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SOLUTIONS FOR THE TEXTILE INDUSTRY

DRIVES AND CONTROLLERS FOR TEXTILE MACHINERY

Solutions for the Textile Industry


Contents
Page 2
About YASKAWA
Page 3
YASKAWA Solutions for

For
YASKAWA has
Liftalmost
Drive 100
for years
Modernisation
and New
been supplying mechatronic solutions
and is one of the leading companies
for drive and automation products and
systems worldwide. YASKAWA develops

and manufactures Inverter and Servo


Construction

Drives, Motion Controllers and industrial


robots for a wide range of applications
and has a high reputation for outstanding
quality and durability.

optimised textile production


Page 4

Reliability & Competence

Product Features
Page 5
AC Inverter Drive T1000A

All over the world YASKAWA drive solutions


power textile machinery and keep it running
24 hours per day, 365 days per year.

AC Inverter Drive T1000V


Page 6
AC Servo Drive Sigma-5
MP2000 Machine Controllers
Page 7
Engineering Tool
DriveWizard Plus
Drive Options

Textile machinery disruptions quickly result


in enormous production outage losses.
Because of this down-times need to be
eliminated by means of careful engineering
and a selection of reliable drive components
and systems. YASKAWA is the partner who
can provide competent engineering teams
Forhigh
Open-loop
Lift Applications
and
quality products
specific to the
textile industry.

YASKAWA offers dedicated


Drive Systems for the
Textile Industry.
A complete power range from 0.1 kW to
185 kW is available with standard and specific functionality to cover the application
requirements of the textile machine industry.
The T1000 Inverter Series and the Sigma-5
Servo Series from YASKAWA have been
developed with a focus on reliable operation, easy handling and overall cost saving
aspects. Controllers complete our portfolio.

Expertise & Experience


YASKAWA provides great experience in
the textile industry derived from long term
partnerships. Application-specific solutions
ensure high efficiency and profitability for
its customers. From bale opening to the
weaving machine, from extruders to winders
Yaskawa knows the specific application
requirements.

YASKAWA SOLUTIONS FOR THE TEXTILE INDUSTRY

Processes

Fiber Preparation

Requirements

YASKAWA Solutions

Resistance to
Fibers and Dust

Combing

Energy Saving Functions

Draw Frame
Winding

Deceleration of
high inertia Loads

Carding
Spinning

Cold Plate Drives


to adapt to Heat Sinks
suitable for Textiles

Control Accuracy

Speed Synchronisation
as Standard

Weaving

Synchronisation
Knitting
Texturing

Power Loss Ride


Through Function

Speed Accuracy

Sliver Production
Refining
Printing
Smooting
Washing, Dying,
Bleaching
Extruding
Weft Knitting
Finishing

High Torque
at Zero Speed
Chemical Agressive
Environments
Resistance to
Power Supply Outage
Multi Axis
Synchronisation

Textile specific
Drive Design

24h non-stop
Operation

PCB Coating

High Torque

Product Features
Coated PCBs

Momentary Power Loss Ride-through Function

T1000 series inverter drives are

Keeps the motor running

equipped with specially coated

without allowing it to

PCBs which enhances their

coast. Should a power

protection and improves the

outage occur, T1000

service life of the drive in moist,

prevents production loss

Power supply
voltage
Motor speed
Output frequency
1750 r/min
1750 r/min
1750 r/min

aggressive and dusty working

by controlled deceleration

environments.

down to stop or restart,

Uses regenerative energy to keep


the application running
Output current

including for synchronised

Note: Separate sensors to detect power loss are required.

drives.

Synchronised Operation of multiple Motors

Advanced motor control

Cold Plate

content

Advanced Drive Technology


content
Advanced

Cold plate feature enables

Master
Speed content
(Analogue motor
/ Pulsecontrol
/ Fieldbus)
motor controlcontent
Advanced motor
control
Advanced

...

Capable of driving different types of motor.


