YII LEE ENTERPRISE CO., LTD. YLU-350SW FULLY AUTOMATIC HIGH-SPEED WATER-BASED UV SOPT VARNISHING MACHINE FOR BOTH THICK AND THIN PAPER OPERATING MANUAL NO. 172-21, SAN YANG ROAD, SANCHONG DIST., NEW TAIPEI CITY, TAIWAN, R.O.C. TEL: 886-2-2981 6893 FAX: 886-2-2989 6725 E-MAIL: yillee@ms31.hinet.net aSItem No. 1 Adjustment of all the relevant components. Please refer to following procedure for necessary adjustment for guiding operators. 1-1: Stacker Step 1: Please place the sheet on the stacker, Step 2: Press UP on the feeder control panel enables the chain lifting and stop at proper height position... 1-2: Adjustment of all components on Feeder and Feeder stand Step 3: Place the feeder to the proper position depends on the sheet length then adjust the height between feeder. Step 4: Adjust the height and angle of both lifting sucker and forwarding sucker, Step 5: Adjust the height of duck foot so for press down the sheet. The distance shall keep with front edge around 10 mm. Step 6: Adjust the height of air duct pipe. Step 7: Adjust the height and length of brush roller. Step 8: Adjust the suction and air pressure of vacuum pump, Step 9: Adjust the bal valve on the air flow and air flow and air pressure control panel So as to control the volume of blowing and suction. Step 10: Adjust the pressure if rubber wheel depends on the sheet thickness and be assured that pressure of rubber wheel which place on the both have the same pressure. 1-3:The side pulls the rules" and" send, press the paper round adjustment Step 11:Adjust the side pulls the rules to correspond the position, the paper flank good luck and" block the paper piece" is the most suitable to be apart from for the 10 mm. Step 12:Take 1 piece wants that the oil paper piece adjusts to walk the paper presses the round, first the host inch move before let blocked the rules to descend the fixed-point, put up the paper, a center of hair is at the right moment after paper good luck, the gum round left 2 — 3 mm distances of the paper back good luck, with not pressed the paper to allow.1-4: Main system Adjustment Step 13: After" send, press the paper hair round" tune up, move the knob according to the inch, let the single tooth bite the paper, see bite the paper or so whether big and small average, if have no, then before adjust block the rules, attain must ascend the oil position. Note: Bite a people biggest don't want to be over the 10 mm, the in order to prevent connects the paper not to follow, even biting open the paper, can not connect the paper. Step 14:Install the rubber cloth or the resin planks, the layout of printed sheet checks the layout of printed sheet tension after pack goodly, using the finger to play and see, the offset plate surface whether the tension is enough, if the surface tension is not enough, please re- pack into the version, will clip the version” the pressure screw" tight, go again the check after fix. Step 15: Whether check fuel tank heats or not is on the light oil, whether water tank have the cooling water or not. Step 16:While needing the machine operation, adjust the cleft of" press the round of iron together" and” oil tanker of UV", open the oil pump and adjust the oil quantity degree of thickness. Note. The oil quantity control the adjustment method is: Shake" the hand round"( negative hour hand direction ) lightly, make" squeeze the round of iron" and” UV gum round” come in contact with, then a pressure of a hand of the increment half is then, the end observation UV oil degree of thickness, and from the speed that the control panel revolve" the oil quantity control knob" to adjust" motor", attain the paper up the degree of thickness of the oil. Step 17:In operation open the host to want to open UV light behind, the UV light open work for the whole light, when turn on the light to complete to change into the half light automatically behind.. When host is stop the UV light stops automatically, should open the UV light first and must wait the UV light also and then can start the paper of walk after tum on the light complete while re- starting the host. Step 18: Send to a printing paper sees whether its surface have or not up arrive up the light oil, if did not then adjust the pressure round. The move" the hand round” , in order to increase the pressure, the agreeable hour hand go against the hour hand for let up the pressure, 1-5: Stacker Adjustment Step 19: Press to accept the paper front-panel rising knob, make" accept