Beruflich Dokumente
Kultur Dokumente
DESCRIPTION
Customer-specific linearization
for all sensors
APPLICATIONS
Modulating burners
Two-stage burners
Three-stage burners
Position control
Synchronisation control
Boiler pressure control
Weather-compensation
2- and 3-point control
universal line
Self-tuning
During start-up, the self-tuning function
determines the optimum settings for
fast line-out without overshoot.
TECHNICAL DATA
INPUTS
SURVEY OF THE INPUTS
Input
Used for:
INP1
x (process value)
INP2
di2 (option)
Accuracy
2K
2K
2K
2K
2K
2K
0,1 %
Resolution ()
0,1 K
0,1 K
0,2 K
0,2 K
0,2 K
0,2 K
0,01 %
Accuracy
1K
2K
2K
0,1 %
Resolution ()
0,1 K
0,1 K
0,05 K
0,01 %
Accuracy
0,1 %
0,1 %
Resolution ()
0,6 mV
1,5 mA
Sensor current
0,2 mA
Range
-200...850C
-328...1562F
-200...200C
-328...392F
-50...150 C
-58...302 F
160/450/1600 W
* or special 0...4500 W
Input resistance
110 kW
49 W (voltage requirement 2,5 V)
Electrical connections:
Thermocouples (a)
0,5 K
di2
di3
Ut(+)
(2)
5
6
7
4
5
6
10
11
12
Connection:
Lead resistance:
Input circuit monitor:
13
10
14
11
15
12
(16)
13
17
14
0...4500 W
16
Potentiometer (c)
Connection of eg 50-30-50 W .
Current and voltage signals (d, g)
Span start, end of span: anywhere within
measuring range
Scaling:
selectable -1999...9999
Linearization:
16 segments, adaptable
with BlueControl
Decimal point:
adjustable
Input circuit monitor:
12,5% below span start
(2mA, 1V)
OUT3
Thermocouple
RTD
Potentiometer
DC Voltage 0/2...10V
3-wire transmitter
2-wire transmitter
DC current 0/4...20mA
g h
c
g b
+
INP2
100%
0%
0%
15
OUT1
OUT2
90...250V
24V AC/DC a
L
N
+
10V*
-
2
3
1
100%
1+
INP1
Dimensions (mm)::
.
(0
1 0 (4.6
8
11
min.48 (1.89)
)
5
SP.X
126
125
SG
Ada
Err
45
KS 40-1 burner
KS 40-1 burner
+0,6
+0.02
(1.77
48 (1.89)
2
+
20mA*
-
2-
(3.62 +0.03)
1 MW
1 mV/W
92 +0,8
Input impedance:
Effect of source resistance:
Option
0. 1.
04 ..1
-0 0
.4
Resolution:
Decimal point:
Limiting frequency:
Digital input filter:
Scanning cycle:
Measured value
correction:
Range
-100...900C
-148...1652F
-100...1200C
-148...2192F
-100...1350C
-148...2462F
-100...1300C
-148...2372F
0...1760C
32...3200F
0...1760C
32...3200F
-25 ...75 mV
96 (3.78)
di3 (option)
Thermocouple
L
Fe-CuNi (DIN)
J
Fe-CuNi
K
NiCr-Ni
N
Nicrosil/Nisil
S
PtRh-Pt 10%
R
PtRh-Pt 13%
special
Resolution:
Scanning cycle:
Accuracy:
Contacts:
> 14 bit
100 ms
0,5%
Current measurement
Input resistance
Span:
Scaling:
Input circuit monitor:
approx. 15 W
configurable within
0 to 20mA
adjustable -1999...9999
12,5% below span start
(4..20mA 2mA)
Potentiometer
Connection:
Ranges:
Scaling:
Input circuit monitor:
3-wire
160/450/1600 W
beliebig -1999...9999
Break and short circuit
3-Leiter
Pt100, Pt1000
Break and short circuit
Functions
Potential-free changeover
contact
500 VA, 250 VAC, 2A at
48...62 Hz, resistive load
5 V, 10 mA AC/DC
for I = 1A/2A:
1,000,000 / 600,000 (at ~
250V / (resistive load))
Note:
If the relays OUT1...OUT3 operate
external contactors, these must be fitted
with RC snubber circuits to
manufacturer specifications to prevent
excessive switch-off voltage peaks.
Switched voltage:
Switched current:
Control behaviour
22 mA / 18 V
Output:
OUTPUTS
SURVEY OF THE OUTPUTS
Output
Used for:
OUT1
Control output Y1
OUT2
OUT3
Optional
Control outputs
Control output Y2 Y1, Y2, limit
contacts, alarms*
Limit contact 1
Galvanic isolations:
Set-point functions
Safety isolation
Functional isolation
Mains supply
Digitaleingnge
Transmitterspeisung UT
Process value
Control deviation
Control deviation with suppression
during start-up or set-point changes
Effective set-point
Output signal Y
Contacts:
FUNCTIONS
Resistance thermometer
Connection:
Ranges:
Input circuit monitor:
2 NO contacts with
common connection
500 VA, 250 VAC, 2A at
48...62 Hz, resistive load
6 V, 1 mA DC
for I = 1A/2A: 800,000
/ 500,000 (at ~ 250V /
(resistive load))
ALARMS
Sensor break or short circuit
Depending on selected input type, the
input signal is monitored for break and
short circuit.
