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Instruction manual
PROGRAMME OF REGULATION
FOR UNIT ERA/ERC
EN
Drafted by:
Checked by:
Munari Andrea
01/04/2010
06MC064@00B0120
01/04/2010
Approved by:
CONTENTS
GENERAL DECRIPTION................................................................................................................................................................ 4
PROGRAMME IDENTIFICATION .................................................................................................................................................. 5
LANGUAGE OPTION ..................................................................................................................................................................... 5
IMPERIAL MEASURES OPTION ................................................................................................................................................... 5
INFORMATION DISPLAYED WITH THE UNIT IDLE ..................................................................................................................... 6
CONDITIONS FOR UNIT START................................................................................................................................................... 7
UNIT SWITCH ON/OFF .................................................................................................................................................................. 7
INFORMATION DISPLAYED WITH THE UNIT RUNNING ............................................................................................................ 8
SWITCH ON/OFF USING MANUAL OVERRIDE ........................................................................................................................... 9
VIEWING UNIT STATUS .............................................................................................................................................................. 10
ACCESS TO DATA IN CONSULTING OR PROGRAMMING MODE ........................................................................................... 11
ACCESS LEVELS ........................................................................................................................................................................ 12
EDITING PARAMETERS.............................................................................................................................................................. 13
PROGRAMME VERSION ............................................................................................................................................................. 14
SPECIAL FEATURES .................................................................................................................................................................. 14
HOUR-METER READING AND PROGRAMMING ....................................................................................................................... 14
CONSULTING INPUT AND OUTPUT STATES ........................................................................................................................... 16
CONFIGURING THE UNITS DEVICES: "HARDWARE CONFIG." .............................................................................................. 17
DELAY SETTINGS ....................................................................................................................................................................... 23
MANUAL CONTROL .................................................................................................................................................................... 24
EXV PARAMETERS ..................................................................................................................................................................... 25
UNITS REMOTE CONTROL ....................................................................................................................................................... 28
UNIT IN LOCAL AREA NETWORK (LAN) .................................................................................................................................... 29
WORKING PARAMETERS........................................................................................................................................................... 30
SETBACK MODE ......................................................................................................................................................................... 31
SUMMER / WINTER SWITCH OVER........................................................................................................................................... 32
CLOCK-CALENDAR - TIME BANDS ............................................................................................................................................ 33
ALARM ADDRESSING ................................................................................................................................................................. 35
CONSULTING ALARMS............................................................................................................................................................... 36
DEFAULT VALUES ...................................................................................................................................................................... 40
EXV DEFAULT VALUES .............................................................................................................................................................. 42
APPENDIX SCREENS FLOW CHARTS ................................................................................................................................... 43
GENERAL INFORMATION AND DEFINITIONS .......................................................................................................................... 46
MOST COMMON PLAN NETWORK CONFIGURATIONS ........................................................................................................... 47
PLAN CONNECTION BETWEEN UPCO BOARDS ..................................................................................................................... 47
REMOTE TERMINAL CONNECTIONS ........................................................................................................................................ 48
CABLE FOR LAN AND SUPERVISION CONNECTION............................................................................................................... 49
EXAMPLE OF A CONNECTION TO THE REMOTE TERMINAL FROM THE BOARD ................................................................ 50
CONFIGURATION OF THE TERMINAL AND THE UPCO BOARD ADDRESSING THE LOCAL NETWORK ............................ 51
LAN ADDRESS OF THE UPCO BOARD ..................................................................................................................................... 52
LAN PARAMETER CONFIGURATION......................................................................................................................................... 54
VISUALIZATION OF THE NETWORK FROM THE TERMINAL ................................................................................................... 55
06MC064@00B0120
01/04/2010
GENERAL DECRIPTION
06MC064@00B0120
01/04/2010
PROGRAMME IDENTIFICATION
This manual describes standard control characteristics for Chiller and Heat pump. Some of the characteristics of
special-version units might differ from those described herein.
Famiglia
Release
Date of
Updating
Version
For LAN Network
ERA
v 1.2
26-02-10
LAN
LANGUAGE OPTION
You have the option of selecting one of the available languages at any time by pressing the key combination
and
12:22
26.3C EST
12:22
Raffreddamento
26.3C EST
26.3C EST
Kuehlung
LAN01
12:22
12:22
Cooling
LAN01
26.3C EST
12:22
Refroidissement
LAN01
26.3C EST
Enfriamento
LAN01
LAN01
NOTE: The only exceptions to this rule are the forms for service engineers ("Hardware Configurations"), which
always appear in English.
26.3C EST
12:22
Cooling
79.3F EST
Cooling
+
LAN01
+
LAN01
06MC064@00B0120
01/04/2010
#################
Selftest
please wait
Initiating
Please Wait
#################
When the unit is powered but not running, 3 fields are active on the user terminal display:
12:30
LU
28/01/02
ON/OFF button;
Remote control;
Supervision system;
Timed switch-off - in units with clock card - indicating what time
the next restart is programmed for;
Automatic unit inversion cycle;
Switch-off using manual override feature;
Setback mode;
Forced switch-off subsequent to water flow alarm.
To Start Unit
Press On Key
1.
Warning : Stopped
by Remote Control!
2.
Warning : Stopped
by Supervisor !
3.
Programmed Stop
Restart at 13:15 LU
4.
Warning : Stopped
on Standby !
5.
Programmed Stop
Press On Key
6.
Warning : Unit
in Set Back Mode
7.
Warning : Stopped
by Water Flow Alarm
06MC064@00B0120
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12:30 MO 28/01/02
Holiday Program
Restart in : 10 days
(with prog. cycle)
8.
OFF
check the unit is switched on via the remote digital input contact ID1 (see Screen 140), which should
be in the closed contact position;
check the unit is switched on via a supervision system if connected and configured for same (see
Screen 140);
check the unit is switched on via the daily or weekly time bands displayed (see Screen 130).
LOCAL mode via keypad: unit is controlled with the OFF pushbutton (the
first time it is pressed, the unit starts; the second time, it switches off).
Audible feedback tells you that the ON/OFF key has actually been pressed.
The controller commands compressor start so that the units on and off
cycles are not too close together (no more than 6 starts an hour). Hence the
compressors start may be delayed after the ON/OFF key is pressed.
The units new state is stored. When power is restored, the unit returns to
the state it was in before the power was cut, meaning it will restart if it was
running at the time.
ON
OFF
12:30
31/05/00
12:45
31/05/00
AUTOMATIC mode: the controller is configured so that the unit switches on and off with:
1. a remote ON/OFF contact (only possible if said feature is enabled);
2. a supervision system (only possible in units featuring a serial card);
3. programmed automatic time bands (only in units featuring a clock card);
4. the automatic rotation cycle for units on standby.
If programmed in setback mode, the unit also starts automatically when the set temperature and humidity limits are
exceeded.
ON
NB: when operating in automatic mode, the OFF push button can only be used by switching the unit on or off using
the override feature by entering the "SETTINGS" password (see section entitled "SWITCH ON/OFF USING
MANUAL OVERRIDE").
06MC064@00B0120
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When the unit is running, the STATUS SCREEN appears on the display
featuring 6 active fields:
C
and
26.3C EST
at the same time allows you to skip to the next unit in the order
12:22
Cooling
26.1C EST
Cooling
P
LAN 01
LAN 02
06MC064@00B0120
01/04/2010
ON
OFF
Switch-On/Off
Manual Ovverdie
Please Type-in
Password:
_ 00000
(Screen 190)
ON
When the OFF button is pressed, form 190 automatically appears on the display
indicating, where applicable, that automatic operation has been overridden.
To call up the subroutine, enter the digits making up the password to enter
SETTINGS level (the password is contained in the envelope supplied with this
manual) and press the
key.
IMPORTANT NOTE: after an incorrect password has been entered three times,
an alarm state is activated and logged (see section entitled "CONSULTING
ALARMS").
MANUAL OVERRIDE PROCEDURE
If the unit is running subsequent to a command from one of the automatic devices,
form 200 is called up.
If the unit is idle subsequent to a command from one of the automatic devices,
form 201 is called up.
The second line () features the description of the device the unit is slaved to:
REMOTE ON/OFF;
SUPERVISOR;
STAND-BY CYCLE;
TIME PROGRAMME .
UNITA ACCESA DA
()
PER FERMATA FORZATA
PREMERE TASTO ON/OFF
(Screen 200)
UNITA SPENTA DA
()
PER AVVIO FORZATO
PREMERE TASTO ON/OFF
(Screen 201)
ON
ON
To switch the unit off or on using the override feature, simply press the OFF key
again. In this case:
if the unit is forced to switch off, the display reads UNIT MANUALLY OFF
PRESS ON KEY;
if the unit is forced to start, the STATUS form reads FORCE.
you will need to press the OFF button and key in the password to enter
SETTINGS level.
If the unit is forced to switch off, form 203 is called up.
If the unit is forced to switch on, form 202 is called up.
As described above, the line with the asterisk () features the description of the
device the unit is slaved to.
OFF
Once you have exited manual override, the FORCE message disappears from
the STATUS form.
06MC064@00B0120
01/04/2010
and
key and
Note: the status of compressors and circulation pumps may feature four kinds of information:
1. : device not running
2. ON : device running
3. AL : alarm
4. PD : device in pump-down state (for compressors only).
When it comes to compressors, the alarm warning may be the result of one of the three events below:
- high pressure alarm
- low pressure alarm
- contact of compressors thermal cut-out opened
For water circulation pumps, on the other hand, the alarm warning is generated when the contact of the pumps
thermal cut-out opens.
