Medium Voltage Distribution

RL-Series
load break switch /
sectionaliser
0

Company information

Our vision
Be global leaders in medium voltage
overhead automation, protection, and
control, through commitment to our
customers and people.
Our products

b N-Series gas insulated three phase

reclosers

b RL -Series gas insulated load break

switch/sectionalisers

b U-Series solid dielectric three phase

reclosers

b Duo solid dielectric two phase reclosers

b W-Series solid dielectric single phase
reclosers

b PTCC pole mounted controllers

b ADVC pole mounted advanced protection
relay/controllers
b WSOS remote control and monitoring
software

Today, your customers, the electricity

consumers, are demanding reduced
outages, and lower tariffs. We at Nu-Lec
Industries are continually working to provide
advanced equipment needed for tomorrows
competitive electricity distribution system.
In the past, distribution equipment such as
load break switches has been purchased
only to support load growth. Now by using
our technologically advanced equipment,
operating costs will be reduced and revenue
will be increased through better
management of existing plant.

Nu-Lec Industries
Nu-Lec Industries is based in Brisbane, Australia and has been designing and
manufacturing medium voltage switchgear and controlgear for the electrical power
industry for nearly 20 years. Nu-Lec Industries specialises in the automation of
overhead power lines, producing a range of automatic circuit reclosers and loadbreak switch/sectionalisers (LBS). These are controlled by sophisticated electronic
controllers designed specifically to protect, control and automate overhead power
lines in harsh outdoor conditions.
Our products help electricity authorities significantly improve the availability of
electric power.
In 2000 Nu-Lec Industries became part of Schneider Electric, one of the world's
leading manufacturers of equipment for electrical distribution and industrial control.
Find out more about Nu-Lec Industries at www.nulec.com.au.

Schneider Electric
Schneider Electric is a world leader in Electrical Distribution and Automation &
Control.
Our lineup, comprising global brands (Merlin Gerin, Square D and Telemecanique),
and recognised specialist brands such as Nu-Lec Industries electrical network
automation, is unparalleled in terms of breadth, strategic fit and related high valueadded services.
Schneider Electric operates in 130 countries. Our products and services are
available worldwide, adapted to each country's standards and practices. We devote
more than 5.5% of sales to Research and Development. Our 4,500 R&D team
members around the world are fully focused on always adding more value for users.
Smart electricity is our reality, and we are constantly innovating to optimise its
applications. These already include embedded intelligence, wireless links, VDI
solutions and the possibility to control and monitor equipment via the Internet.
Find out more about Schneider Electric at www.schneider-electric.com.

RL-Series

Nu-Lec Industries

Table of Contents

Introduction and Applications

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Automatic Source Changeover Schemes (ACO) . . . . . . . . . . . . . . . . . . . .6
Loop Automation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Advantages

Modular Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Superior Insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Integrated Voltage and Current Sensors . . . . . . . . . . . . . . . . . . . . . . . . . .8
Low Gas Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Reduced Installation Costs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Reduced Operating Costs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Remote Control and Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Increased Revenue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Deferred Capital Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Customer Confidence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Switchgear Description

Switching Contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Operating Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Current Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Voltage Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Onboard Electronics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Actuation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Power Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Pole Top Control Cubicle

Cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Computer Engineering Tool (WSOS) . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Fault Detection and Sectionalising

Phase Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Earth Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Sensitive Earth Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Cold Load Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Inrush Restraint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Live Load Blocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Multiple Detection Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Automatic Detection Group Selection . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Supply Interruption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Sequence Reset Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Measurement

Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Real Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Power Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Default Historical Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Configurable Historical Measurements . . . . . . . . . . . . . . . . . . . . . . . . . .15
Event History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Gas Pressure Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

General Characteristics

Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Service Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Pole Mounting Details

Pole Mounting Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Ordering Information

Load Break Switch/Sectionaliser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Pole Top Control Cubicle (PTCC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Nu-Lec Industries

RL-Series

Introduction and
Applications

The Nu-Lec Industries RL-Series pole

mounted, gas insulated load break
switch is available in manual and
automatic models. The automatic model
can be configured as a remotely
controlled switch, or as a sectionaliser.
These automatic switches provide the
features of traditional load break
switches and sectionalisers, plus the
benefits of an up to date design
optimised for automation, remote control
and monitoring, now or in the future.
The development of these new products
was driven by customer demand for
improved return on capital investment in
the distribution network. After carefully
evaluating customers needs, the Nu-Lec
Industries RL-Series was developed to
achieve optimum performance and
reliability, making use of the very latest
in available technology in SF6 arc
interruption and microelectronics.

