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DATE:
PRODUCT NUMBER:
CREW:
PRODUCT NAME:
Check one:
CHANGEOVER / STARTUP
IMMEDIATELY RESPOND AND COUNTERMEASURE ANY NO OR NG DATA RECORDED.
Accepted,
GP-12 ACTIVITY.
PERFORM THE FOLLOWING AT STARTUP AND CHANGEOVER PER CREW FOR
7/7/02 C crew to 7/22/02.
Are the normal inspection standard checks completed by the lead and is the paperwork completed properly?
Applies to Line 6 worm press and motor push. This section also applies to Line 8's Level 1 Containment person at the end of the line.
Line 6: Is the GP-12 inspection standard checks completed by the operators and is the paperwork completed properly?
Line 8: Is the Level 1 containment person completing 100% Packard gaging of every part? Is the paperwork completed properly?
N
(
Line 5 P/C: Is the Level 1 containment person completing 100% Packard gaging of every part? Is the paperwork completed properly?
)
Y
(
/
Y
N
/
)
N
Before line can start, verify that all operators have read the work instructions (MPS, PSU) and understand how to perform the job junction.
Has all operators read and understand the work instructions? Do all operators understand how to perform their job functions? (Only required at startup
per crew.) ( Y / N )
CHECK #2:
OK
NG
N/A: PC
OK
NG
NG
OK
OK
NG
N/A: ___
OK
NG
OK
NG
Verify the operators understand the IDC only: Verify that the operators are
Verify off load is checking labels,
100% tug test for Level 1
performing the correct procedure for performing visual check and shaking
containment of loose contact sockets.
the IDC.
the part.
OK
OK
N/A: PC
NG
NG
N/A: PC
OK
NG
N/A: ___
OK
NG
N/A: IDC
OK
NG
N/A: ___
OK
NG
N/A: ___
OK
NG
N/A: ___
NG
NG
NG
OK
NG
NG
No grease outside of
the actuator?
OK
NG
OK
NG
Containment
symbols?
OK
NG
No grease in the
connector area?
OK
NG
OK
NG
Is the information
readable?
OK
NG
NG
OK
NG
NG
OK
NG
OK
NG
NG
OK
NG
Tear down 5 pieces of good product at the first startup per crew per line. Only 5 pieces at startup per crew per line is required.
If so, was it
If so, was it
If so, was it
Line 3: Was a defect
immediately
Line 4: Was a defect
immediately
Line 5: Was a defect
immediately
found?
countermeasured?
found?
countermeasured?
found?
countermeasured?
Yes
No
Yes
No
If so, was it
immediately
countermeasured?
Yes
No
Yes
FORM 630-14-, WI 0919.630
No
Yes
No
No
Yes
No
If so, was it
immediately
countermeasured?
Yes
No
Yes
No
Yes
No
Yes
After completion, submit to Q.E.
DATE:
PRODUCT NUMBER:
CREW:
PRODUCT NAME:
Check one:
CHANGEOVER / STARTUP
IMMEDIATELY RESPOND AND COUNTERMEASURE ANY NO OR NG DATA RECORDED.
Accepted,
GP-12 ACTIVITY.
PERFORM THE FOLLOWING AT STARTUP AND CHANGEOVER PER CREW
TO 7/22/02.
CHECK #1:
7/8/02
Verify that all the paperwork for the normal checks and the paperwork for the GP-12 is being performed and recorded by the lead. Verify
the Supervisor is signing off the GP-12 paperwork. (Startup/Changeover)
Are the normal inspection standard checks completed by the lead and is the paperwork completed properly?
The following applies to the GP-12 Inspection Standard completed by the lead.
Is the GP-12 inspection standard checks completed by the lead and is the paperwork completed properly?
Is the supervisor signing off the GP-12 paperwork?
CHECK #2:
OK
NG
N/A: PC
OK
NG
N/A: PC
OK
NG
OK
NG
Verify the operators understand the IDC only: Verify that the operators are
Verify off load is checking labels,
100% tug test for Level 1
performing the correct procedure for performing visual check and shaking
containment of loose contact sockets.
the IDC.
the part.
OK
NG
OK
NG
OK
NG
OK
NG
OK
NG
CHECK 10 PIECES FOR THE FOLLOWING VISUAL DEFECTS. Can be checked at the applicable station. (Startup/Changeover)
Missing Screws
Raised Screws
OK
OK
NG
NG
NG
NG
No grease outside of
Is internal grease ok?
the actuator?
OK
NG
No
OK
NG
Damage or
deformation?
OK
NG
Containment
symbols?
OK
NG
No grease in the
connector area?
OK
NG
Bent pins
OK
NG
Is the information
readable?
OK
NG
NG
NG
NG
OK
NG
Tear down 5 pieces of good product at each startup. Not necessary at changeover.
If so, was it
If so, was it
immediately
Line 4: Was a defect
immediately
Line 5: Was a defect
countermeasured?
found?
countermeasured?
found?
Yes
No
If so, was it
immediately
countermeasured?
Yes
No
Yes
FORM 630-14-, WI 0919.630
No
Yes
No
No
Yes
No
If so, was it
immediately
countermeasured?
Yes
Yes
No
Loose motor
brackets?
OK
NG
NG
OK
NG
If so, was it
immediately
countermeasured?
Yes
No
No
After completion, submit to Q.E.