Beruflich Dokumente
Kultur Dokumente
in Variable Primary
Systems
Ron Beliveau
Carrier
Commercial
Sales
Middletown,
CT
Phone Topics
19XRV Chillers
in Variable
Primary Systems
Outline
WARNING:
55 slides in 45
minutes
We will be moving
very quickly!
Phone Topics
19XRV Chillers
in Variable
Primary Systems
Why VPF?
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Primary
Secondary
Systems.
Primary Secondary
Systems use
constant speed
pumps to supply
water to the
chillers.
OFF = 0 gpm
ON = 1200 gpm
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Primary
Secondary
Systems.
The chiller controls
to a leaving chilled
water set point.
44 F
OFF = 0 gpm
ON = 1200 gpm
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Primary
Secondary
Systems.
The amount of work
the chiller does is
related to the return
water temperature.
GPM is fixed.
LCHWT is fixed.
44 F
??
OFF = 0 gpm
Tons = GPM x T
24
500 = 1200 x (54-44) / 24
Only variable is
return temp.
ON = 1200 gpm
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Primary
Secondary
Systems.
Chiller (primary)
pumps are constant
speed (flow).
Secondary pumps are
variable speed.
Secondary pump
speed (gpm)
controlled by DP
switch at most
hydraulically remote
coil.
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Primary
Secondary
Systems.
1200 gpm
1200 gpm
1200 gpm
3600 gpm
0 gpm
3600 gpm
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Primary
Secondary
Systems.
If primary gpm is
greater than
secondary gpm,
chilled water flows
through the decoupler
line, bypassing the
coils.
1200 gpm
1200 gpm
1200 gpm
3000 gpm
600 gpm
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Primary
Secondary
Systems.
If primary gpm is less
than secondary gpm,
return water flows
through decoupler
line.
This warm water
mixes with the chilled
water, raising the
entering chilled
2400 gpm
water temperature to
the coils.
If return temp is too
high, another chiller /
pump set is started.
1200 gpm
1200 gpm
0 gpm
3000 gpm
600 gpm
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Primary
Secondary
Systems.
100 tons
1200 gpm
0 tons
Start up.
0 gpm
0 tons
46 F
44 F
0 gpm
1200 gpm
Secondary pump
only needs 240 240 gpm
gpm to satisfy coil
load.
240 gpm
960 gpm
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Primary
Secondary
Systems.
At 500 tons of
building load the
secondary pumps
require 1200 gpm.
500 tons
1200 gpm
0 tons
0 gpm
0 tons
54 F
44 F
0 gpm
Primary gpm
equals secondary 1200 gpm
gpm and there is
no flow through
1200 gpm
decoupler line.
1200 gpm
0 gpm
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Primary
Secondary
Systems.
At 550 tons of
building load the
secondary pumps
require 1320 gpm.
For a brief time,
primary gpm is
less than
secondary gpm
warm water flows
back through
decoupler line.
500 tons
1200 gpm
0 tons
0 gpm
0 tons
54 F
44 F
0 gpm
1200 gpm
120 gpm
1320 gpm
1320 gpm
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Primary
Secondary
Systems.
To meet coil load,
temp sensor turns
on chiller and
pump set.
275 tons
1200 gpm
275 tons
1200 gpm
0 tons
49. 5 F
44 F
0 gpm
1080 gpm
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1320 gpm
Primary
Secondary
Systems.
500 tons
1200 gpm
500 tons
1200 gpm
0 tons
44 F
0 gpm
2400 gpm
0 gpm
2400 gpm
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Primary
Secondary
Systems.
500 tons
1200 gpm
500 tons
When building is
at full load, there
is 1500 tons
required by coils
and 1500 tons
provided by
chillers.
1200 gpm
500 tons
54 F
44 F
1200 gpm
3600 gpm
System is
balanced and
3600 gpm
there is no flow
through decoupler
3600 gpm
0 gpm
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Primary
Secondary
Systems.
500 tons
1200 gpm
500 tons
As we unload, the
system can shut
off the 3rd chiller
only if the delta T
is at design.
1200 gpm
0 tons
54 F
44 F
0 gpm
2400 gpm
2400 gpm
0 gpm
2400 gpm
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Primary
Secondary
Systems.
If not controlled
properly, 1000 ton
load could look
like this.
333 tons
1200 gpm
333 tons
1200 gpm
50.7 F
334 tons
44 F
1200 gpm
3 chillers running
at 67% load!