Introduction
The RL-Series can be used as either a locally or remotely controlled manual switch,
or as a fully automated sectionaliser. Due to the advanced processing capabilities
the sectionaliser can also be used in complex automation schemes such as Loop
Automation and Automatic Changeover.
The switching unit, filled with SF6 gas for insulation and arc quenching, is rated for
breaking load currents up to 630A. It is designed to be mounted on a power pole to
switch overhead medium voltage lines, up to 38kV. Six external bushings are
provided for connection to the overhead lines. With the addition of a motor pack and
a PTCC electronic controller, switching operations can be performed from the remote
network control centre.
The controller has pre-programmed sectionalising logic for operating the switch in
conjunction with an automatic circuit recloser. This complete system reduces outage
times and quickly identifies any faulted sections of the overhead line.

Operation as a Switch
The RL-Series load-break switches (LBS) can be used to isolate segments of the
network, or to reconfigure power flow when required. Switching can be carried out
manually via hookstick, and electrically from either the on-site control panel or
remotely via the telemetry protocol. In the diagram below, the RL-Series can be used
as the normally open Tie point and when power is lost in one of the feeders, an
operator can close the switch to feed power from the healthy feeder.
The LBS is equipped with current sensing elements for phase and earth faults, the
settings for which are configured from the Operator Panel or from a Personal
Computer (PC). These fault detect features can assist the operators and linesperson
to locate faults quickly, thus reducing outage times and improving customer
satisfaction.

Figure 1: Networked Switch Example

RL-Series

Nu-Lec Industries

Introduction and
Applications cont.

Operation as a Sectionaliser
The RL-Series LBS can function as a sectionaliser when connected to a Nu-Lec
PTCC controller. This means it can automatically isolate faulty sections of a network
in conjunction with an upstream recloser. To accomplish this it senses the threephase current and voltage to count the number of upstream recloser trip operations.
When the pre-programmed number of recloser operations is reached, the controller
opens the sectionaliser during the dead time to isolate the downstream fault.
The logic of a sectionaliser network is best explained using the timing diagrams on
this page. Using an example network where the recloser or substation breaker F is
protecting a section of line containing sectionalisers S1 and S2. S1 and S2 are
programmed to open after three and two recloser trips respectively (SI = 3 and 2).
Different permanent faults located in section 1, section 2 and section 3 are described
below.
Fault in Section 1 (sect 1)
The recloser F trips to lockout, remains Open (OFF) and the sectionalisers do not
change state.
Fault in Section 2 (sect 2)
When a fault occurs in section 2 the recloser trips and recloses twice and trips again
before the sectionaliser S1 opens to isolate the fault. The third reclose operation
restores power up to S1. The recloser F sequence resets after the sequence reset
time.
Fault in Section 3 (sect 3)
A fault in section 3 will cause the recloser to trip and reclose once and trips again
before the sectionaliser S2 opens to isolate the fault. Both sectionalisers count the
interruptions. The second reclose restores power upstream of S2. The sequence
resets in the recloser F and S1 after the sequence reset time.

Figure 2: Sectionaliser Timing Diagrams

Nu-Lec Industries

RL-Series

Introduction and
Applications cont.

Automatic Source Changeover Schemes (ACO)

An Automatic-Changeover (ACO) scheme enables supply from either of two sources
in support of a single load. These types of schemes are normally used in support of
a critical load such as a hospital to ensure that alternate supply is always available
in the event of power failure. Such a scheme requires switches with proven reliability
and a degree of automation which removes any necessity for the customer to
become involved in the switching process.
The bushing-mounted voltage sensors of the RL-Series switch mean that a costeffective source-changeover scheme can be implemented for loads where security
of supply is vital.

Figure 3:Example ACO Scheme

A recloser is used in the feeder connecting the preferred supply to the load. This
recloser is configured as the Master Device. and is Normally Closed. The alternate
supply is connected to the load via a Normally Open Load Break Switch which is the
slave device.
The master and slave devices communicate via an ACO communications link. This
allows the master to monitor the supply availability and to send commands to the
slave device. Status information can be transmitted via DNP3 communications to the
control centre if required.
When the preferred supply is lost due to an upstream fault condition, the controller at
the closed Master Device automatically trips the recloser and then instructs the Slave
Device to close. This sequence automatically connects the load to the alternative
supply.
When the Master Device controller detects that the fault condition has been cleared
and the preferred supply source has been restored, it automatically restores supply
back to the normal configuration.
The changeover of supply will not commence if supply has been lost downstream of
the recloser due to a fault condition resulting in it tripping to lockout. In this situation
the Slave Device would remain open.

