Beruflich Dokumente
Kultur Dokumente
I anaiiii
CORPORATION
20320 PRAIRIE STREET
CHATSWORTH, CALIFORNIA 91311
NOTICE
This document, and the information contained herein, is copyright by Tandon Corporation and may
not be duplicated or reproduced, in whole or in part, without the prior written approval of
Tandon Corporation.
This document is intended to provide the user with detailed information adequate for the efficient
installation, operation, and service of the equipment involved.
However, while every effort has been made to keep the information contained herein current and accurate as of the date of publication, no guarantee is given or implied as to its accuracy.
CONTENTS
Page
Section
Number
Title
SECTION 1
GENERAL DESCRIPTION
1.1
1.2
1.3
1.4
1.5
. SECTION 2
Number
Introduction....................................................................
Scope Of The Document ........................................................
Purpose Of The Drive...........................................................
Major Features.................................................................
Write Protect................................................................
Daisy Chain Capability.......................................................
Internal Trim Erase..........................................................
Industry Standard Interface Compatibility...................................
'!'rack 0 Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Index Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Activity Indicator..... ..... ..... ........... .... . .... .............. ... ...... ..
Functional Description .........................................................
Physical Description ...........................................................
PRODUCT SPECIFICATIONS
2.1
2.2
2.3
2.4
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical Specifications ...... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical and Operational Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reliability Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Environmental Specifications ..................................................
SECTION 3
OPERATION
3.1
3.2
3.3
3.4
3.5
3.6
1-1
1-1
1-1
1-1
1-1
1-1
1-1
1-1
1-2
1-2
1-2
1-2
1-2
Introduction....................................................................
Unpacking The Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preinstallation Checkout .......................................................
Mounting The Drive............................................................
Dust Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooling ......................................................................
Interface Connections..........................................................
Input Control Lines ..........................................................
Output Control Lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Typical Interface Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
D. C. Power.....................................................................
Drive Address and Option Patching.............................................
DSO Through DS3 Jumpers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MXJumper ..................................................................
HS and HM Jumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Save Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Side Select (WI) .............................................................
Write Flip-Flop Control (W2, W3) ............................................
Write Protect Control (W4, W5) ..............................................
Activity L.E.D. Control (W6, W7, W9) ........................................
Drive Select 3 Enable (WS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Lock Solenoid (W10) ....................................................
2-1
2-1
2-1
2-1
2-1
3-1
3-1
3-1
3-1
3-2
3-2
3-2
3-2
3-4
3-4
3-5
3-5
3-5
3-7
3-7
3-7
3-7
3-7
3-7
3-7
3-9
3-9
CONTENTS
Section
Number
3.7
SECTION 4
4.1
4.2
4.3
4.4
4.5
4.6
SECTION 5
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
5.10
Page
Title
Number
Diskettes ...................................................................... . 3-9
wading The Diskette ....................................................... . 3-9
Write Protect Tab ........................................................... . 3-9
Diskette Handling and Storage .............................................. . 3-9
THEORY OF OPERATION
Introduction ................................................................... . 4-1
Data Recording ................................................................ . 4-1
Components Of The Drive ..................................................... . 4-3
Generate and Interpret Contro~ Signals ........................................ . 4-3
Index Sensor ................................................................ . 4-3
Write Protect Switch ........................................................ . 4-3
Track 0 Switch .............................................................. . 4-3
Drive Select ................................................................. . 4-3
ReadlWrite Head Positioner ................................................... . 4-5
Step and Direction .......................................................... . 4-5
Stepper Motor Control ...................................................... . "4-5
Stepper Motor .............................................................. . 4-5
ReadlWrite Data .............................................................. . 4-7
ReadlWrite Head Assembly ................................................. . 4-7
Side Select Circuits ......................................................... . 4-7
Write/Erase Circuits ........................................................ . 4-7
Read Data Circuits .......................................................... . 4-10
Spindle Control ................................................................ . 4-10
Spindle Motor and Spindle Assembly ........................................ . 4-10
Spindle Motor Enable Circuit ............................................... . 4-10
Spindle Motor Control Circuit ............................................... . 4-12
MAINTENANCE CHECKS AND ADJUSTMENTS
Introduction ................................................................... .
Visual Inspection .............................................................. .
Equipment Required .......................................................... .
Power/Drive Select Check ..................................................... .
Write Protect Switch Check and Adjustment .................................. .
Write Protect Switch Check ................................................. .
Write Protect Switch Adjustment ........................................... .
Drive Motor Speed Check and Adjustment ..................................... .
Drive Motor Check .......................................................... .
Drive Motor Adjustment .................................................... .
Radial Track Alignment Check and Adjustment ............................... .
Radial Track Alignment Check .............................................. .
Radial Track Alignment Adjustment ........................................ .
Index Checks and Adjustment ................................................. .
Index -To-Data Pulse Check ................................................. .
Index Sensor Adjustment ................................................... .
Azimuth Check ................................................................ .
Track 0 Switch Check and Adjustment ......................................... .
Track 0 Switch Check ....................................................... .
Track 0 Switch Adjustment ................................................. .
Track 0 Stop Adjustment ...................................................... .
ii
5-1
5-1
5-1
5-2
5-3
5-3
5-3
5-3
5-3
5-4
5-4
5-6
5-8
5-9
5-9
5-9
5-11
5-12
5-12
5-12
5-13
CONTENTS
Section
Number
Page
Title
Number
5.11
5.12
5.13
SECTION 6
5-13
5-14
5-15
5-15
5-15
Introduction ................................................................... .
Symptom Diagnostic Techniques .............................................. .
Soft Errors .................................................................... .
Troubleshooting Guide ........................................................ .
Replacement Procedures ...................................................... .
Tool Requirements .......................................................... .
Drive Belt .................................................................. .
Logic Circuit Board ......................................................... .
Servo Circuit Board ......................................................... .
Cone Lever Assembly ....................................................... .
Cone Assembly .............................................................. .