3600 gpm
1200 gpm
2400 gpm
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2400 gpm
Tons
= GPM x T
Primary
Secondary24
250 tons
TONS = GPM x DT / 24
TONS = 1200 X 5
7 / 24
1200 gpm
Systems.
TONS = 250
350 ???
250 tons
GPM = Tons x 24
T(2)
In perfect world
chillers operate @
375 tons each.
1200 gpm
250 tons
49 F
44 F
2@ .479 IKW/Ton
With low delta T (3)
chillers operate @
250 tons each.
1200 gpm
3 @ .518 IKW/Ton
3600 gpm
2571 gpm
2571 gpm
1029 gpm
51 F
44 F
Phone Topics
19XRV Chillers
in Variable
Primary Systems
Outline
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Variable
Primary
Systems
Variable Primary
Systems use
variable speed
pumps to supply
water to the
chillers.
OFF = 0 gpm
ON = ??? gpm
(within min / max flow)
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Variable
Primary
Systems
The chiller controls
to a leaving chilled
water set point.
44 F
54
OFF = 0 gpm
ON = ??? gpm
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Variable
Primary
Systems
The amount of work
the chiller does is
related to the flow
through the cooler.
ECHWT is fixed.
LCHWT is fixed.
44 F
54
OFF = 0 gpm
Tons = GPM x T
24
500 = 1200 x (54-44) / 24
Only variable is
cooler gpm.
ON = 1200 gpm
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Variable
Primary
Systems
Tons = GPM x T
24
Primary Secondary
GPM = Constant, T changes as load changes
Variable Primary
T constant, GPM changes as load changes.
Pump only the chilled water necessary to serve the
load.
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Variable
Primary
Systems
Only one set of
pumps.
No decoupler line
All pumps are
Variable speed.
Flow (gpm) is
regulated to
maintain T.
Tons = GPM x T
24
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Variable
Primary
Systems
0 tons
0 gpm
0 tons
0 gpm
Start up.
0 gpm
500 gpm
100 tons
500 gpm
500 gpm
44 F
48.8 F
240 gpm
500 gpm
54 F
44 F
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Variable
Primary
Systems
0 gpm
0 tons
0 gpm
0 tons
0 gpm
500 gpm
208 tons
500 gpm
500 gpm
54 F
44 F
0 gpm
208 = 500 x 10
24
500 gpm
500 gpm
54 F
44 F
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Variable
Primary
Systems
0 gpm
0 tons
0 gpm
0 tons
0 gpm
1200 gpm
500 tons
1200 gpm
1200 gpm
44 F
54 F
0 gpm
500 = 1200 x 10
24
1200 gpm
1200 gpm
54 F
44 F
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Variable
Primary
Systems
0 gpm
275 tons
0 gpm
0 tons
660 gpm
1320 gpm
275 tons
1320 gpm
660 gpm
44 F
54 F
0 gpm
550 = 1320 x 10
24
1320 gpm
54 F
44 F
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Variable
Primary
Systems
0 gpm
The
pump is
turned on.
375 tons
900 gpm
0 tons
900 gpm
900 gpm
375 tons
1800 gpm
900 gpm
44 F
54 F
0 gpm
750 = 1800 x 10
24
1800 gpm
54 F
44 F
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Variable
Primary
Systems
0 gpm
500 tons
1200 gpm
1200 gpm
1200 gpm
500 tons
2400 gpm
0 tons
1200 gpm
44 F
54 F
0 gpm
1000 = 2400 x 10
24
2400 gpm
54 F
44 F
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Variable
Primary
Systems
366 tons
880 gpm
367 tons
1320 gpm
880 gpm
1320 gpm
367 tons
2640 gpm
880 gpm
54 F
44 F
0 gpm
1100 = 2640 x 10
24
2640 gpm
54 F
44 F
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Variable
Primary
Systems
500 tons
1200 gpm
500 tons
1800 gpm
1200 gpm
500 tons
1800 gpm
3600 gpm
1200 gpm
44 F
54 F
0 gpm
1500 = 3600 x 10
24
3600 gpm
54 F
44 F
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Variable
Primary
Systems
When comparing
the two systems
we find that
chiller efficiency
is basically equal
Building
Load
100
208
500
550
750
1000
1100
1500
GPM
1200
1200
1200
2400
2400
2400
3600
3600
Qty of Chiller
Chillers % Load ECWT
1
20%
65
1
42%
65
1
100%
65
2
55%
65
2
75%
65
2
100.0% 71.8
3
73.4%
74.2
3
100%
85
Constant
Speed
Chiller
IKW/Ton
0.954
0.619
0.446
0.537
0.479
0.485
0.527
0.59
Variable
Speed
Chiller
IKW/Ton
0.551
0.36
0.384
0.332
0.33
0.436
0.444
0.589
Building
Load
100
208
500
550
750
1000
1100
1500
GPM
500
500
1200
1320
1800
2400
2640
3600
Qty of Chiller
Chillers % Load ECWT
1
20%
65
1
42%
65
1
100%
65
2
55%
65
2
75%
65
2
100%
71.8
3
73.4%
74.2
3
100%
85
Constant
Speed
Chiller
IKW/Ton
0.954
0.619
0.446
0.537
0.479
0.485
0.527
0.59
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Variable
Speed
Chiller
IKW/Ton
0.548
0.358
0.384
0.332
0.328
0.436
0.442
0.589
19XRV Chillers
in Variable
Primary Systems
KW = Tons x Lift
Compressor HP ~
Load
Compressor/Cycle
Efficiency
Chiller
Cooling
Tower
Phone Topics
19XRV Chillers
in Variable
Primary Systems
All of this is
exactly the
same
regardless of
chilled water
system type!