RL-Series

Nu-Lec Industries

Introduction and
Applications cont.

Loop Automation
Loop Automation automatically reconfigures a feeder network affected by an outage
when an alternative source of supply is available. The alternative source is typically
a second feeder connected via a normally open point. The normally open point can
be a sectionaliser that ties the feeders together, known as the Tie sectionaliser. A
Feeder Recloser is located between the substation breaker and the Tie sectionaliser.
Each of the switches in a loop automation scheme is programmed to behave in
accordance with a set of logic rules specific to its location on the network.
Communication is not required for a loop automation network. Power is restored to
the healthy parts of the network by using:
b Voltage sensing at each bushing (to determine the loss of supply);
b Logical rules (specific to each switchgear position) to determine the switches
action; and
b User configurable timer (a delay to systematically reconfigure each switch when
required).

Figure 4: Basic Configuration of a Standard Loop Automation Network

Loop Automation with a sectionaliser as Tie uses a trigger based on the Dead Times
of the upstream reclosers to determine the fault location. The Tie will only close for
faults upstream of the Feeder Recloser. This restores power to the network up to the
Feeder Recloser.

Figure 5: Loop Automation with Dead Time Example Network

Nu-Lec Industries

RL-Series

Advantages

Modular design
The modularity of the RL-Series design makes it an easily upgradable part of your
network, allowing you to install a basic switch and upgrade it in the future to achieve
remote control or automation depending on which model you choose. This design
also affords much greater ease of service.

Superior Insulation
Insulated cable tails are supplied as standard for 27kV and 38kV rated units.

Integrated Voltage and Current Sensors

The bushing-mounted voltage sensors (CTs and CVTs) save the cost of measuring
transformers (unless for revenue metering). In addition, they enable you to
implement very cost-effective applications such as automatic source changeover
and loop automation.

Low Gas Interlock

The low gas interlock mechanically locks the switch when the gas pressure falls
below a safe working pressure. The interlock mechanism is activated both
electronically and mechanically, and it also causes a warning flag to become visible
in the low gas window.

Remote Control and Monitoring

When used with a compatible Distribution Automation System (DSA), or SCADA
system, the RL-Series switch/sectionaliser and PTCC electronic controller can:
b Provide the network control centre with information on the switch and sectionaliser
states and on the location of the faulted line section, which reduces travelling time of
line crews.
b Allow remote switching which reduces the affected area, and quickly restore
supply.
b The load-break switch/sectionaliser settings can input from the network control
centre without technicians having to visit each individual device in the field.

RL-Series

Nu-Lec Industries

Advantages cont.

Reduced Installation Costs

The 15kV switch has bare or insulated terminals. A 250A, 400A, or 630A insulated
cable tail kit is supplied with both the 27kV or 38kV switches. A cross-arm mounting
bracket is provided in the standard package.
Commissioning of the unit is simple. Configuration of the automated switch is menu
driven from the Operator Control Panel in the control cubicle (if ordered).
Each controller and switch is interchangeable due to the electronic memory
incorporated in each switch. This memory keeps a record of the characteristics of
each switch, and the controller reads this memory and adapts automatically to
operate the switch correctly.

Reduced Operating Costs

In the case of sectionalisers, the integral current-sensing logic allows you to add
points of discrimination on the circuit without increasing protection trip times, thereby
reducing stress in the system.
The switch constantly monitors line current, without the need for additional statistical
measurement devices. This data can then be used for forward planning and
optimisation of existing network assets.
The RL-Series switch requires minimal maintenance during its design lifetime, thus
reducing the total cost of ownership. Both the switch tank and the controller are
manufactured from 316 stainless steel. Because the switching contacts are enclosed
(in an SF6 atmosphere) the unit is maintenance-free, and does not have the ongoing safety and maintenance issues associated with open terminal switchgear.
In contrast to the large motor required to operate a motorised air-break switch, an
enclosed switch uses a much smaller motor because of the small size of the shaft
and isolating distances required in the SF6 atmosphere. As a result, operating current
and cost is reduced.

Increased Revenue
Supply can be quickly restored to unaffected areas, which results in less outage time
and therefore increased revenue.

