SWARF AND FIT B659-140.

46-7156 SHORTEN TO GIVE

CORRECT BACK FOCUS - SEE
NOTE 4.

B659-140 (SEE NOTES)

3, FILTER HOLDER UNITS. CHECK THAT K501-1443-01 FILTER HOLDER SLIDES EASILY
INTO ITS SLOT BOTH WAYS ROUND, AND THAT WHEN THE FILTER SLOT COVER IS
ROTATED AGAINST ITS SPRING LOADING, THE FILTER HOLDER HANDLE SWINGS
EASILY INWARDS AND OUTWARDS WITHOUT JAMMING THE MOVEMENT OF THE COVER.
REPEAT THIS TEST FOR K501-1480-01 UNIT.
4, MECHANICAL BACK FOCUS. SHORTEN 46-7156 TO GIVE THE 87.51-87.49 DIMN
WHEN FITTED TO K100-6512-01 WITH WHITE SHIM FROM 46-7157 IN PLACE.
RETAIN WITH SCREWS D650-1028(2).

STATUS

USED ON
K100-6502

THESE COMPONENTS COMPRISE K598-235 GLASS SET

K100-6503

3rd ANGLE PROJECTION

DRG. CONFORMS TO BS308
SCALE

1:1

5, PLACING TO STOCK. PUT TO STOCK WITH REAR LENS CAP 77-135 FITTED AND
WITH IRIS CLOSED TO MIN. APERTURE AND L.H. END SEALED OFF.
H46-3641 ADAPTOR CLAMP RING SHOULD BE ASSEMBLED LOOSELY ONTO THREAD
OF H46-4970, AND BOTH FILTER HOLDERS, I.E K501-1443-01 AND K501-1480-01,
SHOULD ACCOMPANY EACH UNIT.
THESE COMPONENTS COMPRISE K510-977-01 GLASS BORING ASSY.

DIMN IN

DRG SIZE

MM

A2

OPTICS LIMITED
LEICESTER ENGLAND
Cooke OPTICS Ltd. 1991

plotted by

jlf

DRG N0.

K100-6522-01

12May97
SHEET

OF

THIS IS A CAD DRAWING AND MUST NOT BE UPDATED BY HAND

DRG N0.

SHEET

OF

K100-6571-01
B639-421

TITLE
B640/374
(2 PER ROLLER
ASSEMBLY).

ASSEMBLY NOTES
D650/1028(2)+
D680/102(2)
B672/35(2)

SYMBOLS:
A

*=CEMENT IN POSITION WITH HIGH STRENGTH LOCTITE

+=SECURE WITH LOCTITE SCREWLOC.
1. SETTING OF ZOOM CARRIAGE MOVEMENTS
BEFORE ASSEMBLING ZOOM DRIVE SLEEVE AND DRIVE PIN
MEASURE DOWN TO FRONT ZOOM CARRIAGE AT MAX. RISE ON
CAM SLOT (APPROX. 8 BEYOND REARMOST USED POINT).
ASSEMBLE DRIVE PIN AND STOPS AND SET REAR STOP SO THAT
FRONT ZOOM CARRIAGE IS 0.67 FORWARD FROM MAXIMUM
RISE POINT.

LOCATE 45-10786 IN POSITION BY BENDING D45/7446(2)

AS FOLLOWS: BEND OUTER EARS DOWN AT 45. BEND INNER
EARS AROUND 45-10786.

*B604/998(2)
APPLY ACRULITE INTO
GAPS AFTER SETTING.

ENLARGED VIEW AT "K"

SCALE 2:1

46-6619*

ASSEMBLE WITH
THE CUTOUT AT
THE BOTTOM.

H45/7292

45-10050

46-6617
D650/13202(3)
SEE NOTE 3

H616/875

46-6616
B659/140(3)
SEE NOTE 3

ROLLER ASSY
TYPE "Y"

46-6632

46-6630

H45/7311
D650/1028+
H45/7324+
ASSEMBLE INTO
REARMOST HOLE.

46-6625
B659/140(3)
SEE NOTE 3

D650/13202(3)
SEE NOTE 3
46-6624

H46/5818

SECTION "E-E"

17-06-97

H5963

30-09-97

OC-0006

15-06-98

OC-0007

04-11-99

H5727
H5895

0055

B659/140(3)
SEE NOTE 3

46-6850

SHORTEN AT STEP TO GIVE A GOOD

B659/140(2)
SMOOTH MOVEMENT OF IRIS GEAR
SEE NOTE 3
WITH MIN. SHAKE.
H46/6045.
ASSEMBLE INSERTS H45/8955(2)
AT REGION `I'*..

