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Hull survey methods are therefore not only comprehensive means of detecting deficiencies or monitoring
structural condition, but also of defining schemes for inspection between the last overhaul and before the
occurrence of failure.
Means of detection of defects and condition monitoring are inter alia:
Visual inspections
Schemes of inspection are periodical survey requirements which by virtue of design and operational
experience are envisaged to discover deficiencies completely and early enough before they may lead to
breakdown.
Harry Gonzlez
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2013 (50)
January (50)
Code of Ethics.
Salvage Surveys
A major part of hull surveying work is carried out using visual skills to perform the examinations and to
arrive at an opinion on the state of a vessels condition.
Such visual examinations can be carried out as:
Over-all inspections, a general sighting of a vessel's hull condition, followed by
Close-up examinations at
2. certain hull structures as stipulated by rules and/or requirements, for instance in way of cargo area of
oil tanks.
Examination of areas of suspected crack and corrosion concentration.
misalignment of structures along bottom plating, side shells, bilge keels, decks.
As a result, permanent deformations of misshaped sections can be caused by:
hogging
sagging
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Lines and/or structures showing misalignment, deflection, buckling or other discontinuities, are an indication
of existing defects requiring close-up inspection.
Docking inspections
discovery of deformations and/or discontinuities along keel plates, bottom, and side plates, bilge
keels, and attachments,
Vernier Caliper.
removal of the drain plug at the rudder blade. If water leaks out this is an indication that the
blade has suffered water ingress (which may otherwise have remained hidden);
measurement of rudder bearing clearances by feelers can also be considered a visual approach
to assess wear-down. Ditto calibration of anchor chain links by caliper slide,
If indentations and/or deformations have been located, visual close-up examinations are necessary.
The area under scrutiny should be accessible for visual inspection within bodily reach.
Such inspections should be carried out with floodlight etc. A good torch and a test hammer should always
be available, as well as a scraper to remove rust scale and debris to reveal the bare material underneath.
In case of deformation
Deformations that may have been produced as a result of external or internal forces should be carefully
analyzed.
Without apparent extra loads along shell, deck, or bottom, likelihood of the following should be checked:
location of crack,
should be checked not only in the respective area, but also in other identical locations, especially at the
opposite side.
1.1.3 Areas of concern for cracks and corrosion
Locations of stress concentration and crack raisers
On deck:
- Corners of hatches on weather decks,
- corners at deck connections to deckhouses and superstructures,
- deck plating between cargo hatches, especially where plate thickness changes,
- at bulwark stay deck connections.
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Attention should be concentrated on the lack of straightness of structures, along side lines from forward to
aft and from port to starboard, with regard to:
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In machinery spaces:
As above in under-deck locations and especially
- at areas of induced vibration (around oscillating machinery),
- underneath of engine seats/along foundations,
- at thrust bearing seats.
Locations where accelerated corrosion is likely
- Generally where the coating is inadequate, defective, or poorly maintained,
- corners and dead ends where water is restricted from draining or flowing away (i.e. bottom
connection at aft bulkheads),
- inside of scupper pipes, especially at the elbows where the scuppers are led into the shell,
- at bulwark and coamings stays in way of deck connection,
- along deck connections with coamings of hatches, venti1ation trunks, air pipes, etc.,
- on top or underneath of air and ventilation pipes/trunks, especially where galvanized parts are fitted
to steel.
At hatch covers:
- between panel joints and especially along rain gutters, sealing bars, and rubber channels,
- along underside of panel side walls in contact to hatch coaming,
- in pockets of lashing points, etc.
At hatch coamings:
- along sealing bar,
- along roller tracks.
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Estudios de Nutica
General Cargo
GL Group
IACS
INEA Venezuela
Marine Society
US Coast Guard
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aerosol. After allowing time for penetration, the area is wiped clean and covered with a liquid which dries to
leave chalky sediment (developer). The penetrant stains the developer along the line of the crack.
These methods are based on old chalk and paraffin tests but the penetrant can have a hydrocarbon or
alcohol base. Some are emulsifiable for removal by water spray, others can be cleaned off with solvents to
reduce possible fire risk.
1.2.2 Magnetic crack detection
This type of test is suitable only for materials which can be magnetized (cannot be used for austenitic steels
or non-ferrous metals). After the test the component is normally de-magnetized.
A magnetic field is produced in the component by means of an electric current or permanent magnet and
magnetic particles are spread on the surface. Cracks are revealed by a line of magnetic particles.
The powder used may be black iron oxide held in suspension in thin oil. It is poured onto the surface, the
surplus being collected in a tray beneath. Colored magnetic inks in aerosols are also available and the dry
method makes use of powder only and this is dusted on the surface. Powder tends to collect at a crack in
the same way as iron filings will stick to the junction of two bar magnets, placed to end with opposite poles
together.