10
06MC064@00B0120
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The yellow LED associated with each key has the following function:
- LED lit: access to forms in read-only mode;
- LED flashing: access to forms in programming mode (when one of the membrane keys has been pressed in
sequence with the "P" key)
CONSULTATION MODE
(LED on)
PROGRAMMING MODE
(LED flashing)
I/O
+
+
+
+
+
06MC064@00B0120
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11
ACCESS LEVELS
What forms appear depends on the chosen configuration (e.g.: forms relating to the hour-meter for heating
elements do not appear if the unit is not fitted with said elements).
User interaction with the microprocessor is based on 3 levels:
1. CONSULTING MODE consisting in displaying parameters and reading the following data:
current time and date (only if system features a clock card);
environmental conditions;
values measured by sensors connected to system;
operating parameter set points;
logged alarm events (with time and date of event only if system features a clock card).
2. OPERATING PARAMETERS PROGRAMMING MODE, via which you can edit settings for:
: thresholds for the number of hours of operation accumulated by individual components at which
servicing is requested;
: alarm addressing;
: operating parameters;
: parameters for remote controls, local area network, supervision and rotation between units.
3. CONFIGURATION PARAMETERS and MANUAL CONTROL PROGRAMMING MODE, via which the units
various components can be run manually (regardless of environmental conditions) and the following operations
performed:
I/O
: setting unit type and configuring devices connected, editing passwords, operations on data in the
microprocessors memory;
12
06MC064@00B0120
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EDITING PARAMETERS
Setting and/or configuration parameters in a subroutine (set points, differential) are edited as follows:
1. call up the forms in programming mode;
2. use the
corner;
3. press the
or
key to select the form containing the parameter; the cursor ( _) flashes in the top left
4. edit the value of the parameter - whether numerical or Boolean (YES/NO) - using the
(numerical values can only be edited within the controllers set range);
5. lastly, press the
key
or
key just once calls up the initial "Hardware Configuration" menu (Screen 180);
or
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13
PROGRAMME VERSION
By pressing the
key, you can view the version of the control programme
contained in the Flash EPROM.
This information is essential when you want to add a new unit to a group of units
connected in a Local Area Network as all programmes of units connected with
each other in a LAN must have the same version. When contacting a service
centre, it is important to quote the version of the control programme contained in
the Flash EPROM accurately.
Program Version
ERA 1.2 26-02-10
06ST021@M3012B2A00
Mains Frequency 60Hz
(Screen 135)
/
Vers.
Date
Bios: 4.22
01/01/10
Boot: 3.03
01/01/10
LAN: Unit n. 1
(Screen 136)
#
SPECIAL FEATURES
#
14
Access to
06MC064@00B0120
01/04/2010
Settings
Enter Password :
_00000
(screen 150)
COMPRESSOR 1
Tot. Run Hours
00000
Alarm Limit H
00000
Reset
-(Screen 20)
/
COMPRESSOR 2
Tot. Run Hours
00000
Alarm Limit H
00000
Reset
-(Screen 21)
/
PUMP 1
Tot. Run Hours
Alarm Limit H
Reset
00000
00000
--
(Screen 22)
/
PUMP 2
Tot. Run Hours
Alarm Limit H
Reset
00000
00000
--
(Screen 23)
/
PUMP FC
Tot. Run Hours
00000
Alarm Limit H
00000
Reset
-(Screen 24)
/
Starting Number
Compr.1 00000 res.
Compr.2 00000 res.
(Screen 25)
/
Minimun Run Time Err
Compressor 1
Compressor 2
00000
00000
(Screen 26)
/
Manual Defrost
Circ.1 Defrost
--
No
(Screen 27)
06MC064@00B0120
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15
I/O
This part of the programme, which can be called up directly by pressing the
key, allows you to check the state
of the cards inputs and outputs.
The codes given on the display are the same ones used to identify components in the unit and in the relevant
literature (wiring diagrams, ).
1. Digital inputs (ID1 - ID14):
Remote On-Off = On-Off remote contact
HP1-TP1 = high pressure switch for circuit 1 and thermo protector for
compressor 1
HP2-TP2 = high pressure switch for circuit 1 and thermo protector for
compressor 2
Heat Recover = start up contact of heat recovery
AL Inverter = alarm contact inverter compressor
THPES = thermo protectors for the water circulation pump Free-Cooling
FS = flow meter
THPE1-2 = thermo protectors for the water circulation pump
Change SETP. = commutation contact for the working setpoint
Ter. Fan = thermo protectors fan
RSF = phase sequence relay
I.V.LimitSw. = limit switch free-cooling valve
Rem. SUM/WIN = commutation contact for SUMMER/WINTER operation
2. Analogue inputs (B1 - B8)
Supplies the readings of the TEMPERATURE and PRESSURE sensors connected
to the board.
3. Analogue outputs digital outputs (C1 - C13)
CC1,CC2 = compressor contacts
CPE1,CPE2 = pump contacts
ETV Cond. = solenoid valves condensing circuit
RAT-RAC = anti-freeze heaters
A Alarm = digital output for A type alarm signals
ETF1,ETF2 = solenoid valves on 2 circuits
CPFC = free-cooling pump control
VO1- VO2 = solenoid valve, compressor oil
VIC = cycle inversion valve
FC STDBY = Free-cooling valve contact
Isol Valve = isolating valve contact
B Alarm = digital output for B type alarm signals
4. Analogue outputs (Y1-Y4)
Y1 Ventil rad.= Radial fan speed
Y2 Comp. Inv = control signal of the inverter compressor
Y3 Ventil ass. = axial fan speed axial
5. UpCOe Expansion Analogue inputs (B1 B4)
Supplies the readings of the sensors connected to the UpCOE expansion board.
B1 = Rem Offset summer setpoint
I/O
(Screen 40 - 43)
A = input open
C = input closed
/
B1 Press.Cond. 1
B2 --B3 Press.Evap. 1
B4 ---
00.0
00.0
(Screen 44 - 45)
/
C1
C2
C3
C4
CC1
CC2
ETV Cond.
CPFC
OFF
OFF
OFF
OFF
(Screen 46 - 49)
/
C13 'B' Alarms
Y2 --Y3 --Y4 ---
OFF
(Screens 49 - 50)
/
AI1 OffSet rem.
0000
(Screens 51)
When a sensor is added or an optional sensor is added connected to the card, the "HARDWARE SETUP"
command must be executed, which enables the card to read the inputs and outputs. Serial card RS-485 and the
clock card are exceptions to this rule.
16
06MC064@00B0120
01/04/2010
I/O
I/O
repeatedly until you hear a short audible signal and then pressing the
key
(waiting no more than a few seconds).
Once you have entered the password, the relevant form is called up, comprising
three options: move the cursor vertically to the line you are interested in using the
key and then call up the forms by pressing the
_ Hardware Config.
Delay Settings
Manual Control
EVX Parameters
(Screen 180)
key.
HARDWARE CONFIGURATION
The unit control programme needs to be configured, i.e. adapted to the unit it is installed in. During this stage, you
must define all elements making up the unit that the microprocessor will be required to control. This operation is
generally only required when the controller is installed actually on the unit, in which case, therefore, it is performed
at the factory during final testing. Nonetheless, configuration may be required as a result of later changes made to
the unit.
Consequently, forms concerning configuration appear in English and are intended for use by service engineers
only.
* * * * *:
I/O
Access to
Configuration Menu
Enter Password:
_Hardware Config.
Delay Settings
Manual Control
_00000
_* * * * *
EVX Parameters
(Screen 160)
(Screen 160)
Access to
Configuration Menu
Enter Password:
(Screen 180)
Enter the "SERVICE" password ("CONFIGURATION PASSWORD") to be found in the envelope supplied with this manual.
/
UNIT Type:
ERAC 0251
Heat Recover:
NO
(Screen 60)
Only some of the following forms will be displayed, depending on the type of unit.
SCREEN 61 CONFIGURATION OF FAN SPEED REGULATOR
Screen 61 allows setting of the type of speed regulator used for the fans installed.
/
Fans
EC With Electronical
Commutated Motor
(Screen 61)
/
Compressor variable
Speed: NO
(Screen 62)
06MC064@00B0120
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17
/
PID Settings
Prop Band:
C 00.0
Int. Time:
sec 000
Der. Time
sec 000
(Screen 63)
/
Circulator Pumps:
none
Inverter: No
(Screen 64)
/
Refrig.Circ.Option
Gas Type: R410a
EXV valves:
Y
DANFOSS ETS25 12-1/2
(Screen 65)
/
Cool.SetPoint Limits
Min Value C
06.0
Max Value C
13.0
(Screen 66)
/
Mains Frequency
50Hz
(Screen 67)
/
Fan Speed Setting
Low Noise Mode
N
Min. speed %
12
Max. speed %
100
(Screen 68)
Fan Speed
100%
Min. Vel.
Fan Off
Fan On
Ramp begin
Ramp end
Press. Cond.
/
Fan Speed Reg. (S)
On: 50C
Off: 00C
Ramp begin.
