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ABSTRACT
This paper considers, from an engineering viewpoint,
several factors involved in creating, designing and locating
horizontal barriers for corrtrolling warer coning. This is
an eflort to consolidate new concepts with previous information so that a reasonable selection of barrier materia[s,
dimensions and vertical position can be made,
Coning theories previously developed are, briefly reviewed and an eflort is made to reduce the results o~
coning-theory calculations to a point where routine calculations can be made with a desk calculator, It is e.tpected
that these simplified calculations will give usable predictions of the amounts of improvement attainable with barriers of various dimensions,
Apparatus and procedures used for testing the suitability of commercial cements are described and test results
are presented.
INTRODUCTION
Just about as soon as the phenomenon of water coning
was recognized as an oilfield problem, there were suggestions that the production of water coning could be
controlled or completely suppressed by means of horizontal barriers. It wm also suggested that natural barriers
such as shale streaks were helpful in restricting bottomwater production. The implication was that wells not
having the benefit of continuous shale streaks to suppress
bottom waters should, in some way, be supplied with an
artificial barrier.
A schematic drawing of a horizontal barrier in a reservoir is shown in Fig, 1, Two maximum stable water cones
are illustrated-one
for the wellbore diameter and the
other for a barrier. ,A maximum stable cone is one that
has attained its maximum volume at the critical pmiuction rate and is on the threshold of producing water. The
volume displaced by each water cone and the rise in
water table are indications of the amount of water-free
oil produced. Corrections for porosity, connate water and
residual oil, of course, must be applied.
The water-oil interface which defines a maximum
cone is called a free surface, It is a surface over
the pressure is constant. This free surface has the
of a limiting streamline at and below which there
movement or transport,
2Refesencee
given
JULY,
1962
at end of p~per.
Oo.
stable
which
shape
is no
.
OIL
ZONE
BARRIER
ORIGINAL
OIL - WATER
CONE
CONTACT-
WATER
ZONE
FIG.lHOaLZONTAL
BARRIER
Foa tiNTSOLLING
wATEaCONING.
78s
+w(p,t
p ) (/1: D:)
.
...
_L__
,w., In
. 80 ACRE
.25 FOR,
_ 0.5 DARCYS
Vlsc.
1.0 CPS
0.6 SP GR.
- 25 FT PENE.
20
(1)
()
<
~I,c
.,
.-.
. . ..-
In (r./t-)
(2)!,
z = /f -h: (w f)).
in (r,./r,. )
defines the shape of the maximum stable water cone in
a radial system.
Eq. 1 may be used to prepare the basic family of curves
shown in Fig. 2, These curves give the water-free cumulative production as a function of years to first water for
various barrier radii,
For the development of this graph, it is assumed that
the reservoir pressure is always sufficient to produce the
well at any required rate, It is further assumed that gas
in solution in the reservoir remains in solution and that
crude oil produced from the reservoir is replaced by bottom water. The effects of capillary pressure and relative
permeability are neglected.
The water table rises as oil is removed, and the production rate must be reduced to keep the water out of
the well. This is the behavior pictured in Fig. 2. The
. . .. . . . . ... . ... . ..
..
.- ... .. .
78.*
the Appendix,
15
t)
TIME
FIG. 2(;I:MLLATIW
20
25
30
IN YEARS
WATI;R-FRRE OIL AS A
I
~
5 r-------r---------
i~.q
yj
La
2
--~--l
---
250 BOPD
m3
80 ACRE
100 FT OIL ZONE
25 FT PENE>
0.5 DARCYS
~z
22.
WA
-J
3
=0
3
u
I
Vlsc,
1.0 CPS .,
50% EFF.
:
0.6 SP (33.
:
o
10
YEARS
FIG.
20
TO
40
30
FIRST
50
WATER
3-PIXUODOF WATER-FREE
OIL PRODUCTION
PORVARIOIX
BARRIER RAMI.
JOURNALOF PETROLELIMTSWHXOLOGY
) q+
100
20 BOPD
10 ACRE
1
r%;;
?kN~oNE
0.5 DARCYS
[00
50
.25 POR.