A1000 runs not only induction
motors, but
alsoTechnology
Advanced
Drive
synchronous motors lice IPM*1 and SPM*2 motors with
high performance open and closed loop vector control.

the drive applications with


externally cooling systems such

Advanced Drive Technology

Advanced Drive Technology

...

Use parameters to switch


between motor types

T1000
Capable of driving different types of
motor.
Capable of driving different types of motor.
T1000
T1000 Capable of driving different types of motor.
Minimize equipment neededA1000
for your
business
by induction
using
runs
not only
motors,
butA1000
also runs not only induction motors,Slave
but also 1 A1000 runs not only induction motors,Slave
but also n
Master
A1000
the same drive to run induction
and synchronous
synchronous
motors motors.
lice IPM*1 and SPM*2synchronous
motors with motors lice IPM*1 and SPM*2 motors with
synchronous motors lice IPM*1 and SPM*2 motors with
high performance open and closed loop vector
high performance
control.
open and closed loop vector control.
high performance open and closed loop vector control.
*1 Interior Permanent Magnet Motor

as water or convection cooling

(Motors with permanent magnets inserted into the rotor)


*2 Surface Mounted Permanent Magnet Motor
(Motors with permanent mangets mounted on the surface of the rotor)

in standard or custom systems.

Use parameters to switch

Master Speed

Use parameters to switch

Gear Ratio between


1 motor types

between motor types


Gear
Ratio n

Minimize equipment needed for your business


Minimize
by using
equipment needed for your business by using
Minimize equipment needed for your business by using
A1000
A1000
the same drive to run induction and synchronous
the samemotors.
drive to run induction
and synchronous motors.
the same drive to run
induction and synchronous motors.

*1 Interior Permanent Magnet Motor


(Motors with permanent magnets inserted into the rotor)
*2 Surface Mounted Permanent Magnet Motor
Induction
motor
(Motors with permanent mangets mounted on the
surface
of the rotor)

*1 Interior Permanent Magnet Motor


(Motors with permanent magnets inserted into the rotor)
*2 Surface Mounted Permanent Magnet Motor
(Motors with permanent mangets mounted on the surface of the rotor)
Synchronous motor
Synchronous motor
(SPM)
(IPM)
SMRA Series
Super Energy-Saving Motor

Positioning capability without External Devices

Induction motor

A1000

*1 Interior Permanent Magnet Motor


(Motors with permanent magnets inserted into the rotor)
*2 Surface Mounted Permanent Magnet Motor
(Motors with permanent mangets mounted on the surface of the rotor)

M0
Synchronous motor
(SPM)
SMRA Series

Induction motor

M1

Induction motor
Synchronous motor
(IPM)
Super Energy-Saving Motor

Synchronous motor
Synchronous motor
(SPM)
(IPM)
SMRA Series
Super Energy-Saving Motor

Mn
Synchronous motor
(SPM)
SMRA Series

Electronic line shaft with high speed ratio accuracy

Use an IPM motor to perform position control without motor feedbacc.


Electrical saliency in IPM motors maces it possible to detect speed, direction and rotor

Positioning
capability without External
Positioning
Devices
capability without External Devices
Positioning capability without External Devices
position without the use of external feedbacc
c devices.

Flexible gear ratio during operation

Positioning functionality without a PLC. Visual programming in DriveWorcsEZ


Use
an IPM motor
to perform
control
Use
anwithout
IPM motor
motor
tofeedbacc.
perform position control without
motor
Use an
IPMfeedbacc.
motor to perform position control without motor feed
eliminates the need for external
controllers
by giving
the userposition
the power
to create
saliency in IPM motors maces it Electrical
possible to
saliency
detectinspeed,
IPM motors
direction
maces
and rotor
it possible to
detect saliency
speed, direction
and rotor
Electrical
in IPM motors
maces it possible to detect speed
customized functions such asElectrical
position control.
position without the use of external feedbacc
position
c devices.
without the use of external feedbaccc devices.
position without the use of external feedbacc
c devices.

