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No.

6, Lot 200836, Jalan Usahawan 5


Kaw. Perusahaan Setapak,

Vendor Document No.

Rev.

5903-200-A1003-4142-0002-0001

53200 Setapak, Kuala Lumpur

SKID STRUCTURE CALCULATION


Design/calculations are the sole responsibility of
NUSAPETRO, by signing this document I am only
acknowledging receipt
HA MBD Project Phase 3

Requisition Number:

5903-200-MR-4142-0002

Purchase Order Number:

4520008669

Approved w/o Comments

Equipment / Item Tag:

607E03

Approved with Comments

Equipment / Item Description:

HEAT EXCHANGER SKID

Not Approved, Correct &


Resubmit for Approval

MBD Document Number:

5903-200-A1003-4142-0002-0001

For Information only

Others

Review Status (Pls. tick against letter)

Digitally signed by
Gregory D. Powell
Reviewer's Name:
DN: cn=Gregory D. Powell,
o=MBD Malaysia, ou,
email=gregory.powell@sa
Signature:
franmbd.com, c=US
Date: 2016.05.20 11:31:42
Date:
+08'00'

A
Rev

19.05.2016

IFR

MD SALAM

SHARIFUL

AZNIL

Date

Status

Written By

Check By

Approved By

SKID DESIGN CALCULATION &


ANALYSIS OF LIFTING
EQUIPMENT

HEAT EXCHANGER SKID

TABLE OF CONTENT

Number
of pages

PAGE

INTRODUCTION

DESIGN CRITERIA

COMPUTER SIMULATION

4-5

DESIGN LOAD & LOAD COMBINATION

RESULT SUMMARY

7-8

STAAD OUTPUT 4 POINT LIFT

17

9 - 25

STAAD OUTPUT SPREADER FRAME

26 - 34

PADEYES/LUG CALCULATION

35 38

LIFTING SETS VERIFICATION CALCULATION

39 40

10

DRAWINGS

41 44

Skid Design Calculation & Analysis of Lifting Equipment

1. INTRODUCTION
This calculation report aims to check the structural integrity of Heat Exchanger (HEX) Skid
Structure during Lifting Condition by means of Spreader Frame Lifting.
The Calculation report also specifies the design of spreader frame structure for lifting, trunnion
design, and lug design. The design calculation done by means of computer simulation of Staad
Pro V8i and Excel Spreadsheet. The Result summary will show the Utilization Ratio of Skid
Structure from the computer modelling.
The design calculation will be carried out and base on the AISC ASD Design Codes and
Specification.
2. DESIGN CRITERIA
2.1.

DESIGN CODES , STANDARDS AND RULES

The Structural Design Calculation are based on the following Codes and Specification

American Institute of Steel Construction Allowable Stress Design ,AISC ASD 21st Edition
American Petroleum Institute Working Stress Design , API WSD

Skid Design Calculation & Analysis of Lifting Equipment

3. COMPUTER SIMULATION
3.1.

COORDINATE SYSTEM

The Model uses a set of 3D-Orthogonal axis system following right hand rule
+ X direction --- The Longitudinal Direction of Skid
+ Y direction --- The Vertical Axis
+ Z direction --- The Lateral Direction of Skid

Figure 3.1: 3D View of the HEX Skid Structure

Skid Design Calculation & Analysis of Lifting Equipment

Figure 3.2: 3D View of the Spreader Frame

3.2.

MEMBER PROPERTIES AND MATERIAL

Skid and Spreader Frame Structure simulation are being carried out by Staad Pro V8i software.
The Properties and element of Structure are being assigned base on the software Property
Library as per Structure Drawings.
Member
Description

Material Grade

C203 x 65 x 12

2
3

I BEAM 100 x 100 x


6 /W4 x 13
C100 x 65 x 6

L50 x 50 x 6

PIPE 4 SCH 40

PL 10

PL 12

PL 6

BS EN 10025
S275 JR
BS EN 10025
S275 JR
BS EN 10025
S275 JR
BS EN 10025
S275 JR
ASTM A53M
GR.B/ASTM
A106M GR.B
BS EN 10025
S275 JR
BS EN 10025
S275 JR
BS EN 10025
S275 JR

Material design
Yield Strength
(MPA)
248

Remark

248

BEAM

248

BEAM

248

BEAM

248

BEAM

248

BEAM

248

BEAM

248

BEAM

BEAM

All Material are conservatively assigned as ASTM A36 or equivalent with Yield Strength of 36
ksi = 248 MPa as stated in the HEX Datasheet Doc. No: 5903-200-SP-4142-0002 Rev. 0

Skid Design Calculation & Analysis of Lifting Equipment

4. DESIGN LOAD & LOAD COMBINATION


4.1.

Modelled Weight

The modelled weight of the Skid Structure is to be considered as the Selfweight of the Skid
Structure without Equipment and Misc Structures. The load factor of 20% is applied to
simulate any uncertain weight during fabrication.
4.2.

Non-Modelled Weight

Equipment and Piping weight is considered in the non-modelled weight. Total of the Nonmodelled Weight is the remaining of weight of Skid 4.30 MT deducted by Selfweight of Skid
Structure +20% .

4.3. Load Combination

Total Fabrication Weight


Selfweight
Factored Selfweight

=
=
=

4.30 MT
0.74 MT
0.88 MT

Equipment + Piping Load

3.42 MT

Modelled Weight + Non-Modelled Weight

Structure Integrity during Lifting =


Shackle/Padeye/Rigging Accessories =

Total Selfweight of HEX Skid, R


2XR
1.5 X R

Skid Design Calculation & Analysis of Lifting Equipment

5. RESULT SUMMARY
5.1.

HEX SKD STRUCTURE 4 POINT LIFTING


5.1.1. MAXIMUM UNITY CHECK

Member
No
43

44

Property

Maximum UC

Allowable UC

Remark

0.876

1.00

OK - Safe

0.876

1.00

OK - Safe

C100 X 65 X 6
/C4 x 7
C100 X 65 X 6
/C4 x 7

65

L2X2X1/4

0.876

1.00

OK - Safe

67

L2X2X1/4

0.876

1.00

OK - Safe

Table 5.1 Maximum Unity Check


5.1.2. MAXIMUM DEFLECTION

Maximum Displacement @ Joint No. 25 = -6.324 mm


Support Displacement @ Joint No. 17 = -5.711 mm
Length, L = 2170 mm
Actual Deflection, D act
= Joint No.25 Joint No. 17
= -6.324 (-5.771)
=- 0.553 mm
Allowable deflection, D Allow
= L /200
=2170/200
= 10.85 mm
D act < D Allow: 0.553mm < 10.85 mm.... Deflection OK!! Safe

Skid Design Calculation & Analysis of Lifting Equipment

5.2.