MAINTENANCE MANAGER
Display of error signals, warnings, and
latched limit messages in the error list.
Signals are latched, and can be reset
manually.
Possible signals in the error list:
Sensor break, short circuit, reversed polarity
Heating current alarm
Control loop alarm
Fault during self-tuning
latched limit messages
e.g. re-calibration warning
(If the adjusted operating hours are exceeded a
message is displayed)
e.g. maintenance interval of actuator
(If the adjusted switching cycles are exceeded a
message is displayed)
Internal fault (RAM, EEPROM, ...)
KS 40-1 burner
SP.x
126
125
SG
Ada
Err
ENVIRONMENTAL CONDITIONS
GENERAL
Display
Protection modes
Housing
Front panel:
Housing:
Terminals:
Material:
Process value:
Lower display:
10,5 mm LED
7,8 mm LED
Function key
Available for the following functions:
Control mode selection modulating/stage
Operation blocked
Switch-over to second setpoint SP.2
Switch-over to exteral setpoint SP.E
Switch-over to setpoint correction SP.E
Switch-over to fixed output signal Y2
Manual operation
Controller off
Disabled auto/manual function
Reset of latched alarms
IP 65
IP 20
IP 00
Makrolon 9415,
flame-retardant
Flammability class: UL 94 VO, self-extinguishing
Permissible temperatures
Safety tests
0...60C
< 15 minutes
< 100ppm/K
-20...65C
-40...70C
Humidity
75% yearly average, no condensation
Certifications
POWER SUPPLY
Frequency:
10...150 Hz
Unit in operation:
1g or 0,075 mm
Unit not in operation: 2g or 0,15 mm
Depending on version:
AC SUPPLY
Voltage:
Frequency:
Power consumption
90...260 VAC
48...62 Hz
approx. 7 VA
Shock:
Duration:
15g
11ms
UNIVERSAL SUPPLY 24 V UC
Electromagnetic compatibility
AC voltage:
Frequency:
DC voltage:
Power consumption:
20,4...26,4 VAC
48...62 Hz
18...31 V DC class 2
approx: 7 VA (W)
cULus-certification
(Type 1, indoor use)
File: E 208286
Electrical connections
Mounting
Panel mounting with two fixing clamps
at top/bottom or left/right
Close mounting possible
Mounting position:
Weight:
not critical
0,27 kg (9.52 oz)
greenOK-LED
1
SP.X
OK
126
125
BluePort front-interface
KS 40-1 universal
SG
Ada
Err
process value
switch-over to signaller
self optimization active
errorlist
set-point, correcting value,
parameter
enter-key
up/down keys
KS 40-1 burner
ACCESSORY EQUIPMENT
Customer-specific linearizations
Enable forcing for inputs/outputs.
Forcing allows to write the analog
and digital inputs and outputs via
Modbus interface.
Adjustment of limits for operating
hours and switching cycles
Switch-over to 60 Hz mains
frequency
Disable operator actions and
operating levels, plus password
definition
Prevent automatic optimization of
cycle times T1, T2
Hardware requirements:
A PC adapter (see Accessories) is
required for connecting the controller.
Updates and demo software can be
downloaded from:
www.pma-online.de
ORDERING INFORMATION
KS4 0 1
Flat-pin connectors
Screw terminals
0 9
00
0
1
0
9
0
D
E
F
0
U
D
G
ACCESSORIES
Beschreibung
PC adapter, for connecting BlueControl software to the BluePort
Standard rail adapter
Operating manual
German
Operating manual
English
Operating manual
French
BlueControl Mini
German/English/french
BlueControl Basic
German/English/french
BlueControl Expert
German/English/french
KS 40-1 burner
Bestell-Nr.
9407-998-00001
9407-998-00061
9499-040-___18
9499-040-___11
9499-040-___32
www.pma-online.de
9407-999-11001
9407-999-11011
outside temperature
SP.E
+
Y = 0-20 mA
X
SP.E
internal setpoint
SP.E
= effective setpoint
X:
SP.E
X
process value
Y:
KS 40-1
burner
correcting variable
X
PI behaviour
Pb1 = 100 %
ti1 10 s
with tt = 60 s
KS 40-1
burner
boilertemperature
burner
Yp
Yp
burner n
burner 1
process value
correcting variable
SP.E
KS 40-1
burner
PI behaviour
Pb1 = 100 %
ti1 10 s
with tt = 60 s
KS 40-1
burner
Yp
burner 1
PMA
Proze- und Maschinen- Automation GmbH
P.O. Box 31 02 29
D-34058 Kassel
Tel.: +49 - 561- 505 1307
Fax: +49 - 561- 505 1710
E-mail: mailbox@pma-online.de
Internet: http://www.pma-online.de
burner 2
Printed in Germany - Edition 07/2011- Subject to change without notice - 9498 737 44013
Yp