Deferred Capital Works

Remotely controlled and monitored load-break switches and sectionalisers give an
improved knowledge of the network and improved network control. Feeder and
substation loads can then be remotely managed and switched, providing cross reinforcement of substations, and improved utilisation of existing assets. The purchase
of new plant may be able to be deferred for a considerable period of time.

Customer Confidence
The RL-Series has been fully type-tested to the complete range of applicable
international standards, at a world-renowned, international laboratory.
In addition, Nu-Lec Industries, being a wholly-owned subsidiary of Schneider
Electric, manufactures to and meets all commercial requirements of the parent
company and has its full technological backing.

Nu-Lec Industries

RL-Series

Switchgear description

Nu-Lecs range of RL-Series SF6 gas switches are designed to

meet the growing requirements for oil free, maintenance free, long
life, maximum safety and future feeder automation.
The SF6 gas as the insulating and arc quenching media together with puffing
principle ensure the positive breaking of small current, mainly active load current,
cable charging current and magnetising current. The extremely short arcing times
(within half a cycle) plus tulip type contacts with arc resistant (Cu-W) material ensure
the long switching life and extended short circuit making capability.
The RL-Series can be operated either manually or by a DC motor in a motor
compartment below the tank.
A manual operating arm allows hookstick operation from ground level. By pulling on
the appropriate side of the arm the load break switch can be tripped or closed. The
interrupters are ganged together and driven by an over-centring spring
mechanism. The mechanism is operator independent so that it does not matter how
slowly the arm is moved by the operator.
Figure 6: RL-Series Load Break Switch

A motor mechanism is used in feeder automation schemes to facilitate remote

control.

Switching Contacts
The RL-Series switch features a common rotary shaft driving three sets of contacts
which operate on the puffer principle of arc quenching. The contacts are tulip style
with copper-tungsten alloy to ensure a long switching life.

Operating Mechanism
The switching contacts are driven by an over-centre spring mechanism to ensure that
the operating speed is always constant, independently of the speed of the operator.
The mechanism can be driven by either a manual hookstick, or an electric motor (see
below under Actuation).

Tank
The switching contacts are housed in a tank made of 316 stainless steel. The finish
is the natural, unpainted finish, and is grit-blasted. The tank envelope is 3.0mm thick
and reinforced with ribbing to give excellent impact resistance
Each tank is equipped with:
b a mechanical operations counter which is independent of the controller.
b an explosion vent on the side, which will safely release any overpressures
developed by excessive internal arcing.
b a mechanical low-gas interlock, which prevents operation of the switch if the gas
falls below safe pressure and which provides visible indication low gas through a
window in the tank.
b a manual lock-out ring. When pulled by the hookstick, this also mechanically
prevents operation of the switch, for example, if maintenance work is being done on
the line downstream of the switch.

Indication
Two on/off indicators are provided: one on the side of the tank by the operating lever
and one underneath the tank in order to be visible to the operator from below. The
underside indicator is directly operated by the switching shaft.

Current Transformers
A toroidal current transformer is mounted on the inside stem of each bushing on one
side of the RL switch. The analogue current signal is read by the on-board electronics
and passed to the controller as a digital signal.
The current transformers have a range from 10A to 16,000A for measurement and
fault detection.

Voltage Sensors
Capacitive voltage dividers are mounted in each bushing, providing an analogue
current signal which is proportional to the voltage between the bushing and earth
potential. This analogue signal is read by the on-board electronics and passed to the
PTCC controller.

10

RL-Series

Nu-Lec Industries

Switchgear description
cont.

On-board electronics
Each RL-Series switch includes a built-in electronic board which reads the current
and voltage signals. It also contains memory holding the switch serial number,
number of operations and contact wear.
In addition the on-board electronics contains a temperature-compensated pressure
transducer which is used to display the gas pressure at the PTCC controller.
The fact that the PTCC reads data from the electronic board built in to the switch
means that Your PTCCs are interchangeable.

Actuation
The operating mechanism which opens and closes the switching contacts can be
actuated two ways:
b Manually, by an operator standing below the switch and using a hookstick to pull
on the operating lever.
b Electrically, using a motor pack mounted on the switch and operated through the
controller. The controller includes batteries to store the power to drive the motor
Switch/Sectionaliser
RL-Series SF6 gas switches are designed to meet the growing requirements for oilfree, minimal maintenance, long life, maximum safety and future feeder automation.

Power Circuit
Please see Pole Mounting Details on page 17 in this booklet for a description of the
bushing and terminal arrangements.