SPREADER FRAME
5.2.1. MAXIMUM UNITY CHECK

Member
No

Property

Maximum UC

Allowable UC

Remark

W4 x 13

0.054

1.00

OK - Safe

Table 5.1 Maximum Unity Check


5.2.2. MAXIMUM DEFLECTION

Maximum Displacement @ Joint No. 6 = -1.407 mm


Support Displacement @ Joint No. 8 = -1.174 mm
Length, L = 2070 mm
Actual Deflection, D act
= Joint No.6 Joint No. 8
= -1.407 (-1.174)
=- 0.233 mm
Allowable deflection, D Allow
= L /200
=2070/200
= 10.37 mm
D act < D Allow: 0.233mm < 10.37 mm.... Deflection OK!! Safe

Skid Design Calculation & Analysis of Lifting Equipment

6. STAAD OUTPUT 4 POINT LIFT

Part

Software licensed to workgroup

Job Title

Rev

Sheet No

Job No

HEX SKID STRUCTURE

Ref

By

File

Client

MFP

HEX SKID

Date21-Jul-15

Date/Time
STRUCTURE_II.std

Chd

MSJ

03-Aug-2015 17:01

Job Information

Name:
Date:

Engineer

Checked

MFP
21-Jul-15

MSJ

Structure Type

Approved

SPACE FRAME

89
99
9

Number of Nodes
Number of Elements
Number of Plates

94
111
88

Highest Node
Highest Beam
Highest Plate

Number of Basic Load Cases


Number of Combination Load Cases

2
2

Included in this printout are data for:


The Whole Structure
All

Included in this printout are results for load cases:


L/C
Type

Primary
Primary
Combination
Combination

1
2
3
4

Name

SELFWEIGHT
PIPING & EQUIPMENT WEIGHT
STRUCTURAL INTEGRITY
RIGGING/PADEYE/TRUNNION

Nodes
Node

1
3
5
6
7
9
10
11
13
14
15
16
17
18
19
20
21
22
23

24
25
26
27
28
29
30
31
32
33
34
35
36
37

38
39
40
41

X
(mm)

0.000
2.67E+3
119.000
119.000
249.999
2.55E+3
2.55E+3
2.42E+3
0.000
2.67E+3
249.999
2.42E+3
249.999
2.42E+3
249.999
2.42E+3
535.999
535.999
735.999
735.999
1.24E+3
1.24E+3
1.44E+3
1.44E+3

1.94E+3
1.94E+3
2.14E+3
2.14E+3
399.999
1.78E+3
399.999
1.78E+3
399.999
1.78E+3

399.999
1.78E+3
936.998

Y
(mm)

Z
(mm)

0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

0.000
0.000
0.000
1.67E+3
0.000
0.000
1.67E+3
0.000
1.67E+3
1.67E+3
1.67E+3
1.67E+3
299.999
299.999
499.999
499.999
299.999
499.999
299.999

0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
1.7E+3
1.7E+3

499.999
299.999
499.999
299.999
499.999
299.999
499.999
299.999
499.999
499.999
499.999
499.999
499.999

809.998
809.998
1.59E+3
1.59E+3
0.000

499.999
499.999
499.999
499.999
1.67E+3

Print Time/Date: 03/08/2015 18:57

STAAD.Pro for Windows 20.07.04.12

Print Run 1 of 16

1
Software licensed to workgroup

Job Title

HEX SKID STRUCTURE

Part

Ref

By

File

Client

Rev

Sheet No

Job No

MFP

HEX SKID

Date21-Jul-15

Date/Time
STRUCTURE_II.std

Chd

MSJ

03-Aug-2015 17:01

Nodes Cont...
Node

42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72

73
74
75
76
77
78
79
80
81
82
83
84
85
86
88
89
90

91
92
93
94

X
(mm)

2.01E+3
936.998
2.01E+3
936.998
2.01E+3
936.998
2.01E+3
0.000
0.000
0.000
100.000
100.000
936.998
2.01E+3
936.998
2.01E+3
399.999
1.78E+3
399.999
1.78E+3
2.67E+3
2.67E+3
2.67E+3
2.67E+3
2.67E+3
2.67E+3
2.67E+3
2.67E+3
119.000
2.55E+3
119.000
2.55E+3

119.000
2.55E+3
119.000
2.55E+3
119.000
2.55E+3
119.000
2.55E+3
119.000
2.55E+3
119.000
2.55E+3
2.55E+3
2.55E+3
119.000
119.000
2.55E+3
2.55E+3
119.000
119.000

Y
(mm)

0.000
1.7E+3
1.7E+3
1.56E+3
1.56E+3
264.999
264.999
0.000
699.999
414.999
699.999
414.999
1.56E+3
1.56E+3
264.999
264.999
1.59E+3
1.59E+3
809.998
809.998
0.000
1.4E+3
1.35E+3
1.03E+3
1.35E+3
1.03E+3
1.35E+3
1.03E+3

0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
3E+3
3E+3
3E+3
3E+3

Print Time/Date: 03/08/2015 18:57

Z
(mm)

1.67E+3
1.67E+3
1.67E+3
1.67E+3
1.67E+3
1.67E+3
1.67E+3
449.999
449.999
449.999
449.999
449.999
1.27E+3
1.27E+3
1.27E+3
1.27E+3
799.998
799.998
1.1E+3
1.1E+3
240.000
240.000
240.000
240.000
479.999
479.999
0.000
0.000
1.82E+3
1.82E+3

-150.000
-150.000
-160.000
-160.000
-240.000
-240.000
-249.999
-249.999
1.83E+3
1.83E+3
1.91E+3
1.91E+3
1.92E+3
1.92E+3
-200.000
1.87E+3
1.87E+3

-200.000
-200.000
1.87E+3
1.87E+3
-200.000

STAAD.Pro for Windows 20.07.04.12

Print Run 2 of 16

Part

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Job Title

Rev

Sheet No

Job No

HEX SKID STRUCTURE

Ref

By

File

Client

MFP

HEX SKID

Date21-Jul-15

Date/Time
STRUCTURE_II.std

Chd

MSJ

03-Aug-2015 17:01

Beams
Beam

Node A Node B

Length
(mm)

Property

(degrees)

5
6
49
62
7
15
11
41
3
14
9
10
17
18
19
20
21
15
16
33
23
24
25
26
27
28
29
34
31
32
18
20
22
24
26

119.000
119.000
449.999
240.000
131.000
131.000
2.17E+3
686.999
120.000
120.000
130.000
130.000
299.999
299.999
200.000
200.000
285.999
1.17E+3
1.17E+3
150.000
200.000
200.000
503.999
503.999
200.000
200.000
499.999
339.999
200.000
200.000
279.999
279.999
200.000
200.000
200.000

2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
3
2
3
2
3
2
3
2
3
2
3
2
3
2
2
2

180
0
0
180
180
0
180
0
180
0
180
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

29
31
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47

28
30
32
22
30
39
40
33
34
37
38
42
16
45
46
47
48
41

200.000
200.000
200.000
136.000
160.000
110.000
110.000
809.998
809.998
779.998
779.998
1.07E+3
409.999
140.000
140.000
1.29E+3
1.29E+3
264.999

2
2
2
3
3
4
4
4
4
4
4
2
2
4
4
4
4
4

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

54
55
56
57
58
59
60
61
62

48
49
50
51
50
51
54
56
55

42
13
51
49
52
53
45
47
46

264.999
1.22E+3
284.999
414.999
100.000
100.000
399.999
399.999
399.999

4
2
5
5
5
5
5
5
5

0
0
0
0
0
0
0
0
0

63

57

48

399.999

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53

1
13
1
3
5
6
7
15
9
10
11
16
7
11
17
18
17
19
20
19
21
22
23
24
25
26
27
28
29
30
31
32
21
23
25
27