Activity L.E.D............................ ; .................................. .
Front Panel ................................................................. .
GuideRail .................................................................. .
Index Assembly ............................................................. .
Drive Motor Assembly ...................................................... .
Track 0 Switch Assembly ................................................... .
Write Protect Switch Assembly ............................................. .
Upper Arm Assembly (Single-Sided Drives Only) ............................ .
Head Module Assembly ..................................................... .
Latch Plate Assembly ....................................................... .
6-1
6-1
6-1
6-1
6-5
Appendix A
A-I
AppendixB
B-1
6.1
6.2
6.3
6.4
iii
6-7
6-7
6-7
6-9
6-10
6-13
6-13
6-16
6-16
6-17
6-20
6-22
6-25
6-27
6-27
6-31
ILLUSTRATIONS
FIGURES
Figure
Number
1-1
2-1
3-1
3-2
3-3
3-4
3-5
3-6
4-1
4-2
4-3
4-4
4-5
4-6
4-7
4-8
4-9
4-10
5-1
5-2
5-3
5-4
5-5
5-6
5-7
5-8
5-9
5-10
5-11
5-12
5-13
5-14
6-1
6-2
6-3
6-4
6-5
6-6
6-7
6-8
6-9
6-10
6-11
6-12
6-13
6-14
6-15
Page
Number
Title
DiskDrive .................................................................... .
Disk Drive Outline Drawing ................................................... .
Electrical Interface Characteristics ............................................ .
Control and Data Timing Requirements ....................................... .
Logic Board With Programmable Shunts and Option Patching Locations ....... .
Recording Media .............................................................. .
Write Protect Tab ............................................................. .
Diskette Handling and Storage ................................................ .
Electromagnetic Core ......................................................... .
FM Recording Magnetization Profiles ......................................... .
Read Timing Diagram ......................................................... .
Interconnect Block Diagram ................................................... .
Soft-Sectored Index Pulse ..................................................... .
Track 0 Timing ................................................................ .
Write Data Circuit Block Diagram ............................................. .
Write Operation Timing Diagram .............................................. .
Read Circuit Block Diagram ................................................... .
Servo Circuit Board ............................................................ .
Logic Circuit Board With Test Points .......................................... .
Write Protect Switch Adjustment ............................................. .
Location Of R4 Speed Control Potentiometer ................................... .
Bottom View Of Drive ......................................................... .
Hub Center Line and Track Locations .......................................... .
Cats Eye Patterns ............................................................. .
Head Module Retaining and Cam Screws ....................................... .
Index-To-Data Pulse ........................................................... .
Index Sensor's Retaining Screw and Adjustment ............................... .
Optimum Head Azimuth Alignment ........................................... .
Head Azimuth Alignment of Acceptable Lower Limits ......................... .
Head Azimuth Alignment of Acceptable Upper Limits ......................... .
Track 0 Stop ................................................................... .
Upper Arm and Screws ........................................................ .
Drive Belt and Pulleys ......................................................... .
Logic Circuit Board Mounting ................................................. .
Servo Circuit Board Mounting ................................................. .
Cone ~ver Cable Harnessing .................................................. .
Cone ~ver Assembly and Cable Harnessing ................................... .
Cone Shaft and E-Ring ........................................................ .
Cone's Component Parts ....................................................... .
Activity L.E.D. Cable Harnessing .............................................. .
Activity L.E.D. Assembly Retaining Collar and Grommet ...................... .
Front Panel Locating Tabs and Bushings ...................................... .
Front Panel Mounting Screws ................................................. .
Guide Rail Locating Tabs and Bushings ........................................ .
Index Emitter Sensor's Mounting and Cable Harnessing ....................... .
Index Detector Sensor's Mounting Screw and Cable ............................ .
Cable Harness ................................................................. .
iv
1-3
2-2
3-5
3-6
3-8
3-10
3-11
3-12
4-1
4-2
4-2
4-4
4-6
4-6
4-8
4-9
4-11
4-12
5-2
5-4
5-5
5-5
5-6
5-7
5-8
5-10
5-10
5-11
5-11
5-12
5-13
5-16
6-7
6-8
6-9
6-10
6-11
6-12
6-14
6-15
6-15
6-16
6-17
6-18
6-18
6-19
6-20
FIGURES
Figure
Page
Number
Title
6-16
6-17
6-18
6-19
6-20
6-21
6-22
6-23
6-24
6-25
6-26
6-27
6-28
Number
6-21
6-22
6-23
6-24
6-25
6-26
6-26
6-27
6-28
6-29
6-29
6-30
6-31
TABLES
Table
Page
Number
Title
2-1
2-2
2-3
3-1
3-2
4-1
6-1
6-2
Number
2-3
2-4
2-5
3-2
3-5
4-5
6-2
6-6
SECTION 1
GENERAL DESCRIPTION
entry, storage, and retrieval applications.
Typical applications include intelligent terminal
controllers, microcomputers, word processing
systems, data communication systems, error
logging, program loading, and point-of-sale
terminals.
INTRODUCTION
This document provides required information in
order to evaluate and incorporate Tandon's disk
drive into a system.
Tandon Corporation's Model Number TM100-1
and TMI00-2 are full-feature, 5-1/4-inch, flexible disk drives. They are compact data storage
devices that use an ANSI-compatible, industry
standard, 5-1/4-inch diskette.
1.3
WRITE PROTECT
1.1
SCOPE OF THE
DOCUMENT
1.2
MAJOR FEATURES
TRACK 0 SWITCH
INDEX SENSOR
ACTIVITY INDICATOR
3. A write protect switch disables the write
electronics when a write protect tab is
applied to the diskette.
1.4
1.5
FUNCTIONAL DESCRIPTION
PHYSICAL DESCRIPTION
1-2
STEPPER MOTOR
DRIVE CHASSIS
CONE ASSEMBLY
FIGURE 1-1
DISK DRIVE
1-3
SPINDLE ASSEMBLY
SECTION 2
PRODUCT SPECIFICATIONS
INTRODUCTION
This section contains the mechanical, electrical reliability, and environmental specifications for the
TM100-1 and TM100-2drives.