Long-term cost reduction by elimination of gear boxes

Mixed Multiple-Axis Systems

1:n synchronisation via analogue/pulse I/O or fieldbus

PLC

Positioning functionality without a PLC. Visual


Positioning
programming
functionality
in DriveWorcsEZ
without a PLC. Visual programming
in DriveWorcsEZ
Positioning
functionality without a PLC. Visual programming in Driv
eliminates the need for external controllerseliminates
by giving the need
user the
for external
power tocontrollers
create
by givingeliminates
the user the
to external
create controllers by giving the user the p
the power
need for
customized functions such as position control.
customized functions such as position control.
customized functions such as position control.

connection

MP2000
Machine
Controllers
Series

PLC

PLC

Designed for 10 Years of Operation

Pulse Input
No PG feedback needed

YASKAWA A1000
No PG feedback needed

Fieldbus
Communication
content
Advanced
motor control
4

Advanced Drive Technology

Servo
Drive 1
Sigma-05

PLC

Capable of driving different types of motor.


Servo
Inverter 1
A1000 runs not only induction motors, but also
T1000A
synchronous
SPM* motors with
Drive
2 motors lice IPM* and
high performance open and closed loop vector control.
Sigma-05
1

The cooling fan, capacitors, relays, and IGBTs have been


No PG feedback needed

No PG feedback needed

carefully selected and designed for a service life

4 A1000
YASKAWA

up to ten years.

YASKAWA A10004

YASKAWA A1000

This assumes that the drive runs continuously for 24 hours


a day at 80% load with an ambient temperature of 40C

Minimize equipment needed for your business by using


the same drive to run induction and synchronous motors.

Designed for 10 years of maintenance-free operation.

PG

Use parameters to switch


between motor types

(without derating).

A1000

*1 Interior Permanent Magnet Motor


(Motors with permanent magnets inserted into the rotor)
*2 Surface Mounted Permanent Magnet Motor
(Motors with permanent mangets mounted on the surface of the rotor)

ed for
Design

Induction motor

Synchronous motor
(SPM)
SMRA Series

Synchronous motor
(IPM)
Super Energy-Saving Motor

Twister Machine System configuration


Positioning capability without External Devices
Use an IPM motor to perform position control without motor feedbacc.
Electrical saliency in IPM motors maces it possible to detect speed, direction and rotor
position without the use of external feedbaccc devices.

YASKAWA SOLUTIONS FOR THE TEXTILE INDUSTRY


Positioning functionality without a PLC. Visual programming in DriveWorcsEZ
eliminates the need for external controllers by giving the user the power to create
customized functions such as position control.

eae rs
1a0inteny
ance-fre

of m
n
operatio

YASKAWA Inverter for the Textile Industry


High Performance Inverter Drive for Textile Applications

T1000A

The T1000A is a high performance vector control AC Drive specially developed for textile
applications. Special hardware and software features make this inverter drive especifically suitable
for the needs of the textile industry.

Features
Heat sink and cold plate versions for water cooler mounting available (finless = fanless)
PCB coating suitable for textile production for highest reliability in typical textile applications
Power loss ride-through function safe operation status at all times, including
for synchronised drives with shared DC link
Pulse Train Output and Pulse Train speed reference - easy and effective synchonised line speed
Traverse function - for optimised yarn winding
High precision open- and closed loop control of induction and permanent magnet motors
Optional cards available for all major serial networks:
PROFIBUS-DP, DeviceNet, CC-Link, CANopen, MECHATROLINK, etc.

Ratings
3 ~ 200 V .... 240 V +10%/-15%, 0.55 kW 110 kW
3 ~ 380 V .... 480 V +10%/-15%, 0.55 kW 185 kW

Compact Inverter Drive for Textile Applications

T1000V

The T1000V is a compact size inverter for textile application. It includes many useful features and
functions which correspond to the needs of textile machinery.