Print Time/Date: 03/08/2015 18:57

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Job Title

Rev

Sheet No

Job No

HEX SKID STRUCTURE

Ref

By

File

Client

MFP

HEX SKID

Date21-Jul-15

Date/Time
STRUCTURE_II.std

Chd

MSJ

03-Aug-2015 17:01

Beams Cont...
Beam

64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
89
91
92
93
94
95
96
97
98
99
100
102
103
105
106
107
108
109
110
111

Node A Node B

39
37
40
38
62
63
64
65
68
64
69
65
6
10
5
9
72
76
73
75
77
71
81
83
70
80
82
74
86
88
89
90
94
93
91
92

58
60
59
61
14
64
65
62
64
66
65
67
70
71
72
73
74
78
75
86
79
81
88
85
80
89
84
90
77
83
82
76
90
89
86
88

Length
(mm)

Property

(degrees)

0
0
0
0
180
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

5
5
5
5
2
4
4
4
5
5
5
5
6
6
6
6
7
7
7
6
7
7
6
7
7
6
7
6
6
6
6
6
8
8
8
8

299.999
599.999
299.999
599.999
1.43E+3
50.000
319.999
1.03E+3
240.000
240.000
240.000
240.000
150.000
150.000
150.000
150.000
10.000
10.000
10.000
40.000
10.000
10.000
40.000
10.000
10.000
40.000
10.000
40.000
40.000
40.000
40.000
40.000
3E+3
3E+3
3E+3
3E+3

Plates
Plate

80
81
82
83
84
85
86
87
88

Node A Node B Node C Node D Property

19
33
22
24
26
28
34
30
32

33
22
24
26
28
34
30
32
20

15
41
41
41
41
42
42
16
16

1
1
1
1
1
1
1
1
1

15

41

42

Section Properties
Prop

2
3
4
5
6
7
8

Section

C8X18
W4X13
C4X7
L20204
PIPE
Cir 7.87
Cir 0.94

Print Time/Date: 03/08/2015 18:57

Area
(m2)

0.004
0.002
0.001
0.001
0.002
0.031
0.000

Iyy
(cm4)

82.414
162.331
17.898
22.959
297.728
7.85E+3
1.629

Izz
(cm4)

1.83E+3
470.343
191.467
5.977
297.728
7.85E+3
1.629

J
(cm4)

16.355
5.788
2.938
0.840
595.455
15.7E+3
3.257

Material

STEEL
STEEL
STEEL
STEEL
STEEL
STEEL
SLING

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HEX SKID

Date21-Jul-15

Date/Time
STRUCTURE_II.std

Chd

MSJ

03-Aug-2015 17:01

Plate Thickness
Prop

Material

Node D
(m)

STEEL

0.006

0.006

0.006

0.006

Node C
(m)

Node B
(m)

Node A
(m)

Materials
Name

Mat

SLING
STEEL
STAINLESSSTEEL
ALUMINUM
CONCRETE

1
2
3
4
5

E
(kip/in2)

29E+3
29E+3
28E+3
10E+3
3.15E+3

0.300
0.300
0.300
0.330
0.170

(1/F)

Density
(kip/in3)

6.5E -6
6.5E -6
9.9E -6
12.8E -6
5.5E -6

0.000
0.000
0.000
0.000
0.000

Supports
Node

X
(kip/in)

Y
(kip/in)

Z
(kip/in)

41
91
92
93
94

Fixed
Fixed
Fixed
Fixed
Fixed

Fixed
Fixed
Fixed
Fixed

Fixed
Fixed
Fixed
Fixed
Fixed

rZ
rY
rX
(kip-ft/deg) (kip-ft/deg) (kip ft/deg)

Basic Load Cases


Name

Number

1
2

SELFWEIGHT
PIPING & EQUIPMENT WEIGHT

Combination Load Cases

STRUCTURAL INTEGRITY

RIGGING/PADEYE/TRUNNION

Primary L/C Name

Primary

Combination L/C Name

Comb.

1
2
1
2

SELFWEIGHT
PIPING & EQUIPMENT WEIGHT
SELFWEIGHT
PIPING & EQUIPMENT WEIGHT

Factor

2.00
2.00
1.50
1.50

Selfweight : 1 SELFWEIGHT
Direction

Factor

-1.200

Beam Loads : 2 PIPING & EQUIPMENT WEIGHT


Type

Beam

Direction

Fa

Da
(mm)

Fb

Db

Ecc.
(mm)

1
2
3
4
5
6
7
8
9
10
11
12
13
14

UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI

MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m

GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY

-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154

15
16
17
18
19

UNI
UNI
UNI
UNI
UNI

MTon/m
MTon/m
MTon/m
MTon/m
MTon/m

GY
GY
GY
GY
GY

-0.154
-0.154
-0.154
-0.154
-0.154

Print Time/Date: 03/08/2015 18:57

STAAD.Pro for Windows 20.07.04.12

Print Run 5 of 16

Part

Software licensed to workgroup

Job Title

Rev

Sheet No

Job No

HEX SKID STRUCTURE

Ref

By

File

Client

MFP

HEX SKID

Date21-Jul-15

Date/Time
STRUCTURE_II.std

Chd

MSJ

03-Aug-2015 17:01

Beam Loads : 2 PIPING & EQUIPMENT WEIGHT Cont...


Da
(mm)

Fa

Direction

Type

Beam

Fb

Db

Ecc.
(mm)

20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
47
48
55
58
59
60
61
62
63
64
65
66
67
68
72

UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI
UNI

MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m
MTon/m

GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY
GY

-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154
-0.154

73
74
75

UNI
UNI
UNI

MTon/m
MTon/m
MTon/m

GY
GY
GY

-0.154
-0.154
-0.154

Support Reaction
Node

L/C

91
94
92
93
91
94
92
93

3
3
3
3
4
4
4
4

Force-X
(Mton)

0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

Print Time/Date: 03/08/2015 18:57

Force-Y
(Mton)

2.414
2.230
2.002
1.946
1.811
1.672
1.501
1.460

Force-Z
(Mton)

0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

Moment-X Moment-Y Moment-Z


(MTon-m) (MTon-m) (MTon-m)

0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

STAAD.Pro for Windows 20.07.04.12

Print Run 6 of 16

Part

Software licensed to workgroup

Job Title

Rev

Sheet No

Job No

HEX SKID STRUCTURE

Ref

By

File

Client

MFP

HEX SKID

Date21-Jul-15

Date/Time
STRUCTURE_II.std

Chd

MSJ

03-Aug-2015 17:01

Member Sling Force


Beam

L/C

Node

110
110
108
108
111
111
109
109

4
4
4
4
4
4
4
4

86
91
90
94
92
88
89
93

Axial Force
(Mton)

1.811
-1.811
1.672
-1.672
-1.501
1.501
1.460
-1.460

Shear-Y
(Mton)

