Beruflich Dokumente
Kultur Dokumente
Data
19XR,XRV
High-Efficiency
Hermetic Centrifugal Liquid Chiller
50/60 Hz
HFC-134a
19XR 200 to 1500 Nominal Tons (703 to 5275 kW)
19XRV 200 to 800 Nominal Tons (703 to 2813 kW)
Carriers family of Evergreen centrifugal chillers frees owners from concerns over scheduled refrigerant
phaseouts. The Evergreen 19XR,XRV
chillers 0.1% annual leak rate is the
lowest published in our industry. The
ability to store the entire charge of refrigerant inside the chiller minimizes
the change of leaks during refrigerant
transfer for maintenance.
The Carrier-designed Evergreen
family of chillers enables chiller plants
to achieve superior efficiencies
obtained at true operating conditions
without compromising the environment. Therefore, the effects of potential direct or indirect global warming
are greatly diminished.
Features/Benefits
The Evergreen chillers
feature:
19XR,XRV
Table of contents
Page
Features/Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Model Number Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Chiller Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6,7
Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-13
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14,15
Performance Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16,17
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18-20
Typical Piping and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21,22
Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23-32
Guide Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33-42
Features/Benefits (cont)
Cooler tube expansion Cooler
tube expansion at center support
sheets prevents unwanted tube
movement and vibration, thereby
reducing the possibility of premature
tube failure.
Double-grooved tube sheet holes
This design eliminates the possibility
of leaks between the water and
refrigerant system, increasing product
reliability.
Condenser baffle The baffle prevents direct impingement of high velocity compressor gas onto the condenser tubes. The baffle eliminates the
related vibration and wear of the tubes
and distributes the refrigerant flow
evenly over the length of the vessel for
improved efficiency.
Closely spaced intermediate support sheets Support sheets prevent tube sagging and vibration, thereby increasing heat exchanger life.
Refrigerant filter drier isolation
valves These valves allow filter replacement without pumping down the
chiller, which means less service time
and less expense.
FLASC (Flash subcooler) The
subcooler, located in the bottom of the
condenser, increases the refrigeration
effect by cooling the condensed liquid
refrigerant to a lower temperature; the
result is reduced compressor power
consumption.
AccuMeter system The AccuMeter system regulates refrigerant flow
according to load conditions, providing
a liquid seal at all operating conditions
and eliminating unintentional hot gas
bypass.
Microprocessor controls
feature:
Direct digital Product Integrated
Control (PIC II) Carriers PIC II
provides unmatched flexibility and
ASME
U Stamp
Features/Benefits (cont)
19XR refrigeration cycle
The compressor continuously draws refrigerant vapor from
the cooler at a rate set by the amount of guide vane opening. As the compressor suction reduces the pressure in the
cooler, the remaining refrigerant boils at a fairly low temperature (typically 38 to 42 F [3 to 6 C]). The energy required for boiling is obtained from the water flowing
through the cooler tubes. With heat energy removed, the
water becomes cold enough to use in an air-conditioning
circuit or process liquid cooling.
After taking heat from the water, the refrigerant vapor is
compressed. Compression adds still more heat energy and
the refrigerant is quite warm (typically 98 to 102 F [37 to
40 C]) when it is discharged from the compressor into the
condenser.
Relatively cool (typically 65 to 90 F [18 to 32 C]) water
flowing into the condenser tubes removes heat from the refrigerant, and the vapor condenses to liquid.
Chiller components
COMPRESSOR COMPONENTS
1
16
1
2
3
4
5
6
7
8
15
14
13
12
LEGEND
Motor Stator
9
Motor Rotor
10
Motor Shaft Journal Bearings
11
Low Speed Bull Gear
12
High Speed Shaft Thrust Bearing 13
High Speed Shaft Bearing
14
Variable Inlet Guide Vanes
15
Impeller Shroud
16
11
10
Impeller
Pipe Diffuser
High Speed Pinion Gear
Oil Heater
High Speed Shaft Bearing
Oil Pump Motor
Oil Filter
Oil Filter Cover
19XR
FRONT VIEW
1
2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
3
4
5
15
14
LEGEND
Guide Vane Actuator
Suction Elbow
International Chiller Visual Control (ICVC)
Chiller Identification Nameplate
Cooler, Auto Reset Relief Valves
Cooler Pressure Transducer
Condenser In/Out Temperature Thermistors
Cooler In/Out Temperature Thermistors
Refrigerant Charging Valve
Typical Flange Connection
Oil Drain Valve
Oil Level Sight Glasses
Refrigerant Oil Cooler (Hidden)
Auxiliary Power Panel
Motor Housing
13 12
11
10
8
REAR VIEW
16
18 19
17
20
16
17
18
19
32
20
21
22
23
24
25
26
27
28
29
30
31
32
21
LEGEND
Condenser Auto. Reset Relief Valves
Motor Circuit Breaker
Solid-State Starter Control Display
Unit-Mounted Starter or VFD (Optional)
Solid-State Starter Shown
Motor Sight Glass
Cooler Return-End Waterbox Cover
ASME Nameplate (One Hidden)
Typical Waterbox Drain Port
Condenser Return-End Waterbox Cover
Refrigerant Moisture/Flow Indicator
Refrigerant Filter/Drier
Liquid Line Isolation Valve (Optional)
Liquid Float Valve Chamber
Vessel Take-Apart Connector
Discharge Isolation Valve (Optional)
Pumpout Valve
Condenser Pressure Transducer
22
31
30
29
28
27
26 25
24
23
22
OPTION*
X
X
X
X
X
X
X
X
ACCESSORY
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Standard waterbox nozzles are victaulic type. Flanged nozzles are available as
an option with either nozzle-in-head type waterboxes or marine waterboxes.