Nu-Lec Industries

RL-Series

11

Pole Top Control Cubicle

(PTCC)

The advanced fault detection, data logging and communications abilities of the RLSeries load break switch/sectionaliser are made possible by the technology housed
in the Pole-Top Control Cubicle (the PTCC). The PTCC has been designed to
interface with the on-board electronics of the RL-Series switch to provide full
measuring and control functionality.
The PTCC is mounted at a convenient height on the pole and is connected to the RLSeries switch using a cable (included in the scope of supply). The PTCC contains the
batteries, storage capacitors, low voltage transformer, low voltage circuit breakers,
Control And Protection Module (CAPM), operator control panel and radio or modem.
These components are carefully located so that the heat generating parts are at the
top, while the battery is at the bottom to keep it cool. In this way battery life in excess
of 5 years can be achieved.

Cubicle
The cubicle is insulated and designed to minimise any temperature rise resulting
from solar heating.
All-weather access is provided to the Operator Control Panel through a lockable door
on the front of the control cubicle. Vents are screened against vermin entry and the
door is sealed against the outer with a rubber extrusion. All electronic parts are well
protected from entry of moisture and condensation ensuring a long lifetime.
Three models of PTCC cubicle are available depending on the climate: Tropical,
Moderate or Temperate.
b Tropical: well ventilated and suitable for climates where the ambient temperature
can reach 50C and only occasionally goes below 0C, with a lower limit of -10C.
b Moderate: reduced ventilation and is used where temperatures rarely go above
40C and occasionally go below -5C, with a lower limit of -15C.
b Temperate: with a heater, making it suitable for climates where the temperature
rarely goes above 40C but can fall as low as -30C.

Power Supply
A feature of the RL-Series pole mounted load break switch/sectionaliser is the
microprocessor-controlled power supply. This provides uninterrupted operation of
not only the load-break switch and fault detector, but also the communications radio
or modem. No other power supplies are required for connection into your SCADA or
Distribution Automation System.
Due to careful design the efficiency of all parts is extremely high, allowing a battery
hold-up time of five days after auxiliary supply failure (from fully charged battery,
excluding telemetry radio or modem usage). The architecture used has the
advantage that the switch operation is independent of the high voltage supply, relying
on a set of batteries charged by the auxiliary supply.
Due to sophisticated power supply management techniques, a switch operation is
always guaranteed when attempted and alarms are raised over the telemetry when
auxiliary power is lost.

Operation
The PTCC controller works intimately with the on-board electronics of the RL-Series
switch. Key electrical characteristics of the switch are stored in the on-board
electronics, meaning that any PTCC controller can be connected to any RL-Series
switch, and the controller will immediately read the on-board memory and recognise
the switch, adapting to suit the characteristics of the switch.
Figure 7: Pole Top Control Cubicle

The block diagram below shows how the RL-Series switch and the PTCC controller
are connected. The heart of the PTCC controller is the Control and Protection
Module (CAPM) and the intelligent Operator Control Panel.
The current transformers and voltage detectors in the switch provide signals to the
on-board electronics, which are then read by the PTCC controller.
Each PTCC controller is provided with an operator control panel which has a fourline liquid crystal display with back lighting for night operation. From here a user can
access and program the many measurement and fault detection features available.

12

RL-Series

Nu-Lec Industries

Pole Top Control Cubicle

(PTCC) cont.

Three levels of user interface with the operator control panel are provided as follows:
1. Operator Level
This allows basic operation like Trip, Close and display of settings, such as:
b Sectionaliser settings and fault history
b Line measurements and historical data
b
v
v
v
v
v

Alarms/Status such as:

Auxiliary supply fail,
Battery fail
Gas loss
Live Line
Remote/Local Control

2. Technician Level
This level is password protected at the user's discretion in the Engineer Level and
allows the setting of all sectionaliser related parameters.
3. Engineer Level
This is accessible through a laptop or desktop computer and allows setting of the
password and access to all the Operator and Technician Level functions.

Communications
The RL-Series load-break switch/sectionaliser can be interfaced to your SCADA
system either through its built-in V23 modem and a radio, or its RS232 port and a
modem of your choice. A variable voltage uninterruptible power supply is included for
the radio or modem, which can be mounted inside the communications cubicle.
Almost all telemetry protocols can be supported. DNP3 and IEC870 are two of the
most common protocols.
Communications allows both the status of the switch, and electrical parameters to be
read remotely, and for the switch to be set up and controlled remotely.

