VOLUME 2

TECHNICAL INFORMATION

TYPE

FCC CBG 25(30)/30 Litronic

SERIAL NUMBER

162 496

162 524

VERSION
001 16.09.2005

LIEBHERR

INDEX

INDEX VOLUME 2
1. GENERAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. HYDRAULIC DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3. ELECTRIC DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4. ELECTRONIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2

4.1. CRANE CONTROL TESTSYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2

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GENERALDRAWINGS

1.

GENERAL DRAWINGS
Drawing title

Drawing number

Pages

General arrangement

2193.001.1 1.00.000000

1 page

Reeving plan

2193.721.1 1.00.000001

1 page

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HYDRAULICDRAWINGS

2.

HYDRAULIC DRAWINGS
Drawing title
Schematic hydraulic

Drawing number

Pages

2193.970.1 1.00.001000

4 pages

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ELECTRICDRAWINGS

3.

ELECTRIC DRAWINGS
Drawing title

Drawing number

Pages

Outline power supply

2193.600.11.00.031000

4 pages

Outline power supply

2193.600.07.00.032000 10 pages

Electric wiring diagram

2193.600.07.00.061004 54 pages

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INDEX
4. ELECTRONIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2

4.1. CRANE CONTROL TESTSYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2

4.1.1.
4.1.2.
4.1.3.
4.1.4.
4.1.5.
4.1.6.
4.1.7.
4.1.8.
4.1.9.
4.1.10.
4.1.11.

FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STARTING UP OF THE TEST SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
THE MENUES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INPUT / OUTPUT PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MEMORY PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SELECT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ERROR PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CORRECTION PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MESSAGES APPLICATION PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIAL FUNCTIONS PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1

4.2
4.2
4.3
4.3
4.4
4.4
4.5
4.6
4.7
4.7
4.8

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ELECTRONIC

4.

ELECTRONIC

4.1.

CRANE CONTROL TESTSYSTEM

The LITRONIC testsystem is an extensive diagnostic, maintenance and trouble shooting tool, which is avail
able on the LITRONIC monitor, or on a service notebook and even via modem connection.
It is used to check in and outputs, memories and other system internal conditions.
The testsystem can be called up simultaneously but completely independent on different ports (eg. LITRONIC
monitor, service notebook, modem, ...).

4.1.1.

FEATURES

The testsystem is features following tasks:

Display of installed software ID and versions

Display of all inputs / outputs with comment

Display of memories with comment

Display of a selectlist

Display of errors (error stack)

Display of correction values (setup of crane)

Display of messages (messages stack)

Display of special functions:

Modem configuration ( optional )

Flash card control (PCMICA)

Display of CAN configuration / information

4.1.2.

GENERAL

The testsystem is built up with several pages, which can be switched over to by the function keys.
Some pages have two menu bars (for the function keys), which can be switched over to with MENU 1/2 func
tion key. If a page is being called up the first menu bar appears every time.
If the testsystem is being called up the first time (after starting the crane) the main page of the testsystem is
loaded. For all further calling ups, the page, which had been active last, will be reloaded. All the other adjust
ments will be kept as well.
Some actions in the testsystem are secured and can only be carried out in the appropriate userlevel.

IMPORTANT !
MODIFICATION OF SETTINGS RESP. CORRECTION VALUES WITH THE SERVICE PANEL
ARE ONLY ALLOWED TO BE DONE FROM LIEBHERR AUTHORIZED PERSONNEL.

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ELECTRONIC
4.1.3.

STARTING UP OF THE TEST SYSTEM

The test system is started by pressing the button Multimeter" symbol on the servicepanel.
The test system can be started whenever crane is started up.

ATTENTION !
Errors of the LIEBHERR ELECTRONIC CONTROL will not be shown
whilst test system is running.

4.1.4.

THE MENUES

The following description of the menu bars describes all available function keys.
4.1.4.1. MAIN MENUE
From the main menu you get access to the next menu pages or leave the testsystem by pressing function
key F8 ( BACK" ).

3
4
5

F1

F2

F3

F4

F5

F6

F7

F8

Headerline
contains the designation of the current page

Main window:
contains the proper information

Status line:
In this line the entered values are displayed and modified. Messages and input request
is also displayed in this line.

Menuline:
Texts for the alternating layout of the function keys.

Function keys

4.3

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ELECTRONIC
4.1.5.

INPUT / OUTPUT PAGE

On this page all in /outputs of the modules are indicated

Function key layout

NEXT CAN LINE changes to the next CAN line

PREVIOUSNEXT MODULE changes between the modules of the selected CAN line.