00C
Ramp ending
20C
(Screen 69)
18
06MC064@00B0120
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/
Fan Speed Reg. (S)
LowNoise
(High Ramp)
Ramp2 begin.
52C
Ramp2 ending
58C
(Screen 70)
Max Vel.
Min Vel.
Fan Off
Fan On
Ramp1 begin
Ramp1 end
Ramp2 begin
Ramp2 end
Press. Cond.
/
Fan Speed Reg. (W)
On: 70C
Off: 80C
Ramp begin.
50C
Ramp ending
20C
(Screen 71)
/
FC Parameters
Max Speed Setting
Total FC Mode % 100
Partial FC Mode % 066
(Screen 72)
/
FC Parameters
DT Water IN-Ambient
SetPoint
C 05.0
(Screen 73)
/
FC Parameters
Total FC Mode
DT Water In-Out
00.0 C
(Screen 74)
/
FC on Stand-by Unit
(Hydr.Connected)
Enabled:
N
(Screen 75)
06MC064@00B0120
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19
: Supplied by Manufacturer
/
Antifreeze Function
FC Pump Activation
On Stand-by:
N
(Screen 76)
/
Antifreeze
Glycol
Setpoint AF
%00
C 00.0
(Screen 77)
/
Control of Motorised
Isolating Valve: No
CtrlMode: LimitSwitch
Alarm Delay s 000
Or
/
Control of Motorised
Isolating Valve: No
CtrlMode: Timed
ON Delay Time s 000
(Screen 78)
/
High Press Sensor
Range Begin
kPa 0000
Range End
kPa 0000
(Screen 79)
20
06MC064@00B0120
01/04/2010
/
Low Press Sensor
Range Begin
kPa 0000
Range End
kPa 0000
(Screen 80)
/
Offset Adj.
Cond. 1 Temp Sensor
Read Value
C 00.0
Adjustement
00.0
(Screens 81/86)
/
Set Point Remote
Offset (positive)
Y
By 0-10V Signal
With pCOE Exp.Board
Or
/
Set Point Remote
Offset (positive)
Serial RS485
With RS485 Card
(Screen 87)
/
Set Point Remote
Offset (positive)
Y
0 V Signal=
C 0.0
10 V Signal=
C 00.0
(Screen 88)
/
Set Point Remote
Offset (positive)
Integer 49 1000=00.0
(Screen 89)
/
Heat Recovery
DT TcondTwater
C 00.0
(Screen 90)
/
Emergency Recovery
Enable :
N
Activ.At Power ON if
Twout > SetP + C 00.0
(Screen 91)
/
Refrigerant charge
Check :
Disattiva
(Screen 92)
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21
/
Alarm Buzzer Conf.
Activat.Time min 05
(0=never;99=ever)
(Screen 93)
/
SET-UP PASWORD
FOR ACCESSING TO :
SETTINGS
00000
SERVICE
00000
(Screen 94)
Since access to the SERVICE menu is not granted unless you know the relevant password, we recommend you
write the new password down before changing the existing one.
Screen 95, allows the data contained in the microprocessors EEPROM to be
altered.
PROGRAMME SETUP. This operation is performed automatically if the
programme is replaced. It may prove useful if you find data (setpoints,
configurations etc.) are contaminated as it allows you to clear the memory
(including data concerning the units HARDWARE configuration): all setpoints
are automatically restored to their respective factory settings (see section
entitled "DEFAULT VALUES").
Following this operation, the controller must be reconfigured and you will need to
adjust any setpoints that are to have a value other than the default value.
/
PROGRAM SET-UP
AL. PAGE CLEAR-UP
HARDWARE SET UP
NO
NO
NO
(Screen 95)
/
PROGRAM SET-UP
AL. PAGE CLEAR-UP
HARDWARE SET UP
Please Wait
NO
NO
NO
AL. PAGE CLEAR-UP. By clearing the alarm log, you erase the all alarm events
stored in the memory.
HARDWARE SET-UP. Used to run an automatic procedure for detecting devices
connected to the controller. This operation is useful when you want to add an
option to the card, replace a sensor, or when the display features the "NC"
message instead of the temperature sensors reading.
To restore factory setpoints and reset other data in the memory (except "Hardware Configuration" parameters),
P
press keys
and
at the same time and hold them down for at least 5 seconds.
A short audible signal tells you that the operation has been performed successfully.
22
06MC064@00B0120
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DELAY SETTINGS
P
Access to
Configuration Menu
I/O
Access to
Configuration Menu
Enter Password:
Enter Password:
_00000
(Screen 160)
* * * * *:
_* * * * *
(Screen 160)
Enter the "SERVICE" password ("CONFIGURATION PASSWORD") to be found in the envelope supplied with this manual.
_Hardware Config.
Delay Settings
Manual Control
EVX Parameters
(Screen 180)
Hardware Config.
_Delay Settings
Manual Control
EVX Parameters
(Screen 180)
Screen 150 concerns initial transient behaviour and gives you the option of setting:
length of delay before the unit restarts after a power cut (POWER ON
DELAY) - it is required to prevent simultaneous starts in multiple installations;
In LAN-connected units, a progressive start sequence (unit 1, unit 2, ) is run
automatically, with 5-second intervals between one unit and the next.
length of time between the unit switching on and control starting (START
TRANS.) - this is the initial period deemed necessary to give the control
system time to stabilize.
During this period, the FS water flow-switch reading is also disregarded. This
allows the unit to start without generating the "No waterflow" alarm, especially
in units with a motorized damper.
delay - from when the unit starts - before environmental condition alarms are
reported (T. Al Delay).
Screen 151 allows the anti-hunting time constant to be set to avoid excessive
differences in temperature. The greater the heat inertia of the room being airconditioned, the greater this value must be.
Power On Delay
Start Trans.
Temp. Al. Delay
s 000
s 20
min 15
(Screen 150)
/
Anti-Hunting Time
Constant of Water
Temp. Control
s 30
(Screen 151)
Screen 152 allows the water flow-switch (FS) reading parameters to be set: the
first parameter is the acquisition delay for the signal issued by the flow-switch
when the unit is started, whilst the second parameter is the length of the delay
before the alarm, if there is one, is reported after the pump starts. Lastly, the third
parameter (only displayed if there are two pumps) is the rotation time for the
pumps operation. (1)
The Screen 153 allows the compressor times to be set, i.e.:
1. minimum time between two starts for a single compressor;
2. minimum time each compressor stays on;
3. minimum time each compressor stays off;
4. minimum time between two consecutive starts by different compressors;
The Screen 154 allows the Low Pressure delay to be set, i.e.:
LP-Start Delay: initial period - from when the compressor starts - during
which the low-pressure pressure switch reading is disregarded. It enables
the compressor to start even in a harsh climate.
LP-Run Delay: Low Pressure delay the normal working
Screen 155 allows the activation delay of the free-cooling pump to be set for when
the FC water valve opens.
/
FS Start Delay
FS Run Delay
Pump Changeover
s 10
s 03
h 12
(Screen 152)
/
Compr. Timing
Cycle min.
s 000
Run s 000
Off. s 000
Between 2 Diff.
s 000
(Screen 153)
/
Compr. Timing
LP-Start Delay
s 000
LP-Run Delay
s 000
(Screen 154)
/
Free-Cooling Pump:
Start Delay: s 150
(Screen 155)
06MC064@00B0120
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23
MANUAL CONTROL
During regular operation, all components the unit is fitted with are managed automatically. Nonetheless, to make
maintenance and adjusting work easier, or if there is an emergency, individual components can be switched on
using the manual override feature, regardless of the control process.
In particular, it is possible to:
switch the unit on/off in manual mode
switch the compressors on/off
swap the two pumps over
switch on /off the FC pump
control the ramp for the fans modulating control.
The safety devices are also activated during manual operation.
To edit parameter values, you must call up the "MANUAL CONTROL" subroutine from the "HARDWARE" menu
until you reach form 160 prompting you to enter the CONFIGURATION password.
Access to
Configuration Menu
I/O
Access to
Configuration Menu
Enter Password:
_00000
_* * * * *
(Screen 160)
(Screen 160)
* * * * *:
Enter Password:
Introdurre la parola chiave "SERVICE" ("CONFIGURATION PASSWORD") riportata nella busta allegata al presente
manuale.
_Hardware Config.
Delay Settings
Manual Control
Hardware Config.
Delay Settings
_Manual Control
EVX Parameters
(Screen 180)
or
EVX Parameters
(Screen 180)
MANUAL OVERRIDE
UNIT START-UP
N
COMPRESSOR 1
N
COMPRESSOR 2
N
(Screen 100)
key.
Via form 103, you can also set the degree that devices connected to analogue output
Y1, Y2, Y3 and Y4 must open, given as a percentage.
MANUAL OVERRIDE
PUMP 1
Y
PUMP 2
N
Switchover P1-2
N
(Screen 101)
When you use manual override to start one or more components, field D on the
STATUS form reads MAN.
MANUAL OVERRIDE
Free-Cooling Pump
N
(Screen 102)
/
MANUAL OVERRIDE
FAN SPEED % 000
OUT RAMP % 000
RAMP %:Y1 000
Y2 000
(Screen 103)
24
06MC064@00B0120
01/04/2010
EXV PARAMETERS
P
* * * * *:
Access to
Configuration Menu
Enter Password:
_00000
(screen 160)
I/O
Access to
Configuration Menu
Enter Password:
_* * * * *
(screen 160)
Enter the "SERVICE" password ("CONFIGURATION PASSWORD") to be found in the envelope supplied with this manual.