0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

Torsion
(MTon-m)

Shear-Z
(Mton)

0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

Moment-Y Moment-Z
(MTon-m) (MTon m)

0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

Steel Design (Track 0) Checks


ALL UNITS ARE - MTON MMS

(UNLESS OTHERWISE NOTED)

MEMBER

TABLE
RESULT/
CRITICAL COND/
RATIO/
LOADING/
FX
MY
MZ
LOCATION
=======================================================================

ISC SECTIONS)

PASS
0.00 T

SHEAR
-Y
0.00

0.019
-41.49

3
119.00

PASS
0.00 T

SHEAR
-Y
0.00

0.020
43.76

3
119.00

PASS
0.00 T

AISC- H1-3
0.00

0.117
-353.43

3
450.00

PASS
0.00 T

AISC- H1-3
0.00

0.126
380.63

3
240.00

PASS
0.00 T

SHEAR
-Y
0.00

0.090
-41.49

3
0.00

PASS
0.00 T

SHEAR
-Y
0.00

0.076
43.76

3
0.00

PASS
0.00 T

AISC- H1-3
0.00

0.180
393.71

3
1085.00

PASS
0.00 T

AISC- H1-3
0.00

0.182
-548.40

3
687.00

PASS
0.00 T

SHEAR
-Y
0.00

0.031
-72.02

3
0.00

PASS
0.00 T

SHEAR
-Y
0.00

0.021
49.76

3
0.00

PASS
0.00 T

SHEAR
-Y
0.00

0.087
-72.02

3
130.00

PASS
0.00 T

SHEAR
-Y
0.00

0.077
49.76

3
130.00

PASS
0.00 T

AISC- H1-3
0.00

0.201
-603.97

3
300.00

PASS
0.00 T

AISC- H1-3
0.00

0.199
-598.82

3
300.00

PASS
0.00 T

AISC- H1-3
0.00

0.247
-742.46

3
200.00

PASS
0.00 T

AISC- H1-3
0.00

0.250
-754.04

3
200.00

PASS
0.00 T

AISC- H1-3
0.00

0.057
-170.34

3
286.00

PASS
0.00 T

AISC- H1-3
0.00

0.302
-827.58

3
0.00

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

Print Time/Date: 03/08/2015 18:57

STAAD.Pro for Windows 20.07.04.12

Print Run 7 of 16

Part

Software licensed to workgroup

Job Title

Rev

Sheet No

Job No

HEX SKID STRUCTURE

Ref

By

File

Client

MFP

HEX SKID

Date21-Jul-15

Date/Time
STRUCTURE_II.std

Chd

MSJ

03-Aug-2015 17:01

Steel Design (Track 0) Checks Cont...


ALL UNITS ARE - MTON MMS

MEMBER

(UNLESS OTHERWISE NOTED)

TABLE

RESULT/
CRITICAL COND/
RATIO/
LOADING/
FX
MY
MZ
LOCATION
=======================================================================

ISC SECTIONS)

PASS
0.00 T

AISC- H1-3
0.00

0.283
-774.24

3
0.00

PASS
0.00 T

SHEAR
-Y
0.00

0.077
-3.63

3
0.00

PASS
0.00 T

AISC- H1-3
0.00

0.087
-261.90

3
200.00

PASS
0.00 T

AISC- H1-3
0.00

0.157
-233.93

3
200.00

PASS
0.00 T

AISC- H1-3
0.00

0.118
-356.03

3
504.00

PASS
0.00 T

AISC- H1-3
0.00

0.236
-351.26

3
504.00

PASS
0.00 T

AISC- H1-3
0.00

0.119
-358.87

3
0.00

PASS
0.00 T

AISC- H1-3
0.00

0.254
-378.14

3
200.00

PASS
0.00 T

AISC- H1-3
0.00

0.115
-345.10

3
0.00

PASS
0.00 T

AISC- H1-3
0.00

0.261
-388.76

3
226.67

PASS
0.00 T

AISC- H1-3
0.00

0.067
-200.40

3
0.00

PASS
0.00 T

AISC- H1-3
0.00

0.213
-317.02

3
0.00

PASS
0.00 T

AISC- H1-3
0.00

0.042
-126.14

3
0.00

PASS
0.00 T

AISC- H1-3
0.00

0.139
-206.18

3
0.00

PASS
0.00 T

AISC- H1-3
0.00

0.112
-166.42

3
136.00

PASS
0.00 T

AISC- H1-3
0.00

0.245
-364.21

3
0.00

PASS
0.00 C

AISC- H1-3
0.00

0.000
0.00

3
110.00

PASS
0.00 C

AISC- H1-3
0.00

0.000
0.00

3
110.00

PASS
0.33 C

AISC- H1-3
71.95

0.846
0.00

3
810.00

PASS
0.33 C

AISC- H1-3
71.95

0.846
0.00

3
810.00

PASS
0.12 C

AISC- H1-3
14.39

0.172
0.00

3
780.00

PASS
0.12 C

AISC- H1-3
14.39

0.172
0.00

3
780.00

PASS
0.00 T

AISC- H1-3
0.00

0.211
-577.30

3
268.25

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

Print Time/Date: 03/08/2015 18:57

STAAD.Pro for Windows 20.07.04.12

Print Run 8 of 16

Part

Software licensed to workgroup

Job Title

Rev

Sheet No

Job No

HEX SKID STRUCTURE

Ref

By

File

Client

MFP

HEX SKID

Date21-Jul-15

Date/Time
STRUCTURE_II.std

Chd

MSJ

03-Aug-2015 17:01

Steel Design (Track 0) Checks Cont...


ALL UNITS ARE - MTON MMS

MEMBER

(UNLESS OTHERWISE NOTED)

TABLE

RESULT/
CRITICAL COND/
RATIO/
LOADING/
FX
MY
MZ
LOCATION
=======================================================================

ISC SECTIONS)

