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In
Intransformer,
transformer,there
thereisisseveral
severalsources
sourcesof
of
moisture:
moisture:
Residual
Residualmoisture
moisturefrom
frommanufacturing
manufacturing
process:
process:Good
Gooddrying
dryingprocess
processshould
should
result
resultin
inless
lessthan
than0.5%
0.5%moisture
moisturein
inpaper
paper
Leaks:
Leaks:Gasket
Gasketand/or
and/orjoints
jointscould
couldleak
leak
Insufficient
Insufficientmaintenance:
maintenance:ToTobebeeffective,
effective,
Silica
Silicagel
gelsystem
systemneeds
needsconstant
constant
maintenance,
maintenance,any
anylapse
lapsecould
couldresult
resultin
in
large
largeamount
amountofofmoisture
moistureinto
intothe
the
transformer
transformer
2/
GE /
April 2, 2008
Moisture in insulation
In
Intransformer,
transformer,there
thereisisseveral
severalsources
sourcesof
of
moisture:
moisture:
Paper
Paperdegradation:
degradation:The
Thethermal
thermal
degradation
degradationof
ofpaper
paperdoes
doesgenerate
generatewater
water
This
Thiswater
waterwill
willgenerate
generateyet
yetmore
morepaper
paper
degradation
degradation
Moisture
Moistureisisstrongly
stronglyabsorbed
absorbedby bypaper,
paper,
once
onceinside
insidethe
thetransformer,
transformer,ititisisdifficult
difficultto
to
remove.
remove.
3/
GE /
April 2, 2008
Moisture in insulation
Moisture
Moisturein
inoil
oil
••Can
Canlead
leadto
towater
watercondensation
condensation
Moisture
Moisturein
inwinding
windingpaper
paperisiscritical
critical
••Reduces
Reducesdielectric
dielectricstrength
strength
••Increased
Increasedrisk
riskof
ofbubbling
bubblingat athigh
highload
load
••Accelerates
Acceleratesthe
therate
rateof
ofinsulation
insulationaging
aging
Moisture
Moisturein
inpressboard
pressboardbarrier
barrierisiscritical
critical
••Reduces
Reducesdielectric
dielectricstrength
strength
Only
Onlymoisture
moisturein
inoil
oilcan
canbe
bemeasured
measured
4/
GE /
April 2, 2008
Paper is found in many forms
in winding insulation
Cross-sectional view of a 400 kV transformer
end insulation (220 kV-side)
Clamping plate Clamping plate
Tube Snout
Metalized stress
ring
Moulded lead exit
Paper wrap around
copper wire
Cylinder
5/
GE /
April 2, 2008
Deterioration of oil and cellulose
6/
GE /
April 2, 2008
Paper consist of fibers
7/
GE /
April 2, 2008
Fibers are built from micro fibers -
which consist of cellulose molecules
Micro and submicrofibers Cellulose molecule
DP – Value
Average number of rings in
the cellulose molecule
chain
Cigre Brochure 323, Oct 2007
8/
GE /
April 2, 2008
Where does water come from?
COMPOSITION OF PAPER
- - - - - - - Cellulose - - - - - - -
CH2OH H
OH CH2OH
C O C C C O
H O H H
H H H
C OH H C C OH C C OH C
H O H
H H O H
C C C C C
H H
OH CH2OH OH
Glucose
Where does water come from?
CH2OH
H O
H O
OH H
O H
H OH
Glucose
Where does water come from?
CH2OH
H O
H O
OH H
O H HOH
H OH
80 °C - 300 °C
Where does water come from?
CH2OH
H O
H O
OH H
O H HOH
H +
OH HOH
80 °C - 300 °C
Where does water come from?
HOH
+
CH2OH
H O
H O
OH H
O H HOH
H +
OH HOH
80 °C - 300 °C
Where does water come from?
HOH
+
CH2OH
H O
H O
C OH H
O H HOH
H +
OH HOH
+
CO
80 °C - 300 °C
Where does water come from?
HOH
+
CH2OH O CHO
H
H O
H O H H
C OH H +
O H HOH
H +
OH HOH
+
CO
80 °C - 300 °C
Where does water go?