Figure 8: Block Diagram

Customer Engineering Tool

While the RL-Series switch and PTCC controller can be set up using the operator
control panel, many users prefer to use the optional Windows Switchgear Operating
System (WSOS). This is an advanced software package to allow off-line and on-line
programming, monitoring and control of a load break switch/sectionaliser. It can be
easily loaded onto a personal computer which is then plugged into the RS232 port
on the controller.
WSOS also includes a multiple-connect version which allows the user to remotely
control and monitor a population of reclosers or load break switches in the field. The
system communicates with the control cubicle by either cable, fibre optic, telephone
line or radio. WSOS provides additional features such as alarm and event handling,
dial in and dial out facilities and report generation.

Figure 9: WSOS Sample Screens

Nu-Lec Industries

RL-Series

13

Fault Detection and

Sectionalising

Fault Detection
Phase Fault Detection

Phase fault detection monitors all three phases and makes event log entries on through-fault detection.
Phase Faults Setting
Range:10 - 1260A

Earth Fault Detection

Resolution of Setting:1A

Detection
Time: 0.05 - 100 sec

Detection Time
Resolution: 0.01 sec

Earth fault detection monitors earth faults and makes event log entries on through-fault detection.
Earth Faults Setting
Range:10 - 1260A

Resolution of Setting:1A

Detection
Time: 0.05 - 100 sec

Detection Time
Resolution: 0.01 sec

Sensitive Earth Fault

Detection

Sensitive Earth Fault (SEF) detection monitors all three phases and makes event log entries on through-fault detection.

Cold Load Pickup

Cold Load Pickup allows for a loss of diversity when a load has been without supply for a period of time.

SEF Current Setting

Range: 4 - 20 A

Multiplier Range: 1 - 5

Inrush Restraint

Multiplier Resolution: 0.1

SEF Current Setting Resolution:1 A

Time Constant
Range:1 - 480 min

Time Constant
Resolution: 1 min

Inrush Restraint raises the phase and earth threshold currents for a short period of time to allow for short duration
inrush currents when closing onto a load.
Multiplier Range: 1 - 30

Live Load Blocking

SEF Detection
Time: 0.05 - 100 sec

Multiplier Resolution: 0.1

Time Range: 0.05 - 30 sec

Time Resolution: 0.05 sec

Live Load Blocking detection operates independently of the detection elements. It prevents the RL switch from closing
when voltage is detected on the load side bushings.
Live Load Threshold Voltage Range: 2 - 15kV

Multiple Detection Groups

The CAPM supports up to 10 Detection Groups, each of which can be configured with completely separate detection
characteristics with different setting currents. The number of detection groups available to the operator can be
configured using the Windows Switchgear Operating System thereby restricting or enabling access to detection
settings as required.
Range of Detection Groups: A - J

Automatic Detection Group

Selection

Automatic Detection Group Selection is used to change the detection characteristics depending on the
direction of power flow. This allows the load-break switch/sectionaliser to be correctly graded with devices
downstream regardless of the power flow direction.
Range of Detection Group Pairs: A&B, C&D, E&F, G&H, I&J.

Sectionalising
The sectionaliser logic included in the RL-Series Type FA opens the load-break switch during the dead time of an
upstream recloser, after the recloser has opened a set number of times. The sectionaliser logic relies upon current
sensing to detect the fault.

Supply Interruption

Supply interruption Count Range: 1 - 4

Sequence Reset Time

A sequence reset timer is used to reset the supply interrupt counters to zero so that the next supply interrupt count
starts again at one.
Sequence Reset Time: 1 - 180 sec

14

RL-Series

Timing Resolution:1 sec

Nu-Lec Industries

Measurement

The RL-Series uses the CTs, voltage sensors and advanced control electronics to
provide the following measurement features.

Voltage
True RMS voltage is measured on all six terminals. A user-configured threshold
indicates a live terminal (accuracy 2.5%).

Current
RMS current is measured on three phases (accuracy 2.5%, reading 2.5-800A).

Real Power (signed or unsigned)

Real power is determined by multiplying the line voltage and line current in real time
and averaging over 2 seconds (accuracy 5% of reading, within limits of V and I
above).

Power Factor
The power factor of the line is determined from the line voltage and the line current
phase relationship and the previously calculated real power (accuracy 5% of
reading, within limits of V and I above).

Default Historical Measurements

Power flow is integrated over 5, 15, 30, or 60 minute intervals (kWh) and recorded
for two months at the default setting. This can be viewed on the operator control
panel, computer, or compatible SCADA system. Additionally, data can be uploaded
into a portable computer or a compatible SCADA system.