2.1
MECHANICAL SPECIFICATIONS
The physical dimensions of the drive are located in Figure 2-1.
2.2
2.3
RELIABILITY SPECIFICATIONS
The reliability specifications are located in Table 2-2.
2.4
ENVIRONMENTAL SPECIFICATIONS
The environmental specifications are located in Table 2-3.
Ia n
aD n
179022-001
CORPORATION, CHATSWORTH, CALIFORNIA 91311
2-1
REV.B
~----(1465~55MM)---~
1E----(139~i~MM)----~
0.B6
(21.84MM)
0.06
(1.52MM)
SERVO
CIRCUIT
BOARD
(203.20MM)
8.00
n
....--_~:I
r-
LOGIC
CIRCUIT
BOARD
7.75
(196.85MM)
3.12
(7925 MM)
1.87
(47.50MM)
1.87
(47.50MM)
r(----
JI
0.19
(4.83MM)
0.29
(7.37 MM)
58
(149 i JMM)
I~
3.38
(85.85MM)
3.38
(85.85 MM)
'----+-_'---_-----'J
NOTES: 1. DIMENSIONS ARE GIVEN IN INCHES. METRIC EQUIVALENTS ARE IN PARENTHESES.
FIGURE 2-1
DISK DRIVE OUTLINE DRAWING
lani:lon
179022-001
CORPORATION, CHATSWORTH, CALIFORNIA 91311
2-2
REV.B
TABLE 2-1
ELECTRICAL AND OPERATIONAL SPECIFICATIONS
Media
40 tracks
TM100-2
80 tracks
Track Spacing
Head Life
100 milliseconds
3percent
5 milliseconds
15 milliseconds
75 milliseconds
5,535FRPI
TM100-2, Side 1
5,877FRPI
Ia n
aD n
2-3
179022-001
REV.B
TM100-2
+5 volts D. C. Power
Shipment
TABLE 2-2
RELIABILITY SPECIFICATIONS
One in 10 bits
Seek Errors
One in 10 seeks
30 minutes
Ia n
aD n
2-4
179022-001
REV.B
TABLE 2-3
ENVIRONMENTAL SPECIFICATIONS
Temperature
Operating, media dependent
Nonoperating
Relative Humidity
Operating, noncondensing,
media dependent
20-to-80 percent
Nonoperating, noncondensing
5-to-95 percent
Altitude
152.4 meters, 500 feet, below sea level, to
15,240 meters, 50,000 feet, above sea level
Operating or nonoperating
Ia n
aD n
2-5
179022-001
REV.B
SECTION 3
OPERATION
INTRODUCTION
3.1
3.3
3.2
PREINSTALLATION
CHECKOUT
2. When the latch is moved to an open position' the head arm raises.
3-1
DUST COVER
TABLE 3-1
DRIVE INTERFACE LINES
AND PIN ASSIGNMENTS
Pin
Signal
1
3
5
9
11
13
15
17
19
21
23
31
2
4
6
10
12
14
16
18
20
22
24
32
Connector Clamp
Spare
Drive Select 3
Drive Select 0
Drive Select 1
Drive Select 2
Motor On
Direction Select
Step
Composite Write Data
Write Enable
Side Select
COOLING
When forced air is used, air flow must be directed outward from the drive. Do not intake air
through the drive or heads and diskettes.
3.4
INTERFACE CONNECTIONS
Ground
Pin
Signal
7
25
27
29
33
8
26
28
30
34
Index/Sector
Track 0
Write Protect
Composite Read Data
Spare
The Drive Select lines provide a means of selecting and deselecting a drive. These four lines
select one of the four drives attached to the
controller.
3-2
MOTOR ON
Host controllers may implement write precompensation circuits that recognize worst case patterns and adjust the write data waveform.
Although a value cannot be specified for write
precompensation, Tandon suggests a value of
250 nanoseconds for systems using MFM double
density recording format.
WRITE ENABLE
WRITE PROTECT
An index pulse is provided once every revolution, 200 milliseconds nominal, to indicate the
beginning of a track to the controller. The leading edge of this signal must always be used to
ensure timing accuracy. The index/sector line remains in the true Qow) state for the duration of
the index pulse, which is nominally four
milliseconds.
TYPICAL INTERFACE
CHARACTERISTICS
Lines between the controller and the drive have
the following characteristics:
Vout True
TRACK 0
Vout False =
3-4
+5 VOLTS
150 OHMS
r-------l
I
+TRUE
+TRUE
L EQUIVALEN~
I I
I 74380R
__
TRANSMISSION
LINE :iii 10 FEET
I
I
I
I
I
I RECEIVER
I
DRIVER
FIGURE 3-1
ELECTRICAL INTERFACE CHARACTERISTICS
3.5
D. C. POWER
3.6
The drive address and option patching is determined by the programmable shunt located at IE
on the logic circuit board. The DSO through DS3
jumpers determine the drive address. The MX
jumper is used only in single drive systems. See
Figure 3-3.
TABLE 3-2
D. C. POWER CONNECTOR
PIN ASSIGNMENTS
Pin
Supply Voltage
1
2
3
4
+ 12 volts D. C.
Pin
Ground lug 3/1S-inch
quick disconnect
12 volts return
5 volts return
+ 5 volts D. C.
Signal
Chassis ground from
controller
3-5
_,----------------------------------~I~S------------
POWER ON
--1
DRIVE SELECT
t.--- 1MINIMUM
00 MILLISECONDS
~--------------------------~JS~------------
~~~~~~----------------------~s~s-----------
MOTOR ON
3
It+- MILLISECONDS
250 MILLISECONDS ~
MAXIMUM
200
INDEX----------------------~LJ
LJ-----~'S
-..J I--
500 NANOSECONDS ~
MAXIMUM
I
r-
500NANOSECONDS~
~r-------------------------~'S
4 MILLISECONDS'
------------------1.