HOH
+
CH2OH O CHO
H
H O
H O H H
C OH H +
O H HOH
H +
OH HOH
+
CO
80 °C - 300 °C
The water will also degrade the paper
HOH (water)
CH2OH OH CH2OH
O O O
OH OH O OH
O
OH CH2OH OH
Acids
CH2OH OH CH2OH
O O O
H OH
OH OH O OH
O
OH CH2OH OH
17 /
GE /
April 2, 2008
Impact of moisture in oil
V. Davydov, EPRI Moisture Management in Transformer Workshop, Nov.2002, Edison, New Jersey
18 /
GE /
April 2, 2008
Impact of moisture in oil
Water-in-oil
Sensors saturation curve Output
800
Absolute water
Sensor Relative content
Humidity (RH%) Water content (ppm) 600
in oil (ppm)
5% 20ppm
400
Sensor Condensation
Temperature(°C) 200 temperature (°C)
75°C 10°C
20 5%
0
0 20 40 60 75°80 100
10
Temperature (°C)
19 /
GE /
April 2, 2008
Change in water-in-oil concentration
Rectifier Transformer B
21 MVA OFWF
50 15
30 9
20
Water in Oil 6
10 3
0 0
Jan-04 Jan-05 Jan-06 Jan-07
Thin
Winding
Thick 2%
3%
5% Oil
1%
Winding
22%
Thick
Thin 55%
22%
Oil
90%
21 /
GE /
April 2, 2008
Example of water distribution in a 25 MVA
transformer with 3% moisture in paper
40 °C 80 °C
Oil (25 000litre) 10 ppm 0.25 kg 80 ppm 2.0kg
Paper (2500 kg) 3% 75 kg 2.93% 73.25 kg
Total 75.25 kg 75.25 kg
24 /
GE /
April 2, 2008
Impact of moisture in paper
25 /
GE /
April 2, 2008
Water accelerates ageing of Kraft paper
q
m
uip n
en
•Above 2000 ppm O2 showed
g e erso
a
in
ss esp concentration independent
g al
De s ageing rates
•Oxygen saturated 30 000
Oxygen concentration
ppm O2
•Oxygen free 300 ppm O2
Cigre Brochure 323, October 2007
27 /
GE /
April 2, 2008
Example of Winding Paper Degradation
28 /
GE /
April 2, 2008
Evolution of fault at weak points
29 /
GE /
April 2, 2008
Impact of moisture in winding insulation
••Increased
Increasedrisk
riskof
ofreleasing
releasingbubbles
bubblesat
athigh
highload
load
150
Davydov
Temperature
130
Oommen gas free
110
Oommen gas saturated
90
70
50
0 2 4 6 8 10
WCP % w/w
T.V. Oommen et al, Atlanta, 2001
30 /
GE /
April 2, 2008
Example of Overheating
Trapped Bubbles
Bubble Emission
Eq
ui p
ote
nti
LV HV
al
Tangential field
Pressboard barrier
Perpendicular
Electric
field
field
32 /
GE /
April 2, 2008
Moisture can promote tracking discharges on
pressboard barriers
Discharge inception
100
80
voltage (%)
60
40
20
0
0 1 2 3 4
34 /
GE /
April 2, 2008
Determination of water in solid insulation from
water in oil
The problem:
z Should we use absolute water content in oil
(ppm) or Relative Saturation (RS)?
z Is water content uniform through the
transformer solid insulation?
z How do we handle the diffusion time
between paper and oil?
35 /
GE /
April 2, 2008
Oil saturation characteristics
600
Water content in oil can be
At equilibrium, 400
RS in oil = RS in paper
It varies within the
200
transformer
100 ppm
50 ppm
Example:
0
Sensor: 40°C, RS =50% 0 20 40 60 80 100
37 /
GE /
April 2, 2008
Moisture Migration Summary
Jeffries 30°C
Jeffries 30°C
8 Jeffries 30°C
Jeffries 90°C
7
Jeffries 90°C
90°C
Moisture in paper (%)
Jeffries
Oommen 30°C
6
Oommen 90°C
5 Oommen 30°C
Fessler 30°C
4
Oommen 90°C
Fessler 90°C
3
0
0 10 20 30 40 50 60
39 /
GE /
April 2, 2008
Moisture in paper
16
Insulation Thickness
Temperature 1mm 2mm 4mm
80 °C 0.9 3.6 14
60 °C 4.2 17 67
40 °C 20 79 317
20 °C 93 373 1493
42 /
GE /
April 2, 2008
Moisture in paper
varies within the transformer
Area of Interest
for moisture in paper
Win
Th
ding
in b
ing
l
Oi
ins
nd
arr
Wi
ulati
iers
on
44 56 64 76 1.2%
1.2 1.7 2.2 3.3%
3.3
Guided convection flow Temperature ( oC) Moisture content (%)
through disk windings at equilibrium condition
43 /
GE /
April 2, 2008
Migration of moisture in transformers
44 /
GE /
April 2, 2008
Migration of moisture in transformers
45 /
GE /
April 2, 2008
Moisture inside the transformer moves back and forth
between the oil and paper by diffusion as a function of
temperature
100 10
90 9
84 ppm 80 8
Temperature oC, RH%
70 7
60 6
Load (MVA)
50 5
40 4
30 3
20 2
32 ppm
10 1
0 0
0 5 10 15 20
Time (days)
46 /
GE /
April 2, 2008
What to do?