the carton" rise go to appropriate height. Step 20: According to the paper length big and small, the adjustment” the hand round” fixs in" lock the solid hand handle" after go to the appropriate position. Step 21: According to the paper width big and small, adjust" flexible pole” to the appropriate position, counteract" lock the solid hand handle" to fix. Step 22: Whether check the handout surface attains to request up the light or not.Item No 2: Operation procedure of electric component Step 1: Check first three mutually whether the power supply electric voltage is 8% of AC380V + or not, control whether the power supply electric voltage is the + 5% of 220 V or not, and request the credibility to connect the ground. Step2: Will walk on board paper of paper. Will walk the paper set rise and fall choice switch Step Step 4: Step 5: beats to go to move the position, press the rising button, walk the paper set orders to move the rising, at the crest arrives the probe or loosens to open to press button , walk the paper working panel lifter will stop the rising. when the vacumm is on . When the feeder reach and press the feet and did not trample the paper, and start the feeder to reach the clutch, walk the paper working panel lifter will has been rising automatically, automatic rising time establishes to connect in person's machine up.. After paper does to finish each time, turn off the vacuum pump, and stop the feeder to reach the clutch( press rising and ascend and descend to stop can stop the feeder to reach), the working panel lifter will be placed in to move the appearance. Will accept the paper set rise and fall choice switch to beat to go to move the position, press the rising to press buttom , accept the paper set to order to move the rising, will stop the rising while being to run into the upper limit route of travel switch or press to decline to press button. according the position of papers» If need to descend to press to descend to press buttom , accept the paper working panel lifter and will order to move to descend, when run into the limit route of travel switch or beat the choice switch to go to the auto and press rising to press buttom will stop descend. Postpone to decline at present and descend time constitution automatically to connect in person’s machine up, open person's machine to connect last time sets the appearance, set" accept the paper to postpone to decline time at present" usually set 0.2 second) and” accept the paper to descend time’ The 0.2 seconds of usually set) be the au to descend the lowest position paper to respond to decline the paper near connect the switch 3 hour the feeder reaches to stop to walk the paper combine auto backs In pack the version process, postpone lord controls the choice to beat to the inch to move the position, host is then only ability be move by the positive inch to move the operation with negative inch, will report to the police to postpone while being to press the positive inch to move to move with negative inch after soon positive opposite side of the host circulate, report to the police always establishes to connect in person's machine up, open person's machine to connect to set the appearance up time, time of the enactment” the host postpone start”. Adjust a distance of oil tanker, choose the category of the oil, if makes the hour of theoil to connect from person's machine last the touch" the oil pump OFF" position," the oil pump OFF" begin to work manifestation is" the oil pump ON", the oil pump, regulating the pipeline after opening the oil pump to choose the amount of oil up the ball valve, beating oil tanker up the full oil then can open the host behind. The fruit makes the hour of the water oil to touch" the water pump OFF" position from the man-machine interface,” the water pump OFF" work manifestation is" the water pump ON’, the water oil pump and pump of waters will at the same time. Wash a time establishes to connect in person's machine up, open person's machine to pick up a people uptime enactment appearance, time that set" postpone wash the round" ( usually set to 30 seconds) Step 6: Press the host operation button or touch person's machine to connect last the host operation position, the host and oil tankerses will report to the police to postpone empress the revolves soon, the host revolves the indicator at the same time bright. The speed gives or gets an electric shock a front-panel in the lord after going into the © adjustment, tallest 6000 of speed per hour. Step 7: Turn on a power switch of UV light after opening the host, press to start to press #1 , the power supply indicator is bright. While switching on electricity for the very first time, must notice the breeze luck to turn the direction, if is anti- into the electricity mutually, the breeze machine tum over, the UV light will can't open. When stop host, UV light stop work, once the UV light stop, the breeze opportunity postpones the 4 minutes tosses of hours to stop. Step 8: Press the vacuum pump press buttom , the vacuum pump indicator flicker, be to open the feeder to match with to walk after reach the paper machine on absorb unthinking remark near to the paper position, the cam will respond the vacuum pump operation © near connect the switch, the vacuum pump set go, switching on for the very first time, must notice whether the operation direction of the vacuum pump agree with the arrowhead mark or not, the vacuum pump operation is behind the indicator no longer gleams, facing the paper to start the paper of walk. snap the vucumm stop buttomand the vacumm bump would stop working. Step9: Press the fede rreaches to open to press buttom , the feeder reach the clutch and have to give or get an electric shock to absorb to match, walk the paper machine sets go partially, being to go to the paper send into the of lets separate the steel patch 4 the examination system to examine to have the paper, just can press into the inner to press buttom , go into the indicator of inner bright, go into the inner electromagnetism valve action, the steel round and rubber cloth rounds press to touch.» But at the breakdown backs the inner and feeder to reach stop, must be to have already gone into the paper of inner to lead to finish and respond to back the inner near connect after justEO back the inner , but stop in the host and nasty stop, is all right away to back the inner Step 10: Open the fan and accept a switch of the paper breeze, and match with the host speed to adjust a speed of breeze. Then adjust to accept the paper fan speed according to the paper thickness. Step 11: The lord gives or get an electric shock a front-panel and packs the version operation front-panel and accepts the paper control panel up each establish a nasty stop the button, crash to take place the abnormality to maintain and adjust perhaps in the machine movement process in the machine, can press to stop urgently, will stop the host, feeder to reach at this time, vacuum pump and back the inner, and three color red light bright, Step 12: Walk the paper machine drive the side contain one three color lights of set, being the normal operation of host, three color lights are green lights. Until the breakdown then can re- start after expel put out the light. Step 13:The main power case has one machine of beep after give or get an electric shock the box, when touch" alarm bell", the machine of beep for order to move to report to the police When press the host operation, the machine of beep to alarm behind the host revolve. When examine to break down, such as a piece, separate the piece and walk paper inclination, accept the paper abnormality, accept the paper to descend automatically exactly and the motor had to carry the phenomenon hour the beep machine would be at interval of 0.5 seconds ring once. Step 14: When person's machine connects to appear to break down and can't operate, the host operation, the host inch move, the feeder reach and go into the inner and can give or get an electric shock a front-panel in the lord up the operation, the car of, oil pump, oil heat, vacuum pump can in give or get an electric shock box the small front-panel starts to move the operation.a 7 it # @ PR A A Umma) V1 LEE ENTERPRISE CO.,LTD. * Wf 3 BY 3h ES ML ft M / EXPERTISE MANUFACTURER OF POST PRESS MACHINERY * MAINTENANCE MANUAL MODEL YLU-350SW FULLY AUTOMATIC HIGH-SPEED WATER-BASED UV SPOT VARNISHING MACHINE = FOR BOTH THICK AND THIN PAPER | : . MAINTENANCE TIME MAINTENCE ITEM MAINTENCE WAY REMARK Q©isws0ns reso pave water ano | mooeNGREO CHAIN | EVERY 3 MONTHS | FEEDER REDUCER MOTOR | ADD O1L(R68) | EVERY 7 DAYS MAIN DRIVE AUTO ‘ADD ENGINE OIL -LUBRICANT EVERY 3 MONTHS | MAIN CHAIN ADD CHAIN OIL EVERY 3MONTHS | MAIN REDUCER ADD OIL(R68) EVERY3MONTHS | STACKER REDUCER ‘ADD OIL(R6®) | EVERY WEEK STACKER THE ACCENT ADD ENGINE OIL PRESSES THE OIL CUP(PAGE) MAINTENANCE TIME MAINTENCE ITEM MAINTENCE WAY REMARK,