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Family / Surname
:
Vangapandu
Date of Birth
:
15 / 08/ 1975
Nationality
:
Indian
Profession
:
Engineer
Experience
:
18 Years 2 months ( 11 years in QAQC, Inspection of Cross country pipelines and 7
Years in NDT )
Educational Background
:
B.Tch in Mechanical Engineering
D.M.E (Diploma in Mechanical Engineering)
+2 in A.E.T (Automobile engineering Technician)
Additional Qualification/Certification
:
ASNT Lev-2 in MUT, RT, DPT, MPT and VT.
BARC Lev-2.
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RESUME
CSWIP-3.1
Language(s) known
:
English, Hindi, Tamil & Telugu
Summary of Experiences
:
Inspection coordination, project inspection and QA/QC for Cross country pipeline.
Experienced in AUT / TOFED for Automatic welding technique By RTG inspection
and also experienced in NDT for Shipping, Submarines, Off-shore piping, Plant
piping, Oil storage tanks, Boiler tubing, Pressure vessels, Power plant shut downs,
Refinery shut downs, Experienced in visual inspection by Fiberoscope.Vast
experience in NDT handled in Fertilizers, Refineries, Heavy pressure vessels,
Boilers, Atomic energy units, Special experience in 15Mev Leenac X-ray and
Neutron Radiography. City gas distribution lines etc. Well experienced in 3LPE
Coating, External polyurethane Coating, Liquid Epoxy Coating also have experience
in surface preparation like sand blasting, Grit blasting and painting. Involvement
includes but not limited to Documentation, Review of QAP and ITPs Establishing
WPS & PQR and final handing over of documentation. Cross country Pipeline
experience looking in to Row survey, Cold field bending, WQT/EQT and PQR review,
Mainline welding, Tie-In welding, Radiography interpretation, Field joint Coating,
FBU Coating, Jacketing, Holiday testing press o film testing. Trenching and Pipe
book verification Lowering, OFC lying and Jointing/Splicing, final OFC continuity
test Back filling. Pre Hydro testing of crossing sections likes River, canal, and
Railway crossings State Highway/National highways. Pipe line cleaning
pigging/Gauging and Final hydro testing.
Inspection Capabilities:
Mechanical Equipment
Rotating
Electrical Equipment
Equipment
Coatings (Various types)
Gears
OFC Jointing / Splicing
Boiler Tubing and fittings
Compressors
Gas turbines
Shipping / Submarine
piping
Castings / Forgings
Cross-country/City Gas
pipelines
Engines / spare
parts
Period
From: Dec-2010
To: Oct-2014
SEHMS
Company
:
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RESUME
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RESUME
:
Senior Inspection Engineer
Client
:
Cairn India Pvt Ltd
Project Description
:
Mangala Development Pipeline Project (MDPL),
24 Insulated crude oil pipeline & 8 Gas pipeline 106Km & 106Km. API5LX70 & X. 65
Functions & Responsibilities
:
Worked as Senior Pipeline Inspector (SPI), Responsible for Operational and Technical
involvement includes coordination with the Clints construction manager / Senior QA/QC
Engineer, review of QAP/ITPs Procedures and Clint specification. Coordinating with Clients
Construction manager and contractor QA/QC manager. Regular meeting with all inspectors
and Clint construction manager reviewing site issues and new developments. Review of daily
inspection reports of all inspectors and any technical or non-technical issues (like land owner
issues) which effects site work. Issuing NCRs and conforming the corrective action taken or
not and close out of NCRs and Informing and regular reporting to clients Sr.Engineer (QA &
QC). Reviewing of T.Qs and coordinating with contractors QA & QC manger. Handled site
office and inspectors for this project. Also responsible for SEHMS continuity test and Mapping
and 1 tube cleaning and testing. Hi-pot testing witness along with Tyco Thermal systems.
Involving in civil activities like special protection for river crossings when found Scour cover
protecting the pipe line with approved procedure for Rip-Rap method, Civil activities like Pour
cord /Cube testing, and also Grouting material filling in the cased crossing sections. Work
related pipeline construction from Pipeline inspection; weld visual, Field cold Bending as per
procedure, Epoxy premier, Field joint coating with HDPE outer covering and PU foam filling in
the Pup piece & Bare pipe and weld joint areas, lowering and OFC laying in the same trench
above 8 after post padding the pipeline .OFC jointing and splicing to be witnessed by after
that with Allu Bucket filtering the soil and stones in the backfilling. Final clean up Pigging and
Final Hydro testing. Inspection at Calliper pigging and final hand over to Clint with properly
cleaned dry pipeline. Final Radiography films Digitization and final film hand over with
approved method / procedure. Restoration and final acceptance by formers / land owners and
hand over the pipeline with punch list and close out of punch list and hand over to Operation
and maintains.
Period
From: Sep-2006
To: Mar-2008
Company
:
Germanischer Lloyd Industrial Services India Pvt. Ltd.