WYE-DELTA
S
S
S
S
S
N/A
O
S
S
N/A
S
O
S
O
S
S
S
S
S
S
S
O
O
SOLID STATE
N/A
S
S
S
N/A
S
O
S
S
S
S
O
S
O
S
S
S
S
S
S
S
O
O
VFD
S
S
S
S
O
S
O
S
S
N/A
N/A
O
N/A
O
S
S
S
S
S
S
S
N/A
N/A
ISM
N/A
O
S
SCR
VFD
LEGEND
Integrated Starter Module
Not Applicable
Optional
Standard Feature
Silicon Control Rectifier
Variable Frequency Drive
Physical data
19XR COMPRESSOR AND MOTOR WEIGHTS*
STANDARD AND HIGH EFFICIENCY MOTORS
COMPRESSOR FRAME SIZE 2, LOW VOLTAGE MOTORS
MOTOR
SIZE
Compressor
Weight**
(lb)
BD
BE
BF
BG
BH
BJ
2340
2340
2340
2340
2340
2340
ENGLISH
Stator Weight
(lb)
60 Hz
50 Hz
1030
1030
1070
1070
1120
1120
1175
1175
1175
1175
1175
N/A
Rotor Weight
(lb)
60 Hz 50 Hz
240
240
250
250
265
265
290
290
290
290
290
N/A
End Bell
Cover
(lb)
Compressor
Weight
(kg)
185
185
185
185
185
185
1061
1061
1061
1061
1061
1061
SI
Stator Weight
(kg)
60 Hz
50 Hz
467
467
485
485
508
508
533
533
533
533
533
N/A
Rotor Weight
(kg)
60 Hz 50 Hz
109
109
113
113
120
120
132
132
132
132
132
N/A
End Bell
Cover
(kg)
Rotor Weight
(kg)
60 Hz 50 Hz
117
124
120
127
127
134
137
137
143
143
149
143
149
152
149
End Bell
Cover
(kg)
84
84
84
84
84
84
MOTOR
SIZE
Compressor
Weight**
(lb)
CD
CE
CL
CM
CN
CP
CQ
CR
2810
2810
2810
2810
2810
2810
2810
2810
ENGLISH
Stator Weight
(lb)
60 Hz
50 Hz
1286
1358
1305
1377
1324
1435
1347
1455
1358
1467
1401
1479
1455
1479
1979
Rotor Weight
(lb)
60 Hz 50 Hz
258
273
265
281
280
296
303
303
316
316
329
316
329
316
329
End Bell
Cover
(lb)
Compressor
Weight
(kg)
274
274
274
274
274
274
274
274
1160
1160
1160
1160
1160
1160
1160
1161
SI
Stator Weight
(kg)
60 Hz
50 Hz
583
616
592
624
600
651
611
660
616
665
635
671
660
671
671
125
125
125
125
125
125
125
125
MOTOR
SIZE
DB
DC
DD
DE
DF
DG
DH
DJ
DK
Compressor
Weight**
(lb)
Fixed Diffuser/
Split Ring Diffuser
3420/4210
3420/4210
3420/4210
3420/4210
3420/4210
3420/4210
3420/4210
3420/4210
3420/4210
ENGLISH
Stator Weight
(lb)
Rotor Weight
(lb)
60 Hz
50 Hz
60 Hz
1665
1681
1977
2018
2100
2187
2203
2228
2248
1725
1737
2069
2089
2139
2153
2207
2305
361
391
536
550
575
599
604
614
614
SI
Stator Weight
(kg)
Rotor Weight
(kg)
50 Hz
End Bell
Cover
(lb)
Compressor
Weight
(kg)
60 Hz
50 Hz
60 Hz
50 Hz
End Bell
Cover
(kg)
391
404
596
550
567
599
604
614
236
236
318
318
318
318
318
318
318
1532
1532
1532
1532
1532
1532
1532
1532
1533
755
762
897
915
952
992
999
1011
1020
782
788
938
948
970
977
1001
1046
164
177
243
249
261
272
274
279
279
177
183
248
248
257
272
274
279
107
107
144
144
144
144
144
144
144
*Total compressor weight is the sum of the compressor aerodynamic components (compressor weight column), stator, rotor, and end bell cover weights.
Compressor size number is the first digit of the compressor code. See Model Number Nomenclature on
page 4.
**Compressor aerodynamic component weight only. Does not include motor weight.
Stator weight includes the stator and shell.
***For high-voltage motors, add the following: 300 lb (136 kg) to stator, 150 lb (68 kg) to rotor, and 40 lb
(18 kg) to end bell.
NOTE: Standard-efficiency motor designations are followed by the letter S (e.g., BDS); high-efficiency motor
designations are followed by the letter H (e.g., BDH). See Model Number Nomenclature on page 4.
MOTOR
SIZE
Compressor
Weight
(lb)
EH
EJ
EK
EL
EM
EN
EP
EQ
7285
7285
7285
7285
7285
7285
7285
7285
ENGLISH
Stator Weight***
(lb)
60 Hz
50 Hz
3060
3120
3105
3250
3180
3250
3180
3370
3270
3370
3270
3520
3340
3520
3520
N/A
Rotor Weight
(lb)
60 Hz 50 Hz
701
751
716
751
716
768
737
801
737
801
801
851
830
851
851
N/A
End Bell
Cover
(lb)
Compressor
Weight
(kg)
414
414
414
414
414
414
414
414
3039
3039
3039
3039
3039
3039
3039
3039
SI
Stator Weight
(kg)
60 Hz
50 Hz
1388
1415
1408
1474
1442
1474
1442
1529
1483
1529
1483
1597
1515
1597
1597
N/A
Rotor Weight
(kg)
60 Hz 50 Hz
318
341
325
341
325
348
334
363
334
363
363
386
376
386
386
N/A
End Bell
Cover
(kg)
188
188
188
188
188
188
188
188
*Total compressor weight is the sum of the compressor aerodynamic components (compressor weight column), stator, rotor, and end bell cover weights.
Compressor size number is the first digit of the compressor code. See Model Number Nomenclature on
page 4.
**For high-voltage motors, add the following: 300 lb (136 kg) to stator, 150 lb (68 kg) to rotor, and 40 lb
(18 kg) to end bell.
Compressor aerodynamic component weight only. Does not include motor weight.
***Stator weight includes the stator and shell.
COMPONENT WEIGHTS
COMPONENT
Suction Elbow
Discharge Elbow
Control Cabinet
Optional Unit-Mounted Starter**
Optional Isolation Valves
Optional Unit-Mounted VFD (LiquiFlo1)
Optional Unit-Mounted VFD (LiquiFlo2)
Optional Unit-Mounted Pumpout Unit
FRAME 2
COMPRESSOR*
lb
kg
116
53
100
45
30
14
500
227
24
11
650
295
1100
499
164
75
FRAME 3
COMPRESSOR*
lb
kg
185
84
125
57
30
14
800
227
46
21
1035
469
1100
499
164
75
FRAME 4
COMPRESSOR*
lb
kg
239
108
157
71
30
14
800
227
78
35
1035
469
1100
499
164
75
*To determine compressor frame size, refer to 19XR,XRV Computer Selection Program.
Included in total cooler weight.