TRACK 0
MAXIMUM
- I
------------.
. .,. J
--J
SIDE SELECT
DIRECTION
r-
5 MILLISECONDS--.I
MINIMUM
200 NANOSECONDS --J
__________________M_I_N_IM_U_M_____
~
STEP
100NANOSECONDS~
~
MINIMUM
t.-
I--
J.--1
I
I
,-
MINIMUM
I
S~
=::;f.
I ~
900 MICROSECONDS*--.f
(TUNNEL ERASE)
200 NANOSECONDS
MINIMUM
,__- - - - - - -
LJ
20 MILLISECONDS
MAXIMUM
I . - 250 MILLISECONDS
WRITE ENABLE
100
NANOSECONDS1
MINIMUM
.1
Id
I 2100 NANOSECONDS
j.--
I I
WRITE~~-------10-0-M--IC-R-O-S-E-C-O-N-D-S--~~t--r-----------~~
I MAXIMUM
rDATA--------------------I-~ ~ S"""-------MINIMUM
4 MICROSECONDS
READ
250 MILLISECONDS
MINIMUM
-.II
J- L
-1
~
r - 8 MICROSECONDS
~I IJ4- 1 MICROSECOND
250 NANOSECONDS
8 MICROSECONDS
*FOR REFERENCE ONLY
FIGURE 3-2
CONTROL AND DATA TIMING REQUIREMENTS
3-6
MX JUMPER
W2
W3
WRITE FLIP-FLOP
CONTROL
Disables set and preset lines
on the write flip-flop only
during internal N Write.
Disables set and preset lines
on the write flip-flop
continuously.
HS AND HM JUMPERS
W4
When shipped from the factory, the drive is configured with a jumper at R5l, 0 ohm resistor, for
the TMlOO-l and TMlOO-2 drives. R5l maintains 200 milliamperes of current to the stepper
motor whether or not the drive is selected. Maintaining power to this motor prevents the head
carriage from moving when the drive is not
selected. The jumper at R5l may be moved to
position R50, which removes the power to the
stepper motor when the drive is not selected, for
a savings of approximately 3.8 watts per drive.
When R50 is used, the user must ensure the
track location when the drive is reselected.
W5
x
x
WRITE PROTECT
CONTROL
Write Protect Control
responds to a write protected
diskette.
Write Protect Control is
inhibited.
W6
W7
W9
x
Wl
SIDE SELECT
For use in single-sided drives,
TMlOO-l.
For use in double-sided drives,
TMlOO-2.
Activity L.E.D. is
controlled with Drive
Select.
X
3-7
ACTIVITY L. E. D.
CONTROL
Activity L.E.D. is
controlled with N In
Use, Jl-4.
o
W5000W4
R51
oCJo
OR50o
PROGRAMMABLE
SHUNT SOCKET (1 E)
TERMINATOR
SOCKET (2F)
HS NOT USED
18
DSO
15
DS1
14
DS2
13
DS3
12
MX
11
SPARE
10
HM NOT USED
FIGURE 3-3
LOGIC BOARD WITH PROGRAMMABLE SHUNTS AND OPTION PATCHING LOCATIONS
3-8
CAUTION
WIO
X
3.7
DISKETTES
NOTE
The 50-oersted level magnetizing
force is reached at a distance of
approximately three inches from
a typical source, e.g., motors, generators, or transformers.
rJ
3.56 MM
(0.14INCH)
I----~-__+_t
133.4 MM
(5.25 INCH)
L
SEALED
PROTECTIVE
JACKET
++----+-
133.4MM
(5.25 INCH)
133.4 MM
(5.25 INCH)
6.30 0.25 MM
(0.25 " 0.01 INCH)
r
96.5 0.25 MM
(3.80 0.01 INCH)
J
l
SPINDLE
ACCESS HOLE
LINER
HEAD
APERTURE
FIGURE3-4
RECORDING MEDIA
3-10
3.56 MM
(0.14 INCH)
.---------4-.J
6.30 MM
(0.25 INCH)
96.5 MM
(3.808 INCHES)
l
INDEX ACCESS HOLE
FIGURE 3-5
WRITE PROTECT TAB
3-11
TO AVOID DAMAGE TO
THE DISKETTE AND TO
YOUR DRIVE, INSERT
DISKETTE CAREFULLY
UNTIL THE BACKSTOP
IS ENCOUNTERED.
DISKETTES SHOULD
BE STORED AT
10C to 52C
50F to 125F
FIGURE 3-6
DISKETTE HANDLING AND STORAGE
3-12
SECTION 4
THEORY OF OPERATION
INTRODUCTION
4.1
DATA RECORDING
- - - - ELECTROMAGNETIC CORE
MAGNETIC FIELD OF HEAD
~ ----'~
ELECTRIC _ _ __ _
CURRENT
~
..
ROTATION OF MEDIA
FIGURE 4-1
ELECTROMAGNETIC CORE
4-1
WRITE DATA
I
I
MAGNETIZATION
PI
~
I I!
f:
=rHO
! I
! I
I
if
\a
P;C::
I:
MAGNETIC ELEMENTS
I
I
I
I
I
I
I
I
I
FIGURE 4-2
FM RECORDING MAGNETIZATION PROFILES
The comparator and the digitizer circuitry generate a one microsecond Read Data pulse, corresponding to each peak of the Read signal. Then,
the composite read data signal is sent to the user
system via the Read Data interface line.
u-ir
I
I
FIGURE 4-3
READ TIMING DIAGRAM
4-2
I
I
4.2
COMPONENTS OF THE
DRIVE
The Write Protect signal is derived from a mechanical switch integrated into the drive, the
switch is deactivated, causing a high signal on
J4, Pin 5. Then, it is buffered and inverted to disable the Write Enable signal. It is also gated
with drive select, producing an output signal on
the interface.
