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SAFETY INSTRUCTIONS
Safety Notice: If this stove is not properly installed, a house/building fire may
result. For your safety, contact local building or fire officials about permits,
restrictions, and installation requirements for your area.
VGZ-023 / 041409
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Assembly Instructions
tools required
Safety Glasses
Safety Gloves
Pencil or scribe
6 foot Folding Rule or
Tape Measure
Sabre or Reciprocating Saw
with metal cutting blade
Tin Snips
Metal File
Drill: Hand or Electric
1/4 dia. Drill Bit
#2 Phillips Screwdriver
10mm Nut Driver or
Ratchet with 10mm Socket
(for Stove Bolts)
materials required
(NOTE: The following items are NOT included with your stove)
Flooring Protection: Install on
non-combustible (soil or concrete) floor. Non-combustible
floor protection must be provided under any connector pipe
extending 2 on either side.
Locating Stove
Proper clearances must be maintained for adequate 6. D o N ot install this stove
in a mobile home, manufactured
air circulation. Adequate ventilation must be
home, tent, or trailerNO EXprovided while operating this stove.
CEPTIONS! (HUD Federal Standard: 24 CFR
1. The stove must be placed on solid concrete,
Ch.XX)
solid masonry, or similar non-combustible surface. NOTE: Wooden flooring covered with 7. The clearances provided are minimum
dimensions.
tile or stone MUST be considered a combustible surface.
8. This stove is NOT a UL listed stove.
2. The stove must have its own flue. Do not
Minimum Clearances
connect this unit to a chimney
To Combustible Surfaces
flue serving other appliances.
3. After observing the clearances to combustible
materials (figure 3 5), locate your stove Unit to Sidewall......................... 36 inches
accordingly (figure 3) and carefully Unit to Back wall........................ 36 inches
place the stove in your selected location. Unit Corner to Wall..................... 36 inches
Install stove pipe, elbows, and thimble as Pipe Connector to Ceiling/Wall....... 18 inches
required, utilizing either a recently cleaned
and inspected 6 masonry chimney or a 6 i.d.,
CAUTION: Keep furnishings and other
maximum 64 square inch, listed chimney.
combustible materials away FROM the
4. Use 6 round black stove pipe, not galvanized
stove.
stove pipe. Secure pipe sections with three
(3) sheet metal screws in each stove pipe and/
or elbow joint to firmly hold the pipe sections together. Do Not connect this
stove to any air distribution or
Fig. 4 Top View
duct system.
Minimum Corner
5. Recheck clearances from the stove,
Clearances from
connector stove pipe, and corner clearances
Combustible Surfaces
using the illustrations (figure 3 5) and
your local building codes or fire protection
ordinances.
NOTE: Drywall faced with brick or
stone MUST be considered a combustible
surface.
Page 4 / BK100E
1.
2.
3.
4.
5.
VGZ-023 / 041409
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Chimney connections
DRAFT
Chimneys perform two functions.
1). As a means of exhausting smoke and flue gases
which are the result of fuel combustion.
2). The chimney provides draft which allows
oxygen to be continuously introduced into the
appliance, so proper combustion is possible.
As of April 1, 1987 all wood stoves should be
installed using a factory built chimney that meets
the Type HT requirement of UL 103 (when using
a factory built chimney).
Note: The stove does not create draft.
Draft is a function of the chimney. A reading of
0.05 water column (0.1 Pa) is required for proper
drafting to prevent back-puffing, smoke spillage, and to maximize performance. (Gauges to
measure chimney draft are readily available at stove
shops and are economical to purchase or rent.)
IMPORTANT Installation Points
1. Size the chimney flue to the stove pipe.
(6 pipe = 6 chimney flue. Max. 64 sq.
inches)
2. Use elbows only as necessary. Elbows
reduce draft, no more than two should be used
in any chimney run.
3. Make sure all horizontal runs of connector
pipe have a minimum outward rise of 1/4 per
horizontal foot. This allows any condensation or
creosote buildup to run back into the firebox.
Masonry Chimney
Before using an existing masonry chimney,
clean the chimney, inspect the flue liner and make
any repairs needed to be sure it is safe to use. Make
repairs before attaching the stove. The connector stove pipe and fittings you will need to connect directly to a masonry chimney are shown in
figure 7.
If the connector pipe must go through a combustible wall before entering the masonry chimney,
consult a qualified mason or chimney dealer. The
installation must conform to local building and fire
codes and latest edition of NFPA 211.
Do not connect this stove into the same
chimney flue as the fireplace, gas appliance, or a
flue connected with any other stove. The chimney
used for a stove must not be used to ventilate the
cellar or basement. If there is a clean out opening
in the base of the chimney, close it tightly.
Page 6 / BK100E
THImBLE
6 ROUND
24 ga. BLACK
CONNECTOR
STOVEPIPE
COLLAR
CHImNEY
FLUE
5/8" TILE
CHImNEY
LINER
8 mIN.
LINER
BELOw
ENTRY
HOLE
mASONRY
CHImNEY
Listed Chimney
Carefully follow chimney manufacturers
instructions. Use only a listed chimney. If your
chimney starts at the ceiling (figures 8 & 9) you
will need enough 6 round black stove pipe to reach
the ceiling. The top of the chimney must be at least
eleven (11) feet above the top of the stove, three
(3) feet above the roof and be at least two (2) feet
higher than any point of the roof within ten (10)
feet (figure 8 10).