PREVIOUSNEXT moves the cursor up and down in order to select a channel of the chosen module
selected channel is shown by an invers indicated I/Q.

SELECT loads the selected channel into the selectlist". The selected channel is deleted from the se
lectlist, if it was selected before. If a channel is selected, the item is displayed invers.

MENU 1/2 changes between the two different function key bars.

DOCUMENT indicates 16 channels (in / outputs) on one page. Use buttons PREVIOUS/NEXT to
change to the next page at digital modules (32 channels).

UNDOCUM indicates 16 analog or 32 digital in / outputs on one page

IDENTIFY indicates 16 in / outputs on one page with the identifier.

BACK returns to main menu page.

4.1.6.

MEMORY PAGE

On this page the internal used memorys are indicated

Function key layout

NEXT SECTION changes between the 16 memorysections: XBWD, 1234

PREVIOUSNEXT PAGE changes between the pages. One page contains 16 memories of the se
lected SECTION.

PREVIOUSNEXT changes between the memories.

Indicates the selected memory with an invers indicated M.

SELECT loads the selected memory into the selectlist". The selected memory is deleted from the se
lectlist , if already been selected before. If a memory is selected, the item is displayed invers.

MENU 1/2 changes between the two different function key bars.

DOCUMENT indicates the memory with the full text additionally.

IDENTIFY indicates the memory with the identifier.

BACK returns to main menu page.

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4.1.7.

SELECT

It is possible to enter 16 values into the selectlist, without permanently changing to the different menue pages.
The entries can be modified and are displayed on the SELECT PAGE.
When adding a new entry to a full selectlist, the oldest entry in the selectlist is deleted.
The selectlist can be saved to the memory card and loaded from the memory card.
Possibility for adding to the selectlist

Select with function key SELECT directly on the I/O, MEMORY or CORRECTION VALUE PAGE
required entry (collecting of entries) or

with function key ADD on the SELECT PAGE by entering the IEC address or

load selectlist from a file with function key LOAD FROM CARD

Possibility for deleting from the selectlist

Select with function key SELECT directly on the I/O, MEMORY or CORRECTION VALUE PAGE
required entry again or

delete selected entry with function key DELETE on the SELECT PAGE

Function key layout

ADD adds a new entry to the selectlist. A menu bar appears (see ADD SELECTION) and the IEC ad
dress can be entered.

DELETE deletes the selected entry in the selectlist.

PREVIOUSNEXT changes to each the selectentry. The selected entry is displayed invers.

MENU 1/2 changes to the two different function key bars.

IDENTIFY indicates the identifier additionally.

DOCUMENT indicates the full text additionally.

LOAD FROM CARD loads a new selectlist from a file. A menu bar appears and a filename can be
selected, or a new filename entered.

SAVE TO CARD saves the current selectlist in a file. A menu bar appears and a filename can be se
lected.

BACK returns to main menu page.

4.1.7.1. ADD SELECTION PAGE

This page is selected by operating ADD out of the SELECTION PAGE. On this page the IEC address of a
new select entry is generated. The IEC address is generated in the input line by operating the function keys
F1 F7 and the numerical keys.
e.g.:

wanted IEC address %QW1.17.1

Q is generated by pressing F3
W is generated by pressing F6
1.17.1 is entered as normal number and can be modified corresponding.
Press button F8 (TAKE&BACK) to take over the adress

Function key layout

M, I, Q defines the IECtypes memory, input or output. This type is modified at each operation of
the function key and is displayed in the input line. The entry can be easily corrected by entering
an other type.

X, B, W, D defines the size of the IEC entry. The size is modified at each operation of the function
key and is displayed in the input line. The entry can be easily corrected by entering an other type.

TAKE & BACK returns to the SELECT PAGE.

The IEC address is taken over to the input line.
4.5

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ELECTRONIC
4.1.7.2. SELECT FILE LOAD PAGE
This menu is used to load a stored selectlist from the memory card.
Function key layout

CHARACTER NEXT adds a new sign at the end of the input line. New signs can also be generated
by entering numbers/letters.

CHARACTER DOWN and CHARACTER UP modify the last sign of the input line.

PREVIOUS and NEXT moves the cursor up and down in the filelist. When selecting a file, its filename
is taken over to the input line.

LOAD loads the selected file, which is indicated in the input line and returns to the SELECT PAGE.

BACK stops the process and returns to the SELECT PAGE.

4.1.7.3. SELECT FILE SAVE PAGE

This menu is used to save a selectlist to the memory card.
Function key layout

CHARACTER NEXT adds a new sign at the end of the input line. New signs can also be generated
by entering numbers/letters.

CHARACTER DOWN and CHARACTER UP modify the last sign of the input line.