**Weight of optional factory-mounted starter is not included and must be added to heat exchanger weight.
10
FRAME 5*
COMPRESSOR
lb
kg
400
181
325
147
30
14
N/A
N/A
134
61
N/A
N/A
N/A
N/A
164
75
10
11
12
15
16
17
20
21
22
30
31
32
35
36
37
40
41
42
45
46
47
50
51
52
55
56
57
5A
5B
5C
5F
5G
5H
60
61
62
65
66
67
70
71
72
75
76
77
80
81
82
85
86
87
Condenser
Only
2,707
2,777
2,848
2,968
3,054
3,141
3,407
3,555
3,711
4,071
4,253
4,445
4,343
4,551
4,769
4,908
5,078
5,226
5,363
5,559
5,730
5,713
5,940
6,083
6,257
6,517
6,682
5,124
5,177
5,243
5,577
5,640
5,716
6,719
6,895
7,038
7,392
7,594
7,759
9,942
10,330
10,632
10,840
11,289
11,638
12,664
12,998
13,347
13,804
13,191
14,597
2,704
2,772
2,857
2,984
3,068
3,173
3,373
3,540
3,704
3,694
3,899
4,100
4,606
4,840
5,069
5,039
5,232
5,424
5,602
5,824
6,044
6,090
6,283
6,464
6,785
7,007
7,215
N/A
N/A
N/A
N/A
N/A
N/A
6,764
6,949
7,130
7,682
7,894
8,102
10,782
11,211
11,612
11,854
12,345
12,803
12,753
13,149
13,545
14,008
14,465
14,923
Metric (SI)
Machine Charge
Refrigerant
Weight (lb)
Cooler Condenser
290
200
310
200
330
200
320
250
340
250
370
250
345
225
385
225
435
225
350
260
420
260
490
260
400
310
480
310
550
310
560
280
630
280
690
280
640
330
720
330
790
330
750
400
840
400
900
400
870
490
940
490
980
490
500
N/A
520
N/A
550
N/A
550
N/A
570
N/A
600
N/A
940
420
980
420
1020
420
1020
510
1060
510
1090
510
1220
780
1340
780
1440
780
1365
925
1505
925
1625
925
1500
720
1620
720
1730
720
1690
860
1820
860
1940
860
Water Weight
(lb)
Cooler Condenser
283
348
309
374
335
407
327
402
359
435
391
475
402
398
456
462
514
526
464
464
531
543
601
621
511
513
587
603
667
692
863
915
930
995
990
1074
938
998
1014
1088
1083
1179
1101
1225
1192
1304
1248
1379
1201
1339
1304
1429
1369
1514
1023
N/A
1050
N/A
1079
N/A
1113
N/A
1143
N/A
1176
N/A
1400
1521
1470
1597
1527
1671
1530
1667
1610
1753
1674
1838
2008
2223
2164
2389
2286
2544
2183
2429
2361
2619
2501
2796
2726
2977
2863
3143
3005
3309
2951
3238
3108
3428
3271
3618
Condenser
Only
1228
1260
1292
1346
1385
1425
1545
1613
1683
1847
1929
2016
1970
2064
2163
2226
2303
2370
2433
2522
2599
2591
2694
2759
2838
2956
3031
2324
2348
2378
2530
2558
2593
3048
3128
3192
3353
3445
3519
4510
4686
4823
4917
5121
5279
5744
5896
6054
6261
5983
6621
1227
1257
1296
1354
1392
1439
1530
1606
1680
1676
1769
1860
2089
2195
2299
2286
2373
2460
2541
2642
2742
2762
2850
2932
3078
3178
3273
N/A
N/A
N/A
N/A
N/A
N/A
3068
3152
3234
3484
3581
3675
4891
5085
5267
5377
5600
5807
5785
5964
6144
6354
6561
6769
Machine Charge
Refrigerant
Weight (kg)
Cooler Condenser
132
91
141
91
150
91
145
113
154
113
168
113
156
102
175
102
197
102
159
118
191
118
222
118
181
141
218
141
249
141
254
127
286
127
313
127
290
150
327
150
358
150
340
181
381
181
408
181
395
222
426
222
445
222
227
N/A
236
N/A
249
N/A
249
N/A
259
N/A
272
N/A
426
191
445
191
463
191
463
231
481
231
494
231
553
354
608
354
653
354
619
420
683
420
737
420
680
327
735
327
785
327
767
390
826
390
880
390
Water Weight
(kg)
Cooler Condenser
128
158
140
170
152
185
148
182
163
197
177
215
182
181
207
210
233
239
210
210
241
246
273
282
232
233
266
274
303
314
391
415
422
451
449
487
425
453
460
494
491
535
499
556
541
591
566
626
545
607
591
648
621
687
464
N/A
476
N/A
489
N/A
505
N/A
518
N/A
533
N/A
635
690
667
724
693
758
694
756
730
795
759
834
911
1008
982
1084
1037
1154
990
1102
1071
1188
1134
1268
1236
1350
1299
1426
1363
1501
1339
1469
1410
1555
1484
1641
*Rigging weights are for standard tubes of standard wall thickness (Turbo-B3 and Spikefin 2, 0.025-in. [0.635 mm] wall).
NOTES:
1. Cooler includes the control panel (ICVC), suction elbow, and 1/2 the distribution piping weight.
2. Condenser includes float valve and sump, discharge elbow, and 1/2 the distribution piping weight.
3. For special tubes refer to the 19XR/XRV Computer Selection Program.
4. All weights for standard 2-pass NIH (nozzle-in-head) design.
11
FRAME
1
2 and 3
4
5
6
7
8
NUMBER
OF
PASSES
1&3
2
1&3
2
1&3
2
1&3
2
1&3
2
1&3
2
1&3
2
ENGLISH (lb)
Cooler
Condenser
Rigging Wgt
Water Wgt
Rigging Wgt
Water Wgt
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
730
700
N/A
N/A
365
350
365
350
1888
908
N/A
N/A
944
452
989
452
2445
1019
N/A
N/A
1223
510
1195
499
2860
1155
N/A
N/A
1430
578
1443
578
3970
2579
N/A
N/A
1720
1290
1561
1025
5048
3033
N/A
N/A
2182
1517
1751
1172
SI (kg)
Cooler
Condenser
Rigging Wgt
Water Wgt
Rigging Wgt
Water Wgt
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
331
318
N/A
N/A
166
159
166
159
856
412
N/A
N/A
428
205
449
205
1109
462
N/A
N/A
555
231
542
226
1297
524
N/A
N/A
649
262
655
262
1801
1170
N/A
N/A
780
585
708
465
2290
1376
N/A
N/A
990
688
794
532
FRAME
1
2 and 3
4
5
6
7
8
NUMBER
OF
PASSES
1&3
2
1&3
2
1&3
2
1&3
2
1&3
2
1&3
2
1&3
2
ENGLISH (lb)
Cooler
Condenser
Rigging Wgt
Water Wgt
Rigging Wgt
Water Wgt
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
860
700
N/A
N/A
430
350
430
350
2162
908
N/A
N/A
1552
393
1641
393
2655
1019
N/A
N/A
1965
439
1909
418
3330
1155
N/A
N/A
2425
480
2451
480
5294
2579
N/A
N/A
4140
1219
4652
784
6222
3033
N/A
N/A
4952
1343
4559
783
SI (kg)
Cooler
Condenser
Rigging Wgt
Water Wgt
Rigging Wgt
Water Wgt
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
390
318
N/A
N/A
195
159
195
159
981
412
N/A
N/A
704
178
744
178
1204
462
N/A
N/A
891
199
866
190
1510
524
N/A
N/A
1100
218
1112
218
2401
1170
N/A
N/A
1878
553
2110
356
2822
1376
N/A
N/A
2246
609
2068
355
*Add to cooler and condenser weights for total weights. Condenser weights may be found in the 19XR Heat Exchanger
Weights table on page 11. The first digit of the heat exchanger code (first column) is the heat exchanger frame size.