H99/1362

B618-126 (5)
(HELICOILS)

D650/1124(3)+

`I'
H99/1364

B639-402

H46/6226

`H'

D45/5521

K501/1043-01

G
H46/4576
46-6618

46-6614
D650/3535
SEE NOTE 3

ROLLER ASSY
TYPE "Y"

`H'

D650-11028

46-6620(2)
SHELLAC

ROTATE 46-6705 TO GIVE

AN OVER-RUN OF 0 TO 1
OF IRIS WHEN LEAVES ARE
TOUCHING A PLUG OF 26.91,
THEN TIGHTEN THE THREE
CH. HD. SCREWS.

H45/7459(3)
B672/35(3)
D650/1024(3)

45-10626
D650/3535 (3)
SEE NOTE 3

D650/1024(2)

H616/875

H45/7448 SHORTEN TO ACHIEVE SEPARATION `C'-SEE NOTE 2.

PARTIAL END VIEW SHOWING

RETAINING 0F 46-6705

H46/5821

K501-1830-01
B640-869

D650/1026(3)+

H45/7879(2)
H46/6047
D650/1024(2)
D650/1024(2)

H45/7454

(C) ITEMS ENGRAVED AT FINAL STAGES OF ASSEMBLY:

46-6621

H45/7751
FOCUS SCALES ON THE INTERCHANGEABLE RINGS 46-6621
SEE DRAWING 100-6561-01Sh2 FOR DETAILS
IDENTS (LAST 2 DIGITS OF SERIAL NO.) ON THE ABOVE
INTERCHANGEABLE RINGS.
SEE DRAWING 100-6561-01Sh1 FOR DETAILS.
T-SCALES ON 46-6629
SEE DRAWINGS 100-6561-01Sh3 FOR DETAILS.

H45/6976
D650/11014(2)
SHORTEN TO 1.85

SECTION "G-G"

B659/140(3)
SEE NOTE 3

(1 PLUS 1 SPARE) RETAINED BY D650/13202(4)

SEE NOTES ON ENGRAVING.

46-6622
B659-140(3)
SEE NOTE 3
WHEN DRILLING INTO 46-6618
ENSURE THAT DRILL MISSES
CAM TRACK.

5. ACCESSORIES

45-10614 CEMENT TO 46-7158

WITH LOCTITE HIGH STRENGTH
RETAINING COMPOUND

K599/1366
H45/7317
POSITION ON ASSY.

46-6705
H45/6978(2)

ONE EACH AT BOTH ENDS

OF 46-6632
H45/7287(2)

K501-1314-01

B604/998*

K99/0160

D45/7305(2)
H99/0158

K501-1873-01
(9 OFF)

H616/876
H45/7318+

6. FITTING OF 46-6625
ASSEMBLE WITH PARALLEL GAP TO 46-6624 (0.15 TO O.O5 WIDE)
LOCK IN PLACE WITH M2 GRUB SCREWS AND FIT B659/140(3)
AS INDICATED IN NOTE 3 ABOVE.

46-6628
D650/3535(3)
SEE NOTE 3

H45/7315*
46-6680

D650/1024(2)+
D45/5521
(1) OF (3)

7. FITTING OF 46-6629

D650/1136
D45/7276

RETAINED AS
SHOWN ABOVE

46-7158

.GNITTES LANIF TA ETILURCA

ASSEMBLE WITH PARALLEL GAP TO 46-6627 (0.15 TO 0.05 WIDE).

FIT D650/13202(3) AS INDICATED IN NOTE 3 ABOVE.

H99/1363, SHALLOW
CURVE TOWARDS H99/1364

H45/7293
H45/7454

12-05-97

(A) PRE-ENGRAVED COMPONENTS:

THE FOLLOWING LOOSE ITEMS MUST ACCOMPANY EACH

UNIT AS ACCESSORIES:
1 EXTRA FOCUS SCALE RING , ENGRAVED TO THE OPPOSITE
UNITS TO THE RING ON THE LENS, AND IDENTED.
K377/150-01 LENS CAP (FRONT).
K501-1835-01 X2 DRIVE LEVERS.

19-12-96

K599/1361

4. ENGRAVING.

22-03-96

H46/5819

B639/422(12)

(B) ITEMS ENGRAVED AT FIRST STAGES OF ASSEMBLY:

2.0

D45/7277

H46/5820

FOR D650/3535 SCREWS, DRILL 2.5 X 2.5 DEEP IN MATING PART.

NAME AND LENS SERIAL NO. ON 46-6614. NOTE THAT THIS MUST
MATCH THE SERIAL NO. ENGRAVED ON 46-6737 0F REAR UNIT.
SEE DRAWING 100-6561 FOR DETAILS.

CHANGE No.