Many prefabricated fireplaces are of the zeroclearance fireplace category. These consist of multi
layered metal construction. They are designed with
enough insulation and/or air cooling on the base,
back, and sides so they can be safely installed in
direct contact with combustible floors and walls.
Although many prefabricated fireplaces carry
endorsements from nationally recognized organizations for use as fireplaces, they have not
been tested for connection to wood stove heaters.
Connecting a stove to such a device will void the
manufacturers warranty.
Steel-lined fireplaces are constructed with
1/4 firebox liner, an air chamber in connection
with 8 of masonry. These can be safely used
with wood burning stoves. They contain all the
essential components of a fireplace, firebox,
damper, throat, smoke shelf, and smoke chamber.
continued on next page
VGZ-023 / 041409
BK100E / Page
2. Install a metal or fire clay (5/8 minimum thickness) thimble. Make sure the thimble is flush
with the inner surface of the chimney liner and
does not protrude into the flue (see figure 6 on
page 5).
3. Secure the thimble with refractory mortar. The
thimble should be surrounded by 8 of solid
unit masonry brickwork or 24 of stone.
4. Install the stovepipe into the thimble as far as
possible without extending past the flue lining
(see figures 6 & 7 on pages 5 & 6).
5. A small airspace (about 1/2) should remain
between the stovepipe and thimble to allow for
expansion of the pipe. Seal this airspace with
high-temperature caulking or ceramic wool.
6. Secure and seal the damper in the closed
position using high-temp caulking, ceramic
wool, or furnace cement. Also check to see if
the chimney has a clean out. If it does, make
sure it is closed and sealed as well. A leaky
clean out will greatly reduce draft efficiency.
If you have any questions regarding venting
your stove, contact the manufacturer or contact
the National Fire Protection Association (NFPA)
and request a copy of the latest editions of NFPA
Standard 211 and NFPA Standard 908. Their address is:
Battery March Park, Quincy, MA 02269.
Page 8 / BK100E
VGZ-023 / 041409
Operating Instructions
WARNING: Explosion Hazard
N ever use che m icals , gasoline ,
gasoline - type lantern fuel ,
kerosene, charcoal lighter fluid,
or similar flammable liquids to start
or freshen-up a fire in the stove.
Keep all flammable liquids, especially gasoline, out of the vicinity
of the stove whether in use or in
storage.
Warning: Risk of Fire
HOUSE FIRE HAZARDS
Do not store wood or any other
combustible materials underneath
stovepipe or anywhere within minimum clearances from combustible
surfaces specified for this stove.
(36)
Over firing may cause a house fire.
You are over firing if the chimney
connectors or stove glows red.
Close the door, slide draft and
damper immediately to reduce the
air supply to the fire. This will slow
down the fire.
Slow burning fires and extended use
may cause excessive creosote build
up. Ignition of creosote build up or
over firing may cause a chimney fire.
Chimney fires burn extremely hot and
may ignite surrounding materials. In
case of a chimney fire call the fire
department immediately.
Lighting
1. Fully open damper/collar and slide draft
below door to provide maximum air draft.
2. Open the feed door and place several wads of
crushed paper in the firebox.
3. Lay small stacks of kindling on the paper to
start the fire.
4. Light the paper and kindling, close the door
and secure tightly.
5. Add fuel after fire is burning briskly. Use care
not to smother the kindling fire when adding
wood. Close the door and secure tightly.
6. Adjust slide draft and flue damper/collar for
proper combustion. Periodically check fire to
assure proper firing. The more closed the slide
draft is set, the lower and slower the fire will
burn. The more open, the faster and hotter the
fire will burn. Do not over fire the stove.
7. NEVER build extremely large fires in this type
of barrel stove as damage to the barrel stove or
smoking may result.
8. If you have too much draft, then regulate the
draft with the 6 cast iron stove pipe damper
in the damper/collar.
9. DO NOT TOUCH the barrel stove after firing
until it has cooled.
continued on next page
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VGZ-023 / 041409
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11
Ref.
No.
1
2
3
4
5
6
7
8
9
10
17
Part
No.
DC100
100-2
100-3
100-4
100-5
100-6
100-HP
100-8
100-9
100-10
100-17
Description Qty.
Damper/Collar.................................... 1
Leg Assembly..................................... 2
Door Pin............................................. 2
Door Latch.......................................... 1
Cool Touch Ball Knob......................... 1
Door Bracket....................................... 1
Hardware Pack................................... 1
Door Frame........................................ 1
Door.................................................... 1
Slide Damper...................................... 1
Shoulder Bolt...................................... 1
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VGZ-023 / 041409
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13
This Vogelzang heating appliance is safe when installed properly and will provide you with years of
service. However, always exercise good judgement when you are using this stove. You are dealing with
FIRE! Fire is inherently dangerous and must be treated with respect. Stay warm and in good health!
Respectfully yours,
Proprietor
Company Testimony:
For God so loved the world that he gave his only begotten Son, that whoever
believes in Him shall not perish but have eternal life
John 3:16
MADE IN CHINA
Vogelzang International Corporation
400 West 17th Street
Holland, Michigan 49423
www.vogelzang.com
Phone: 1-616-396-1911
Fax: 1-616-396-1971
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VGZ-023 / 041409