PREVIOUS and NEXT select the different files in the list. When selecting a file, its filename is taken
over to the input line.

SAVE saves the selectlist in a file (enter filename in the input line) and returns to the
SELECT PAGE.

BACK stops the process and returns to the SELECT PAGE.

4.1.8.

ERROR PAGE

Indicates all errors (systemerrors) of the CANsystem (CANbus, modules, CPU,...)

Function key layout

ALL lists the last 1000 stored errors since machine start

SINCE START lists all indicated errors since last time starting (ignition on)

ACKN depresses switching over to the ERROR PAGE if a new error appears.

PREVIOUSNEXT changes between the error messages.

SAVE TO CARD saves all errors in the error stack in a file. A menu bar appears and a filename can
be selected. A standard file name generated out of the current date is suggested. The file name can
also be modified (Function key layout refer to SELECT FILE SAVE page)

EXTENDED switches to normal or extended indication of the error code on the monitor.

BACK returns to the main menu.

4.6

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4.1.9.

CORRECTION PAGE

On this page correction values are indicated. This page is similar to the MEMORY PAGE but only correction
values are indicated.
Function key layout

NEXT SECTION changes between the 4 correction value sections: XBWD

PREVIOUSNEXTPAGE changes between pages. One page contains 16 correction values of the se
lected SECTION.

PREVIOUSNEXT changes between the correction values. The selected correction value is indicated
with an invers displayed M.

MENU 1/2 changes between the two different function key bars.

DOCUMENT indicates the correction values with the full text.

IDENTIFY indicates the correction values with the identifier.

BASE MIN & MAX indicates the correction values with the base value, the minimum and the maximum
value.

SAVE TO CARD saves the current correction values in a file. A menu bar appears and a filename can
be selected (Function key layout refer to SELECT FILE SAVE page)

SELECT loads the selected entry into the selectlist. The selected entry is deleted from the selectlist,
if already selected before. If a correction value is selected, the item is displayed invers.

BACK returns to main menu page.

4.1.10.

MESSAGES APPLICATION PAGE

On this page stored application messages (sensor errors) are indicated. These messages are also stored in
an internal stack like the system errors.
Function key layout

ALL lists the last 1000 stored messages.

SINCE START lists all messages since machine start only.

LANGUAGE enables to load different text files for these messages and indicates the messages
in a different language. This operation is used only in the testsystem and is not used for the com
plete machine (Function key layout refer to APPLICTION LANGUAGE SELECTION page)

PREVIOUSNEXT changes between the messages. Entering a number before pressing one of
these buttons repeats the command as often as specified.

SAVE TO CARD saves all messages in the stack into a file. A menu bar appears and a filename
can be selected. A standard file name generated out of the current date is suggested.
(Function key layout refer to SELECT FILE SAVE page)

BACK returns to main menu page.

4.1.10.1. APPLICATION LANGUAGE SELECTION PAGE

On this page the language of the messages can be selected.
Function key layout

PREVIOUSNEXT changes between the languagesfiles

SELECT load the selected languagefile

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4.1.11.

SPECIAL FUNCTIONS PAGE

From this page on you can change to further pages or return to the main menu by pressing function key F8
(BACK). Following pages are subordinated to the special function page
Function key layout

MODEM

DISPLAY INFO
SYSTEM LANGUAGE

DRIVE

TIME

SAMPLE

LEVEL

SYSTEM STATUS
MDE

CAN CONFIG

CAN LINE INFO

CLINTS

MENU 1/2

BACK

4.1.11.1. MODEM FUNCTIONS PAGE

On this page the modem can be operated and the settings changed
Function key layout

DIAL dials a entered telephone number

HANGUP rings off an active modem connection

RLP ON / OFF switches the radio link protocol for GSM modem connection on resp. off. Switching
on / off is activated at the next machine start up.

PREVIOUSNEXT changes between the interfaces. The standard modem client is COM 4.

PIN INPUT enables the manual input of the PIN code for the GSM modem.

MODEM CONNECT enables to start the modemserver programme on a non used interface.

MENU 1/2 changes between the two different function key bars.

BACK returns to the SPECIAL FUNCTION page.

4.1.11.2. DRIVE FUNCTIONS PAGE

On this page informations about the current drive are indicated
Function key layout

REMOVE CARD must be operated first before the memory card is removed from the drive. The
system automatically recognizes if a card is plugged into the drive.

DIR LIST lists all files and directories (no subdirectories) of the current drive.

PREVIOUSNEXT DRIVE changes between the drives defined in the system.

CHECK CARD checks for errors of actual drive

BACK returns to the SPECIAL FUNCTION page.