12
WATERBOX
DESCRIPTION
NIH,1 pass Cover 150 PSIG
NIH,2 pass Cover 150 PSIG
NIH,3 pass Cover 150 PSIG
NIH Plain End, 150 PSIG
MWB End Cover, 150 PSIG
NIH,1 pass Cover 300 PSIG
NIH,2 pass Cover 300 PSIG
NIH,3 pass Cover 300 PSIG
NIH Plain End, 300 PSIG
MWB End Cover, 300 PSIG
Frame 1
Victaulic
Flanged
Nozzles
177
204
185
218
180
196
136
136
N/A
N/A
248
301
255
324
253
288
175
175
N/A
N/A
Frame 6
Victaulic
Flanged
Nozzles
187
223
257
330
817
843
172
172
503
503
959
1035
923
1074
980
1031
913
913
913
913
FRAMES 7 AND 8
COOLER
Frame 7
Frame 8
Victaulic
Victaulic
Flanged
Flanged
Nozzles
Nozzles
329
441
417
494
426
541
531
685
1202
1239
1568
1626
315
315
404
404
789
789
1339
1339
1636
1801
2265
2429
1585
1825
2170
2499
1660
1741
2273
2436
1451
1451
1923
1923
1451
1451
1923
1923
WATERBOX
DESCRIPTION
NIH,1 pass Cover 150 PSIG
NIH,2 pass Cover 150 PSIG
NIH,3 pass Cover 150 PSIG
NIH Plain End, 150 PSIG
MWB End Cover, 150 PSIG
NIH,1 pass Cover 300 PSIG
NIH,2 pass Cover 300 PSIG
NIH,3 pass Cover 300 PSIG
NIH Plain End, 300 PSIG
MWB End Cover, 300 PSIG
CONDENSER
Frame 7
Frame 8
Victaulic
Victaulic
Flanged
Flanged
Nozzles
Nozzles
329
441
417
494
426
541
531
685
1113
1171
1438
1497
315
315
404
404
703
703
898
898
1472
1633
1860
2015
1410
1644
1735
2044
1496
1613
1883
1995
1440
1440
1635
1635
1440
1440
1635
1635
LEGEND
NIH Nozzle-in-Head
MWB Marine Waterbox
NOTE: Weight for NIH 2-pass cover, 150 psig (1034 kPa), is included in the heat exchanger weights shown on page 11.
WATERBOX
DESCRIPTION
Frame 1
Victaulic
Flanged
Nozzles
80
84
82
62
N/A
112
116
115
79
N/A
93
99
89
62
N/A
137
147
131
79
N/A
145
145
141
136
136
186
186
196
181
181
159
159
154
136
136
220
235
212
181
181
67
92
215
63
144
269
269
282
258
258
84
116
222
63
144
303
318
298
258
258
76
102
285
70
178
347
345
361
323
323
104
135
297
70
178
381
398
380
323
323
Frame 6
Victaulic
Flanged
Nozzles
85
117
371
78
228
435
419
445
414
414
101
150
382
78
228
469
487
468
414
414
FRAMES 7 AND 8
WATERBOX
DESCRIPTION
COOLER
Frame 7
Frame 8
Victaulic
Victaulic
Flanged
Flanged
Nozzles
Nozzles
149
193
545
143
358
742
719
753
658
658
200
245
562
143
358
817
828
790
658
658
189
241
711
183
607
1027
984
1031
872
872
224
311
738
183
607
1102
1134
1105
872
872
CONDENSER
Frame 7
Frame 8
Victaulic
Victaulic
Flanged
Flanged
Nozzles
Nozzles
149
193
505
143
319
668
640
679
653
653
200
245
531
143
319
741
746
732
653
653
189
241
652
183
407
844
787
854
742
742
224
311
679
183
407
914
927
905
742
742
LEGEND
NIH Nozzle-in-Head
MWB Marine Waterbox
NOTE: Weight for NIH 2-pass cover, 150 psig (1034 kPa), is included in the heat exchanger weights shown on page 11.
13
Dimensions
19XR DIMENSIONS
TUBE REMOVAL
SPACE FOR
EITHER END
10-0" (3048 mm)
(SIZES 10-12, 20-22)
12-3 1/2" (3747 mm)
(SIZES 15-17)
12-3 1/2" (3747 mm)
(SIZES 30-32, 40-42,
50-52, 60-62)
12-3" (3747 mm)
(SIZES 5A-5C)
14-3" (4343 mm)
(SIZES 5F-5H)
14-3" (4343 mm)
(SIZES 35-37, 45-47,
55-57, 65-67)
14-0" (4267 mm)
(SIZES 70-72,
80-82)
16-0" (4877 mm)
(SIZES 75-77,
85-87)
MOTOR SERVICE
CLEARANCE
4-0"- (1219 mm)
2 MIN
(610 mm)
A
B
2-6" MIN
(762 mm)
SERVICE AREA
10 to 12
ft-in.
5- 27/8
mm
1597
ft-in.
6- 11/4
mm
1861
15 to 17
14- 21/2
5- 27/8
20 to 22
11-113/
3651
11-
30 to 32
14- 31/4
35 to 37
15-113/4
40 to 42
HEAT EXCHANGER
SIZE
4153
14- 21/2
3473
11-113/4
4350
13- 81/4
4172
4870
15- 43/4
4693
14- 9
4496
14- 31/8
4347
45 to 47
16- 51/2
5017
15-115/8
50 to 52
14-10
4521
5A to 5C
14-10
4521
6 1/
4331
13- 71/2
19XR
C (Height)
B (Width)
ft-in.
7-3
mm
2210
1597
6- 11/4
1861
7-3
2210
3651
5-
67/16
1688
6- 31/4
1911
7-101/4
2394
14- 31/4
4350
5- 73/16
1707
6- 95/8
2073
7-63/4
2305
15-113/4
4870
5- 73/16
1707
6- 95/8
2073
7-63/4
2305
14- 6
4420
6- 31/8
1908
7- 03/4
2153
7-11
2413
4867
16- 21/2
4940
6- 31/8
1908
7- 03/4
2153
7-11
2413
14- 41/2
4382
14- 61/2
4432
6- 87/8
2054
7- 23/8
2194
8-63/4
2610
14- 41/2
4382
14- 61/2
4432
6- 87/8
2054
7- 23/8
2194
8-63/4
2610
87/8
2054
7-
2194
8-63/4
2610
4 3/
4331
2 3/
55 to 57
16-
5042
16- 1
4902
16- 3
4953
6-
5F to 5H
16- 61/2
5042
16- 1
4902
16- 3
4953
6- 87/8
2054
7- 23/8
2194
8-63/4
2610
60 to 62
14-11
4547
14- 51/4
4400
14- 7
4445
6- 05/8
2124
7- 43/8
2245
8-97/8
2689
65 to 67
16- 71/2
5067
16- 13/4
4921
16- 31/2
4966
6- 05/8
2124
7- 43/8
2245
8-97/8
2689
70 to 72
17- 01/2
5194
16-11
5156
16- 91/4
5112
7-111/2
2426
9- 91/2
2972
75 to 77
19- 01/2
5804
18-11
5766
18- 91/4
5721
7-111/2
2426
9- 91/2
2972
80 to 82
17- 31/2
5271
17- 01/2
5194
16- 91/2
5118
8-103/4
2711
9-111/4
3029
85 to 87
19- 31/2
5880
19- 01/2
5804
18- 91/2
5728
8-103/4
2711
9-111/4
3029
14
19XRV
C (Height)
2-Pass*
ft-in.