PASS
0.00 T

AISC- H1-3
0.00

0.144
-432.24

3
0.00

PASS
0.00 C

AISC- H1-3
0.00

0.000
0.00

3
140.00

PASS
0.00 C

AISC- H1-3
0.00

0.000
0.00

3
140.00

PASS
0.16 C

AISC- H1-3
-25.58

0.133
0.00

3
1295.00

PASS
0.16 C

AISC- H1-3
-25.58

0.133
0.00

3
1295.00

PASS
0.30 C

AISC- H1-3
-51.16

0.251
0.00

3
265.00

PASS
0.30 C

AISC- H1-3
-51.16

0.251
0.00

3
265.00

PASS
0.00 T

AISC- H1-3
0.00

0.135
-368.54

3
305.00

PASS
0.04 C

AISC- H1-3
0.00

0.038
-1.60

3
285.00

PASS
0.07 C

AISC- H1-3
0.00

0.077
-3.20

3
415.00

PASS
0.00 T

AISC- H1-3
0.00

0.024
1.60

3
0.00

PASS
0.00 T

AISC- H1-3
0.00

0.024
1.60

3
0.00

PASS
0.00 T

AISC- H1-3
0.00

0.376
25.58

3
400.00

PASS
0.00 T

AISC- H1-3
0.00

0.376
25.58

3
400.00

PASS
0.00 T

AISC- H1-3
0.00

0.376
25.58

3
400.00

PASS
0.00 T

AISC- H1-3
0.00

0.376
25.58

3
400.00

PASS
0.00 T

AISC- H1-3
0.00

0.212
14.39

3
0.00

PASS
0.00 T

AISC- H1-3
0.00

0.846
57.56

3
0.00

PASS
0.00 T

AISC- H1-3
0.00

0.212
14.39

3
0.00

PASS
0.00 T

AISC- H1-3
0.00

0.846
57.56

3
0.00

PASS
0.00 T

AISC- H1-3
0.00

0.150
409.42

3
357.50

PASS
0.00 C

AISC- H1-3
0.00

0.000
0.00

3
50.00

PASS
0.16 C

AISC- H1-3
0.00

0.008
0.00

3
320.00

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

Print Time/Date: 03/08/2015 18:57

STAAD.Pro for Windows 20.07.04.12

Print Run 9 of 16

10

Part

Software licensed to workgroup

Job Title

Rev

Sheet No

Job No

HEX SKID STRUCTURE

Ref

By

File

Client

MFP

HEX SKID

Date21-Jul-15

Date/Time
STRUCTURE_II.std

Chd

MSJ

03-Aug-2015 17:01

Steel Design (Track 0) Checks Cont...


ALL UNITS ARE - MTON MMS

MEMBER

(UNLESS OTHERWISE NOTED)

TABLE

RESULT/
CRITICAL COND/
RATIO/
LOADING/
FX
MY
MZ
LOCATION
=======================================================================

ISC SECTIONS)

PASS
0.34 C

AISC- H1-3
0.00

0.025
0.00

3
1030.00

PASS
0.00 T

AISC- H1-3
0.00

0.135
9.21

3
240.00

PASS
0.00 T

AISC- H1-3
0.00

0.135
9.21

3
0.00

PASS
0.00 T

AISC- H1-3
0.00

0.135
9.21

3
240.00

PASS
0.00 T

AISC- H1-3
0.00

0.135
9.21

3
0.00

PASS
0.00 T

AISC- H1-3
0.00

0.442
-385.84

3
0.00

PASS
0.00 T

AISC- H1-3
0.00

0.455
-396.93

3
0.00

PASS
0.00 T

AISC- H1-3
0.00

0.507
-442.51

3
0.00

PASS
0.00 T

AISC- H1-3
0.00

0.549
-479.43

3
0.00

PASS
0.00 T

SHEAR
-Y
0.00

0.233
0.30

3
40.00

PASS
0.00 T

SHEAR
-Y
0.00

0.193
0.30

3
40.00

PASS
0.00 T

SHEAR
-Y
0.00

0.215
0.30

3
40.00

PASS
0.00 T

SHEAR
-Y
0.00

0.001
0.30

3
0.00

PASS
0.00 T

SHEAR
-Y
0.00

0.001
0.30

3
0.00

PASS
0.00 T

SHEAR
-Y
0.00

0.001
0.30

3
0.00

PASS
0.00 T

SHEAR
-Y
0.00

0.001
0.30

3
0.00

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

Print Time/Date: 03/08/2015 18:57

STAAD.Pro for Windows 20.07.04.12

Print Run 10 of 16

11

Part

Software licensed to workgroup

Job Title

Rev

Sheet No

Job No

HEX SKID STRUCTURE

Ref

By

File

Client

Date21-Jul-15

MFP

HEX SKID

Date/Time
STRUCTURE_II.std

Chd

MSJ

03-Aug-2015 17:01

91

94

92

93

68

36
40

63
64

66
69

59

65

35
39

55

67
44

58

46

54

43
45

38
79
77
86
75
73 3
61
11 9

37

5052

29

60
5153
78
76
90
74
72 7
1 5
17
49

25

21

26

23

22
19 33

24

28

32

20

57

48

56

47

Y
X
Z

34 30

27

62

18

31

42

14
16 1071
81
88
83
85

41

15
13 6 70
80
89
82
84

Load 3

Node Numbers

Print Time/Date: 03/08/2015 18:57

STAAD.Pro for Windows 20.07.04.12

Print Run 11 of 16

12

Part

Software licensed to workgroup

Job Title

Rev

Sheet No

Job No

HEX SKID STRUCTURE

Ref

By

File

Client

Date21-Jul-15

MFP

HEX SKID

Date/Time
STRUCTURE_II.std

Chd

MSJ

03-Aug-2015 17:01

110

7269
73
70
74
75

42
66

108

41
64

46

62 50

60 49

45

111

71

67

65

58

56
43
59
91
107
102
89
78 5
21 34
1
5713 17 33
22
3
15 20 39

Y
X
Z

55

25 36
35 26

23

94
103
93
92
79
11 9 4
14
31 16
29 38 32
37 30
40

52

44

109
2751
28

68

63 19

24

54

61

53

18

48

10
12 77
95
96
105
97

47

6
2 76
98
99
106
100

Load 3

Member Numbers

Print Time/Date: 03/08/2015 18:57

STAAD.Pro for Windows 20.07.04.12

Print Run 12 of 16

13

Part

Software licensed to workgroup

Job Title

Rev

Sheet No

Job No

HEX SKID STRUCTURE

Ref

By

File

Client

Date21-Jul-15

MFP

HEX SKID

Date/Time
STRUCTURE_II.std

Chd

MSJ

03-Aug-2015 17:01

-0.154 MTon/m
-0.154 MTon/m
110
-0.154 MTon/m
-0.154 MTon/m
MTon/m
72-0.154
69
73 MTon/m
-0.154
42

-0.154 MTon/m

70
74

66

108

-0.154 MTon/m
75
-0.154 MTon/m 62
46

41
64

50

111

71MTon/m
-0.154
MTon/m
-0.154
-0.154 MTon/m
45
-0.154
MTon/m
-0.154 MTon/m
67
-0.154
MTon/m
-0.154 MTon/m
-0.154
MTon/m
-0.154 MTon/m
103
93
92
-0.15494
MTon/m
799 MTon/m
-0.154
11MTon/m
4
52
44 -0.154
-0.154
MTon/m
-0.154
MTon/m
109
-0.154 MTon/m
-0.154 MTon/m
-0.154 -0.154
MTon/m
MTon/m 14
65
58
-0.154
MTon/m
31
16
-0.154
MTon/m
-0.154
MTon/m
-0.154
MTon/m
29
MTon/m
38 32
-0.15456MTon/m-0.154 -0.154
7MTon/m 2751 37 30
-0.154-0.154
-0.154 MTon/m
-0.154
MTon/m
-0.154
MTon/m
43MTon/m
68 -0.154
40
MTon/m
MTon/m
25 36 28
MTon/m
59 -0.154
-0.154
MTon/m
MTon/m
35
19
91
107
26
23
102
63 -0.154
89