TRACK 0 SWITCH
4.3
The Track 0 sensor signal is derived from a mechanical switch internal to the drive. As the
head carriage moves back toward Track 0, the
switch is activated between Tracks 0 and 3.
This low active signal comes in via Connector
P11, Pin 1, and is supplied to a latch that
debounces the switch noise (Figure 4-6). The
combination of the Track 0 switch being activated and the proper stepper motor phase (Phase 0)
produces all high signals at Ie 4B, pins 9, 10, 12,
and 13, causing a low output at Ie 4B, Pin 8
(Test Point 8). Then, this signal is buffered
through Ie 3D, Pins 1 and 2, which inhibits stepping to Track 0 minus 1. Ie IF Pins 11, 12, and
13 gate the Track 0 output with Drive Select, to
give a Track 0 output to Pin 26 of the interface.
GENERATE AND
INTERPRET CONTROL
SIGNALS
The components of the drive required to generate and interpret the control signals are:
1. Index Sensor
DRIVE SELECT
INDEX SENSOR
The Drive Select signal is derived from the host
controller through the interface connector.
The Index signal is derived from an infrared
L.E.D. and phototransistor detector. When the
index/sector hole in the diskette passes through
the index sensor, the light from the L.E.D. is allowed to turn on the index detector, producing a
positive pulse on J4, Pin 15 (Figure 4-5).
4-3
HEAD 1
HEAD 0
INDEX EMITTER
WRITE
PROTECT SWITCH
INDEX SENSOR
STEPPER MOTOR
NOT USED
TRACK 0 SWITCH
ACTIVITY L.E.D.
P6
POWER
J2
(1-4)
J3
P5
J4
(5-8)
J4
P10 (13-16)
J4
P12 (23-27)
J4
P7 (1-4)
J4
P11 (19-22)
J4
P9 (10-13)
J4
(28-31 )
P8
CONTROL
AND
READ
WRITE
CIRCUIT
BOARD
I/O
INTERFACE
J1
(1-34)
PIN9 }
PIN 18 J4
PIN32
CIRCUIT
BOARD
JUMPER
CABLE
J1
P20 (7-10)
DRIVE MOTOR
PIN 6 REMOVED
0
(0-10)
SERVO
CIRCUIT BOARD
DRIVE MOTOR
J1
L - - - - - - - - - - - - - - t P21 (0-5)
________________
L--~~
FIGURE 4-4
INTERCONNECT BLOCK DIAGRAM
4-4
4.4
flop to be toggled, is accomplished by the two exclusive OR gates of IC 5D. These gates are controlled by the Step direction line and by the
state of the two flip flop outputs.
READ/WRITE HEAD
POSITIONER
Test Point 8 is low when the carriage is positioned at Track 0 and the stepper motor is at
Phase O. When stepping in or out, Test Point 12
is a high going pulse for each step of the carriage
(Table 4-1).
STEPPER MOTOR
TABLE 4-1
STEPPER LOGIC TRUTH TABLE
Phase
Pin
Number
Phase
0
4C-5
4C-6
4C-9
4C-8
4C-5
4C-6
4C-9
4C-8
4-5
......- - - - - - - 2 0 0 MILLISECONDS-------~
FIGURE 4-5
SOFT-SECTORED INDEX PULSE
r--------- +5 VOLTS
TRACK 0, TEST POINT 8
_______10 VOLT
rSVOLTS
TRACK 0 ADJUSTMENT MONITOR POINT
IC 4B,PIN9
~----------------OVOU
TRACKS
-6
ON
DISKETTE
STEPPER
MOTOR
PHASES
-5
-4
-3
-2
-1
+1
+2
+3
+4
+5
+6
FIGURE 4-6
TRACK 0 TIMING
4-6
4.5
READ/WRITE DATA
WRITE/ERASE CIRCUITS
The write electronics consist of a write current
source, a write waveform generator, an erase
current source, the trim erase control logic, and
the side select logic (Figure 4-7).
The signals required to control the data electronics provided by the host controller are:
1. Drive Select
4. Read Data circuits
2. Write Enable
3. Write Data
4. Side Select
390 microseconds.
2. The post-erase delay one shot is started,
900 microseconds.
4-7
SIDE
SELECT 1--------.
LOGIC
SIDE SELECT - - - - - - - - -
WRITE
DRIVER 1
Q
WRITE
WAVEFORM
C GENERATOR Q
BUFFER
N WRITE DATA
READ/
WRITE
COILS
>----t----4
WRITE
(N WRITE)
ERASE
COIL
WRITE
CURRENT
SOURCE
ERASE
DELAY
LOGIC
1---"""
ERASE
~--4~-~CURRENT~----------------
SOURCE
'---------
FIGURE 4-7
WRITE DATA CIRCUIT BLOCK DIAGRAM
4-8
(N INTERNAL
READ DISABLE
~ AND SIDE
WRITE BUSY)
SELECT LOGIC
NOTE 1
t=O
I
I
I
I
I
I
I
I
I
II
I
I
I
I
WRITE ENABLE
I
390
MICROSECONDS
900 MICROSEC~NDS ~
TRIM ERASE
INTERNAL
WRITE BUSY
I
I
I
I
N WRITE DATA
NOTE 2
WRITE
WAVEFORM
GENERATOR
I
14-
I~
I
~
I
I
I
I
II
WRITE CURRENT
I
NOTE4
NOTES:
I--
1. t = 0 = 250 MILLISECONDS AFTER DRIVE MOTOR STARTS OR 20 MILLISECONDS AFTER LAST STEP PULSE,
WHICHEVER IS THE LATEST TIME.
2. UNSYNCHRONIZED
3. 8.5 MILLIAMPERAGE PEAK TO PEAK
4. 4 MICROSECONDS MINIMUM, 8 MICROSECONDS MAXIMUM
FIGURE 4-8
WRITE OPERATION TIMING DIAGRAM
4-9
4.6
SPINDLE CONTROL
The Spindle Assembly is driven by a belt attached between two pulleys. The drive motor
pulley is turned by a D. C. motor with a built in
integral tachometer. The spindle pulley connects
to a hub that rotates a clamped diskette.