NA
10 to 12
B WIDTH
mm
NA
ft-in.
NA
NA
mm
NA
15 to 17
NA
NA
NA
NA
20 to 22
12- 51/2
3797
14- 11/4
4299
6- 11/16
1856
NA
30 to 32
14- 9
4496
16- 43/4
4997
6- 11/16
1856
35 to 37
16- 51/2
5017
18- 11/4
5518
6- 11/16
1856
40 to 42
15- 23/4
4642
16- 31/4
5086
6- 31/4
1911
45 to 47
16-113/4
5163
18- 43/4
5607
6- 31/4
1911
50 to 52
15- 31/2
4661
16- 81/2
5093
6- 87/8
2054
5A to 5C
15- 31/2
4661
16- 81/2
5093
6- 87/8
2054
55 to 57
17- 0
5182
18- 5
5613
6- 87/8
2054
5F to 5H
17- 0
5182
18- 5
5613
6- 87/8
2054
60 to 62
15- 41/8
4677
16- 83/4
5099
6-113/4
2127
65 to 67
17- 05/8
5197
18- 51/4
5620
6-113/4
2127
70 to 72
18- 35/8
5579
19- 93/4
6039
8- 81/8
2645
75 to 77
20- 35/8
6188
21- 93/4
6648
8- 81/8
2645
80 to 82
18- 4
5583
19-101/2
6058
9- 55/8
2886
85 to 87
20- 4
6198
21-101/2
6668
9- 55/8
2886
NOZZLE SIZE
NOZZLE SIZE (in.)
(Nominal Pipe Size)
FRAME
SIZE
1
2
3
4
5
6
7
8
1-Pass
8
10
10
10
10
10
14
14
Cooler
2-Pass
6
8
8
8
8
10
12
14
3-Pass
6
6
6
6
6
8
10
12
1-Pass
8
10
10
10
10
10
14
14
Condenser
2-Pass
6
8
8
8
10
10
12
14
3-Pass
6
6
6
6
8
8
12
12
15
Performance data
19XR HEAT EXCHANGER MIN/MAX FLOW RATES*
ENGLISH (Gpm)
COOLER
Frame
Size
10
11
12
1
15
16
17
20
2
21
22
30
31
32
3
35
36
37
40
41
42
4
45
46
47
50
51
52
5
55
56
57
60
61
62
6
65
66
67
70
71
72
7
75
76
77
80
81
82
8
85
86
87
1 PASS
Min
Max
428
1,711
489
1,955
550
2,200
428
1,711
489
1,955
550
2,200
611
2,444
733
2,933
861
3,446
611
2,444
733
2,933
855
3,422
611
2,444
733
2,933
855
3,422
989
3,959
1112
4,448
1222
4,888
989
3,959
1112
4,448
1222
4,888
1316
5,267
1482
5,927
1586
6,343
1316
5,267
1482
5,927
1586
6,343
1702
6,807
1830
7,320
1934
7,736
1702
6,807
1830
7,320
1934
7,736
1967
7,869
2218
8,871
2413
9,653
1967
7,869
2218
8,871
2413
9,653
2227
8,908
2752
11,010
2982
11,926
2533
10,130
2752
11,010
2982
11,926
2 PASS
Min
Max
214
855
244
978
275
1100
214
855
244
978
275
1100
305
1222
367
1466
431
1723
305
1222
367
1466
428
1710
305
1222
367
1466
428
1710
495
1979
556
2224
611
2444
495
1979
556
2224
611
2444
658
2634
741
2964
793
3171
658
2634
741
2964
793
3171
851
3404
915
3660
967
3868
851
3404
915
3660
967
3868
984
3935
1109
4436
1207
4827
984
3935
1109
4436
1207
4827
1114
4454
1376
5505
1491
5963
1266
5065
1376
5505
1491
5963
3 PASS
Min
Max
143
570
163
652
183
733
143
570
153
652
183
733
204
815
244
978
287
1149
204
815
244
978
285
1141
204
815
244
978
285
1141
330
1320
371
1482
407
1775
330
1320
371
1482
407
1775
439
1756
494
1976
529
2114
439
1756
494
1976
529
2114
567
2269
610
2440
645
2579
567
2269
610
2440
645
2579
656
2623
739
2957
804
3218
656
2623
739
2957
804
3218
742
2969
917
3670
994
3975
844
3377
917
3670
994
3975
CONDENSER
Frame
Size
10
11
12
1
15
16
17
20
2
21
22
30
31
32
3
35
36
37
40
41
42
4
45
46
47
50
51
52
5
55
56
57
60
61
62
6
65
66
67
70
71
72
7
75
76
77
80
81
82
8
85
86
87
1 PASS
Min
Max
533
2,132
592
2,369
666
2,665
533
2,132
592
2,369
666
2,665
646
2,582
791
3,163
933
3,731
646
2,582
791
3,162
932
3,731
646
2,582
791
3,162
932
3,731
1096
4,383
1235
4,940
1371
5,485
1096
4,383
1235
4,940
1371
5,485
1507
6,029
1646
6,586
1783
7,131
1507
6,029
1646
6,586
1783
7,131
1919
7,676
2058
8,232
2194
8,777
1919
7,676
2058
8,232
2194
8,777
2310
9,240
2576
10,306
2825
11,301
2310
9,240
2576
10,306
2825
11,301
2932
11,727
3198
12,793
3465
13,859
2932
11,727
3198
12,793
3465
13,859
2 PASS
Min
Max
267 1066
296 1185
333 1333
267 1066
296 1185
333 1333
323 1291
395 1581
466 1866
323 1291
395 1581
466 1865
323 1291
395 1581
466 1865
548 2192
618 2470
686 2743
548 2192
618 2470
686 2743
754 3015
823 3293
891 3565
754 3015
823 3293
891 3565
959 3838
1029 4116
1097 4389
959 3838
1029 4116
1097 4389
1155 4620
1288 5153
1413 5650
1155 4620
1288 5153
1413 5650
1466 5864
1599 6397
1732 6930
1466 5864
1599 6397
1732 6930
*Flow rates based on standard tubes in the cooler and condenser. Minimum flow based on tube velocity of 3 ft/sec (0.91 m/sec);
maximum flow based on tube velocity of 12 ft/sec (3.66 m/sec).
