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J P MUKHERJI & ASSOCIATES PVT. LTD.

Tendaho Sugar Project

BASIC PROJECT PARAMETERS

Section-VI-A
Page - 1/6

BID DOCUMENT FOR


POWER GENERATION PLANT
TABLE OF CLAUSES
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
12.0

GENERAL INFORMATION ........................................................................................ 2


GENERAL SITE DATA ............................................................................................... 2
PROVISION OF WATER SUPPLY............................................................................. 3
PREVAILING WIND.................................................................................................... 3
CANE QUALITY AND THROUGHPUT ...................................................................... 3
EXPECTED PERFORMANCE ................................................................................... 4
PRODUCT QUANTITY & QUALITY ........................................................................... 4
STORAGE REQUIREMENTS .................................................................................... 4
COGENERATION....................................................................................................... 4
STEAM GENERATION............................................................................................... 5
ELECTRCIAL SYSTEM PARAMETERS .................................................................... 5
EXPECTED FACTORY TIME ACCOUNT .................................................................. 6

J P MUKHERJI & ASSOCIATES PVT. LTD.


Tendaho Sugar Project

BASIC PROJECT PARAMETERS

Section-VI-A
Page - 2/6

BID DOCUMENT FOR


POWER GENERATION PLANT
SECTION - VI-A
BASIC PROJECT PARAMETERS
BASIC PARAMETERS TO BE CONSIDERED FOR THE PROJECT (WHEREVER
APPLICABLE)
1.0

GENERAL INFORMATION
The objective of the Tendaho Sugar project is to establish a new sugar plant with a
total design cane crushing capacity of 26,000 tons per day to produce about
600,000- tons/annum of raw sugar and 50 % of raw sugar is to be refined to produce
refined sugar of EEC Grade II specifications. The project site comprises of Tendaho
dam and the proposed sugar factory which is located in the lower portion [delta
region] of the Awash basin and in Afar Regional State of Ethiopia. The dam site is
located 575 km away from Addis Ababa, capital city of Ethiopia, and is connected
through a very well developed highway from Addis Ababa to City of Djubouti.
Semera is the new capital city of the Afar Regional State, which is still under
construction, is located on the Addis Ababa Djubouti highway at a distance of 580
km from Addis Ababa. Logia, Dubti and Asaita are other towns in the nearby area.
The detailed picture of Ethiopia showing Tendaho is shown in Figure 1a and the
project area/Site is shown in Figure 1b.

2.0

GENERAL SITE DATA


Road approach

Project site is located in the lower Awash valley of the


Afar Administration region and about 600 km North
East to Addis Ababa. Road transport on all weathered
surfaced road almost up to the site is available.

Sea Port

Port of entry for imported goods by marine transport is


Port Djibouti. The transportation from Port Djibouti to
Tendaho site is by Addis Djibouti tarmac highway.

Air Port

Port of entry for air transport is Addis Ababa (about 600


km from project site).

Factory coordinates
Height above msl
Rainy season
Average rainfall

UTME 764700 E and UTME 1278600 N


350 m
July to October
235 mm

Climatic condition

Hot & dry; climatic condition records indicate that the


hot season will normally restrict the crushing period to
about 39 Weeks, extending from October through to
June.

J P MUKHERJI & ASSOCIATES PVT. LTD.


Tendaho Sugar Project

BASIC PROJECT PARAMETERS

Section-VI-A
Page - 3/6

BID DOCUMENT FOR


POWER GENERATION PLANT
Relative humidity
Wet bulb temperature
Dry bulb temperature
Ambient temperature
Seismic data
3.0

4.0

96 % Max & 37% Min


24 C
39 C
Maximum 45 0C and Minimum17 0C
Located in seismic zone

PROVISION OF WATER SUPPLY


Water supply to factory

Awash water through Irrigation


Canals upto factory water sump.

For cooling and service water

Re-circulation and cooling by


cooling towers

For drinking water in Factory

Treated canal water

For sugar plant condensers

Once through (receive from


canal, use and discharge to
canal)

For DEC condenser

Re-circulation and cooling by


cooling towers

PREVAILING WIND
During the milling season the prevailing winds are approximately South Westerly
from May to October, North-easterly from November to April. The factory building
should be designed for wind speed of 79 km/h.