Vlsc.
Lo CPS
50~o
EFE
0.8 W? GR.
~
I
/=j
.~
l~
2
YEARS
TO FIRST
10
WATER
FIG.4PERNM OFWATER-FREE
OIL PHODLXTIOS
WITURmalms.
OiL
PERMEABILITY OF BARRIERMATERIALS
A completely impermeable barrier is desirable. The
cements available, however, do have measurable amounts
of permeability. Considering the large area and thin crosssection of barriers, it is clear that the permeability of the
barrier is important. As an aid to determining the amount
ZONE
40
L
INTERFACE
.
-\
WATER
Z(r)
.
ZONE
0.5
i2
~
40
a
w
n
20
DARCYS
RADIUS .5 A
z
----,
-u-
~LIMITING
WATER
STREAMLINE
X()
k
ZONE
25 FT. PENE
\l
t
z
01
ACRE
5-CONE
JULY, 1962
10
20
PERCENT
40
AVAILABLE
so
60
CUMULATIVE
OIL
100
PRODUCTION
FIG. 6-PER
CENTWATER PRODUCTIONAS A FUNCTION
OF PER
CENT AVAILABLE OIL PRODUCED(BY RICOROUS CALCULATIONS).
78s
a hand-operated piston pump, A dead-weight tester modified to act as a pressure-relief valve was used to maintain
the pressure at a constant value,
The cement to be injected into the fracture was mixed
in a high-speed blender in accordance with API standards
or the recommendations of the supplier. The cement,
contained in a sump, was delivered to the wellbore end
of the fracture system through M-in, steel tubing by
means of the hand pump.
A differential-pressure gauge connected between the
lines leading to the inlet and discharge ends of the test
block gave the pressure drop through the fracture system,
Two graduated cylinders were used to measure the
amount of cement injected-one
cylinder was at the inlet
of the injection pump, the other at the discharge of the
dead-weight tester. After the cement was injected, the
pressure and temperature were maintained for a period of
several hours to alIow the cement to attain an initial set.
After the cement cured in oil for a period of at least
72 hours, l-in. in diameter cores were cut from the block,
These cores were then used to determine the permeability
of the barrier by means of a Hassler cell assembly. The
permeating fluid was separated from the pressure source
by mercury to insure against gases going into solution in
the fluids,
It was found that for one of the cements, called Resin
Cement A, tne resin phase filtered into the fracture faces
under very law pressures. There was concern that under
high pressure the resin would penetrate deep enough into
the oil zone to damage the well. To check this possibility,
tests were conducted in a Hassler cell by placing enough
%=(+)(5)+
r+-~n(rbr)l
.
.?
.0.
(4) :3
OIL
CEMENT
SLURRY
Pressure Vessel
II
FIG.6-CONSTANT-TEMPERATURE
PRESWR~
VESSEL.
100
- 40 ACRE
100 FT OIL ZONE
25
FT. PENE.
0.5
DARCYS
RADIUS .5
20
PERCENT
Fxc. 7P?R
786
40
AVAILABLE
CENTWATE.ASA
60
CUMULATIVE
60
OIL
100
PRODUCTION
625
~~
JOURNALOF PETROLEUMTECHNOLOGY
Resin Cement
L17Y AND
WATER-FLOW
CAPACITV
OF
VARIOUS
Cement
Resin
..
Resin A
Spearhead
Resin A
,Penefrotion
Portland
only
%sin
0.00009
0.0020
().00022
AF1
0.00025
0.000173
0.00194
0.0400
0.0160
0.0180
0.3/00
Portland
Cement
SID/ftz/psi
.-. .
0.000s
0.0023
Latax
Portland
BARRIERS
W;:;.yv
Permeobllity
-(red)
.-...
TABLE
2AOST
OF
BARRIER
MATERIALS
cost
Material
Resin
S Cement
Resin A Cement
[LOW Tompsroture,
200
901
Next
300
WI
above
506
sal
.40
Neat
Class
Siurtv
API
VOlume-1.lS
JULY, 1962
56.90/sal slum
.