Configurable Historical Measurements

Average Demand Profiles may be configured using WSOS. Customised
configuration enables the user to specify only the parameters that are required, so
preventing unnecessary information capture.

Event History
Minimum number of typical events
stored in the event history

3,000 events

Gas Pressure Measurement

Nu-Lec Industries

Gas Pressure Display Resolution:

5kPa

Gas Pressure Display Accuracy:

10kPa

Gas Low Alarm Setting:

65kPa Gauge @ 20C

Gas Low Alarm/Interlock Accuracy:

10kPa

RL-Series

15

General Characteristics

Electrical Characteristics

Maximum Line Voltage

15kV/12kA

15kV/16kA

27kV/12kA

27kV/16kA

38kV/12kA

38kV/16kA

15.5kV

15.5kV

27kV

27kV

38kV

38kV

Rated Continuous Current (RMS)

630 Amp

630 Amp

630 Amp

630 Amp

630 Amp

630 Amp

Fault Make Capacity (RMS)

12.5kA

16kA

12.5kA

16kA

12.5kA

16kA

Fault Make Capacity (Peak)

31.5kA

40kA

31.5kA

40kA

31.5kA

40kA

No load Mechanical Operations

3000

3000

3000

3000

3000

3000

Rated Full Load Operations

600

600

600

600

400

400

Short Time Current (RMS)

12.5kA
4sec

16kA
4sec

12.5kA
4sec

16kA
4sec

12.5kA
3sec

16kA
3sec

Mainly Active (0.7pf) Breaking Capacity

630A

630A

630A

630A

630A

630A

Cable Charging Interrupting Current

25A

25A

25A

25A

25A

25A

Phase to Phase, Phase to Earth

125kV

125kV

150kV

150kV

170kV

170kV

Across Open Contacts

145kV

145kV

170kV

170kV

200kV

200kV

Phase to Earth

40kV

40kV

60kV

60kV

70kV

70kV

Across Open Contacts

50kV

50kV

60kV

60kV

80kV

80kV

Breaking Capacity

Impulse Withstand

Power Frequency Withstand (wet and dry)

Standards

Service Conditions

IEC 60694

Temperature

Common specification for high-voltage

switchgear and controlgear standards.
IEC 60265-1
Switches for rated voltages above 1kV
and less than 52kV
IEC 62271-200 High-voltage switchgear and
controlgear - Part 200: A. C. metalenclosed switchgear and controlgear
for rated voltages above 1kV and up to
and including 52kV.

Tropical, moderate and temperate climate versions of the control cubicle are
available:
b The tropical version is well ventilated and is suitable for climates where the
ambient temperature can reach 50C and only occasionally goes below 0C, with a
lower limit of -10C.
b The moderate version has reduced ventilation and is used in environments where
the temperature rarely goes above 40C and occasionally goes below -5C with a
lower limit of -15C.
b The temperate version has reduced ventilation and a heater fitted to the equipment
panel. It is suitable for climates where the ambient temperature rarely goes above
40C but can fall as low as -30C.
Condensation
All vents are screened against vermin entry and the door is sealed with replaceable
foam tape. Complete sealing against water entry under all conditions is not expected
e.g. during operation in the rain with the hatch open. Instead, the design is such that
if any water does enter, it will run out of the bottom without affecting the electrical or
electronic parts. The well-vented and self-heating nature of the cubicle ensures
moisture will dry out rapidly. The extensive use of stainless steel and other corrosion
proof materials ensures the presence of moisture has no detrimental effects.
Condensation can be expected to form under some atmospheric conditions such as
tropical storms. However, due to the insulated and well-vented design, any
condensation will be on metal surfaces where it is of no consequence. The water
runs out in the same way as any other water entering the cubicle. Condensation will
run out of the bottom and be dried by ventilation and self heating.
Altitude
Maximum operating altitude is 3000 metres. For altitudes above 1000m, derate in
accordance with ANSI C37.63.
Solar Radiation
1.1kW/m max.
Outdoor weather conditions can vary considerably. We have made every effort to
accommodate most climatic conditions but weather extremes can still adversely
affect the RL-Series switch. Please consult us if you think that the your RL-Series
switch may encounter conditions outside those given above.

16

RL-Series

Nu-Lec Industries

Pole Mounting Details

Nu-Lec Industries

RL-Series

17

Ordering Information

Load Break Switch/Sectionaliser

Switch unit

Only one of the boxes (ticked

or filled
by
the needed value) have to be considered between each
horizontal line.
If the option required is not available for selection please detail
requirements in the Special notes section.