16
3 PASS
Min
Max
178
711
197
790
222
888
178
711
197
790
222
888
215
861
264 1054
311 1244
215
861
263 1054
311 1244
215
861
263 1051
311 1244
365 1461
412 1647
457 1828
365 1461
412 1647
457 1828
502 2010
549 2195
594 2377
502 2010
549 2195
594 2377
640 2559
686 2744
731 2926
640 2559
686 2744
731 2926
770 3080
859 3435
942 3767
770 3080
859 3435
942 3767
977 3909
1066 4264
1155 4620
977 3909
1066 4264
1155 4620
Min
27
31
35
27
31
35
39
46
54
38
46
54
38
46
54
62
70
77
62
70
77
83
93
100
83
93
100
107
115
122
107
115
122
124
140
152
124
140
152
140
174
188
160
174
188
1 PASS
Max
108
123
139
108
123
139
154
185
217
154
185
215
154
185
215
249
281
307
249
281
307
332
374
400
332
374
400
429
462
488
429
462
488
496
560
609
596
560
609
562
695
752
639
695
752
2 PASS
Min
Max
13
54
15
62
17
69
13
54
15
62
17
69
19
77
23
93
27
109
19
77
23
92
27
108
19
77
23
92
27
108
31
125
35
140
38
154
31
125
35
140
38
154
42
166
47
187
50
200
42
166
47
187
50
200
54
215
58
231
61
244
54
215
58
231
61
244
62
248
70
280
76
305
62
248
70
280
76
305
70
281
87
347
94
376
80
320
87
347
94
376
3 PASS
Min
Max
9
36
10
41
12
46
9
36
10
41
12
46
13
51
15
62
18
72
13
51
15
62
18
72
13
51
15
62
18
72
21
83
23
93
26
112
21
93
23
93
26
112
28
111
31
125
33
133
28
111
31
125
33
133
36
143
38
154
41
163
36
143
38
154
41
163
41
165
47
187
51
203
41
165
47
187
51
203
47
187
58
232
63
251
53
213
58
232
63
251
CONDENSER
Frame
Size
10
11
12
1
15
16
17
20
2
21
22
30
31
32
3
35
36
37
40
41
42
4
45
46
47
50
51
52
5
55
56
57
60
61
62
6
65
66
67
70
71
72
7
75
76
77
80
81
82
8
85
86
87
1 PASS
Min
Max
34
135
37
149
42
168
34
135
37
149
42
168
41
163
50
200
59
235
41
163
50
199
59
235
41
163
50
199
59
235
69
277
78
312
86
346
69
277
78
312
86
346
95
380
104
416
112
450
95
380
104
416
112
450
121
484
130
519
138
554
121
484
130
519
138
554
146
583
163
650
178
713
146
583
163
650
178
713
185
740
202
807
219
874
185
740
202
807
219
874
2 PASS
Min
Max
17
67
19
75
21
84
17
67
19
75
21
84
20
81
25
100
29
118
20
81
25
100
29
118
20
81
25
100
29
118
35
138
39
156
43
173
35
138
39
156
43
173
48
190
52
208
56
225
48
190
52
208
56
225
61
242
65
260
69
277
61
242
65
260
69
277
73
291
81
325
89
356
73
291
81
325
89
356
92
370
101
404
109
437
92
370
101
404
109
437
3 PASS
Min
Max
11
45
12
50
14
56
11
45
12
50
14
56
14
54
17
67
20
78
14
54
17
67
20
79
14
54
17
67
20
79
23
92
26
104
29
115
23
92
26
104
29
115
32
127
35
138
37
150
32
127
35
138
37
150
40
161
43
173
46
185
40
161
43
173
46
185
49
194
54
217
59
238
49
194
54
217
69
238
62
247
67
269
73
291
62
247
67
269
73
291
*Flow rates based on standard tubes in the cooler and condenser. Minimum flow based on tube velocity of 3 ft/sec (0.91 m/sec);
maximum flow based on tube velocity of 12 ft/sec (3.66 m/sec).
Capacitors/power factors
Power factor considerations may indicate use of capacitors. Properly sized capacitors improve power factors,
especially at part load. The 19XR Computer Selection
program can select the proper capacitor size required for
your application.
Electrical data
AUXILIARY RATINGS
(OIL PUMP)
(3 Phase, 50/60 Hz)
ITEM
AVERAGE
kW
1.35
OIL
PUMP
1.50
DESIGN
CENTER
VOLTAGE
V-PH-Hz
220-3-60
430-3-60
563-3-60
230-3-50
393-3-50
AUXILIARY RATINGS
(CONTROLS, OIL SUMP HEATER)
MIN/MAX
MOTOR
VOLTAGE
INRUSH
kva
SEALED
kva
200/240
380/480
507/619
220/240
346/440
9.34
9.09
24.38
11.15
8.30
1.65
1.60
2.08
1.93
1.76
ITEM
POWER
CONTROLS
24 VAC
OIL SUMP
HEATER
220/240
380/480
507/619
346/440
SEALED
kva
0.12
AVERAGE
WATTS
120
1500
(Frame 2 Compressor)
1800
(Frame 3,4 Compressor)
2200
(Frame 5 Compressor)
1800
(Frame 4 SRD Only)
LEGEND
SRD Split Ring Diffuser
NOTES:
1. Oil sump heater only operates when the compressor is off.
2. Power to oil heater/controls must be on circuits that can provide continuous
service when the compressor is disconnected.
17
Controls
Microprocessor controls
Microprocessor controls provide the safety, interlock, capacity control, and indications necessary to operate the
chiller in a safe and efficient manner.
Control system
The microprocessor control on each Carrier centrifugal
system is factory mounted, wired, and tested to ensure machine protection and efficient capacity control. In addition,
the program logic ensures proper starting, stopping, and
recycling of the chiller and provides a communication link
to the Carrier Comfort Network (CCN).