1.2.3 Radiographic inspection
X-rays and gamma rays are used for inspection of welds, castings, forgings etc. Faults in the metal affect
the intensity of rays passing -through the material. Film exposed by the rays gives a shadow photograph
when developed.
There is a requirement for radiographic examination of many welds, particularly those in pressure vessels.
Defects such as porosity, slag inclusions, lack of fusion, poor penetration, cracks and undercutting are
shown on the film.
Films of radiographic examination provide a permanent record of quality of welds etc. and must be identified
by serial numbers or other location marks. Image quality indicators are placed on or adjacent to welds.
Radiographs are viewed by a radiologist on a uniformly illuminated diffusing screen. Training is necessary
for the interpretation of film, both with regards to the faults in the part being examined and misleading marks
that sometimes appear on film.
A skilled radiographer is required for the obtaining of photographs.
Exposure times for gamma rays vary with the type of material, its thickness and the intensity of the rays.
X-ray machine voltage and exposure time are also varied to suit the material and its thickness. Distances
between ray source, faults and film are important for image definition.
Rays are harmful either in a large dose or a series of small ones where the effect is cumulative.
Monitoring against overdose is necessary with film badges, medical examination and blood counts.
Direct exposure is avoided by the use of protective barriers but there is a danger that objects in the ray path
will scatter radiation.
1.2.4 Ultrasonic testing
Internal flaw detection by ultrasonic means is in principle similar to radar. The probe emits high frequency
sound waves which are reflected back by any flaws in the object. Reflect ions are also received back from
the opposite surface. The probe is connected to a cathode ray oscilloscope which shows the results in a
simple way.
A single probe can be used, which combines both transmitting and receiving functions. Alternatively
separate devices for transmitting and receiving the sound signals are available.
Any flaw in the material being inspected will also produce a peak.
The following details of "US Testing of Hull Butt welds" from BUREAU VERITAS Weld testing principle:
Transverse waves are emitted from an angle probe moved on the plate surface on either side of the weld.
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As far as possible, and taking into account the plate thickness, scan from both sides of the weld, especially
for detecting longitudinal defects.
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The scanning operation depends on the type of plate edge preparation before welding and on the
configuration of the weldment, i.e. on the difficulty of access for the probe.
The expanded time-base sweep should be chosen so that a triple traverse is displayed on the
screen. The sweep may, however, be modified according to the difficulty of access and to the
welded joint.
Scanning for longitudinal defects (aligned in the direction of the welded joint) is performed by a
transverse displacement of the probe with respect to the axis of the weld. The lateral displacement
of the probe, which depends on the dimensions of the transducer, should be such as to ensure the
over-lapping of the scanned areas; see Figure 9.
When an anomaly has been detected, the weld may be inspected further by moving the probe
parallel to the weld and swinging it back and forth by la to 30. Then the speed of time-base sweep
may be set for displaying an ultrasonic path equal to a double traverse.
For scanning flush welds one may place the probe on the centre line for the welded joint and direct
the ultrasonic beam along the longitudinal axis of the weld.
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Cooling water, fire fighting, sanitary, fuel, lube oil systems should be filled up to operational
conditions.
Ditto boiler and cargo cooling or hydraulic systems.
Wind and current should not affect vessel' s free movement during the test.
For vessels with built-in heeling moments, f.i. with cranes at one side only, also this moment is to be
calculated in connection with the evaluation of the inclining test.
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frequency), the periodical propeller blade force s at blade frequency, and other free vibrating masses.
Tank sides and shell plating areas in way of the engine room and propeller area should be designed so that
structural frequencies are higher than the respective exciting frequency.
For vessels with medium speed engines the possibility of propeller blade induced vibrations should be
examined. This type of engine induces excitations with firing frequencies between 23 and 33 Hz.
Calculations, of natural frequencies of local structures are therefore necessary.
Whether other systems as masts, rudder arrangements or shaft-lines are to be investigated, depends on the
individual case.
Local structures should have' natural frequencies of about 20 - 25% above the highest main exciter
frequency. Such calculations may be carried out by using simple formulas, or by the finite element (FE)
methods.
FE models which are used for strength calculations may also be utilized for the vibration analysis.
Classification societies can greatly assist ship-owners or builders with such calculations which may avoid
expensive modifications or structural alterations after unfavorable seatrials.
Vibration measurements are usually carried out in new-buildings during sea trials.
Occasionally these measurements are not sufficient and have to be repeated in a fully or partly loaded
condition of the vessel and occasionally also under certain engine operation modes.
Measurements are then carried out by a special surveyor team, using vibration registration equipment
positioned in specially selected locations to record simultaneously engine operation modes together with
local structural excitation frequencies, amplitudes and acceleration in order to identify resonances.