.
$3.75/s01
slurry
$3.50/Bal
slurry
$3.25/wIl $Iwrf
$1 .10/001
$1 .65/sack
$0.19/s01
,$,
Latex Cement
Slwry Vehm+l
Cemenf,
SO to 120 F)
First
All
,..
fP/5ack
A
fF/sack
S1.w
,.,
,-
.
slurv
FIG. l&PENETRATION
CEMENT.
787
I
~
100
u)
U3
80
~:
60
&w
&
1I&l
-f
z
::2-
z ,.
p
~.
. NO APPARENT
P.
p
p.
i%, 11PRESSURE
P.
~
200
Z =
Z..
1/8 THICK
higher than that obtained with RLSin A alone. When considering the cost of resin cement ($3.25/gal slurry) against
the cost of Portland cement ($0.20/gal slurry), a considerable amount of savings can be realized.
CONCLUSIONS
[t should not be inferred from these discussions that
harriers can always be placed and that these will be
effective in solving all water problems for all reservoir
conditions. The question of whether or not a horizontal
fracture can be produced in a given formation is of fundamental importance and should be resolved first. Reservoirs containing high iensity or high-viscosity crude oils
or having .very low pwmeabilities or a small oil-zone
thickness may prove to be poor candidates for barrier
treatment. It is believed that the methods outlined in this
paper will permit reasonably sound decisions regarding
the design of barriers and will permit reasonable predictions of advantages to be gained by piacing a barrier in
a specific reservoir.
ACKNOWLEDGE
ENT
The authors are indebted to P. L. Terwiliiger who supervised the work covered herein, They are aiso indebted
to J. E. Warren for the mathematical assistance and
advice given during the development of the analytical
soiutions, Finaily, the authors acknowledge the work of
R. A. Neison who assisted with the laboratory tests.
itEFflRENCES
Oil WeRTreatment,U.S. Patent No. 2,832,416
(April 29, 1958).
Piety, R. G.: Oil Well Prwluctiol~ U.S. Patent No. 2,886,108
(May 12, 1959),
Michaek, Aian S., Bergman,R. I. and Brown:
CoT!..;tY-. .m
Coning byInjecting Reverse-Wetting.4dditi@, P@. En&.
(Aug., 1957) B45,B-52.
I-foward,George C: PIugging Forma,ims with Hot SOIU.
tions, U. S. Patent No. 2,779,415[Jan, 29, 1957).
Kravcilenko,1, I. and Kartsev,E. V.: Field r~stson Isolatir!:
1.
Aflen, J. C,:
2.
.3.
4.
5.
8.
NOMENCLATURE
D =depthof
F
~
h
k
wellbore penetration
= function
= acceleration.of gravity
=oil-zone thickness
= permeability
k. =barrier permeability
k, =formation permeability
P = pressure
P. = pressure atthe drainage radius
p. = pressure attheweiibore
q = volume flowrate
go = vohtme flowrate of oil
910= VOiUmeflowrate of water
r = radius
radius
~r. = drainage
r. = welibore radius
t, = barrier thickness
U= original thickness of water zone underlying. the
oil
v = linear v.!ocity
788
9.
File Note
KR.51 (.$pril IO, 1%1) Gulf Research & Dewlopment Co.,
Pittsburgh 30, Pa.
APPENDIX
PRODUCTION
OF WATER THROUGH
BARRIER
=v(r)=~=_A2p -,. . . . .
(A-1 )
JOURNAL OF PETROLEUMTECHNOLOGY
Since the quantities above are functions of r only, the partial derivative can be replaced by the total derivative. Then
integrating between the limits r,. and r, the pressure in
the formation above the barrier can be obtained. i.e.,
P=(2+M:3
~~~~
_
()
q,, ,n
/1,,
~,
727rD
.,
Then, from a continuity standpoint and neglecting compressibility, the flow rate of fluids through a vertical cylindrical surface, concentric with the wellbore at any radius,
will be the same as the flow rate into the wellbore, The
flow of each fluid becomes as follows.