Digitizer
The Motor On signal is derived from the host
controller to the interface connector via J1, Pin
16. This signal is buffered and supplied to the
servo circuit board, which uses it to enable the
motor current circuit of the spindle motor
control.
4-10
UPPERHEAD~____~~.r--------------,
TM100-2
ONLY
LOWER
HEAD
::
...
t - - - - -....
READ ONLY
AND SIDE SELECT
CIRCUITS
...
TEST POINT 1
READ AMPLIFIER
AND LINEAR
PHASE FILTER
Ll TE~T
~~--------------
TEST POINT 3
----------------
~--------------~
DIFFERENTIATOR
ZERO CROSSOVER
DETECTOR
(COMPARATOR)
TEST POINT 4
DIGITIZER
DRIVE SELECT
FIGURE 4-9
READ CIRCUIT BLOCK DIAGRAM
4-11
TIME DOMAIN
FILTER
POINT 2
J1
FIGURE4-10
SERVO CIRCUIT BOARD
4-12
SECTION 5
MAINTENANCE CHECKS
AND ADJUSTMENTS
INTRODUCTION
5.2
EQUIPMENT REQUIRED
5.1
3. A power supply.
VISUAL INSPECTION
5. A certified output diskette, write protected, Dysan Model 104/2D with tab or
equivalent.
5-1
J3 READ/WRITE
HEAD CONNECTORS
I1111
III II!
TP2e
L--..JL--..J
P5
TP4e
P6
TP10e
TP1e
eTP8
eTP12
STEPPER
MOTOR
TP13
eTP5
T:71~
__
----4
SERVO
JUMPER
TP6
TP9
P8
P9
r----l
P10
r---"1 r----l
'11111111'1111111
>
...
)(
w
:;.
i=~
C.J
()w
J4
P11
P12 P13
r-----1'-----' ~
'111111111111
o
J2 POWER
CONNECTOR
~~------'
...
IE:
TERMINATOR
SOCKET (2F)
FIGURE5-1
LOGIC CIRCUIT BOARD WITH TEST POINTS
5.3
POWER/DRIVE SELECT
CHECK
NOTE
1. Loosen the screws holding it to the bracket on the side nearest to the front of the
drive (Figure 5-2).
5.4
panel L.E.D.
2. Move the switch up or down, as required,
and recheck it.
1. Verify power:
+ 12 volts D. C. +
0.6 volt
FIGURE 5-2
WRITE PROTECT SWITCH ADJUSTMENT
5.6
RADIAL TRACK
ALIGNMENT CHECK
AND ADJUSTMENT
5-4
0
SERVO
JUMPER
DRIVE
MOTOR
FIGURES-3
LOCATION OF R4 SPEED CONTROL POTENTIOMETER
OUTER BARS ON
TIMING DISK
TIMING DISK
TIMING RING
USED FOR 80 Hz
FRONT~~-~
INNER BARS ON
TIMING DISK
TIMING RING USED FOR 50 Hz
FIGURES-4
BOTTOM VIEW OF DRIVE
5-5
'-+--TRACK 1
INDEX TO DATA
-+---TRACK 16
CATS EYE PATTERN
-~--TRACK
34
AZIMUTH
FIGURE 5-5
HUB CENTER LINE AND TRACK LOCATION
NOTE
The alignment diskette and drive
must be allowed to stabilize at
room temperature for one hour
before checks and adjustments
are performed.
NOTE
---~oo---+---+-----
-----tOOI----I~-+-----
------tJ-....----+---------+(}--II---+---------t001---+--1---------~(jJI---+---+------
-----Iv--+--+------
FIGURE 5-6
CATS EYE PATTERNS
5-7
MODULE
RETAINING SCREW
BACK
SERVO
1'--- CIRCUIT------.l
,
BOARD
r==== ..
~ffil='::''':'''-;
~
MODULE
RETAINING
FRONT
FIGURE 5-7
HEAD MODULE RETAINING AND CAM SCREWS
5-8
7. Select Head o.
5-6).
5.7
NOTE
NOTE
5-9).
screw.
NOTE
The tolerance is 200 +
100 microseconds.
~
~
----
-----
--
FIGURE 5-8
INDEX-TO-DATA PULSE
FRONT --Iff-+---#-
-+
INDEX SENSOR'S
RETAINING SCREW
ADJUSTMENT
FIGURE 5-9
INDEX SENSOR'S RETAINING SCREW AND ADJUSTMENT
5-10
5.8
AZIMUTH CHECK
I--
FIGURE5-10
OPTIMUM HEAD AZIMUTH ALIGNMENT
3
1
FIGURE5-11
HEAD AZIMUTH ALIGNMENT
OF ACCEPTABLE LOWER LIMITS
5-11
2
4
2.
8. Step the carriage back to Track 1.
FIGURES-12
HEAD AZIMUTH ALIGNMENT
OF ACCEPTABLE UPPER LIMITS
5.9
2.5 volts.
10. Step the carriage out to the radial alignmenttrack.
5. Turn the Track 0 stop screw counterclockwise two turns with a 0.050-inch
Allen wrench or a number one Phillips
screwdriver <Figure 5-13).
6. Step the carriage to Track 0, and observe
the waveform.
FIGURE5-13
TRACK 0 STOP
5-13
4. Seek to Track O.
latch.
Cone centering is the ability of the cone clamping mechanism to center the diskette on the
hub, causing it to rotate concentrically. This
check and adjustment should be made whenever
the cone lever assembly has been removed or replaced. If the cone centering cannot be adjusted,
verify the measurement with a second diskette,
otherwise refer to the troubleshooting guide.
5-14
COMPLIANCE CHECK
COMPLIANCE ADJUSTMENT
NOTE
This allows one to reach the drive
to move the head.