Rating (System Voltage / Fault make / BIL)

Standard features

Rated current

Sectionaliser:
b Ten fault detection groups;
b Automatic detection group selection;
b Phase fault detection;
b Earth fault detection;
b Sensitive earth fault detection;
b Cold load pickup; and
b Live load blocking.

Frequency

Measurement:
b V, I, kW, kVA, kVAR;
b Power factor measurement; and
b Frequency.

Quantity
15.5kV / 12.5kA / 125kV
15.5kV / 16kA / 125kV
27kV / 12.5kA / 150kV
27kV / 16kA / 150kV
38kV / 12.5kA / 170kV
38kV / 16kA / 170kV
630A

Language

50Hz

60Hz

English
Spanish

US English
Portuguese
Chinese

Switch indication

English (On / Off)

Chinese (On / Off)

Controller
Pole Top Control Cubicle (PTCC) see separate order form at right

Accessories
Mounting arrangement

Pole mount:

Concrete pole clamps

Standard
230-270 mm

Medium voltage termination options.

MV cables are not included
with bare terminal option.

Bare Terminal:
(15kV only)

270-310 mm
1 hole palm
2 hole palm

Bushing boots:(15&27kV) 770mm

(38kV) 1100mm

Cable current rating:

250A

400A
630A

Cable length:

3 meters
5 meters

4 meters
6 meters

4 meters

7 meters

Surge arrester brackets

Not Applicable

Brackets

Surge arresters

Not Applicable

Surge arresters

Voltage transformers (VTs)

27.8 Vac secondary

Not Applicable
Vp-p 22kV

Vp-p 11kV
Vp-p 33kV

VT mounting

Not Applicable

Pole mounted

Bird guard caps

Not Applicable

Caps

Control cable length

Auxiliary equipment

Special notes

18

RL-Series

Nu-Lec Industries

Ordering Information cont.

Pole Top Control Cubicle (PTCC)

Control unit

Only one of the boxes (ticked

or filled
by
the needed value) have to be considered between each
horizontal line. Blue circle
lead-time should be consulted.
If the option required is not available for selection please detail
requirements in the Special notes section.

Ambient temperature ()

Standard features

Auxiliary supply type

Sectionaliser:
b Ten fault detection groups;
b Automatic detection group selection;
b Phase fault detection;
b Earth fault detection;
b Sensitive earth fault detection;
b Cold load pickup; and
b Live load blocking.
Measurement:
b V, I, kW, kVA, kVAR;
b Power factor measurement; and
b Frequency.

Quantity
Tropical:
Moderate:
Temperate:

-10 to 50C
-15 to 40C
-30 to 40C

Single supply:

240 Vac
110Vac
*External VT
*No courtesy plug or
heater available with
this option.

Custom supply:

Dual supply
DC supply

Antenna surge protection

Not Applicable

Yes

Courtesy outlet (2A max.)

None
USA

Australia
UK

English
Spanish

US English
Portuguese

Language
Quick Keys

Standard inclusion

Distribution System Automation (DSA)

Not Applicable

Loop Automation

.
Controller version
Communication protocol

Firmware:

Version 28
Version 27

DNP V3.00
IEC60870-5-101 dial out
Ferranti Mk3
Romtech
Conitel

Communication cables

IEC60870-5-101
Modbus
Wisp +
WSOS
MITS

Standard multifunction cable

Options
Control cubicle door
Cubicle door:

Without a hatch
Without hatch

Panel on switch:

With a hatch
With hatch
Micro switch

Accessories
Standard multifunction cable

IOEX (Input output expander)

Not Applicable

IOEX

Fast trip input module

Not Applicable

FTIM

600 ohm interface

Not Applicable

Interface

Special notes

Nu-Lec Industries

RL-Series

19

Corporate office &

factory

USA Office
Nu-Lec LLC

35-37 South Street

Lytton, 4178
Queensland
Australia

C/- Square D Services

2979 Pacific Dr., Ste E
Norcross, Georgia, 30071
United States of America

Tel: +61 7 3249 5444

Fax: +61 7 3249 5888

Tel: +1770 521 2000

Fax: +1770 521 2100

e-mail: sales@nulec.com.au
http://www.nulec.com.au

e-mail: sales@nulec.com
http://www.nulec.com.au

As standards, specifications and designs change from time to

time, please ask for confirmation of the information given in this
publication.

N00-597

Nu-Lec Industries

01/2007