Features
Heat sink and cold plate versions for water cooler mounting available
PCB coating suitable for textile production for highest reliability in typical textile applications
Power loss ride-through function safe operation status at all times, including
for synchronized drives with shared DC link
Traverse function for optimized yarn winding
Sensorless control of induction and PM motors

Ratings
1 ~ 200 V .... 240 V +10%/-15%, 0.1 kW 3.0 kW
3 ~ 200 V .... 240 V +10%/-15%, 0.1 kW 18.5 kW
3 ~ 380 V .... 480 V +10%/- 15%, 0.2 kW 18.5 kW

YASKAWA Servo-Drives and Controllers


Sigma-5

AC Servo Drive Series


With the highest stability and best response (1.6 kHz) in its class, YASKAWAs new AC servo drives
enable high-frequency and high-precision positioning. Combines servo amplifiers with high-speed
servomotors of 6000 rpm or with linear motors for maximum machine performance.

Features
New advanced auto-tuning for maximum machine performance
New one-parameter tuning for fine adjustments
Quickened response for reduced settling time for positioning
High-resolution encoder for high-precision positioning and microfabrication (Resolution: 1,048,576
pulses/revolution)
Enhanced vibration suppression
Network Options: Mechatrolink, CANopen, EtherCAT, Powerlink, PROFINET
Motion Control Options: Indexer, MP2600iec

Ratings
200 V class, 50 W 1.5 kW
400 V class, 0.5 kW 15 kW

MP2000 Series

Flexible Machine Controllers


The MP2000 Series Machine Controllers are based on three essentials, from which ideal motion control
can be achieved on a wide variety of machines: Maximized speed with accurate motion control,
wide application range with perfect control and increased efficiency with easier programming and
maintenance.

Features
Up to 256 controlled axes
Standard MP2000 Series and high performance MP2000iec Series with IEC61131
programming standards and PLCopen function blocks.
Board-type, drive-based and All-in-one Machine Controller
Position control, synchronized phase control, speed control, torque control,
Electronic CAM/Shaft
MECHATROLINK, EtherNet/IP, serial communications (RS-232C, RS-422/485), DeviceNet,
PROFIBUS and ModbusTCP/OPC

YASKAWA SOLUTIONS FOR THE TEXTILE INDUSTRY

Lift Drive
Engineering Tool DriveWizard
Plusfor Modernisation and New Construction
Manage the unique settings for all your drives right on your PC.
An indispensable tool for drive setup and maintenance
Edit parameters, access all monitors, create customized
operation sequences, and observe drive performance with the
oscilloscope function.
Convenient PC-based drive-setup, monitoring
and diagnostic functions
Built-in scope function
Automatic parameter conversion from older series drives
Online and offline parameter editing

Drive Options
Inverter Drives
Braking/Filters

For Open-loop Lift Applications

AC Chokes, reducing harmonics


EMC-Filters
Output noise filters
Braking choppers and resistors
I/O, Communication Options
Analogue and digital Input/Output Option Cards
Speed feedback options for incremental encoders
Field bus options: DeviceNet, CC-Link, CANopen, MECHATROLINK, PROFIBUS-DP
coming soon: EtherCAT, POWERLINK, Ethernet IP
Human Machine Interface
8 Language LCD clear text display
Parameter copy unit

Sigma-5 Servo Amplifiers


Field bus options: EtherCAT, CANopen, POWERLINK
Indexer option module
MP2600iec motion controller with IEC61131-3 programming

YASKAWA Europe GmbH


Drives & Motion Division
Hauptstr. 185
65760 Eschborn
Germany
+49 6196 569-300
info@yaskawa.eu.com
www.yaskawa.eu.com

Specifications are subject to change without notice


for ongoing product modifications and improvements.
YASKAWA Europe GmbH. All rights reserved.

Literature No. YEU_APP_Textile_EN_v2_0911


Printed in Germany September 2011