4.1.11.3. TIME FUNCTIONS PAGE

On this page informations about date, time and systemtime are indicated.
Function key layout

DAYLIGHT SAVING switches over to summer time.

TIMEZONE MOVE WEST switches timezone setting one hour to the west.

BACK returns to the SPECIAL FUNCTION page.

4.8

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4.1.11.4. PRIORITY LEVEL PAGE
On this page you can enter a LICCODE to get into the supervisor level.
Function key layout

LEVEL CHANGE takes over the value in the input line and checks if it is a valid LICCODE.

BACK returns to the SPECIAL FUNCTION page.

4.1.11.5. CAN CONFIGURATION PAGE

On this page all mounted modules are indicated with their status of use
Function key layout

NEXT PAGE changes to the next page

PREVIOUSNEXT MODULE moves the cursor up an down between the modules

CAN LINE INFO changes to the CAN LINE INFORMATION page

BACK returns to the SPECIAL FUNCTION page.

4.1.11.6. CAN LINE INFORMATION PAGE

On this page the used CAN lines and their settings are indicated
Function key layout

IDENT.NO. indicates the ident, modification and serialnumber of the CAN bus interface card
CV003.

VERSION indicates the versionnumbers of the different installed software components of the CAN
bus interface card CV003.

MODULE INFO changes to the CAN CONFIGURATION page.

BACK returns to the SPECIAL FUNCTION page.

4.1.11.7. DISPLAY CONFIGURATION PAGE

On this page the settings for indication of the in/output pagecan be changed
Function key layout

ALL MODULES indicates all modules (used" and not used") on the I/O page.

ONLY USED MODULES indicates used" modules on the I/O page only.

BACK returns to the SPECIAL FUNCTION page.

4.9

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4.1.11.8. SYSTEM LANGUAGE SELECTION PAGE
On this page the system language can be set resp. modified. Depending on the access level the enabled lan
guages or all available languages with release note are displayed.
Function key layout

PREVIOUS and NEXT select the different files in the list. When selecting a file, its filename is taken
over to the input line.

SELECT loads the selected file with new system language and returns to the SPECIAL FUNC
TION PAGE.

MENU 1/2 changes between the two different function key bars.

USE DEFAULT loads English as new internal system language and returns to the SPECIAL
FUNCTION PAGE.

BACK stops the process and returns to the SELECT PAGE.

4.1.11.9. SAMPLING TRACE PAGE

The SAMPLE TRACE will be used for online datarecording of selected in/outputs
On this page information about the sampling trace is displayed, the condition of the sampling trace can be
modified and recorded datas can be saved to the memory card.
Function key layout

SAMPLE ACTIVE activates the samplingtrace functionality after setting the options. With this
function recording is started and the trigger conditions are checked.

TRIGGER MANUAL simulates the trigger conditions.

This function is available only if the sampling is activated and the trigger conditions are not fullfilled
yet.

END MANUAL stops the recording of the samplingtrace and leads automatically to READY con
dition. This function is available only if the sampling is in active condition.

LOAD FROM CARD loads a configuration from a existing sampletrace file. A menu bar appears
and a filename can be selected. (Function key layout refer to SELECT FILE LOAD page)

SAVE TO CARD saves all recorded datas and the sampletrace configuration into a file. A menu
bar appears and a filename can be selected. (Function key layout refer to SELECT FILE SAVE
page)

SAVE TO SELECT saves the variables used in the samplingtrace into the selectlist. Existing
variables in the selectlist will be deleted.

LOAD FROM SELECT loads the currently selected variables (see SELECT) into the sampling
list. Existing variables in the samplinglist will be deleted.

PREVIOUSNEXT changes between the configuration datas. The selected / active entry is dis
played invers.

CHANGE modifies the selected entry to the value entered in the input line. This operation is done
only if the value of the input line is in the specified range.

MENU 1/2 changes between the two different function key bars.

BACK returns to the SPECIAL FUNCTION page.

4.10

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4.1.11.10. SYSTEM STATUS PAGE
On this page the current systemstatus (running, stopped, ...) and the timing of the SPS is displayed.
Function key layout

BACK returns to the SPECIAL FUNCTION page.

4.1.11.11. MDE PAGE

On this page the condition of the MDE is displayed.
Function key layout

SAVE TO CARD saves the MDEdata (Function key layout refer to SELECT FILE SAVE page)

BACK returns to the SPECIAL FUNCTION page.

4.1.11.12. CLIENTS PAGE

On this page the condition of the different communication interfaces (clients) is displayed.
Function key layout

PREVIOUSNEXT changes between the interfaces.

BACK returns to the SPECIAL FUNCTION page.

4.11

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