_Hardware Config.
Delay Settings
Manual Control
Hardware Config.
Delay Settings
Manual Control
EVX Parameters
(screen 180)
_EVX Parameters
(screen 180)
Settings
(screen 210)
The screens shown here allow the read only data and some operating parameters
of the electronic expansion valve on circuit 1 to be displayed.
The screens are the same for the valve on circuit 2, but it is necessary to enter the
screen dedicated to Circuit 2 Valves
Capacity req.
% 000
Opening steps
n 0000
Evap. Press.
bar 00.0
Evap. Temp.
C 00.0
(screen 211)
/
Suct. Temp.
C 00.0
SuperHeat
C 00.0
SSH Set
C 00.0
FW vers. HW: 000 SW: 000
(screen 212)
/
PROBES OFFSET ADJ.
C.1 Evap. Pressure
Read Value
bar 00.0
Adjustment
bar 00.0
(screen 213)
/
PROBES OFFSET ADJ.
C.1 Suction Temp.
Read Value
C 00.0
Adjustment
C 00.0
(screen 214)
/
C.1 MANUAL CONTROL
Opening steps
0000
Mode
Aut
(screen 215)
06MC064@00B0120
01/04/2010
25
_Hardware Config.
Delay Settings
Manual Control
EVX Parameters
(screen 180)
Hardware Config.
Delay Settings
Manual Control
_EVX Parameters
(screen 180)
/
EXV Driver Set
Valve:
SEI50-SEH175
Refriger. Gas: R410
(screen 230)
Screen 231 allows the subcooling temperature to be set in the various operating
modes.
Screen 232 allows the Proportional Gain to be set in the various operating modes.
/
SSH Set
(Auto: 07.0)
Chiller Mode
C 05.0
Heating Mode C 05.0
Defrost Mode C 06.0
(screen 231)
/
Prop. Gain (Auto 28.0)
Chiller Mode
35.0
Heating Mode
13.0
Defrost Mode
19.0
(screen 232)
Screen 233 allows the set point of the Integral Time of the various operating
modes to be set.
Screen 234 allows the maximum number of opening steps and the set point of the
neutral band of the subcooling.
/
Integr. Time (A. s 030)
Chiller Mode
s 028
Heating Mode
s 028
Defrost Mode
s 035
(screen 233)
/
Overclos. Steps
3000
Screen 235 allows the set point of the Derivative time and the maximum suction
temperature to be set.
Screen 236 allows the relationship in % of the power of the electronic expansion
valve and the cooling circuit to be set where it has been inserted in the various
operating modes described.
Screen 237-238 allows the limits of low subcooling to be set: integral time and
temperature in the various operating modes.
/
Derivat. Time s 01.5
(Auto: 01.5)
Max Suct. T. C 30.0
(Auto: 01.5)
(screen 235)
/
Circ./EXV Ratio
Chiller Mode
080
HP Mode
040
Defrost Mode
000
(screen 236)
/
SSH LowL. (Auto: 02.5)
Chiller Mode C 00.1
Heating Mode C 00.1
Defrost Mode C 00.1
(screen 237)
/
SSH Low Limit
Integr. time s 02.0
(Auto: 01.0)
(screen 238)
26
06MC064@00B0120
01/04/2010
/
Chiller Mode
MOP Set
C 15.0
LOP Set
C 00.0
(maschera 239)
Screen 240 allows the start up delay of the MOP and the integral time to be set.
/
MOP Start Up Dly s 030
(Auto: 060)
Integr. Time
s 04.0
(Auto: 02.5)
(maschera 240)
/
LOP PROTECTION
Integr. Time
s 01.5
(Auto: 01.5)
(maschera 241)
Screen 242 allows the setpoints of the MOP and LOP to be set in defrost mode.
/
Defrost Mode
MOP Set
C 00.0
LOP Set
C 00.0
(maschera 242)
Screen 243 allows the setpoints of the MOP, LOP and kP factor to be set in heat
pump mode.
Screen 244 allows the start and finish of the range of the evaporating pressure
sensor to be set.
/
Heating Mode
MOP Set
C 00.0
LOP Set
C 00.0
Dynamic kP factor
NO
(maschera 243)
/
Evap. Press. Sensor
Range Begin.
bar -01.0
Range End
bar 09.0
(maschera 244)
Screen 245 allows the delay time regarding the activation of the following
parameter alarms to be set : Low subcooling, high suction temperature, LOP and
MOP.
Screen 246 allows the delay time regarding the activation of the Pressure sensor
failure to be set for the compressor start-up and during normal operation.
06MC064@00B0120
01/04/2010
/
ALARM DELAY (s)
Low SSH
0120
High Suct. T.
0000
LOP 0000
MOP 0000
(maschera 245)
/
ALARM DELAY (s)
Press. Probe Failure:
At Compr. Start.
000
At Normal Working 00
(maschera 246)
27
Access to
Settings
Enter Password
_00000
(Screen 150)
The Screen 140 you can establish whether the unit is slaved to a remote control.
More specifically, you can set:
the remote on/off command via clean contact (I/O via Contact);
the remote on/off command from a supervision system by means of RS-485
serial line (I/O via Serial). Being mutually exclusive, if the setting is "I/O via
Serial Yes" , the "I/O via Contact" option is automatically disabled.
Moreover, with Screen 140 it is possible to set (only in heat pumps) the
activation of the SUMMER/WINTER changeover remotely by means of a contact
connected to the digital input 14 (see the electrical diagram attached to the unit).
28
06MC064@00B0120
01/04/2010
N
N
Y
(Screen 140)
Serial Addr. :
001
Serial Speed:
1200
Protocol :
Standard
LAN :Unit Number
01
(Screen 141)
is enabled, you have to press the OFF key on the unit with the lowest address in
the network.
automatic cycle time between one inversion and the next (CYCLE TIME) - if it
has the value zero (" 0 "), the controller runs a test, rotating units at two-minute
intervals.
the number of units on standby (Num. UNIT STAND-BY).
/
Autom. Switch-over
on Std-by Unit
Cycle Time
N. Stand-by units
(Screen 142)
N
h 168
N 1
Screen 143 allows the unit operating in rotation to be switched-off, only when the
reserve unit has activated its own water circulation pump.
Screen 144, which is only seen if the local network is configured, allows the
temperature regulation to be set in three different ways:
- Independently: the unit independently controls the water temperature regulation;
- Connected: the unit control carries out the water temperature control by
calculating the average temperature of the units which are operating.
- Cascading: the control carries out an off-set on the regulation set point according
to the units connected in the network therefore allowing the units to be switched
on in succession. Each unit maintains its own regulation timings.
Screen 145, which is only displayed if the local area network is configured, allows
the unit operation to be managed with the mean temperature value measured in
the room or with the "local" value measured just by the sensor inside the unit:
- Mode: Local Unit control is based on temperature value detected by sensors on
the actual air-conditioner.
- Mode: Media Unit control is based on mean temperature value detected by
sensors on active units connected in the local area network.
If the difference between the mean value and its own sensor reading exceeds the
"MEDIA/LOC.DIFF." value (default setting 2C), the controller automatically
switches from "MEAN" mode to "LOCAL" mode.
06MC064@00B0120
01/04/2010
/
Reg.Step Calling
Mode:
Standalone
(Screen 144)
/
Usage of. Tamp. values
Model : local - mean
Aut.Changeover
Mean/Loc. diff.
C 2.0
(Screen 145)
29
WORKING PARAMETERS
All variables are factory set to enable the controller to work correctly.
Setpoints and other setting parameters can be consulted by pressing the
key (no parameter editing permitted
in this access mode).
To edit values, you will need to enter programming mode and enter the "SETTINGS" password (Screen 150).
Access to
Settings
Enter Password
:00000
(Screen 150)
(Screen 120)
/
Wat.Out Summer Reg.
Std. SetP.
C 00.0
Opt SetP.
C 00.0
Max. Isteresi
C 00.0
(Screen 121)
/
Wat.Out Winter Reg.
Set. Point
C 00.0
Max. Hysteresi
C 00.0
(Screen 122)
(Screen 123)
Set Point
P1
External Temp.
30
06MC064@00B0120
01/04/2010
/
Winter Compens.
Win. SetP.
Ext.T.
P1 00.0 C
to 00.0 C
P2 00.0 C
to 00.0 C
(Screen 124)
/
Alarme Thresolds
Water INLET Temp
Min. Temp.
C 00.0
Max. Temp.
C 00.0
(Screen 125)
/
Alarm Thresolds
Winter Water IN T.
Min. Temp.
C 00.0
Max. Temp.
C 00.0
(Screen 126)
SETBACK MODE
Setback mode, which can be activated or deactivated via the keypad, consists in starting the unit automatically
when it is idle - but powered - based on the setpoint settable for this operating mode.
Basically, setback mode is activated to ensure that environmental conditions are regulated - though in a wider
range - even when the system is off. Hence its activation does not depend on signals coming from remote control
systems, which it takes priority over.
Unit start as a result of setback mode is not considered an alarm condition.
BASIC PARAMETERS (SCREEN 127-127a)
Screen 127 (127a if unit is in its heat pump version) allows the setback mode to
be enabled/disabled as well as the setpoint for operation whilst said mode is
enabled.