Position
:
Inspection Engineer
Project Description
:
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RESUME
RESUME
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RESUME
:
As per API-650 Oil storage facility 80 & 60 HSD and Kerosene oil storage tanks
constructed by Bridge & Roof. Worked as site in charge for NDT activities. Taking Radiography
of storage tanks and piping weld joints. Reporting and offering interpretation of Radiographs
to TPI (EIL). Coordinates with QA/QC engineer and supporting as teamwork and completing
the job. Following safety rules and regulations as per BARC (India). Coordinating with NDT
technicians and supporting technically .MUT for 25mm all Horizontal and Vertical weld joints.
Radiography for Bottom plate with Backing strip welding. Fire fighting pipe joints %
radiography.
Period
From: June-2002
To: Dec-2003
Company
:
Quality Evaluation Services.
Position
:
Site In charge NDT Operations
Project Description
:
HPCL shut down in FCCU, SRU units. (HPCL. Vizag)
Functions & Responsibilities
:
Worked as site in charge for shutdown units at HPCL refinery in the FCCU, SRU units. A Job
responsibility includes various sizes of pipes ranging from 2" to 24" taking Gamma
Radiography (Ir 192 source) for weld joints on the ground level and on pipe racks at a height
of 60 meters. Interpretation of Radiography films and submitting the results and marking of
repair weld joints. D.P.test for weld joints and M.P.Test for Gears and other equipments.
M.U.Test carried out for Bearings and Crankshafts for D.G.engines and other spare parts.
Safety followed as per BARC / AERB. Taking Thickness gauging at offered pipe bend locations
and submitting results to QA/QC department.
Period
From: February-2001
To: May-2002
Company
:
Quality Evaluation Services.
Position
:
Site In charge NDT Operations
Project Description
:
Rolls Roys Powers Station, Kakinada (Clint Rolls Roys)
Company
:
Quality Evaluation Services.
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RESUME
Position
:
Site In charge NDT Operations
Project Description
:
VTPS, Vijayawada, (Clint VTPS)
Vijayawada thermal power station.
Annual shut downs of # 1, # 3, # 5 Boilers
Functions & Responsibilities
:
Radiography for Boiler piping tube welded joints at inside and outside of the boiler in the
critical position. Interpretation of films and finding discontinuities and giving results to QA/QC
Department and committing to work with safety. Radiography at fabrication and other
components offered by QA / QC management.
Company
:
Quality Evaluation Services
Position
:
Site In charge NDT Operations.
Project Description
:
NTPC Simhadri Power Plant, Visakhapatnam
(Clint NTPS &BHEL)
Functions & Responsibilities
:
Worked as In charge for NDT Operations in the newly constructed plant. Pre-fabrication at
yards preparing welds of piping and plates offered by QA /. QC department. For job identifying
and confirming the joints giving offering to Radiographers to take Radiography. Looking safety
at yards before taking radiography and assuming the risk levels. When working at erection
more than 60meters high checking the scaffolding and giving all instructions to technicians
working with work permits and communicating with NTPC & BHEL (Clint).
Company
:
Quality Evaluation Services.
Position
:
Site In charge NDT Operations
Project Description
:
BHPV (client Bharath Heavy Plates and Vessels), Visakhapatnam
NAVAL DOCKYARD, Visakhapatnam
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RESUME
Period
From:December-2000
To: Janauary-2001
Company
Scaanray
Metallurgical
Services
Position
Project
Description
Functions &
Responsibilitie
s
Company
:
Scaanray Metallurgical Services.
Position
:
Multy NDT technician.
Project Description
:
Special Job for Indian Space Research Organisation (ISRO)
Satishdhavan Space Research Centre, (SHAR Sriharikota)
Functions & Responsibilities
:
Worked as NDT technician for this special project in the SHAR Centre. Worked in the NDT
(SPROB-Solid Prop lent Rocket Booster) department .As a Multy NDT techecian works in the
building supporting with SHAR staff handling the Radiography films and Processing of Films in
the Dark room. X-ray with 15Mev Leenac and 350Kv X-ray machine for Segments / stages of
Rocket and its parts. Departments Sr.management.Newtron Radiography will do interpretation
by using 15Mev Leenac for powder RDX in the firing igniters. Highly Safety and advanced
technology used in this centre. Learned the visual inspection of bonding and disbandment
inside the small rocket boosters by using Optical Fibro Scope. Tacking X-ray for Cryogenic
Engine station tubing Tig weld joints material like high grade steel sized 10 mm with 350 Kv
X-ray machine and submitting the results with high quality to Clint for their acceptance
Period
From: February-2001
To: May-2002
Company
:
Scaanray Metallurgical Services.