Phone Topics
Variable
Primary
Systems
When comparing
the two systems
we find that
chiller efficiency
is basically equal
Building
Load
100
208
500
550
750
1000
1100
1500
GPM
1200
1200
1200
2400
3600
3600
3600
3600
Qty of Chiller
Chillers % Load ECWT
1
20%
65
1
42%
65
1
100%
65
2
55%
65
3
50%
65
2
75%
3
66.7%
2
100.0%
71.8
3
73.4%
74.2
3
100%
85
Constant
Speed
Chiller
IKW/Ton
0.954
0.619
0.446
0.537
0.562
0.479
0.533
0.485
0.527
0.59
Variable
Speed
Chiller
IKW/Ton
0.551
0.36
0.384
0.332
0.339
0.33
0.414
0.436
0.444
0.589
Building
Load
100
208
500
550
750
1000
1100
1500
GPM
500
500
1200
1320
1800
2400
2640
3600
Qty of Chiller
Chillers % Load ECWT
1
20%
65
1
42%
65
1
100%
65
2
55%
65
2
75%
65
75%
2
100%
71.8
100%
3
73.4%
74.2
3
100%
85
Constant
Speed
Chiller
IKW/Ton
0.954
0.619
0.446
0.537
0.479
0.485
0.527
0.59
Phone Topics
Variable
Speed
Chiller
IKW/Ton
0.548
0.358
0.384
0.332
0.328
0.436
0.442
0.589
19XRV Chillers
in Variable
Primary Systems
Outline
Phone Topics
19XRV Chillers
in Variable
Primary Systems
Positive
Pressure chillers
typically can
produce above
rated tons as
entering
condenser water
drops.
Carrier
Tons
570
550
Others
85oF
80oF
75oF
70oF
Phone Topics
<65oF
Variable
Primary
Systems
0 tons
0 gpm
0 tons
0 gpm
0 gpm
550 tons
1320 gpm
1320 gpm
1320 gpm
44 F
54 F
0 gpm
1320 gpm
1320 gpm
550 = 1320 x 10
24
54 F
44 F
Phone Topics
Variable
Primary
Systems
0 tons
0 gpm
550 tons
1320 gpm
1320 gpm
1320 gpm
550 tons
1320 gpm
2640 gpm
44 F
54 F
0 gpm
2640 gpm
2640 gpm
1100 = 2640 x 10
24
54 F
44 F
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Variable
Primary
Systems
0 tons
0 gpm
550 tons
1200 gpm
1200 gpm
T can be increased
from 10F to 11F by
lowering the LCHWT.
550 tons
1200 gpm
2400 gpm
1200 gpm
43 F
54 F
0 gpm
2400 gpm
2400 gpm
1100 = 2400 x 11
24
54 F
43 F
Phone Topics
Variable
Primary
Systems
Max Cap
advantage
increasing
evaporator flow.
Building
Qty of
Chiller
Load
GPM Chillers % Load ECWT
100
1200
65
208
1200
77
500
1200
65
550
2400
2
55%
65
750
3600
65
900
3600
69
1000
3600
71.8
1100
3600
3
73.4%
74.2
1500
3600
85
Constant
Speed
Chiller
IKW/Ton
Variable
Speed
Chiller
IKW/Ton
0.537
0.332
0.527
0.444
Good idea on
constant speed,
not the way to
control VFD
chillers.