Setback Mode :
SetPoint
Y
C 00.0
(Screen 127)
Setback Mode
Summer SetP.
Winter SetP.
Y
C 00.0
C 00.0
(Screen 127a)
06MC064@00B0120
01/04/2010
/
Setback Mode
Cyclical star
Of Pump (s120)
Yes
Interval min.
min. 00
(Screen 128)
/
SetP. Std
OffSet rem.
Active SetP.
C 00.0
C 00.0
C 00.0
(Screen 129)
31
12:00
MO 01/01/07
Water OUT T.
C10.0
To Start Unit
Press On Key
(Screen 3)
/
_
Mode:
SUMMER
To Change Press
Enter Key
(Screen 16)
Mode:
SUMMER
To Change Press
Enter Key
(Screen 16)
/
Mode:
WINTER
To Change Press
Enter Key
(Screen 16)
Mode:
WINTER
To Change Press
Enter Key
(Screen 16)
/
Mode:
SUMMER
(remote control)
(Screen 16)
/
Mode:
SUMMER
(remote control)
(Screen 16)
32
06MC064@00B0120
01/04/2010
N
N
Y
Access to
Configuration Menu
Enter Password:
Clock - Calendar
Hours-Minutes
12:00
DD/MM/YY
01/01/08
_00000
(screen 150)
Weekday
(screen 110)
MO
CLOCK-CALENDAR SETUP
By means of the Screen 110, you can set:
time of day (hours, minutes);
date (day, month, year);
classification of the day of the week.
SETTING TIME BANDS (SCREEN 112-115)
Using this device, you can set times (time bands) for automatic unit starting and
stopping, achieving:
up to 3 on-off cycles a day, each with a start and stop time;
a weekly cycle with different daily cycles split into weekdays N (default setting
from Monday to Friday), Saturdays P (default setting for Saturday, though it can
be used for half-days etc.), and Sundays and holidays F (default setting for
Sunday).
Entering Yes on Screen 112 activates the time band device. Field D on the
STATUS form will read HOUR.
By using Screens 113, 114 and 115 you can programme time cycles - featuring a
start time (ON) and a stop time (OFF) - for normal days (N), Saturdays and preholidays (P), and Sundays and holidays (H).
With the unit idle, the display reads UNIT SWITCHED OFF RESTART AT with
the time and day of the week programmed for the next start.
If you enter 00:00 in both the ON and OFF fields, the cycle is disregarded.
CLASSIFICATION OF DAYS OF THE WEEK (SCREEN 111)
This is automatic, though it can be edited starting from Screen 111; the Screen is
called up when the time band device is activated (Screen 112 - "ENABLE:" YES.)
The current day is identified - for the purpose of time band programming - as:
- N: normal or week day;
- P: Saturday or half-day;
- F: Sunday or holiday;
If you need to change this classification, press the
111a, or press the
/
Unit On-Off Cycle
(Max 3 On-Off Daily
Cycles)
Enable
Y
(Screen 112)
/
Regular Day
ON 08:15
OFF 12:30
ON 13:15
OFF 18:20
ON 20:00
OFF 22:30
(Screen 113)
/
Satday/Pre-Holiday
ON 08:30
OFF 14:00
ON 00:00
OFF 00:00
ON 00:00
OFF 00:00
(Screen 114)
/
Sunday and holiday
ON 00:00
OFF 00:00
ON 00:00
OFF 00:00
ON 00:00
OFF 00:00
(Screen 115)
key.
06MC064@00B0120
01/04/2010
33
or
Programmed Cycle: N
(Normal Day)
To Change Press
Key ENTER
(Screen 111)
PROGRAM. MO 13/10/97
MO TU WE TH FR SA SU
N N >H N >P >H H
N=Normal P=PreH. H=Holyd.
(Screen 111a)
the
key then confirms the classification entered and you are moved on to the
next day. If classification differs from the standard setting (override), the > symbol
automatically appears in front of it.
Time bands adopted when overriding will be the same as the ones for days with
that classification.
The override condition is cancelled automatically once the day for which it was activated is over.
To exit forms regarding the clock-calendar and time bands, press the
34
06MC064@00B0120
01/04/2010
key.
ALARM ADDRESSING
The following section ("CONSULTING ALARMS")
describes possible alarm events that may be
detected by the controller, specifying the action
taken by the controller for each.
By using the Screens in this section, it is possible
to assign a type to each of the alarms listed,
i.e.:
type A: alarm is featured on the relay of
digital output 8;
type AR: alarm is featured on the relay of
digital output 8 and causes the standby unit
to take over;
type B: alarm is featured on the relay of
digital output 13;
type BR: alarm is featured on the relay of
digital output 13 and causes the standby unit
to take over
/
Antifreeze
Water IN Sensor
Water Out Sensor
Ext. Air Sensor
(Screen 34)
Access to
Setting
Enter Password:
_00000
(Screen 150)
AR
B
AR
B
/
Alarm Selection :
A = relay 8
AR = relay 8 + Rotat.
B/BR = relay 13
(Screen 30)
Cond.Press.Sensors
Evap.Press.Sensors
EXV valves
EEPROM
(Screen 35)
/
Water Flow
Pumps Thermal
Pumps FC Thermal
/
AR
B
B
(Screen 31)
Heat Recovery
- Not POSSIBILE
- Locked
B
B
(Screen 36)
/
High Pressure
Compr. Thermal
Low Pressure
Low Pressure Serious
(Screen 32)
A
B
B
B
AR
AR
B
AR
---A
/
High Water Thermal
Low Water Temp.
B
B
(Screen 33)
06MC064@00B0120
01/04/2010
35
CONSULTING ALARMS
ACTIVE ALARMS
Pressing the
key silences the alarm buzzer and the description of the alarm is shown on the display.
If the cause of the alarm has been eliminated, the last alarm message can be reset by holding down the
key
for a few seconds. If the cause of the alarm has not been eliminated, the audible buzzer warning is switched on
again.
ALARM LOG SEQUENCE
To be able to reconstruct the sequence in which alarms occurred, the microprocessor keeps the last 100 events in
its memory. All logged alarms can be consulted in series by pressing the
Screen.
12:30
31/05/00
AL01
Events where the hour-meter threshold is exceeded ("SERV.") are not logged and hence not displayed.
In the sequence, the first event displayed is actually the last alarm encountered.
In control circuits featuring a clock card (optional extra), the data and time the alarm occurred are associated with
each alarm event logged.
DESCRIPTION OF ALARM EVENTS
All possible alarm messages that can be displayed on the user terminal are given below.
General information on solving the problem is given on the last two lines of the display for alarms that are still
active only (i.e. not for alarms that have been logged).
INCORRECT PHASE SEQUENCE ALARM
The SCROLL compressor must rotate the planned way or efficiency will be lost.
The mains phase sequence may call for a direction of rotation other than the
envisaged one in units with a three-phase power supply only. In this case, as soon
as the unit is powered, the microprocessor immediately goes into an alarm state,
impeding any other manoeuvre.
In this case, disconnect the units power supply and swap two of the supply
phases over.
Allarm
Mains Phase Error/
Volt.Out of Limit
(Aut. Reset)
Alarm
Loss of Water Flow
Check Hydraulic
Circuit
Alarm
Flowswitch Failure
Check Functionality/
Elctr.Connections
Alarm activated before starting up the pump. The control carried out a check of the state
of the flow switch contact before the pumps start; if the contact remains closed, the
control interprets it as an anomaly.
PreAlarm
Circ.1 Antifreeze
Check Evap.Cleaning
/Refrigerant Charge
Alarm
Circ.1 Antifreeze
Check Evap.Cleaning
/Refrigerant Charge
36
06MC064@00B0120
01/04/2010
Alarm
Circ. 1 Low Pressure
Check Fridge Circuit
Refrigerant Charge
Alarm
Circ. 1 High Press.
Check Fridge Circuit
And/Or Condenser
High pressure alarm for circuit 1 for the intervention of the high pressure switch with
manual re-set. Reporting the same for Circuit 2
Alarm
Loss Of water Flow
Check Pump/Hydraulic
Circuit
Alarm
Pump 1 Not Running
Check Safemotor/
Contactor
Pump 1 thermal cut-out (or contactor fault) alarm. Reporting the same for Circuit 2.
Alarm
Pump FC Not Running
Check Safemotor/
Contactor
Alarm
Water in Temperature
Above Max. Limit
Alarm
Water in Temperature
Below Min. Limit
Prealarm
Compr. 1 Thermal
Check Electr. Input./
Discharge Temp.
Compressor 1 thermal cut-out pre-alert. This re-sets automatically when the contact
closes. If this happens 3 times in row within the period of 3 hours, the alarm is activated
(it is necessary to reset it from the keyboard). Reporting the same for the other
compressors.
Alarm
Compr. 1 Thermal.
Check Electr. Input./
Discharge Temp
Compressor 1 thermal cut-out alarm. Reporting the same for the other compressors.
Alarm
Heat Recovery
Non Possible
(Out Of Limits)
Heat recovery not possible alarm. The alarm indicates if the recovery request has
caused the compressor operation to be outside the operating limits permitted of if the
high pressure threshold has been exceeded 4 times in a row within the period of one
hour.
Alarm
Attempt to Access
With Wrong Password
(Min. 3 Occurrences)
Alarm
Water in Sensor
Failed/Disconnected:
Check Sensor/Connect..