5.0

CANE QUALITY AND THROUGHPUT


Cane harvesting

Burnt cane manually and/or


mechanically
harvested
and
mechanically
loaded
before
transport to factory

Pol % Cane

12.98

Fibre % cane (average)


(For sugar factory capacity)
(For cogeneration plant capacity)

13.79
14.50
13.79

Bx % Primary Juice
Purity of Primary Juice
Cane through put

20.30
85.20
1,085 TCH
26,040 TCD on 24 hours basis

J P MUKHERJI & ASSOCIATES PVT. LTD.


Tendaho Sugar Project

BASIC PROJECT PARAMETERS

Section-VI-A
Page - 4/6

BID DOCUMENT FOR


POWER GENERATION PLANT
Margin for expansion

6.0

No margin need to be considered


in selection of equipment for
future expansion

Reduced mill extraction (RME)


- milling plant
- diffusion plant

96 %
97.5 %

Reduced boiling house recovery (RBHR)

90%

Imbibition % fibre

250 (max) for milling


350 (max) for Diffusion

Raw sugar
Direct consumption White sugar
Refined sugar

Specification of refined sugar


Refined Sugar expansion

100% of production
Nil
50 % of raw sugar produced to
be refined
EEC Gr2
Space is to be provided for future
expansion to 100 % refined
sugar.

EXPECTED PERFORMANCE
Performance (targeted) at 1085 TCH

7.0

8.0

9.0

PRODUCT QUANTITY & QUALITY

STORAGE REQUIREMENTS
Raw sugar storage

Bulk storage; maximum 100,000


t inside the factory premises.

Refined sugar storage

50 kg woven polythene sacks; 2


warehouses each suitable for
400,000 sacks with maximum 45
layers i.e. capacity of each
warehouse 20,000 t sugar.

Final Molasses

30 % of production in steel tanks


i.e. 5 tanks each of 10,000 cum

270 days
95 %
98 %

COGENERATION
Duration of Operation
No of operating days During Season
Time efficiency
Grid availability

J P MUKHERJI & ASSOCIATES PVT. LTD.


Tendaho Sugar Project

BASIC PROJECT PARAMETERS

Section-VI-A
Page - 5/6

BID DOCUMENT FOR


POWER GENERATION PLANT
Fuel
Auxiliary fuel
10.0

11.0

Bagasse
Fuel Oil (Bunker C grade)

STEAM GENERATION
No of boilers
Main fuel
Auxiliary fuel
Capacity of each boiler

Nos.
t/h

5
Bagasse
Furnace oil
150

Pressure at main
steam stop valve

bar (a)

66

Temperature at
Superheater outlet

510 5

ELECTRCIAL SYSTEM PARAMETERS


Generation

Factory distribution
-

Voltage
Frequency Hz
Phase

11000 V
50
3

Voltage
Frequency Hz
Phase

11000 & 400 V


50
3

110 & 230 V


50
3
110 V

230000 V
50
3

Lighting system, Control & instrumentation


Voltage
Frequency Hz
Phase
DC Power
Power Export
-

Voltage
Frequency Hz
Phase

Other Voltages
Low Voltage
Welding supplies
Socket outlets
Anti-condensation heater
Portable tool
Hand lamp transformers
Control circuit
Emergency lighting
Tripping supplies

400 V
400 V
400 V/230V
230 V
230 V
230 V
110 V
230 V
110 V

3 ph
3 ph
3ph /1 ph
1 ph
1 ph
1 ph
DC
1ph
DC

50 Hz
50 Hz
50 Hz
50 Hz
50 Hz
50 Hz
50Hz

J P MUKHERJI & ASSOCIATES PVT. LTD.


Tendaho Sugar Project

BASIC PROJECT PARAMETERS

Section-VI-A
Page - 6/6

BID DOCUMENT FOR


POWER GENERATION PLANT
12.0

EXPECTED FACTORY TIME ACCOUNT


-

Gross campaign hours in a year


Out of cane hours
Preventive maintenance hours
Net milling hours
Un planned stoppages hours
Actual grinding hours

6480 hrs
324 hrs
432 hrs
5724 hrs
216 hrs
5508 hrs

(100.00 %)
(5.00 %)
(6.67 %)
(88.33 %)
(3.33 %)
(85.00 %)