Compliance is adjusted by using the same procedure used in the compliance check.
5-15
~~~~~--~~~UPPERARM
SCREWS
CARRIAGE
ASSEMBLY
FIGURE5-14
UPPER ARM AND SCREWS
5-16
SECTION 6
TROUBLESHOOTING GUIDE
AND REPLACEMENT PROCEDURE
INTRODUCTION
This section is designed to help locate and correct failures related to the drive. Table 6-1 is a
troubleshooting guide outlining the problem, its
possible cause, and the recommended action.
This section also contains parts removal and replacement procedures.
6.1
SYMPTOM DIAGNOSTIC
TECHNIQUES
CAUTION
Do not use cotton swabs, solvents,
or otherwise clean the head(s) by
hand. Damage to the head (s) may
result.
6.3
In some cases, errors attributed to the drive actually may be caused by incorrect operating procedures, faulty system programming, incorrect
drive option patching, and damaged or incorrect
certified diskettes. Review Section 3 to ensure
correct configuration of the drive.
TROUBLESHOOTING GUIDE
6.2
SOFT ERRORS
Soft errors can be caused by airborne contaminants' random electrical noise, excessive
temperature, and other external causes. To correct soft errors:
.
NOTE
Check the power supply voltages
to ensure they are within specifi-
TABLE 61
TROUBLESHOOTING GUIDE
Condition
No index.
Spindle speed
out of tolerance
or not turning.
Possible Cause
Recommended Action
Insert Diskette.
Close door.
CheckPlO.
6-2
Condition
Possible Cause
Recommended Action
Front panel
L.E.D.
inoperative
Alignment is off.
Verify alignment.
Defective head(s).
Interface incorrect.
Alignment off.
CheckP9.
L.E.D. defective.
6-3
Condition
Possible Cause
Recommended Action
No Track 0
indication.
Defective seek.
CheckPll.
Defective logic.
Fails drive
select check.
Fails Write
Protect switch
check and
adjustment.
Fails drive
motor speed
check and
adjustment.
Cannot read.
Cannot step.
6-4
Condition
Fails index
checks and
adjustment.
Possible Cause
Recommended Action
See No Index.
Diskette not centering.
Fails Track 0
switch check
and adjustment.
Fails head
output check.
Fails cone
centering check.
Fails
compliance
check and
adjustment.
See No Track o.
Defective media.
Replace media.
Cannot read.
Compliance misadjusted.
Defective diskette.
Replace diskette.
Cone faulty.
Defective diskette
Replace diskette.
TABLE 6-2
GUIDE TO CHECKS AND ADJUSTMENTS
RECOMMENDED CHECKS AND ADJUSTMENTS
f-
f-
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~
LIJ
fIJ
LIJ
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a:
LIJ
e.
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f~
fIJ
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LIJ
S
a::
e.
:E
LIJ
LIJ
e.
fIJ
a::
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(!)
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a::
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LIJ
:>
a::
Q
f~
~
a::
f~
- - LIJ
f-
<
Q
<
a::
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LIJ
f-
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fIJ
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a::
E-
f-
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e.
f::>
~a::
LIJ
E-
LIJ
<
LIJ
X
LIJ
Z
0
e.
:E
Cone Assembly
Activity L.E.D.
Front Panel
X
X
X
X
Index Assembly
<
Guide Rail
LIJ
Drive Belt
Logic Circuit Board
LIJ
X
X
X
X
X
6-6
TOOL REQUIREMENTS
REPLACEMENT
2. Tiewraps
3. Needle nose pliers
REMOVAL
REMOVAL
FIGURE6-1
DRIVE BELT AND PULLEYS
6-7
LOGIC CIRCUIT
BOARD~
J4POWER
CONNECTOR
FIGURE6-2
LOGIC CIRCUIT BOARD MOUNTING
6-8
REMOVAL
REPLACEMENT
circuit board.
2. Place the circuit board on the drive.
NOTE
3. Install the two mounting screws attaching the circuit board to the rails.
SPACER
SPACER
FIGURE 6-3
SERVO CIRCUIT BOARD MOUNTING
6-9
REPLACEMENT
CAUTION
REMOVAL
NOTE
rail.
INDEX EMITTER
MOUNTING SCREW
TIE WRAP/
FIGURE 6-4
CONE LEVER CABLE HARNESSING
6-10
GROUND LUG
MOUNTING SCREW
FIGURE6-5
CONE LEVER ASSEMBLY AND CABLE HARNESSING
6-11
3. Install but do not tighten the two mounting screws and ground lug attaching the
assembly to the rear of the chassis.
10. Tighten the two mounting screws attaching the assembly to the chassis.
11. Ensure there is clearance between the
E-ring and the cone lever. The cone shaft
E-ring should be between 0.010 and
0.025-inch above the cone level when the
assembly is in the latched position.
MOUNTING
SCREWS (2)
UPPER ARM
FINGER
0.010" - 0.025"
FIGURE 6-6
CONE SHAFT AND E-RING
6-12
c____
I
CONE ASSEMBLY
REMOVAL
NOTE
The cone's parts are now loose
from the cone lever.
REPLACEMENT
1. Put the cone shaft through the cone.
REPLACEMENT
NOTE
2. Push the new Activity L.E.D. into the
front panel's grommet.
ACTIVITY L.E.D.
6. Reinstall the Logic circuit board.
REMOVAL
6-13
- - - - - E-RING
J_t---~
WASHERS (3)
(AS REQUIRED)
SHOULDER WASHER
~<f)
~-CONESPRING
~--BEARING
EXPANDER_~
~---
~t---CONE
g---
CONE SHAFT
FIGURE 6-7
CONE'S COMPONENT PARTS
6-14
FIGURE 6-8
ACTIVITY L.E.D. CABLE HARNESSING
L.E.D.