Alarm
Water Out Sensor
Failed/Disconnected:
Check Sensor/Connect.
Alarm
Water Out Sensor 2
Failed/Disconnected:
Check Sensor/Connect.
06MC064@00B0120
01/04/2010
37
Alarm
Circ. 1 Evap. P. Sensor
Failed/Disconnected:
Check Sensor/Connect.
Circuit 1 evaporating pressure sensor fault alarm. Reporting the same for Circuit 2.
Alarm
Circ. 1 cond. T. Sensor
Failed/Disconnected:
Check Sensor/Connect.
Circuit 1 condenser temperature sensor fault alarm. Reporting the same for Circuit 2.
Alarm
Circ. 1 Cond. P. Sensor
Failed/Disconnected:
Check Sensor/Connect.
Circuit 1 and condensing pressure sensor fault alarm. Reporting the same for Circuit 2.
Service Al.
Pump 1
Exceeded 00000 Run
Hour
Message indicating pump 1 has exceeded set hours of operation. Reporting the same
for Pump 2.
Service Al.
Pump FC
Exceeded 00000 Run
Hour
Service Al.
Compressor 1
Exceeded 00000 Run
Hour
Message indicating compressor 1 has exceeded set hours of operation. Reporting the
same for the other compressors.
Service Al.
EEPROM failure:
Replace
Control Board
Service Al.
Lan Interrupted
Units Not Connected:
1,2,3,4,5,6,7,8,9,10
Alarm
Circ. 1 EXV Driver:
Not Responding
(tLan Failure)
tLAN communication alarm between the EXV 1 driver and the UpCO1m control. Check
the connection. Reporting the same for Circuit 2.
Alarm
EXV1:Evap.T. Sensor
Failed/Disconnected:
Check Sensor/Connect.
EVX 1 evaporating temperature sensor fault alarm. Reporting the same for Circuit 2.
Alarm
EXV1: Evap. P. Sensor
Failed/Disconnected:
Check Sensor/Connect.
EVX 1 evaporating pressure sensor fault alarm. Reporting the same for Circuit 2.
38
Alarm
Circ. 1 EXV Driver
MOP Failed
EVX 1: This alarm is activated if there is an excess in evaporation pressure, or when the
MOP is higher than the threshold which has been set, for a period of time longer than
the MOP Alarms Delay. Reporting the same for Circuit 2.
Alarm
Circ. 1 EXV Driver
LOP Failed
EVX 1: This alarm is activated if there is a lack of evaporation pressure, or when the
LOP is lower than the threshold which has been set, for a period of time longer than the
LOP Alarms Delay. Reporting the same for Circuit 2.
Alarm
Circ. 1 EXV Driver:
Low Suct. SuperHeat
EVX 1: The alarm is activated if there is low superheating, for a period longer than the
Low SH Alarms Delay. Reporting the same for Circuit 2.
06MC064@00B0120
01/04/2010
EVX 1: The alarm is activated if the suction temperature taken by the EVD400 sensor,
is higher than the threshold set for the High SH. Reporting the same for Circuit 2.
Alarm
Circ. 1 EXV Driver:
EEPROM Error
EVX 1: This alarm is activated following an error in the memory of the EEPROM.
Reporting the same for Circuit 2.
Alarm
Possibile break down of
compressor 1
Thermal-magnetic check
Alarm
Fans Thermal
Check Electrical
Bridging
This alarm is activated by the digital inlet connected to the thermal condensing fans.
Alarm
Possible loss
refrigerant circ. 1
Verify charge
Alarm
pCOe:
Expansion board
Not Connected
Alarm activated when there is an interruption via tLAN between the UpCO board and
the UpCOe board.
Prealarm
Inverter Fault
Compressor 1
Alarm
Inverter Fault
Compressor 1
Alarm
Isolating Valve Not
(Fully) Opened:Check
Valve/Limit Switch
Alarm activated when, during opening, the isolating valve has not reached the contact of
the limit switch within a set time.
Pre-alarm
Low Oil Level
Compr.1 Check
Level/Sensor
Low oil level pre-alarm for compressor 1. It automatically resets after 60 seconds. If it
occurs 3 times consecutively in an hour then the alarm is activated (it is necessary to
rest the keyboard). Check the oil level or check that the infra-red sensor is working. The
same alarm occurs for the other compressors.
Alarm
Low Oil Level
Compr.1 Check
Level/Sensor
Low oil level alarm for compressor 1. The same alarm occurs for the other compressors.
Alarm Inverter
Circulation pump
Alarm for problems regarding the water circulation inverter driven pumps.
06MC064@00B0120
01/04/2010
39
DEFAULT VALUES
CONFIGURATION
Screen
PARAMETERS
NUMERICAL PARAMETERS
DEFAULT
Modes
Heat recovery
NO
Inverter water pump enabling
NO
EXV valve
NO
Low Noise enabling
NO
FC stand-by enabling
NO
Antifrezze pump FC enabling
NO
Isolating valve enabling
NO
Setpoint remote enabling
NO
Emergency recovery enabling
NO
Set Back mode enabling
NO
Cyclical Start of pump enabling
NO
Alarm addressing
31 Water flow
AR
31 Pump thermal cutout
B
31 Pump Fc thermal cutout
B
32 High pressure
AR
32 Compressor thermal cutout
AR
32 Low pressure
B
32 Low pressure serious
AR
33 High water temperature
B
33 Low water temperature
B
34 Antifreeze
AR
34 In water temp. sensor
B
34 Out water temp. sensor
AR
34 External temp. sensor
B
35 Condensing control sensor
B
35 Evaporation control sensor
B
35 EXV valve
B
35 EEPROM
B
36 Heat recovery not possible
B
36 Heat recovery impeded
B
37 Hours of operation -pumps
-37 Hours of operation -compressors
-37 Incorrect password
-37 Incorrect phase sequence
A
Remote control, supervision and Lan management
140 I/O command via contact
NO
140 I/O command via serial
NO
140 S/W command via contact
NO
141 Serial adress
01
141 Protocol
Standard
141 Serial speed (120019600)
1200
141 Automatic standby rotation
NO
141 Single unit only limit
NO
60
64
65
68
75
76
78
87-89
91
127/a
128
40
Screen.
SETTINGS PARAMETERS
Set-points
Standard summer setpoint
Optional summer setpoint
Max.Hysteresi
Winter setpoint
Max.Hysteresi
Summer setpoint minimum value
Summer setpoint maximum value
Compensation parameters
123 P1 summer: setpoint
123 P1 summer: external temp.
123 P2 summer: setpoint
123 P2 summer: external temp.
124 P1 winter: setpoint
124 P1 winter: external temp.
124 P2 winter: setpoint
124 P2 winter: external temp.
Alarm thresholds
125 Min. summer water inlet temp.
125 Max. summer water inlet temp.
126 Min. winter water inlet temp.
126 Max. winter water inlet temp.
Set back mode parameters
127 Summer setpoint
127a Winter setpoint
128 Pump ON interval during setback mode
Fan control parameters
68 Minimum fan speed
68 Maximum fan speed
70 Low noise Minimum fan speed
70 Low noise Maximum fan speed
69 Condensing fan ON temperature
69 Condensing fan OFF temperature
69 Condensing Ramp start temperature
69 Condensing Ramp end temperature
70 Low Noise 2 ramp start temperature
70 Low Noise 2 ramp end temperature
71 Evaporation fan ON temperature
71 Evaporation fan OFF temperature
71 Evaporation Ramp start temperature
71 Evaporation Ramp end temperature
67 Mains Frequency
Free-Cooling parameters
72 Max Speed Setting total FC Mode
72 Max Speed Setting partial FC Mode
73 DT Water IN-Ambient SetPoint
74 On FC Total DT Water IN-OUT Setpoint
121
121
121
122
122
66
66
06MC064@00B0120
01/04/2010
U.M. PRE-SET
C
C
C
C
C
C
C
7
10
1.6
45
1.6
6
13
C
C
C
C
C
C
C
C
7
18
7
32
45
-5
45
10
C
C
C
C
5
18
20
58
C
C
min
12
40
30
%
%
%
%
C
C
C
C
C
70
C
C
C
C
Hz
12
100
12
66
35
30
40
52
52
58
17
18
15
12
50
%
%
C
C
100
66
05
4.0
CONFIGURATION
Masch.
PARAMETERS
NUMERICAL PARAMETERS
DEFAULT
Screen.
79
79
80
80
81-86
88
88
89
90
91
93
94
94
150
150
150
151
152
152
152
153
153
153
153
154
154
155
141
SETTINGS PARAMETERS
U.M. PRE-SET
06MC064@00B0120
01/04/2010
0
5000
0
3447
0.0
0.0
5.0
00.0
8.0
8.0
5
00000
*****
00
20
15
30
10
03
12
300
60
30
75
90
15
150
168
41
Screen
NUMERICAL PARAMETERS
SETTINGS PARAMETERS
DEF
Screen
SEI50
SEH175
R410
1300
Auto
239
243
242
Chiller Mode
Heating Mode
Defrost Mode
239
243
242
Chiller Mode
Heating Mode
Defrost Mode
Modes
230
EXV type
65
215
215
Refrigerant type
Opening steps
Opening steps mode
Set MOP
C
C
C
15.0 -50
15.0 -50
15.0 -50
70
70
70
C
C
C
-06.0 -50
-23.0 -50
-03.0 -50
70
70
70
s
s
s
s
s
s
n
C
C
0120 0
0000 0
0000 0
0000 0
000
0
00
0
3000 0
0.0
0
0.0 n.m.