47 /
GE /
April 2, 2008
Hydran M2
49 /
GE /
April 2, 2008
The Hydran M2 as Advanced Transformer Monitor
• Incipient Fault • Moisture in Oil, in Windings and in Barriers
• Apparent Power • Cooling Status and tracking
• Winding Hot Spot • Aging Rate
• OLTC Fault • Bubbling Margin
• Cooling Efficiency • Cumulative aging
Dissolved Moisture
Top Oil Temperature
Hydran M2
Dissolved Gases
Load Current
Models
Alarms
50 /
GE /
April 2, 2008
Temperature and Load
Magnetically
Mounted
Temperature
sensor
Clip-On load sensor
51 /
GE /
April 2, 2008
GE Company - Proprietary & Confidential
Field experience with on-line moisture
monitoring
US Western Utility
52 /
GE /
April 2, 2008
Field data recording for moisture assessment - 50
MVA transformer
50 1.2
Top-oil Temp.
40 1.0
Temperature, RH%
30 0.8
Sensor Temp.
20 0.6
Load
Load Factor.
10 0.4
RH% at Sensor
0 0.2
Sep-03 Oct-03 Nov-03 Dec-03 Jan-04 Feb-04 Mar-04
53 /
GE /
April 2, 2008
Moisture content in winding insulation - 50 MVA
transformer
60 5.0
Hot-Spot Temperature
50 4.5
Diffusion Time Constant (days)
40 4.0
Temperature (oC),
30 3.5
20 3.0
54 /
GE /
April 2, 2008
Moisture content in pressboard barrier - 50 MVA
transformer
100 5.5
Diffusion Time Constant (days)
60 4.5
55 /
GE /
April 2, 2008
Analog
Analog Set-up
Set-up
Screens
Screens
56 /
GE /
April 2, 2008
Moisture and Bubbling Model
57 /
GE /
April 2, 2008
Moisture and Bubbling Model
58 /
GE /
April 2, 2008
HYDRAN M2– Communications, real time survey
59 /
GE /
April 2, 2008
Winding Hot Spot
Cooling Efficiency
Aging
Cooling Status
Gas Level
Water Level
Moisture in Paper
Load
60 /
GE /
April 2, 2008
How degraded is my insulation?
61 /
GE /
April 2, 2008
Detection of paper degradation
CO2 / CO
62 /
GE /
April 2, 2008
Detection of paper degradation
from furanic compounds
Several furanic
compounds are
generated during
paper decomposition
2FAL is the most
stable and most
abundant compound
63 /
GE /
April 2, 2008
Detection of paper degradation
from furanic compounds
1000
Example of DP reduction
800
with time for
• Kraft paper
• 3% water content
DP-value
600
• 110°C
400
Note that rate of DP reduction
reduces with time; aging is not
200
a linear function
0
0 2000 4000 6000 8000
Time (hours)
65 /
GE /
April 2, 2008
Mechanical strength is reduces with DP
Mechanical strength is a
120
function of length of
cellulose chains in fibres
Tensile index [Nm/g]
Degree of polymerisation
80 (DP) in cellulose fibres
describes ageing condition
40
DP of 200 correspond
to remaining strength
of about 30%
0
1250 1000 750 500 250 0
DP-value
Cigre Publication 323, Oct. 2007
66 /
GE /
April 2, 2008
DEGRADATION OF PAPER
CORRELATION BETWEEN 2-FAL and DPV
0% 25% 50% 75% 100% Residual Life
10000
2-FURALDEHYDE (ppb, microg/L)
VIT ST2
PAL T3
ALK 1-2B
ALK 7-8A
KLY 2RX2
RYL SPT1
100 RLY SPT3
10 MCA TX
200 300 400 500 600 700 800 900 1000 1100 1200
DEGREE OF POLYMERISATION
In Conclusion
69 /
GE /
April 2, 2008
Thank you
70 /
GE /
April 2, 2008