Features
Control system
Component Test and Diagnostic Check
Programmable Recycle Allows Chiller to Recycle
at Optimum Loads for Decreased Operating Costs
Menu-Driven Keypad Interface for Status Display,
Set Point Control, and System Configuration
CCN Compatible
Primary and Secondary Status Messages
Individual Start/Stop Schedules for Local and CCN
Operation Modes
Recall of Up to 25 Alarm/Alert Messages with
Diagnostic Help
Two Chiller Lead/Lag with Third Chiller Standby
is Standard in the PIC II Software
Optional Soft Stop Unloading Closes Guide Vanes
to Unload the Motor to the Configured Amperage
Level Prior to Stopping
Languages Pre-programmed at Factory for English,
Chinese, Japanese, Korean (ICVC only)
ILT (for use with ICVC only) International
Language Translator Available for Conversion of
Extended ASCII Characters
Safety cutouts
Bearing Oil High Temperature*
Motor High Temperature*
Refrigerant (Condenser) High Pressure*
Refrigerant (Cooler) Low Temperature*
Lube Oil Low Pressure
Compressor (Refrigerant) Discharge Temperature*
Under Voltage**
Over Voltage**
Oil Pump Motor Overload
Motor Overload
Motor Acceleration Time
Intermittent Power Loss
Compressor Starter Faults
Compressor Surge Protection*
Low Level Ground Fault
Low Voltage phase to phase and phase to ground
Medium Voltage phase to ground
Cooler Freeze Protection
18
Capacity control
Leaving Chilled Water Control
Entering Chilled Water Control
Ice Build Control
Soft Loading Control by Temperature or Load Ramping
Guide Vane Actuator Module
Hot Gas Bypass Valve
Power (Demand) Limiter
Auto. Chilled Water Reset
Interlocks
Manual/Automatic Remote Start
Starting/Stopping Sequence
Pre-Lube/Post-Lube
Pre-Flow/Post-Flow
Compressor Starter Run Interlock
Pre-Start Check of Safeties and Alerts
Low Chilled Water (Load) Recycle
Monitor/Number Compressor Starts and Run Hours
Manual Reset of Safeties
Indications
Chiller Operating Status Message
Power-On
Pre-Start Diagnostic Check
Compressor Motor Amps
Pre-Alarm Alert
Alarm
Contact for Remote Alarm
Safety Shutdown Messages
Elapsed Time (Hours of Operation)
Chiller Input kW
*These can be configured by user to provide alert indication at user-defined limit.
Override protection: Causes compressor to first unload
and then, if necessary, shut down.
**Will not require manual reset or cause an alarm if autorestart after power failure is enabled.
By display code only.
19
Controls (cont)
INSIDE PANEL COVER
20
15
LEGEND
1
2
3
4
5
6
7
8
9
10
11
12
Disconnect
Freestanding Compressor Motor Starter
Compressor Motor Terminal Box
Chilled Power Panel
Control Panel
Vents
Pressure Gages
Chilled Water Pump
Condenser Water Pump
Chilled Water Pump Starter
Condensing Water Pump Starter
Cooling Tower Fan Starter
(Low Fan, High Fan)
13 Disconnect
14 Oil Pump Disconnect (See Note 4)
15 Strainers
NOTES:
1. Wiring and piping shown are for general point-of-connection only and are not
intended to show details for a specific installation. Certified field wiring and
dimensional diagrams are available on request.
2. All wiring must comply with applicable codes.
3. Wiring not shown for optional devices such as:
Remote Start/Stop
Remote Alarms
Optional Safety Device
4 to 20 mA Resets
Optional Remote Sensors
4. Oil pump disconnect may be located within the enclosure of Item 2
Freestanding Compressor Motor Starter.
Piping
Control Wiring
Power Wiring
21
12
8
7
LEGEND
1
2
3
4
5
6
7
8
9
10
11
Disconnect
Unit-Mounted Starter or VFD
Control Panel
Power Panel
Vents
Pressure Gages
Chilled Water Pump
Condenser Water Pump
Chilled Water Pump Starter
Condensing Water Pump Starter
Cooling Tower Fan Starter
(Low Fan, High Fan)
12 Strainers
Piping
Control Wiring
Power Wiring
22
NOTES:
1. Wiring and piping shown are for general point-of-connection only and are not
intended to show details for a specific installation. Certified field wiring and
dimensional diagrams are available on request.
2. All wiring must comply with applicable codes.
3. Wiring not shown for optional devices such as:
Remote Start/Stop
Remote Alarms
Optional Safety Device
4 to 20 mA Resets
Optional Remote Sensors
Application data
19XR,XRV MACHINE FOOTPRINT
19XR,XRV
HEAT EXCHANGER
SIZE
10-12
15-17
20-22
30-32
35-37
40-42
45-57
50-52
55-57
(5A-5C, 5F-5H)
60-62
65-67
70-72
75-77
80-82
85-87
DIMENSIONS (ft-in.)
A
71/4
1012-103/4
10- 71/4
12-103/4
14- 71/4
12-103/4
14- 71/4
12-103/4
4-101/4
5- 41/4
5- 41/4
5- 41/4
6- 0
6- 0
6- 51/2
0-1
0-1
0-1
0
0
0-11/2
0-11/2
0- 1/2
0-3
0-3
0-3
0-3
0-3
0-3
0-3
0-3
11111111-
13 / 4
13 / 4
13 / 4
1 3/4
13 / 4
13 / 4
13 / 4
0-9
0-9
0-9
0-9
0-9
0-9
0-9
0-9
0-1/2
0-1/2
0-1/2
0-1/2
0-1/2
0-1/2
0-1/2
0-1/2
14- 71/4
6- 51/2
0- 1/2
0-3
1- 13/4
0-9
0-1/2
12-103/4
14- 71/4
15- 17/8
17- 17/8
15- 17/8
17- 17/8
6- 91/2
6- 91/2
7-101/2
7-101/2
8- 93/4
8- 93/4
000000-
1/ 2
0-3
0-3
0-6
0-6
0-6
0-6
1- 13/4
1- 13/4
1-10
1-10
1-10
1-10
0-9
0-9
1-4
1-4
1-4
1-4
0-1/2
0-1/2
0-3/4
0-3/4
0-1/16
0-1/16
1/ 2
1/ 4
1/ 4
15/
16
15/16
13 /
4-101/
23
TYPICAL ISOLATION
VIEW Y-Y
ISOLATION WITH ISOLATION PACKAGE ONLY
(STANDARD)
NOTE: Isolation package includes 4 shear flex pads.
VIEW X-X
NOTES:
1. Dimensions in ( ) are in millimeters.
2. Accessory soleplate package includes 4 soleplates, 16 jacking screws and leveling pads. Requires isolation package.
3. Jacking screws to be removed after grout has set.
4. Thickness of grout will vary, depending on the amount necessary to level chiller.
Use only pre-mixed non-shrinking grout, Ceilcote 748 or Chemrex Embelo 636
Plus Grout 636, 0-11/2 (38.1) to 0-21/4 (57) thick.
24
FRAMES 1, 2, AND 3
12
11
COND CL
COOLER CL
CL COOLER
8
CL
COND
5
1
10
COMPRESSOR END
DRIVE END
FRAMES 4, 5, AND 6
25
FRAMES 7 AND 8
NOZZLE ARRANGEMENT CODES FOR ALL 19XR NOZZLE-IN-HEAD WATERBOXES
PASS
1
2
3
COOLER WATERBOXES
Arrangement
Out
Code*
5
A
8
B
9
C
6
D
6
E
9
F
In
8
5
7
4
7
4
PASS
In
11
2
10
1
10
1
1
2
3
CONDENSER WATERBOXES
Arrangement
Out
Code*
2
P
11
Q
12
R
3
S
3
T
12
U
FRAMES 2 AND 3
There is no Frame 1 marine waterbox.