600
600
600
600
600
99
6386
99
n.m.
C
C
C
C
C
C
C
C
C
C
C
C
s
s
C
C
%
%
%
80
40
100
0
0
0
100
100
100
s
s
C
C
C
C
s
s
s
s
s
s
02.0
01.0
02.5
0.1
0.1
0.1
030
060
04.0
02.5
01.5
01.5
0
n.m.
n.m.
-4.0
-4.0
-4.0
0
n.m.
0
n.m.
0
n.m.
300
n.m.
n.m.
21
21
21
600
n.m.
999
n.m.
600
n.m.
Set LOP
245
245
245
245
246
246
234
234
234
231
231
231
231
232
232
232
232
233
233
233
233
235
235
235
235
236
236
236
238
238
237
237
237
237
240
240
240
240
241
241
42
Alarm Delay
Low SSH
High Suct. Temp.
LOP
MOP
Press. Probe Failure at compres. start
Press. Probe Failure at normal working
Overclosing steps
SSH dead zone
SSH dead zone (Auto)
Set SSH
Auto
Chiller Mode
Heating Mode
Defrost Mode
Set Prop. Gaing
Auto
Chiller Mode
Heating Mode
Defrost Mode
Set Integr. Time
Auto
Chiller Mode
Heating Mode
Defrost Mode
Derivative time
Derivative time Auto
Max suction temp.
Max suction temp. Auto
Circ./Evap Ratio
Chiller Mode
Heating Mode
Defrost Mode
SSH Low Limit
Integral Time
Integral Time Auto
SSH Low Limit Auto
Chiller Mode
Heating Mode
Defrost Mode
MOP Start delay
MOP Start delay Auto
Integral Time
Integral Time Auto
LOP Protection Integral Time
LOP Protection Integral Time Auto
06MC064@00B0120
01/04/2010
P
External Air
Condens.Temp.1
Condens.Temp.2
Fans:
Initiating ...
Please Wait
01
C 17
C 40
C 40
% 000
11
00:00
00/00/00
Holiday Program
Restart in: 00days
(with progr.cycle)
Circuit 1
bar
Condens 00.0
Evapor
00.0
02
C
00.0
00.0
12
12:00
LU 01/01/08
Unit On by
Std-by Freecooling
12:00
MO 01/01/07
Water OUT T.
C10.0
To Start Unit
Press On Key
04
MAN
C
00.0
00.0
13
03
12:00
Circuit 2
bar
Condens 00.0
Evapor
00.0
Exv Circuit 1
SuperHeat
C 00.0
Opening steps
n 0000
14
MO 01/01/07
Cooling
Exv Circuit 2
SuperHeat
C 00.0
Opening steps
n 0000
REMOTO LAN01
15
05
12:00
MO
Water IN T.
Water OUT T.
Water Tank T.
Heat Recovery
Water Temp 00.0 C
OFF
01/01/07
C 12.0
C 07.0
C 07.0
16
06
PASSWORD
"TARATURE"/"SETTINGS"
Compressor 1
Tot.Run Hours
00000
Alarm Limit H
00000
Reset
-20
Compressor 2
Tot.Run Hours
00000
Alarm Limit H
00000
Reset
-21
Pump 1
Tot.Run Hours
Alarm Limit H
Reset
22
00000
00000
--
Pump 2
Tot.Run Hours
Alarm Limit H
Reset
23
00000
00000
--
Mode:
SUMMER
To Change Press
Enter Key
Off
Off
Free-Cooling Pump
Tot.Run Hours
00000
Alarm Limit H
00000
Reset
-24
Manual Defrost
Circ.1 Defrost
--
08
Free-cooling
(Partial)
27
Off
10:15 18/01/02
Power Back
After Failure
HISTORICAL SEQUENCE
READING OF THE
MEMORIZED ALARMS
Antifreeze
Water IN Sensor
Water OUT Sensor
Ext.Air Sensor.
Cond.T.Sensors.
Evap.Press.Sensors
EXV valves
EEPROM
AR
AR
B
AR
_ Hardware Config.
Delay Settings
Manual Control
EVX Parameters
180
B1 Press.Cond. 1
B2 Press.Cond. 2
B3 Press.Evap. 1
B4 Press.Evap. 2
00.0
00.0
00.0
00.0
44
B
B
AR
B
AR
B
C1
C2
C3
C4
CC1
CC2
OffV. Cond
CPFC
OFF
OFF
OFF
OFF
46
(SEQUENCE READING OF
THE BOARDS DIGITAL
OUTPUT)
A
B
B
B
C13 All.tipo B
Y2 --Y3 --Y4 --B
B
OFF
49
(SEQUENCE READING OF
THE BOARDS ANALOG
OUTPUT)
36
No
Pumps Run Hours
Compr. Run Hours
Wrong Password
Phases Sequence
PASSWORD
"SERVIZIO"/"SERVICE"
(SEQUENCE READING OF
THE BOARDS ANALOG
INPUT)
35
Heat Recovery:
- Not Possible
- Locked
I/O
AR
B
B
31
High Pressure
Compr.Thermal
Low Pressure
Low Press.Serious
(SEQUENCE READING OF
THE BOARDS DIGITAL
INPUT)
30
Water Flow
Pump Therm.Switch
FC Pump Th-Switch
34
Starting Number
C.1
0000000 res. -C.2
0000000 res. --
26
Compressor 1
On 40.0Hz
Compressor 2
On
Alarms Selection:
A= relay 8
AR=relay 8 + Rotat.
B/BR=relay 13
33
17
07
PASSWORD
"TARATURE"/"SETTINGS"
32
25
Compressor 1
Compressor 2
I/O
---A
37
09
Circul.Pump. 1
Circul.Pump. 2
Off
Off
10
43
HARDWARE CONFIGURATIONS
Unit Type:
ERAC0521
Heat Recover
NO
60
Fans
EC With Electronical
Commutated Motor
61
78
Compressor variable
Speed: No
62
FC Parameters
Max Speed Setting
Total FC Mode
% 000
Partial FC Mode
% 000
63
72
65
74
Cool.SetPoint Limits
Min Value
C 06.0
Max Value
C 13.0
FC on Stand-by Unit
(Hydr.Connected)
Enabled:
N
66
75
Hz 50
67
Antifreeze
Glycol
%00
Setpoint AF
C 00.0
77
88
153
155
Set Point Remote
Offset (positive)
1000=00.0
89
Heat Recovery
T TCond-Twater
C 00.0
90
Emergency Recovery
Enable:
No
Activ.At Power ON if
Twout>SetP+C 00.0
91
Manual Override
Pump 1
Pump 2
SwitchOver P1-2
N
N
N
Manual Override
Free-Cooling Pump
102
Manual Override
Fan Speed %
000
Out Ramp %
000
Ramp %:Y1 000 Y2 000
103
Free-Cooling Pump:
Start Delay: s 000
(*)
Water IN Temp.Sensor
Water OUT T. Sensor
Water OUT2 T. Sensor
Water Tank T. Sensor
Ambient Temp.Sensor
Disch.C1 T. Sensor
44
000
000
000
Compr.Timing
Cycle min. s
000
Run s 000 Off s 000
Between 2 diff.s
000
Antifreeze Function
FC Pump Activation
On Stand-by
N
76
FS Start Delay s
FS Run Delay s
Pump Changeover h
152
N
N
N
Manual Override
Unit Start-Up
N
Compressor 1
N %000
Compressor 2
N
101
154
Integer 49
Mains Frequency
Anti-Hunting Time
Constant of Water
Temp.Control s 000
Compr.Timing
LP-Start Delay
s 000
LP-Run Delay
s 000
87
FC Parameters
Total FC Mode
T Water In-Out
0.0 C
No
Program Set up
Al.Page Clear-up
Hardware Set up
95
81-86
73
64
Set-Up Of Passwords
For Accessing To:
Settings
00000
Service
00000
MANUAL CONTROL
100
151
94
Offset Adj.
(*)
Read Value C 00.0
Adjustment
C 00.0
FC Parameters
T Water IN-Ambient
SetPoint
C 00.0
Ciculator Pumps:
None
Inverter: N
93
Low Press.Sensor
Range Begin. kPa 000
Range End.
kPa 0000
000
000
000
150
High Press.Sensor
Range Begin. kPa 0000
Range End.
kPa 0000
80
PID Settings
Prop Band
C 00.0
Int.Time
sec 000
Der. Time
sec 000
Power On Delay s
Start Trans. s
Temp.Al.Delay min
Refrigerant charge
Check
Disattiva
92
79
71
Refrig.Circ.Option
Gas Type: R410a
EXV valves:
Control of Motorised
Isolating Valve: No
CtrlMode: LimitSwitch
Alarm Delay sec 000
DELAY SETTINGS
% 000
n 0000
bar 00.0
C 00.0
211
SETTINGS
EXV Driver Set
Valve:
DANFOSS ETS25-1/2
Refriger.Gas:
R410a
Chiller Mode
MOP Set
C 00.0
LOP Set
C 00.0
230
239
231
240
Prop .Gain
(Auto 00.0)
Chiller Mode:
000
Heating Mode:
000
Defrost Mode:
000
212
Integr. Time
Chiller Mode
Heating Mode
Defrost Mode
(A.s 000)
s 000
s 000
s 000
Overclos. Steps
0000
214
Derivat. Time
Max Suct.T.
s 00.0
(Auto: 00.0)
C 00.0
(Auto: 00.0)
Circ./EXV Ratio
Chiller Mode
HP mode
Defrost Mode
000
000
000
236
SSH LowL.