GROMMET
FIGURE 6-9
ACTIVITY L.E.D. ASSEMBLY RETAINING COLLAR AND GROMMET
6-15
FRONT PANEL
2. Reinstall the two mounting screws attaching the front panel to the chassis.
REMOVAL
GUIDE RAIL
REMOVAL
REPLACEMENT
FIGURE6-10
FRONT PANEL LOCATING TABS AND BUSHINGS
6-16
a
MOUNTING
SCREWsL-------FIGURE6-11
FRONT PANEL MOUNTING SCREWS
5. If one of the chassis locating tabs underneath the removed guide rail has broken
off inside the chassis, clean out the hole
completely, using a liB-inch drill or a
soldering iron to melt the plastic, and
remove the debris.
INDEX ASSEMBLY
CAUTION
REMOVAL
FIGURE6-12
GUIDE RAIL LOCATING TABS AND BUSHINGS
INDEX EMITTER
CABLE HARNESS
FIGURE6-13
INDEX EMITTER SENSOR'S MOUNTING AND CABLE HARNESSING
6-18
REPLACEMENT
INDEX DETECTOR
SENSOR CABLE
HARNESS--------------------~'~
~~~~-
MOUNTING
_ _- - INDEX DETECTOR
SENSOR HOLDER
SCREW,,~
FIGURE6-14
INDEX DETECTOR SENSOR'S MOUNTING SCREW AND CABLE
6-19
REMOVAL
5. Remove the mounting screws and shoulder washers attaching the Drive Motor
Assembly to the chassis (Figure 6-16).
NOTE
DRIVE MOTOR
TIE
FIGURE6-15
CABLE HARNESS
6-20
MOUNTING
SCREWS (2)
FIGURE6-16
DRIVE MOTOR HARNESSING AND MOUNTING
6-21
REPLACEMENT
NOTE
REMOVAL
ingscrews.
4. Reinstall the drive belt (Figure 6-1).
of the drive.
DRIVE
BELT
FIGURE6-17
DRIVE MOTOR PULLEYS
6-22
FIGURE6-18
TRACK 0 CABLE HARNESSING
REPLACEMENT
TRACK 0
SWITCH ASSEMBLY
!
TRACK 0 SWITCH
CHASSIS
ADJUSTMENT SCREW
FIGURE6-19
TRACK 0 ADJUSTMENT SCREW
6-24
"'--MOUNTING
SCREW
FIGURE 6-20
TRACK 0 MOUNTING SCREW
REPLACEMENT
REMOVAL
3. Cut the tie wrap attaching the cable harness to the bottom of the chassis.
MOUNTING/ ADJUSTMENT
SCREWS
FIGURE6-21
WRITE PROTECT MOUNTING/ADJUSTMENT SCREWS
FIGURE 6-22
WRITE-PROTECT CABLE HARNESSING
6-26
WRITE PROTECT
SWITCH ASSEMBLY
FIGURE 6-23
WRITE PROTECT ARM AND ADJUSTMENT SCREWS
REMOVAL
REMOVAL
6-27
FIGURE 6-24
UPPER ARM SCREWS
6-28
MOUNTING
SCREWS(2)~
S~ING
RETAINER"
""..
FIGURE 6-25
UPPER ARM PARTS
FELT PAD
FIGURE 6-26
FELT PAD ON UPPER ARM
6-29
-~
~WASHERS
I
(2)
REPLACEMENT
FLAT
WASHERS (2)
MOUNTING
SCREWS (2)
FIGURE 6-27
HEAD MODULE ASSEMBLY
6-30
REPLACEMENT
~
I
I
~MOUNTING
'1"I
FIGURE 6-28
LATCH PLATE MOUNTING
6-31
SCREWS (2)
,
LATCH
INHIBITOR
APPENDIX A
RECOMMENDED SPARES
AND MAJOR ASSEMBLIES
This appendix contains the recommended spare parts list and the major assembly drawings for the drive.
Part numbers on this list should be used for ordering spare parts. A spare parts list with prices for parts and
services is available from Tandon Corporation.
Part Number
Description
171140-001
171010-001
172027-002
171041-001
171036-001
175003-001
172231-001
171002-001
171014-001
171103-001
171113-001
171113-002
973530-151
171147-002
172230-001
914000-001
172266-001
171006-001
171005-001
Latch Assembly
L.E.D. Assembly
Front Panel with Bushings
Index Assembly
Logic Circuit Board, Standard
Cone Assembly (1 Piece)
Left-Hand Guide Rail (Aluminum Chassis)
Cone Lever Assembly
Drive Motor
Upper Arm
Module DSR (Aluminum Chassis)
Module SSR (Aluminum Chassis)
Resistor Pack
Servo Circuit Board, Standard
Right-Hand Guide Rail (Aluminum Chassis)
Drive Belt
Track 0 Stop
Track 0 Switch Assembly
Write Protect Switch Assembly
A-1
L.E.D. ASSEMBLY
171010-001
LATCH ASSEMBLY
171140-001
INDEX ASSEMBLY
171041-001
LOGIC BOARD
171036-001
TRACK 0 STOP
172266-001
CONE ASSEMBLY
175003-001
GUIDE, RIGHT -HAND
172230-001
SERVO BOARD
171147-002
A-2
MODULE A
171113_00SSEMBLY
1
DSR
171113 - 002 SSR
DRIVE BELT
914000-001
A-3
APPENDIX B
CIRCUIT BOARD SCHEMATICS
AND DRAWINGS
This appendix contains the current circuit board schematics and circuit board drawings for the TM100-1
and TM100-2 drives.
Drawing
Number
180010, REV K
Title
Page
Number
B-2, B-3
180011, REV F
180000, REV G
B-7
B-8
180001, REV F
B-1
REV
r-lt-iril-l~~if-H--ft.I81
REMARKS
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CORPORATE OFFICES
20320 PRAIRIE STREET
CHATSWORTH, CA 91311
TELEPHONE NO.: (213) 9936644
TELEX NO.: 194794
TWX NO.: 9104941721
PRINTED IN U.S.A.