NOZZLE ARRANGEMENT CODES
PASS
1
2
3
26
In
8
5
7
4
7
4
COOLER WATERBOXES
Arrangement
Out
Code
5
A
8
B
9
C
6
D
6
E
9
F
In
10
1
CONDENSER WATERBOXES
Arrangement
Out
Code
12
R
3
S
FRAMES 4, 5, AND 6
NOZZLE ARRANGEMENT CODES
PASS
1
2
3
In
9
6
7
4
7
4
COOLER WATERBOXES
Arrangement
Out
Code
6
A
9
B
9
C
6
D
6
E
9
F
In
10
1
CONDENSER WATERBOXES
Arrangement
Out
Code
12
R
3
S
FRAMES 7 AND 8
NOZZLE ARRANGEMENT CODES
PASS
1
2
3
In
8
5
7
4
7
4
COOLER WATERBOXES
Arrangement
Out
Code
5
A
8
B
9
C
6
D
6
E
9
F
In
10
1
CONDENSER WATERBOXES
Arrangement
Out
Code
12
R
3
S
27
PRESSURE
psig (kPa)
150/300
(1034/2068)
150/300
(1034/2068)
150/300
(1034/2068)
150/300
(1034/2068)
150/300
(1034/2068)
150/300
(1034/2068)
PASS
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
1
2
3
150
(1034)
7
300
(2068)
150
(1034)
8
300
(2068)
LOCATION
COOLER
CONDENSER
OPTIONAL
STORAGE TANK
RELIEF VALVE
OUTLET SIZE
1-in. NPT FEMALE CONNECTOR
11/4-in. NPT FEMALE CONNECTOR
1-in. NPT FEMALE CONNECTOR
11/4-in. NPT FEMALE CONNECTOR
N/A
COMPRESSOR
FRAME SIZE
1, 2
3, 4, 5
5, 6
7, 8
4, 5
28
WITH/WITHOUT DISCHARGE
ISOLATION VALVE
COOLER
VIEW
CONDENSER
VIEW
COOLER
NO. VALVES
CONDENSER
NO. VALVES
A
C
A
C
A
C
A
C
B
D
E
E
E
E
E
E
E
E
F
F
1
2
1
2
1
2
1
2
2
4
2
2
2
2
2
2
2
2
4
4
A
FRAME 1-6
FRAME 7, 8
C
FRAME 1-6
D
FRAME 7, 8
E
FRAME 1-6
F
FRAME 7, 8
29
GAGE LOCATION
(Cooler or Condenser)
One gage in each waterbox
Two gages in waterbox with nozzles
ASME stamping
All 19XR heat exchangers are constructed in accordance
with ASHRAE (American Society of Heating, Refrigeration, and Air Conditioning Engineers) 15 Safety Code for
Mechanical Refrigeration (latest edition). This code, in
turn, requires conformance with ASME (American Society
of Mechanical Engineers) Code for Unfired Pressure Vessels wherever applicable.
Each heat exchanger is ASME U stamped on the refrigerant side of each vessel.
30
Design pressures
Design and test pressures for heat exchangers are listed below.
DESIGN AND TEST PRESSURES
19XR
SHELL SIDE STANDARD TUBE SIDE OPTIONAL TUBE SIDE
(Refrigerant)
(Water)
(Water)
psig
kPa
psig
kPa
psig
kPa
Leak Test at Design Pressure* 185
1276
150
1034
300
2068
Hydrostatic
195
1344
390
2690
Proof Test*
204
1407
PRESSURES
*Nitrogen/Helium.
SPECIFICATION
ASME SA516 GR .70
ASME SA516 GR .70
ASME SA516 GR .70, SA-36, or SA-285 GRC
ASME SA675 GR .60, SA-516 GR70, or SA-181 CL70
ASME SB359
ASME SA106 GRB
ASME SA105
Insulation
MINIMUM FIELD-INSTALLED INSULATION
REQUIREMENTS
CHILLER
HEAT EXCHANGER
SIZE
19XR
10-12
15-17
20-22
30-32
35-37
40-42
45-47
50-52
55-57
60-62
65-67
70-72
75-77
80-82
85-87
INSULATION*
ft2
m2
75
6.9
85
7.9
100
9.3
125
11.7
135
12.6
155
14.4
170
15.8
170
15.8
185
17.2
185
17.2
205
19.1
260
24.2
295
27.4
310
28.8
355
32.9
31
32
Guide specifications
Packaged Hermetic Centrifugal Liquid
Chiller
Size Range:
19XR 200 to 1500 Tons (703 to 5275 kW)
Nominal
19XRV 200 to 800 Tons (703 to 2813 kW)
Nominal
Carrier Model Number:
19XR,XRV
Part 1 General
1.01 SYSTEM DESCRIPTION
A. Microprocessor-controlled liquid chiller shall use a
single stage, semi-hermetic centrifugal compressor
using refrigerant HFC-134a.
B. If a manufacturer proposes a liquid chiller using
HCFC-123 refrigerant, then the manufacturer shall
include in the chiller price:
1. A vapor activated alarm system shall be capable
of responding to HCFC-123 levels of 10 ppm
Allowable Exposure Limit (AEL).
2. External refrigerant storage tank and pumpout
unit.
3. Zero emission purge unit capable of operating
even when the chiller is not operating.
4. Back-up relief valve to rupture disk.
5. Chiller pressurizing system to prevent leakage
of noncondensables into chiller during shutdown periods.
6. Plant room ventilation.
1.02 QUALITY ASSURANCE
A. Chiller performance shall be rated in accordance
with ARI Standard 550/590-2003.
B. Equipment and installation shall be in compliance
with ANSI/ASHRAE 15 (latest edition).
C. Cooler and condenser refrigerant side shall include
ASME U stamp and nameplate certifying compliance with ASME Section VIII, Division 1 code for
unfired pressure vessels.
D. Chiller shall be designed and constructed to meet
UL and UL of Canada requirements and have labels
appropriately affixed.
E. Centrifugal compressor impellers shall be dynamically balanced and over-speed tested by the manufacturer at a minimum of 120% design operating
speed. Each compressor assembly shall undergo a
mechanical run-in test to verify vibration levels, oil
pressures, and temperatures are within acceptable
limits.
Each compressor assembly shall be proof tested at a
minimum 204 psig (1406 kPa) and leak tested at
185 psig (1276 kPa) with a tracer gas mixture.
F. Entire chiller assembly shall be proof tested at
204 psig (1406 kPa) and leak tested at 185 psig
(1276 kPa) with a tracer gas mixture on the refrigerant side. The water side of each heat exchanger
33
35
36
G.
H.
I.
J.
37
38
39
40
e.
f.
g.
h.
i.
41
42
43
10-04
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 2
New Book 3
Pg 44
Catalog No. 521-936
Printed in U.S.A.
PC 211
Form 19XR-6PD
Replaces: 19XR-4PD
Tab 3CC1
Tab 5a