60 49

78
21 34
1 5 5713
17 33 22
3
15 20 39

24

61 -0.154 MTon/m

-0.154 MTon/m

Y
X
Z

55

-0.154 MTon/m 53
18-0.154 MTon/m

54

48

10
12 77
95
96
105
97

47

6
2 76
98
99
106
100

Load 2

Piping & Equipemnt Loadings

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Job No

HEX SKID STRUCTURE

Ref

By

File

Client

Chd

Date21-Jul-15

MFP

HEX SKID

Date/Time
STRUCTURE_II.std

MSJ

03-Aug-2015 17:01

X = 0.000 Mton
Y = 1.811 Mton
Z = 0.000 Mton
MX = FREE
MY = FREE
MZ = FREE

X = 0.000 Mton
Y = 1.672 Mton
Z = 0.000 Mton
MX = FREE
MY = FREE
MZ = FREE

X = 0.000 Mton
Y = 1.501 Mton
Z = 0.000 Mton
MX = FREE
MY = FREE
MZ = FREE

110

X = 0.000 Mton
Y = 1.460 Mton
Z = 0.000 Mton
MX = FREE
MY = FREE
MZ = FREE

108

41
64

42
66

7269
73
70
74
75

46

62 50

45

111

71

60 49
67

91
107
102
89
78
1 5

Y
X
Z

56
59
5713

109

65

58

43

25 36
35 26

23

21 34
17 33 22
15 20 39

55

94
103
93
92
79
11 9 4
14
31 16
29 38 32
37 30
40

44

51
27
28

24

61

18

6
2 76
98
99
106
100

47
53
X = 0.000 Mton
Y = FREE
Z = -0.000 Mton
MX = FREE
MY = FREE
MZ = FREE

52

68

63 19

54

48

10
1277
95
96
105
97

Load 4

Supprt Reaction (Load Combination 4)

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Job No

HEX SKID STRUCTURE

Ref

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Date21-Jul-15

MFP

HEX SKID

Date/Time
STRUCTURE_II.std

Chd

MSJ

03-Aug-2015 17:01

110

42:0.000139
66:0.212

108

41:0.000139
64:0.212

72:0.135
69:6.24e-005
73:0.135
70:0.00841
74:0.135
75:0.135

46:0.172

60:0.376
49:0.000178

45:0.172

62:0.376
50:0.000178

111

71:0.0251

67:0.846
94
103:0.00072
93:0.233
92
79:0.549
9:0.031
4:0.126
44:0.846 11:0.0874
52:0.133
14:0.199
109
65:0.846
31:0.0419
58:0.0235
16:0.25
29:0.0666
38 32:0.139
7:0.18
51:0.133
37 30:0.213
56:0.0383
27:0.115
68:0.15
40:0.245
43:0.846
25:0.119
36 28:0.261
59:0.0235
35
19:0.283
91
107:0.00072
26:0.254
23:0.118
102:0.215
63:0.376
89
78:0.507
5:0.0899
24:0.236
21:0.087
1:0.0194
34
13:0.201
57:0.0769
17:0.0566
33 22:0.157
10:0.0215
3:0.117 15:0.247
39:0.112
54:0.251 12:0.0765
77:0.455
20:0.0773
96:0.193
61:0.376
48:0.144 95
105:0.00072
97
Y
X
Z

18:0.302
55:0.135

53:0.251

47:0.211

8:0.182
6:0.0757
2:0.0196
76:0.442
98
99
106:0.00072
100

Load 3

Maximum UC

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HEX SKID

Date21-Jul-15

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Skid Design Calculation & Analysis of Lifting Equipment

7. STAAD OUTPUT SPREADER FRAME

26

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Spreader Frame

Job Title

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Sheet No

Job No

Ref

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Client

MFP

Date03-Aug-15

Spreader Frame II.std

Date/Time

Chd

MSJ

03-Aug-2015 20:44

Job Information

Name:
Date:

Engineer

Checked

MFP
03-Aug-15

MSJ

Structure Type

Approved

SPACE FRAME

9
12

Number of Nodes
Number of Elements

9
12

Highest Node
Highest Beam

2
2

Number of Basic Load Cases


Number of Combination Load Cases

Included in this printout are data for:


The Whole Structure
All

Included in this printout are results for load cases:


L/C
Type

1
2
3
4

Primary
Primary
Combination
Combination

Name

SELFWEIGHT - SPREADER FRAME


HEX SKID LOAD
STRUCTURAL INTEGRITY
RIGGING/PADEYE

Nodes
Node

1
2
3
4
5
6
7
8
9

Y
(mm)

X
(mm)

0.000
0.000
0.000
0.000
2.43E+3
2.43E+3
2.43E+3
2.43E+3
1.22E+3

0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
4.21E+3

Z
(mm)

0.000
51.000
2.12E+3
2.17E+3
0.000
51.000
2.12E+3
2.17E+3
1.09E+3

Beams
Beam

1
2
3
4
5
6
7
8
9
10
11
12

Node A Node B

2
3
4
6
7
6
7
8
2
6
7
3

1
2
3
2
3
5
6
7
9
9
9
9

Length
(mm)

Property

51.000
2.07E+3
50.000
2.43E+3
2.43E+3
51.000
2.07E+3
50.000
4.5E+3
4.5E+3
4.5E+3
4.5E+3

(degrees)

0
0
0
0
0
0
0
0
0
0
0
0

1
1
1
1
1
1
1
1
2
2
2
2

Section Properties
Prop

1
2

Section

W4X13
Cir 0.94

Print Time/Date: 03/08/2015 20:51

Area
(m2)

0.002
0.000

Iyy
(cm4)

Izz
(cm4)

162.331
1.629

470.343
1.629

J
(cm4)

5.788
3.257

Material

STEEL
SLING

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MFP

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Spreader Frame II.std

Date/Time

Chd

MSJ

03-Aug-2015 20:44

Materials
Name

Mat

SLING
STEEL
STAINLESSSTEEL
ALUMINUM
CONCRETE

1
2
3
4
5

E
(kip/in2)

29E+3
29E+3
28E+3
10E+3
3.15E+3

0.300
0.300
0.300
0.330
0.170

(1/F)

Density
(kip/in3)

6.5E -6
6.5E -6
9.9E -6
12.8E -6
5.5E -6

0.000
0.000
0.000
0.000
0.000

Supports
Node

X
(kip/in)

Y
(kip/in)

Z
(kip/in)

3
6
9

Fixed
Fixed
Fixed

Fixed

Fixed
Fixed
Fixed

rZ
rY
rX
(kip-ft/deg) (kip ft/deg) (kip ft/deg)

Basic Load Cases


Name

Number

1
2

SELFWEIGHT - SPREADER FRAME


HEX SKID LOAD

Combination Load Cases

STRUCTURAL INTEGRITY

RIGGING/PADEYE

Factor

Primary L/C Name

Primary

Combination L/C Name

Comb.