Chiller Mode
HP mode
Defrost Mode
0
237
PROGRAMME. Mo
00/00/00
MO TU WE TH FR SA SU
N N N N N P F
(Aut. 00.0)
C 00.0
C 00.0
C 00.0
111a
Heating Mode
MOP Set
C 00.0
LOP Set
C 00.0
Dynamic kP factor
NO
244
235
Programmemed Cycle::
Normal Day
To Change
Press Key ENTER
111
Defrost Mode
MOP Set
C 00.0
LOP Set
C 00.0
243
234
PROBES OFFSET ADJ.
C.1 Suction Temp.
Read Value
bar 00.0
Adjustement
bar 0.0
NO
Time band
activation
242
233
120
YES
Time band
activation
PASSWORD
"TARATURE"/"SETTINGS"
Water OUT Regul.
Active SetP. C 07.0
Mode:
Ext.Temp.Compens.
Clock Calendar
Hours/Minutes
00:00
DD/MM/YY
00/00/00
Weekday
MO
110
LOP PROTECTION
Integr. Time
s 00.0
(Auto: 00.0)
PASSWORD
"TARATURE"/"SETTINGS"
241
232
Suct .Temp.
C 00.0
SuperHeat
C 00.0
SSH Set
C 00.0
FW ver.HW: 000 SW: 000
PASSWORD
"TARATURE"/"SETTINGS"
Alarm Thresholds
Winter Water IN T.
Min.Temp.
C 00.0
Max.Temp. C 00.0
126
N
N
N
140
Setback Mode:
N
Set Point
C 00.0
Delivery
127
Setback Mode:
N
Summer SetP. C 00.0
Winter SetP.
C 00.0
Delivery
127a
Autom. Switch-Over
of Std-by Unit:
N
Cycle Time h 000
N Stand-by units 01
142
Only in
programmeming
mode
Winter Compens.
Win.SetP.
Ext.T.
P1 00.0 C a 00.0 C
P2 00.0 C a 00.0 C
124
SetP. Std
OffSet rem.
Active SetP.
C 00.0
C 00.0
C 00.0
Reg.Step Calling
Mode:
Standalone
129
144
Regular Day
ON 00:00
OFF 00:00
ON 00:00
OFF 00:00
ON 00:00
OFF 00:00
113
Alarm Thresholds
Water INLET Temp.
Min.Temp.
C 00.0
Max.Temp. C 00.0
Usage of Temp.Values
Mode: Local
125
145
Satday/Pre-Holiday
ON 00:00
OFF 00:00
ON 00:00
OFF 00:00
ON 00:00
OFF 00:00
114
Programme Version
ERA 1.2 26-02-10
06ST021@M3012B2A00
135
238
Holiday Programme
Till:
00/00/00
To Change
Press Key ENTER
116
Vers.
Date
Bios: 4.22
01/01/10
Boot: 3.03
01/01/10
LAN: Unita' n.1
136
45
Fig. 1.
Alarm signals always have priority over the terminal, even if the parameters of another unit are being viewed when
the alarm is triggered.
Fig. 2.
7. To communicate on the local network, the units must be configured so that each of them can convey the
information necessary to operate properly.
To achieve this, the separate units must first be numbered progressively (1,2,3,...10) and then the various
terminals and LAN boards correctly addressed to them. The electrical connections must also be made, step by
step, as described below.
46
06MC064@00B0120
01/04/2010
Fig. 3.
In this configuration, should power fail in the first unit, the terminal would close down. It would therefore not be
possible to read any information regarding the units in the network. However, the other units in the network would
continue to operate normally.
2. Up to 10 units each with its own terminal.
Fig. 4.
3. Up to 10 units with a single shared remote terminal.
Fig. 5.
Fig. 6
06MC064@00B0120
01/04/2010
47
Cable Connection
GND
Rx+ / Tx+
Second couple
Rx- / Tx-
Second couple
The screen should be connected to the earth on the first unit at a metal point using a screw and a washer and the
length of the screen should be as short as possible.
Braid
2 Coppia
1 Coppia
Fig. 7
IMPORTANT WARNINGS
Electrical connections must be carried out when the unit is switched off and unplugged.
The network can be configured differently depending on the maximum distance of the board and remote terminal
connections; it may be necessary to use a T shunt TCONN6J (as shown in Fig. 8) to connect the remote terminal
to the main board.
TERMINA
L
Fig. 8
48
06MC064@00B0120
01/04/2010
Terminal
0
1
2
3
4
5
6
If both of the pin-strip jumpers are between 2 and 3, the passage of the current is interrupted between the
connectors which are separated by a dashed line. If power is needed to be supplied to all of the connectors, both of
the jumpers must be between 1 and 2.
The 0 terminal is support terminal which can be used to connect the screen to the earth of the shielded cable; the
T derivative may however be connected to a metallic part of the unit, already connected to the earth.
MAXIMUM DISTANCES BETWEEN THE TERMINAL AND THE BOARD
1. For local terminals the connection with the base board is already made with a 3 pair cable with a 6 way
telephone connector. The length of this cable should not be longer than 3 metres.
2. The remote terminals should be connected to the base board with a telephone cable such as that which has
been described in point 1 for a distance of up to 50 metres. For connections of up to 6 metres the cable can be
supplied, on request, by UNIFLAIR SpA.
Cable length
m 1,5
m 3,0
m 6,0
Uniflair code
Meco 110X1A
Meco 130X1A
Meco 140X1A
3. For longer distances, up to a maximum of 200 metres, a screened cable must be used (a twisted pair cable
with a screen AWG24, resistance < 80ohm/M). The cable can be a three or two twisted pair depending on if it
has to transfer power to the terminals.
Article
Y08723
2x2xAWG22/7
(mm)
Conduct.
resist.
max.
(ohm/km)
4,50
54,8
external
om.
Impedence
Capacity
(pF/m)
Operating
voltage
Operating
temp.
(ohm)
C1
C2
(V)
(C)
50
108
198
300
-10/+60
06MC064@00B0120
01/04/2010
49
Fig.9
Fig. 10
50
06MC064@00B0120
01/04/2010
To modify the address of the terminal (display address settings) press the ENTER key once and the curser
will move to the address field (nn).
By using the UP and DOWN keys, select the desired value and press ENTER to confirm. If the selected
value is different from that previously memorized in the mask in fig.12 will appear and the new value will be
memorized in the permanent memory of the display.
If 0 is entered as a value in the nn field, the terminal will communicate with the UpCO board using the point-point
protocol (not pLAN) and the field XX will disappear since it has no meaning.
Display address
settings..: nn
Display address
changed
I/O Board
address:xx
Fig. 11
Fig. 12
Terminal Config
Press ENTER
to continue
Fig. 13
06MC064@00B0120
01/04/2010
51
52
Address
1
2
3
4
5
6
7
8
9
10
06MC064@00B0120
01/04/2010
UpCO Board
Address
1
2
3
4
5
Terminal Address
16
17
18
19
20
Terminal Address
32
UpCO Board
Address
6
7
8
9
10
UpCO Board
Address
All addresses
In Fig. 17 a network of 4 units each with its own local user terminal and a shared 32 remote user terminal
displaying the information of unit 1.
To move from showing the display of unit 1 to that of unit 2, press the
succession for the other units.
Fig. 17
06MC064@00B0120
01/04/2010
53
LAN:Unit number:
no Lan
(screen 141)
Autom. Switch-Over
Of Std-by Unit
Y
Cycle Time
h 024
N- Stand-by units
1
(screen 142)
Reg.Step Calling
Mode:
Standalone
(screen 144)
The mask shown here is shown only if the local network has been
configured, allowing management of the unit operation with the average
temperature value measured from the active units connected in the local
network or with the local value measured by the sensor present inside the
unit.
Method: Local Value: control of the unit is entrusted to the
temperature values read by the sensor present on the air
conditioner;
Method: Average Value: control of the unit is entrusted to the
average temperature read by the sensor present on the active
units connected in the local network. If the difference between the
average value and the reading of the sensor itself is more than
the AVERAGE/LOC.DIFF. value, the control will automatically
move from AVERAGE to LOCAL.
NOTE: This setting is not passed on to the other units, so it needs to be
set individually on each unit.
54
06MC064@00B0120
01/04/2010
Fig. 18
Shared terminal
= board
= terminal
In the example the result is that the network is composed of 3 LAN boards with the address 1,2,3 and of 4 user terminals with the address
11,12,13 and 32.
06MC064@00B0120
01/04/2010
55
UNIFLAIR S.p.A.
Legal and Aministrative Headquarters: Viale della
Tecnica 2, 35026 Conselve (PD) Italy
Tel +39 049 5388211 Fax +39 049 5388212 uniflair.com
info@uniflair.com
P.IVA 02160760282 C.C.I.A.A. di PD R.E.A. 212586
del 21/04/1988 - R.I.N. 02160760282 M. PD004505
Share capital 19.550.000
06MC064@00B0120