7346 SCO 4 Note Dispenser Upgradeable Instructions

KIT
4450758746 - INSTRUCTIONS FOR 5635-K100-V001 HAWK
PRESENTER DUAL SENSOR UPGRADE KIT (603-6231668)
New part number for NGBN (next gen bank note) AU upgraded Presenter. This presenter is upgraded
version with the 2 Exit sensors + divert flipper assembly all installed
PN 8770315246 - MODULE SPRAY ASSY 230V AU UPGRADE FOR NGB
New part number for the Double Pick Module upgraded
PN 8770314899 - MODULE DOUBLE PICK AU CURRENCY UPGRADED
The Single Pick Module remains unchanged.

Table of Contents
1.

INTRODUCTION..............................................................................................................................................................................3
ABOUT THIS DOCUMENT........................................................................................................................................................................3
KIT INSTALLATION TIME..........................................................................................................................................................................3
TOOLS REQUIRED...................................................................................................................................................................................3
PACKAGE DETAILS..................................................................................................................................................................................3

KIT PARTS LIST......................................................................................................................................................................................4

2. FITTING INSTRUCTIONS..................................................................................................................................................................4

1. INTRODUCTION
The Kit includes the parts required for upgrading the Hawk presenter for dual sensors.

About This Document

This document provides details and instructions for the field installation of the Dual Sensor kit 603-6231668.
The procedure for fitting the kit is given in the Fitting Instructions section contained within this document.

Kit Installation Time

The installation time for this kit is approximately 1.0 hour per installation (Excluding travel time).

Installation includes - Power the ATM down through proper shutdown process.

Installing the modifications.

Testing the dispenser.

And bring live.

Tools Required
The tools required to install this kit are:
o

Pozidrive no 0 Screwdriver

Pozidrive no 2 Screwdriver

Snips for cutting cable ties

Long Nose Pliers

Notes for testing installation

Package Details
o

Dimensions: 350 mm x 350 mm x 300 mm

Weight:

0.5Kg

KIT PARTS LIST (Reference Only)

Contents

No.

Description

Part No

Q'ty

Assy Divert Flipper

445-0736455

Assy Exit Sensor Bracket

445-0730869

Cable Tie

007-9714401

10

Circlip 5mm

009-0002367

Instructions for Hawk Presenter 445-0758746

Dual Sensor Upgrade Kit

2. Fitting Instructions
1. Perform Shutdown and power down ATM
2. Following local procedure open the safe.
3. Rack out the Dispenser Assy.
4. Remove dispenser control board cover (4 screws) Fig. 1

This document

Control board
cover screws

Fig. 1

5. Disconnect connector P6 from the sensor comm. Fig. 3

6. Remove dispenser control board from standoffs (4 screws) Fig. 2

Control board
screws

Fig 2

7. Remove sensors from sideframe (2). Fig. 3

8. Cut tie wraps (except on the bracket that secure harness to dispenser). Fig. 3

Connector
P6
Senso
r

Tie wraps

Senso
r

Fig. 3

Tie wraps

9. Remove front sensor bracket (2 screws each side) and attached harness. Fig. 4 and 5

Front sensor
bracket

Front sensor
bracket
screws

Fig. 4

Front Sensor bracket with attached harness

Fig. 5

10. Remove screws securing divert solenoid and retain, screws (2) are on the inside of the frame. Fig. 6. The divert
solenoid can hang, it need not be removed from the dispenser.

Observe the solenoid flag orientation, flag is

inside sensor gap. Fig. 7.

Solenoid
screws

Fig. 6

Solenoid flag

Sensor
gap

Sensor
Solenoid

Fig. 7

11. Remove the double gear and belt from the left side frame. Take care when first removing C clip and Pin and
retain for reuse. Fig. 8.

Double gear

C clip

Fig. 8

12. Loosen Tie bar screws (2) and slightly open both side frames. Fig. 9
13. Remove (2) screws (1 per side) from the divert gate shaft. Fig. 9
14. Remove C Clip from the front drive shaft on the side frame, and retain for reuse. Fig. 9

Tie bar screws

(2)
Divert gate
assy

Divert gate shaft

screws (2)

C Clip

Fig. 9
15. Remove C Clip from the front drive shaft on the side frame, and retain for reuse.
16. Remove the divert gate assembly (remove shaft from the left side first and then from the right side). Fig. 10

Divert gate
assy

Fig. 10

17. Install new divert gate assembly. Make sure the divert gate goes below the shaft as shown in picture. Fig. 11 and
above the shaft shown in Fig. 12.

Make sure the divert gate

goes below this shaft

Fig. 11

Make sure the divert

gate goes over this
shaft

Fig. 12

18. Tighten the screws (2) in the tie bar.

19. Close up side frame and replace all screws and C clips that were previously removed.
20. Re-Install the divert solenoid and ensure that the flag orientation is correct. Fig. 7.
21. Refit all gears, belts C clips and screws previously removed.
22. Install new sensor assembly bracket and harness secure with screws previously removed (2 on each side).
23. Route new harness with sensor assemblies, ensure that both divert and timing sensors are located properly.
Cable tie the harness to the original tie points.
24. Install control board and cover. CHECK that the harness is not fouling any moving parts (e.g. shaft or note path).
Fig. 13 and 14 shows fitted kit.

Fig. 13

Fig. 14

25. Run diagnostic test.

Dispense 10 sets of 70 banknotes.