2. INSPECTION SCHEMES
The recognized Classification Societies have developed systematic hull inspection programs which ensure
that a vessel's structural parts, components and compartments are duly kept under control by periodical
examinations and are subjected partially or totally to the above described visual inspections, testing and
examination methods.
These survey programmes are:
- Periodical Class Renewal procedures after 4 years, with a possible extension to 5 years if
satisfactorily subjected to a class extension survey;
- Continuous Survey procedures for Hull (CSH) with the renewal survey program divided into partial
inspections of abt. 20% for each year) over a period of 5 years;
- Class Extension Surveys
- Dry-docking Surveys at intervals of at least 2.5 years.
All these scheduled inspection systems ensure that a vessels condition is regularly controlled and properly
supervised within the respective survey system.
The respective inspection schemes are as follows:
2.1 Periodical Class Renewal Surveys (also called Special Surveys)
For the Renewal of the Class, the ships hull, machinery including electrical installations and the
automatic/remote control systems are to be subjected to surveys at the fixed intervals.
A class renewal survey can, under special circumstances, be carried out in several steps. Here, the total
survey period must not exceed 12 months.
A bottom survey within this period of time can likewise be recognized if the requirements for class renewal
are fulfilled.
The examination of certain covered parts may be dispensed with at a Class Renewal Survey if the Surveyor
is completely satisfied of their efficient condition, and if the Owner undertakes to have them exposed for
examination within 12 months. A corresponding entry will be made in the Certificate of Classification.
Class Renewals Hull is to be effected in the sequence I, II, III, IV and subsequent to IV. The Class Renewal,
No. IV and the following correspond to Class Renewal III.
2.2 Continuous Survey Hull CSH
Instead of the Class Renewal procedure according to 2.1 the Owner may apply for Continuous Class
Renewal for Hull and Machinery. The Class Renewal procedure can, however, also be adopted only for the
hull or only for the machinery, including the electrical plant.
The required surveys under CSH extend over a period not exceeding
5 years. It has to be made sure that during the Continuous Surveys all parts of the ships hull and/or
machinery, including the electrical plant, be surveyed at intervals not exceeding the periods normally
required for the maintenance of class.
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At the end of the period of class the extent of survey of the hull depends on the scope of the respective
class renewal due, I or II or III or IV.
Where both, a ship's hull and machinery, including the electrical plant, are surveyed in accordance with the
continuous class renewal procedure, the 5 years' period of class is valid for both sectors. This is conditional
upon the prescribed survey intervals and respective scope of survey required being observed.
Where either only the hull or the machinery, including the electrical plant, is subject to the continuous class
renewal procedure, a 4 years' period of class is valid for both sectors. Class extension by 12 months is
possible. Surveys according to the continuous class renewal procedure are performed al so during the
period of class extension.
2.3 Class Extension Surveys
On Owners' request el ass can be extended by not more than 12 months after survey of the vessel - at least
to the scope of the requirements for an Annual Survey afloat. Class may be extended only if hull and
machinery, including the electrical plant, are in perfect condition and if, since the bottom was last surveyed,
no incidents occurred resulting in damages expected to have been caused to the underwater body.
Ships having a character of classification different from 100 A 4 (highest GL class character) cannot have
their class extended.
Dry-docking intervals are to be observed for class extensions.
At a Class Extension Survey the ship is to be inspected, if practicable, when it is not loaded, so that the
hatches, the cargo holds, the tweendeck spaces, the watertight doors, etc. can be examined; if necessary,
tanks will also be examined. In the case of oil tankers and ships carrying combined cargoes (e.g.
OBO-ships) the ballast tanks located in the cargo area will be subjected to a general condition survey. An
inspection of the machinery, including the electrical plant, is to be made to verify, in particular, satisfactory
operation. Automatic/remote control systems are to be examined, taking into account records of operation.
2.4 Docking Surveys
Underwater hull inspections at regular intervals shall ensure that the outside and the steering facility of a
ship remain in a satisfactory condition. Such inspections are also carried out for the control pf the propeller,
the shaft-line bearings and seals. In addition inlet and outlet piping, valves, seachests and sea filters are
examined.
A special type of underwater hull survey is the in-water survey which can be applied under special
considerations.
For seagoing ships with character of class 100 A 4 an in-water survey may be recognized as a substitute for
every second periodical bottom survey, provided
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the required special equipment is available, documents have been issued and trial requirements
complied with and if the survey is carried out as required and with approved firms and satisfactory
results,
this survey is not part of a class renewal.
For ships of more than 10 years of age the intervals between dry-docking must not exceed 2.5 years.
Resolution A.997(25)E
Resolucin A.997(25)S
Resolution A.1020(26)E
Resolucin A.1020(26)S
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