SELFWEIGHT - SPREADER FRAME


HEX SKID LOAD
SELFWEIGHT - SPREADER FRAME
HEX SKID LOAD

1
2
1
2

2.00
2.00
1.50
1.50

Selfweight : 1 SELFWEIGHT - SPREADER FRAME


Direction

Factor

-1.200

Node Loads : 2 HEX SKID LOAD


Node

FX
(Mton)

2
3
6
7

FY
(Mton)

-1.114
-0.973
-1.207
-1.000

FZ
(Mton)

MX
(MTon-m)

MY
(MTon-m)

MZ
(MTon-m)

Support Reaction
Node

L/C

Force-X
(Mton)

-0.044

Force-Y
(Mton)

6.762

Force-Z
(Mton)

0.136

Moment-X Moment-Y Moment-Z


(MTon-m) (MTon-m) (MTon-m)

0.000

0.000

0.000

Member Sling Force


Beam

L/C

Node

10
10
9
9
11
11
12
12

4
4
4
4
4
4
4
4

9
6
2
9
7
9
3
9

Print Time/Date: 03/08/2015 20:51

Axial Force
(Mton)

-2.022
2.022
1.874
-1.874
1.689
-1.689
1.647
-1.647

Shear-Y
(Mton)

0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

Torsion
(MTon-m)

Shear-Z
(Mton)

0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

Moment-Y Moment-Z
(MTon-m) (MTon-m)

0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000

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Steel Design (Track 0) Checks


ALL UNITS ARE - MTON MMS

MEMBER

(UNLESS OTHERWISE NOTED)

TABLE

RESULT/
CRITICAL COND/
RATIO/
LOADING/
FX
MY
MZ
LOCATION
=======================================================================

ISC SECTIONS)

PASS
0.00 T

SHEAR
-Y
0.00

0.000
0.06

3
51.00

PASS
0.58 C

AISC- H1-3
0.01

0.040
-24.80

3
1034.50

PASS
0.00 T

SHEAR
-Y
0.00

0.000
0.06

3
0.00

PASS
0.68 C

AISC- H1-3
-0.02

0.054
-34.29

3
1215.00

PASS
0.60 C

AISC- H1-3
-0.02

0.051
-34.29

3
1215.00

PASS
0.00 T

SHEAR
-Y
0.00

0.000
0.06

3
51.00

PASS
0.51 C

AISC- H1-3
0.01

0.038
-24.80

3
1034.50

PASS
0.00 T

SHEAR
-Y
0.00

0.000
0.06

3
0.00

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

ISC SECTIONS)

56

12

78
Y
X
Z

Load 4
34

Node Numbers

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Spreader Frame II.std

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03-Aug-2015 20:44

10

11

12

Y
X
Z

Load 4
3

Member Numbers

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Spreader Frame II.std

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03-Aug-2015 20:44

-1.207 Mton

-1.114 Mton

-1.000 Mton

-0.973 Mton

Y
X
Z

Load 2

HEX Skid Loading

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X = -0.044 Mton
Y = 6.762 Mton
Z = 0.136 Mton
MX = FREE
MY = FREE
MZ = FREE

X = 0.037 Mton
Y = FREE
Z = -0.081 Mton
MX = FREE
MY = FREE
MZ = FREE

Y
X
Z

X = 0.006 Mton
Y = FREE
Z = -0.054 Mton
MX = FREE
MY = FREE
MZ = FREE

Load 4

Support Reaction

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0.000355

0.0539

0.0378

0.000355

0.000348

0.04

0.0509

X
Z

Load 4
0.000348

Maximum UC

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Skid Design Calculation & Analysis of Lifting Equipment

8. PADEYES/LUG CALCULATION

35

JOB NO
PROJECT

:
: HEX SKID STRUCTURE

DATE
COMPUTED BY

Design of Padeye for HEX Skid Structure Spreader Frame

SUBJECT

CHECKED BY
REVISION

:
:
:
:

21/7/2015
MFP
MSM
0

DESIGN OF PADEYE (PE)


1.0 ILLUSTRATIONS

Figure 1. Direction of Forces

Figure 3. Center Cross Sectional Area

Figure 2. Shackle Clearance

Figure 5. Padeye Base Cross Section

Figure 6. Padeye Weld Area

Figure 4. Force Diagram Acting on Cheek Plate

2.0 DESIGN PARAMETERS


Fs

=
=

1.50
60.00 Deg.

Yield Strength

Fy

275.00 Mpa

Ultimate Tensile Strength

Fu

310.00 Mpa

Modulus of Elasticity

Es

200000.00 Mpa

Factor of safety for padeye


Sling angle

3.0 MATERIAL SPECIFICATION


3.1 Structural steel

steel =

Unit weight of steel, gsteel

7.85 MT/m

3.2 Welding Electrode


Fuw =

Tensile Strength

482.65 Mpa

4.0 LOADINGS DATA


Tension forces from sling
Component Forces
Vertical Forces

Vector Components

Fslg

2.022 MT

Fv

=
=
=

2.627 MT
1.517 MT
0.152 MT

Horizontal Forces

Fh

Out of Plane Forces @ pin (5% of sling tension)

Fz

refer to figure 1.

5.0 SHACKLE/SLING DATA


Type of shackle
Shackle Capacity
Pin diameter
Jaw width
Inside length
Sling diameter
Pin hole diameter, dp + 0.25 in.

refer to figure 2.

G-2130 Crosby

=
dp =
w
=
c
=
ds =
phd =

Cap

3.250
19.100
26.900
60.500
24.000
25.450

MT
mm
mm
mm
mm
mm

6.0 SOLVE FOR SHACKLE WIDTH CLEARANCE


Greater of 0.10*w or 6 mm

0.10w

Actual Clearance (Check with max clearance 0.2*w)


Governing shackle width clearance

(w-2x)

=
=

2.690
4.900
2.690
21.520

mm

refer to figure 2.

mm

ok

0.2*W=

5.38

mm

mm
mm

7.0 SOLVE FOR SHACKLE HEIGHT CLEARANCE


Calculated min. shackle height clearance,0.5ds or
0.50*dp

12.000 mm

refer to figure 2.

Actual shackle height clearance, C +dp/2 -ds - R

16.050 mm

ok

30.000 mm

Solve for y = R-r ( it should be > t2)

8.0 CHECK FOR TRIAL VALUE OF PADEYE & CHEEKPLATE THICKNESS


Padeye thickness
t1
=
10.000 mm
Cheek plate thickness
t2
=
0.000 mm
2nd Cheek plate thickness
t2a =
6.000 mm
ENG/DCF/019/REV.1

JOB NO
PROJECT
SUBJECT

:
: HEX SKID STRUCTURE

DATE
COMPUTED BY

Design of Padeye for HEX Skid Structure Spreader Frame

CHECKED BY
REVISION

:
:
:
:

21/7/2015
MFP
MSM
0

DESIGN OF PADEYE (PE)


total plate thickness(actual)
tt
=
9.0 COMPUTING FOR RADIUS OF PADEYE(Rmax)

22.000 mm

=
=
=
=

34.050 mm

Maximum radius of padeye

Rmax

Actual padeye radius

Actual cheek (1) plate radius

r1

Actual spacer plate radius

r2

30.000 mm
0.000 mm
15.000 mm

10.0 CHECK BEARING STRESS @ PIN HOLE

Faalw

=
=
=

SF

Bearing area @ pinhole , t1(dp) + 2t2 (dp) + 2t2a(dp)

Ab

Design bearing stress, ((Fs)(Fslg))/Ab

Fa

Allowable bearing stress, 0.90*Fy


SAFETY FACTOR; SF = Fa/Faallw

191.000 mm2
207.705 Mpa
247.500 Mpa
0.839 < 1.0 Safe in bearing stress!