Building
Qty of
Chiller
Load
GPM Chillers % Load ECWT
100
500
65
208
500
77
500
1200
65
550
1320
1
110%
65
750
1800
65
900
2160
69
1000
2400
71.8
1100
2640
2
110.0%
74.2
1500
3600
85
Constant
Speed
Chiller
IKW/Ton
Variable
Speed
Chiller
IKW/Ton
0.453
0.433
0.507
0.497
Phone Topics
Variable
Primary
Systems
Max Cap
advantage
holding
evaporator flow
constant and
lowering
LCHWT.
Increased lift on
chiller less
efficient than
increasing flow.
Building
Qty of
Chiller
Load
GPM Chillers % Load ECWT
100
1200
65
208
1200
77
500
1200
65
550
2400
2
55%
65
750
3600
65
900
3600
69
1000
3600
71.8
1100
3600
3
73.4%
74.2
1500
3600
85
Constant
Speed
Chiller
IKW/Ton
Variable
Speed
Chiller
IKW/Ton
0.537
0.332
0.527
0.444
Building
Qty of
Chiller
Load
GPM Chillers % Load ECWT
100
500
65
208
500
77
500
1200
65
550
1320
1
110%
65
750
1800
65
900
2160
69
1000
2400
71.8
1100
2640
2
110.0%
74.2
1500
3600
85
Constant
Speed
Chiller
IKW/Ton
Variable
Speed
Chiller
IKW/Ton
0.458
0.443
0.517
0.509
Phone Topics
19XRV Chillers
in Variable
Primary Systems
Outline
Phone Topics
19XRV Chillers
in Variable
Primary Systems
Same reasons
you would
supply 19XRV
on Primary
Secondary
Systems.
Phone Topics
19XRV Chillers
in Variable
Primary Systems
Affinity laws
for centrifugal Flow ~ V, A
To increase flow, increase flow
fans, pumps
area or rotor speed
and
2
Lift
~
V
compressors.
To increase lift, increase diameter
Flow
Area
Diameter
or rotor speed
Phone Topics
19XRV Chillers
in Variable
Primary Systems
Methods to
Improve
Efficiency
Compressor HP ~
Compressor/Cycle
Efficiency
- Lift Reduction
- Aerodynamics
- Motor efficiency
- Metering devices
- Refrigerant
Load
- Transmission efficiency
Chiller
Cooling
Tower
- Cycle enhancements
Phone Topics
IKW / Ton
19XRV Chillers
in Variable
Primary Systems
0.6
0.55
0.5
0.45
0.4
0.35
0.3
19XRV
19XR
85
80
75
70
65
Phone Topics
60
Variable
Primary
Systems
VFD column
better than
constant speed
column at every
point!
Building
Load
100
208
500
550
750
1000
1100
1500
GPM
1200
1200
1200
2400
2400
2400
3600
3600
Qty of Chiller
Chillers % Load ECWT
1
20%
65
1
42%
65
1
100%
65
2
55%
65
2
75%
65
2
100.0% 71.8
3
73.4%
74.2
3
100%
85
Constant
Speed
Chiller
IKW/Ton
0.954
0.619
0.446
0.537
0.479
0.485
0.527
0.59
Variable
Speed
Chiller
IKW/Ton
0.551
0.36
0.384
0.332
0.33
0.436
0.444
0.589
* VFD was
selected for
same FL
IKW/Ton
therefore a bit
larger and $$$.
Building
Load
100
208
500
550
750
1000
1100
1500
GPM
500
500
1200
1320
1800
2400
2640
3600
Qty of Chiller
Chillers % Load ECWT
1
20%
65
1
42%
65
1
100%
65
2
55%
65
2
75%
65
2
100%
71.8
3
73.4%
74.2
3
100%
85
Constant
Speed
Chiller
IKW/Ton
0.954
0.619
0.446
0.537
0.479
0.485
0.527
0.59
Phone Topics
Variable
Speed
Chiller
IKW/Ton
0.548
0.358
0.384
0.332
0.328
0.436
0.442
0.589
19XRV Chillers
in Variable
Primary Systems
Outline
Phone Topics
19XRV Chillers
in Variable
Primary Systems
Remember you
can have both!
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