46-6626

B618-177(6)

DATE

46-6629
D650/13202(3)
SEE NOTE 4 AND NOTE 7

H46/5816.
SHORTEN TO ACHIEVE
SEPN. `A' SEE NOTE 2

H45/7750

ENSURE THAT MATING PARTS ARE SHOULDERING UP TIGHTLY,

THEN PICK UP TAPPED HOLE AND SPOT THROUGH INTO MATING PART.
FOR D650/13202 GRUB SCREWS, DIMPLE 90. FOR B659/140
SCREWS,DRILL 1.4 X 2.2 DEEP IN MATING PART.

46-6849(2)

H46/6225

D650/1026(2)
D650/1026(2)

3. B659/140 SCREWS, D650/13202 GRUB SCREWS AND

D650-3535 HEX. SKT. SET SCREWS

THE FOLLOWING COMPONENTS ARE STOCKED AS ENGRAVED

ITEMS PRIOR TO ASSEMBLY:
46-6623 FOCUS ZERO RING (ZERO LINES)
46-6624 ZOOM SCALE ZERO RING (ZERO LINES)
46-6625 ZOOM GEAR RING (FOCAL LENGTH SCALES)
46-6627 IRIS SCALE ZERO RING (ZERO LINES)

45-9971

45-10049

46-6615
D650/13202(2)
SEE NOTE 3

H45/7752 ASSEMBLE WITH

TURNED UP END TOWARDS
FRONT OF LENS.

B604/998
H46/4466

46-6623
D650/13202(3)
SEE NOTE 3

46-6668
SHELLAC

5Feb96

ISSUE No.

46-6627
D650/13202(3)
SEE NOTE 3

D45/4455* CEMENT INTO FOCUS SCALE

RING WITH HEAD IN BORE.

D45/5521

D650/1024(2)+

tja

DRAWN BY
DATE

H45/7281
D650/11014(6)

B639/422(12)
H45/7453

H45/7453

MACHINE FINISH
Unless otherwise stated

SEPN.`A'. SHORTEN H46/5816 TO GIVE AX. SEPN. BETWEEN

H99/1362 AND H99/1363 OF 14.050.05 AT INFINITY FOCUS.

SECTION THROUGH ROLLER ASSEMBLY

(2 X SIZE)

K501-1043

SEPN.`B'. 80.51 NOMINAL AT INFINITY FOCUS AND REARMOST

ZOOM POSITION (REFERANCE ONLY).

FINISH

ENLARGED VIEW AT "J" SHOWING CONSTRUCTION AND RETAINING OF ROLLER ASSEMBLIES.

H46-4471*
SHORTEN TO
12.5 LG.

NOTE:
FOR 1/2 INCREASE IN ROTATION OF DRIVE SLEEVE THE FRONT
ZOOM TRAVEL INCREASES BY 0.35 AND THE REAR ZOOM TRAVEL
DECREASES BY 0.02

SEPN.`D'. SHORTEN H45/7450 TO GIVE 2.23 FROM APEX OF

K599/1366 TO IRIS FACE OF 46-6705, WITH ZOOM AT REAR
END OF TRAVEL.

ROLLER ASSY. SHOWN IS TYPE `X'

(OCCURS AT 8 POSITIONS).
FOR ASSY TYPE `Y' (OCCURING IN
4 POSITIONS AS SHOWN IN SECTION
VIEWS `E-E' AND `G-G'), USE
H45/7326 TYRE & D45-7327 SPACERS.

FOR SPRING-LOADED ASSYS. USE THRUST SPACER H45/7457(2)

TRAVEL OF ZOOM CARRIAGES SHOULD THEN BE:

FRONT ZOOM CARRIAGE 79.43
REAR ZOOM CARRIAGE 14.68

SEPN.`C'. AFTER SETTING SEPN.`D', SHORTEN H45/7448 TO

GIVE 4.99 AX. SEPN. BETWEEN K99/0160 AND K599/1366, WITH
ZOOM AT REAR END OF TRAVEL.

NOTE:

D650/1124(2)
TOTAL OF 8

H46/4471*

25-250 T3.7 COOKE

MATERIAL

H45/7716

H45/7295(2)*

ON THE REAR ZOOM CARRIAGE ADJUST THE FOLLOWER BLOCK SO

THAT TRAVEL FROM MAXIMUM RISE POINT BACK TO THE REAR STOP
IS 16.28.

2. AXIAL SEPARATIONS

H45/7301

D45/7446(2)
TOTAL OF 8

H45/7296(2)

H45/7294.
ROTATE TO GIVE
FREE WITHOUT SHAKE,
SLIDING FIT OF
H45/7296 BLOCKS.