11.0 CHECK SHEARING STRESS @ PIN HOLE

Fsallw

=
=
=

SF

Tension area , t1((2*R)-phd) + t2((2*r1)-phd))*2+ t2a((2*r2)-phd))*2


As

Ftallw

=
=
=

SF

Shear area , t1((2*R)-phd) + t2((2*r1)-phd))*2+ t2a((2*r2)-phd))*2 As

Design shear stress, (Fslg*Fs)/As


Allowable shearing stress, 0.40*Fy
SAFETY FACTOR; SF = Fshr/Fsallw

Fshr

400.100 mm2

refer to figure 3.

74.366 Mpa
110.000 Mpa
0.676 < 1.0 Safe in shearing stress!

12.0 CHECK TENSION STRESS @ PIN HOLE


Design tensile stress, (Fslg*Fs)/As
Allowable tensile stress, 0.45*Fy
SAFETY FACTOR; SF = Ft/Ftallw

Ft

400.100 mm2
74.366 Mpa

refer to figure 3.
For conservative approach

123.750 Mpa

0.601 < 1.0 Safe in tensile stress!

13.0 CHECK STRESSES @ THE BASE


Properties of padeye
Padeye thickness

t1

Width of padeye

wp

Flange thickness

t4

Effective width of flange

wf

Height of padeye from center hole to base

Total cross sectional area of padeye

Ap

Moment of Inertia, Iy

Iy

Moment of Inertia, Ix

Ix

=
10.000 mm
80.000 mm
=
=
0.000 mm
=
0.000 mm
=
80.000 mm
=
800.000 mm2
= 6.6667E+03 mm4
= 4.2667E+05 mm4

In-plane bending(with stiffener )


Bending moment, M=Fh*H

Mx

Actual bending stress, Fby = 6M/bd2 or MC/I

Fbx

Allowable bending stress, fbx = 0.60*Fy


SAFETY FACTOR; SF = Fbx/fbxallw

=
=

fbxalw =
SF

Bending moment, M=Fz*H

Mz

Actual bending stress, Fbz = 6M/bd2 or MC/I

Fbz
fbzalw

=
=
=

SF

0.121 MT-m
111.576 Mpa
165.000 Mpa
0.676 < 1.0 Safe in in-plane bending!

Out of plane bending(with stiffener )

Allowable bending stress, fbz = 0.60*Fy


SAFETY FACTOR; SF = Fbz/fbzallw

0.012 MT-m
0.000 Mpa
165.000 Mpa
0.000 < 1.0 Safe in out-of-plane bending!

Tensile stress of padeye


Tensile stress of padeye, Ft=Fv/Ap
Allowable tensile stress, ftallow = 0.60*Fy
SAFETY FACTOR; SF = Ft/ftallw

Ft

32.209 Mpa

ftalw

165.000 Mpa

SF

0.195 < 1.0 Safe in tensile stress of padeye!

Shear stress of padeye


Shear stress of padeye, Fsh=Fh/Ap
Allowable shear stress, Fshall = 0.40*Fy
SAFETY FACTOR; SF = Fsh/Fshall

Fsh

18.596 Mpa

Fshall

110.000 Mpa

SF

0.169 < 1.0 Safe in shear stress of padeye!

0.871 <1.0 , so the given padeye size is safe

14.0 PADEYE UNITY CHECK


Unity Check = Fbx/fbxallow + Fbz/fbzallow + ft/ftallow < 1.0

15.0 COMBINED STRESS / VON-MISES YIELDING CRITERIA


txy = fsx, Fh/(t1*wp) - shear on main plate

txy

18.596 Mpa

fx = ft + fby, tension and bending

fx

143.786 Mpa

fy = Fbz, out of plane bending

fy

0.000 Mpa

Actual von-mises, fvc = SQRT (fx2+fy2-fx*fy+3txy2)

fvc

147.349 Mpa

Allowable von-mises, Fvc = 0.66Fy

Fvc

=
=

Unity Check for Von-mises = fvc/Fvc < 1.0

181.500 Mpa

0.812 <1.0 , So the given padeye size is safe

16.0 CHECK PADEYE WELDMENT @ BASE


Properties of padeye weld

ENG/DCF/019/REV.1

JOB NO
PROJECT
SUBJECT

:
: HEX SKID STRUCTURE

DATE
COMPUTED BY

Design of Padeye for HEX Skid Structure Spreader Frame

CHECKED BY
REVISION

:
:
:
:

21/7/2015
MFP
MSM
0

DESIGN OF PADEYE (PE)


Area of weld, 2wp + 4wf

Aw

160.000 mm2

Moment of Inertia of weld about - x, Swx = (wf2/3) +


(wf*wp/3)

Swx

0.000 mm2

Moment of Inertia of weld about - y, Swy = wp2/3 +


wf*wp

Swy

2133.333 mm2

F1

557.882 N/mm

F3

161.047 N/mm

F4

92.980 N/mm

refer to figure 6.

Forces acting @ base weld


Forces due to Fh, Fh(H)/Swy
Forces due to Fv, Fv/Aw

Due to bending
Due to Fh & Fv

Forces due to Fh, Fh/Aw


Resultant Forces acting @ base weld
fr = ((F2-F1+ F3)2 + F42)1/2

Fr

Thickness of weld @ main plate,Fr/(0.707*0.30*Fu)

tw

7.081 mm

worst case by not considering perimeter length

9.000 mm

So provide

725 N/mm

mm thk. Weld

17.0 SUMMARY
The given padeye data with the corresponding sling and shackle is adequate to lift the structure

ENG/DCF/019/REV.1

Skid Design Calculation & Analysis of Lifting Equipment

9. LIFTING SETS VERIFICATION CALCULATION

No

Lifting Case

HEX SKID STRUCTURE


4 POINT LIFT
2.0 SPREADER FRAME
1.0

Maximum
Support
Reaction
(MT)

Maximum
Sling Force
(MT)

Remark

1.811

1.811

1.5R

6.762

2.022

1.5R

Table 8.1 Maximum Support Reaction & Sling Forces


Lifting sets to be used are base on the maximum loading on Table 8.1

I.

Shackles Sets : Crosby G-2130 5/8 Nominal Size Shackle with WLL = 3.25 MT
WLL = 3.25 MT
Maximum Sling Force = 2.022 MT
Safety Factor = 1.61 > 1.0 ... OK Safe

39

Skid Design Calculation & Analysis of Lifting Equipment

II.

Wire Rope Sling: 24 mm dia. 6 x 36 IWRC x 3000 & 4500 mm Lgth

WLL = 6.30 MT (One Leg below Spreader Frame)


3000 mm Length
Maximum Sling Force = 1.811 MT
Safety Factor = 3.48 > 1.0 ... OK Safe

40

WLL = 9.4 MT (Four Leg above Spreader


4500 mm Length
Frame)
Maximum Sling Force = 2.022 MT
Safety Factor = 4.65 > 1.0 ... OK Safe

Skid Design Calculation & Analysis of Lifting Equipment

10.

DRAWINGS

41

42

43

44