A-2)
(A-3 )
r,.
At the end of the barrier, the pressure in the static
water phase just below the barrier is the same as the
pressure in the moving oil phase just above the barrier.
The pressure in the water pha~ is the same at all points
immediately under the barrier; this pressure is
$=:$D1n
()T.
rti
,.
..
f,,
~p==~~-ifi-in
[A-5)
(A.6)
k, 2zD
()
To find the total production of water through the barrier, it was necessary to assume the barrier to be a flat
disc of radius r, and thickness I,. In addition, the barrier
was assumed to have a uniform permeability k~.
k,, Ap
p,. az I!.w/,
The incremental water production is
( A-7)
( A-8)
&
,.
SIMULTANEOUS PRODUCTION
WATE~ AND OIL
ar
X(r)
==
ar
Apg:
. . .. - 94.
2zr,r:(/l_
2wk(Z
(A-IS)
z)
-X)
= 8Z(r)
,.
(A-16)
(A-17)
(A-lfl)
-/3
(A-19)
h= Y(r.)
Di-U
Z(r,r)
(A-n)
(A-12)
- D) Z(rp) t UZ(r,. )
Z(r,,) Z(rm) o
1
q,c/.Lw -
q,,p,, . .
Ap&Z$
, e ( A-20)
2zkr [ Z -x
h-z
I
Since r and Z only are involved, it is possible to set
dr
(l
=-
dz
az
= ~,
OF
ar
tained where the expression X(r) from Eq. A-18 has been
included.
1
q,.!.,.,,
.
.. ..._ q+,
2irkr(li-8)Z+#
11-Z
[
=I
Apg$.
(A-21)
dr
.
.. .
2xkApg H r
rw
Z(r.
or
apn
Assuming that the shape of the limiting water streamline is established in tbe same manner as the oil-water
interface and is similar to the interface, then
(A-1O)
apw
qt./.&
.-
~P
.
q,, .,,.,~)(:);zf<.+.=$~]
.
and
8
(A-9)
and
k,, Lip
= 2~r dr
p.!, tl>
% H)
x
. . .
ap.
s
.)
~-
In+
Irr:
k
-- q. = 27r
(A-4 )
.\p+p=.
Z(rtc)
To make the results more usable, the following dimensionless quantities have been introduced.
(A-13)
1962
k
~%and~
=
p.. ar
r
apt,
p,. &
,.,
(A-14)
*.,
J+H+E
Y= 0.999:::;
J+H+ E- Y+a
Rw( E-Y)
[-aRw
(EY)][J+H
+E-Y-(JE+JfY)]
[J+
H+
EYl[J+
H+
EY-l-aRw(E
{
,nY-J-aRm(l
-Y)
E+ H-aRw(l
-E)
(J+ H+ EY) S;aRw(E-Y)(JE+HY)
[J+
H+ EY][J+H+E
Y+aR.
(.E-
Y)l
Y) + % (~
- f?)
=27&Pln
Y)]
%?
27rr,h( 1 Y)
~w
kap
.,
P.
= %rrwh( Y - J)
-kap
..
~Lm
iw
q+
q.p.
27WWWZ(
1 - Y) - 2wrWk/z(Y - J)
+J
aRm+l. ..
A-24)
-.
JA-25)
790
(A-29)
(A-30)
(A-31 )
(A-32)
(A-26)
ar
be determined independently.
and
-5-
v. =
()
= F(cvR, J; H, E, Y) (A-23)
Y must tit
When Eq. A-26 ia used, the number of variables involved in the value of F is reduced from six to five. Thus,
Fin Eq. A-23 is now F(aRW, J, H, E),
COMPUTING
(E-
-1-0.4)01.
(h-
Z)dZ=~-
:
[
;-2hZ+(hZ-D2)Z=h
=;.
h2(h_Dm)
lnrdr
(A-33)
m.
4
The free surface can be plotted by substituting various
**
values of r, mnging from r = r. to r = r..
JOURNAL
OF
PETROLEUM
TECIZNOiOGY