ZOOM AND FOCUS UNIT FOR

ROLLER ASSEMBLIES TO RUN CONCENTRIC

TO SPINDLE WITHIN 0.03mm T.I.R.

45-9907

H45/7306
SEAL WITH
ETCH BLACK

H46/5822

STATUS
H45/7438 (REAR SPRING)
H45/7440 (FRONT SPRING)

H45/8769

46-6681
D650/3535(3)
SEE NOTE 3

H45/7439(2)

D45/7280

D650/1124(8)+
(USE D650/1333(3)
INITIALLY)

100-6561
3rd ANGLE PROJECTION

H45/8768
D650/10013(3)

PART SECTION "F-F"

USED ON

DRG. CONFORMS TO BS308

SCALE

ENLARGED VIEW AT "M" (2 X SIZE)

1:1

DIMN IN

DRG SIZE

MM

A0

H45/7450. SHORTEN TO ACHIEVE SEPARATION `D'

.2 ETON EES

OPTICS LIMITED
LEICESTER ENGLAND

PART SECTION `H-H'

Cooke Optics Ltd. 1998

plotted by

DRG N0.

jlf

K100-6571-01

22Jun98
SHEET

OF

THIS IS A CAD DRAWING AND MUST NOT BE UPDATED BY HAND

DRG N0.

K100-6581-01

SHEET

OF

TITLE
REAR UNIT FOR 25-250 T3.7
COOKE 25-250

ACRULITE POTTING COMPOUND

MATERIAL

ACRULITE POTTING COMPOUND

M2 X 4 SL.CH.SCR.
D650-1224 4 OFF.

M2 X 6 SL.CH.SCR.
D650-1026 4 OFF.

DOWEL PIN 2 X 10
B604-2524 2 OFF.

DOWEL PIN 2 X 8
B604-2560 2 OFF.

FINISH

SECTION B-B

SECTION D-D

SECTION C-C

SECTION E-E

MACHINE FINISH
Unless otherwise stated

D650-13202(3)
DIMPLE 46-6740
90

tja
21Dec95

ISSUE No.

D650-1038 (6)

4 OFF

B659/140 (2). SEE NOTE 2.

M2 X 8
D650-1028

DATE

CHANGE No.

22-3-96

24-04-97

H5895

20-04-99

OC-0034

05-11-99

0055

D650-20312 (5)

H45/8913

H45/8761

DRAWN BY
DATE

H99/1386

D
46-7157 (WHITE SHIM)

H45/8762

H45/8765

H45/8763

H45/8764 (ASSEMBLE WITH PARTING-OFF

RECESS INWARDS)

B604/956. INSERT TO JUST CLEAR

ROOT OF THREAD.

K599/1372.
SHALLOW CURVE
TOWARDS K599/1369.

H99/1367

K599/1374
K599/1369
E
46-7156

H99/1368, DEEP CURVE

TOWARDS K599/1369.

4 OFF
M2 X 8
D650-1028

46-6740

FOCAL PLANE IN AIR

46-6737
87.500.01

46-6738
46-5810

46-6580
SECTION A-A
46-6741
46-6739
ASSEMBLY NOTES
1. ENGRAVING OF SERIAL NUMBER. AS FIRST OPERATION, ENGRAVE
LENS SERIAL NUMBER AS SHOWN ON DRAWING 100-6561 ON THIS
FACE.
2. B659/140 PINS. SCREW H46/5810 FIRMLY UP TO 46-6739 END
FACE. PICK UP TAPPED HOLE IN H46/5810 AND SPOT THROUGH
INTO 46-6739. DRILL 1.4 X 2.2 DEEP. CLEAN AWAY ALL SWARF
AND FIT B659/140.

STATUS

USED ON
1656-001
3rd ANGLE PROJECTION
DRG. CONFORMS TO BS308
SCALE
2:1

3. MECHANICAL BACK FOCUS. SHORTEN COLLAR 46-7156 TO GIVE

THE 87.500.01 DIMENSION WITH WHITE SHIM FROM SHIM SET
INSTALLED AND THE REAR UNIT FITTED TO K100-6571 ZOOM
AND FOCUS UNIT. PUT REMAINING 8 SHIMS FROM SET IN
POLYTHENE BAG AND SUPPLY WITH LENS.
4. ACCESSORIES. ASSEMBLE H46/3641 ADAPTOR CLAMP RING LOOSELY
ONTO THREAD OF H46/5810, THEN 77/300 LENS CAP ONTO H46/3641.

DIMN IN

DRG SIZE

MM

A2

OPTICS LIMITED
LEICESTER ENGLAND
Cooke OPTICS Ltd. 1998
plotted by

jlf

DRG N0.

K100-6581-01

20Apr99
SHEET

OF