Position
:
Multy NDT technician
Project Description
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RESUME
:
Indian Space Research Organisation (ISRO),
Blue star Air conditioning Systems (Chennai), 2 ND Launching Pad (SHAR -Sriharikota)
Functions & Responsibilities
:
Worked as Multy NDT technician for the second launching pad construction. Works with Blue
star Air conditioning systems. Gamma Radiography for piping system. Submitting the
radiographs to contractor and interpreting with Third party Inspection (TPI) by EIL. X-ray for
Cross country pipe line by using external -350Kv X-ray machine from piping unit to Launching
pad area ranging from 4 to 24 in different thickness. Both 100% for fuel lines and partial
Radiography for water cooling system pipeline. Gamma Radiography in the boiler unit tubing
and piping.
Company
:
Scaanray Metallurgical Services
Position
:
Multy NDT technician
Project Description
:
Cairn Energy India Pty.Ltd (S.Yanam)
NDT in the Off Shore & On-Shore and Pre fabrication at pipe yard in the plant
Functions & Responsibilities
:
Worked as NDT technician at Offshore platform units of Cairn Energy India Pty.Ltd. And
Radiography of Heavy wall thickness butt-welding joints Radiography and MUT for the same
joints. At Pre fabrication yard Piping spools ranging from 2 to 30 ranging 6.4mm thk to
39mm carried out Gamma Radiography. Working with permitting system in the
running/processing units and shutdown areas with complete safety. Following the BARC &
AERB rules and regulations along with Clint requirement. Submitting the NDT results to QA/QC
management.
Company
:
Scaanray Metallurgical Services.
Position
:
Multy NDT technician
Project Description
:
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RESUME
:
Worked as In charge for NDT Operations in the newly constructed plant. Pre fabrication at
yards preparing welds of piping and plates, taking offering for job and identifying and
confirming the joints, giving offering to Radiographers to take Radiography. Looking safety at
pre fabrication yards before taking radiography and ensure the risk levels. When working at
erection more than 60meters checking the scaffolding and giving all instructions to
technicians working with work permits and safety.
Company
:
Scaanray Metallurgical Services.
Position
:
Multy NDT technician
Project Description
:
Talchoore Thermal power plant, Talchore. (Orissa)
Functions & Responsibilities
:
Worked as In charge for NDT Operations in the newly constructed plant. Pre fabrication at
yards preparing welds of piping and plates taking offering for job identifying and confirming
the joints giving offering to Radiographers to take Radiography. Looking safety at prefabrication yards before taking radiography and ensures the risk levels when working at
erection more than 60meters height checking the scaffolding and giving all instructions to
technicians working with work permits.
Company
Scaanray
Metallurgical
Services
Position
Project
Description
Functions &
Responsibilitie
s
Company
:
Scaanray Metallurgical Services.
Position
:
Multy NDT technician
Project Description
:
X-Ray and Gamma Radiography at PRP.
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RESUME
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RESUME
:
Job responsibility includes Gamma Radiography for Rail wagons Chassis with DWSI Mechanic
and maintains the Quality as per Railway QA & QC requirement. Maintaining the safety norms
as per BARC /AERB rules regulations. The MUT for Steel bars and Shafts using for Rail Wigan
wheels. The MUT will witnessed by Railway QA/QC and R&D team operation done in presence
of them only.
Company
:
Scaanray Metallurgical Services.
Position
:
Multy NDT technician
Project Description
:
Neyveli Coal Mines. Neyveli
Functions & Responsibilities
:
Job responsibilities includes Gamma-Radiography for Conveyer Belt Rollers and Shafts on
floor fabricated spools for inspection and giving results and submitting the testing results
preparing inspection reports for QA&QC department..Safety carried out as per BARC & AERB
rules and regulations.
Company
:
Scaanray Metallurgical Services.
Position
:
Multy NDT technician
Project Description
:
Extension Project Neyveli Fertilizers Ltd., Neyveli.
Extension Project Neyveli thermal Power station I & II, Neyveli
Neyveli Mines, Neyveli.
Period
From: July-1996
To: June-1998
Company
Scaanray Metallurgical Services.
Position
Multy NDT technician
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RESUME
Project Description
Castings from Hindustan Motors Ltd., thiruvallur
Castings from Heavy Vehicle Factory (Defence), Avadi, Chennai.
Casting Jobs from Audco India Ltd., Chennai & Kancheepuram.
Company
:
Scaanray Metallurgical Services.
Position
:
Multy NDT technician
Project Description
:
L&T Power Tools Manufacturing Division (Opp to L&T ECC division at Madhuravoil)-Chennai.
(Clint L&T)
Company
:
Scaanray Metallurgical Services.
Position
:
Multy NDT technician
Project Description
:
Special Job for R&D kalpakkam at Madras Museum. Chennai.
Period
From: July-1996
To: June-1998
Company
:
Scaanray Metallurgical Services.
Position
:
Trainee N.D.T Engineer
Project Description
:
Manali Petro Products Ltd.Chennai.
Madras Fertilizers Ltd. Chennai.
Tamilnadu Petro Products Ltd. Chennai.
Company
:
Scaanray Metallurgical Services.
Position
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RESUME
:
Trainee N.D.T Engineer
Project Description
:
Storage Tanks, Hindustan Lever Ltd. Pondicherry
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